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Art 4-Etching and Heating Treatment
Art 4-Etching and Heating Treatment
Art 4-Etching and Heating Treatment
Corrosion Science
journal homepage: www.elsevier.com/locate/corsci
a r t i c l e i n f o a b s t r a c t
Article history: Designing micro-nano structure is one of promising method to fabricate hydrophobic surfaces. In this
Received 18 August 2015 paper, we demonstrated a combining etching and heat treatment approach to achieve a superhydropho-
Accepted 12 October 2015 bic surface on brass. Following by simple modification using stearic acid, the water contact angle on
Available online 23 October 2015
micro-nano structured brass was 153.6◦ , along which exhibited good and persistent corrosion resistance
in 3.5 wt% NaCl aqueous solutions. This method could provide an effective route to fabricate superhy-
Keywords:
drophobic surface with corrosion resistance and self-cleaning properties for applications in the metal
Etching
alloys materials.
Brass
EIS © 2015 Elsevier Ltd. All rights reserved.
SEM
Corrosion fatigue
http://dx.doi.org/10.1016/j.corsci.2015.10.013
0010-938X/© 2015 Elsevier Ltd. All rights reserved.
252 H. Jie et al. / Corrosion Science 102 (2016) 251–258
2. Experiment
2.1. Materials
2.3. Characterization
The surface morphologies and chemical composition of the sam- Fig. 2. CA of brass surface treated in the same method with different heat treatment
ples were investigated with a scanning electron microscopy (SEM, time (5 min, 10 min, 15 min, 20 min and 25 min) at 350◦ C in the air.
Fig. 5. CA of brass surface only heat for 20 min at 350 ◦ C then modified with stearic
acid with different time (10 s, 20 s, 30 s, 40 s, 50 s, and 60 s).
Fig. 3. CA of brass surface etched for 45 min, heat for 20 min at 350 ◦ C in the air with Table 3
different modification time (10 s, 20 s, 30 s, 40 s, 50 s, and 60 s) in the stearic acid. Contact angles of brass substrates with different treat methods at the same modified
time (10 s, 20 s, 30 s, 40 s, 50 s, and 60 s).
And superhydrophobic brass after immersion in 3.5 wt% NaCl aqueous solutionwith
different time of 5 days, 10 days, 15 days, and 20 days respectively.
Fig. 6. Photograph of the water droplets (a) and (b) on the superhydrophobic surfaces.
Fig. 7. SEM images of bare brass (a) and etched brass (b).
Fig. 8. SEM images of brass (a) and (b) after thermal treatment.
compressive stress relaxation mechanism. As the oxygen atoms dif- Fig. 10 shows the XRD patterns of the bare, etched, etched-heat
fused into the brass substrate, tensile stress and compressive stress treatment brass substrates. The sharp and intensive peak located at
were generated in the outer convex surface and inner concave sur- 2 = 43.47◦ is assigned to the (1 1 0) diffraction lattice plane of brass.
face, respectively. Hence, Cu and Zn oxides grew in the inner surface The weak ones located at 2 = 50.47◦ and 79.62◦ are attributed to
due to the relaxation of compressive stress [32]. (4 2 2) and (2 1 1) facets of brass, respectively. The results confirm
When the surfaces were treated in an ethanol solution of stearic that the brass substrates before and after being etched are both pure
acid, radial structure with diameter of 15 m could be indistinctly brass without the presence of chloride. Interesting, the peak inten-
observed on brass surface (Fig. 9a). In the enlarged picture (Fig. 9b), sities of (1 1 0) and (4 2 2) facets for the bare brass are stronger than
radial structure grew in flower-like framework distributed over the the etched brass, which means that the brass basal surface is grown
brass substrate with the CA of 153.6◦ . The flower-like structure has along the oriented (1 1 0) and (4 2 2). The (2 1 1) facet appeared after
nano-scale thickness and micro-scale width. It could be ascribed to etching strongly indicates that a part of (2 2 1) facet exposes gradu-
the formation of copper (zinc) carboxylate [21,33] via rapid reaction ally on the brass surface during the etching process, implying there
with stearic acid on the surface of zinc and copper oxides composed is a selective etching of (2 1 1) facet. In the XRD patterns of etched-
surface. Since the reaction belongs to the Metathesis reaction [34], heat treatment brass shows the (1 1 0) and (1 0 1) facets of Cu2 O
which could be performed sharply, thus, 10 s was enough to form and ZnO. It indicates that micro-nano lamellae or sheets structures
micro-nano flower-like structure. XRD analyses were carried out to are the Cu2 O and ZnO crystals, which also demonstrate the SEM
study the composition and crystal structure on the brass substrate. changes of brass substrate. In the XRD analysis, it can be concluded
H. Jie et al. / Corrosion Science 102 (2016) 251–258 255
Fig. 9. SEM images of brass with (a) and (b) superhydropobic surface.
Fig. 13. EIS results of bare brass, superhydrophobic, etched and heat treatment surface formed on brass in 3.5 wt% NaCl aqueous solution. (a) Nyquistplots, (b) Bode Log|Z|
vs Log(f/Hz) plots, (c) Bode-phase angle vs Log(f/Hz) plots.
Table 4
Polarization parameters of brass substrates in 3.5 wt% NaCl solution.
−1
Samples Ecorr (mV vs SCE) a (mV dec ) icorr (A cm−2 )
Fig. 15. Equivalent circults for (a) Bare brass, (b) Treated brass,superhydrophobicbrassand superhydrophobic brass after immersion in 3.5 wt% NaCl aqueous solution with
different time of 5 days, 10 days, 15 days, and 20 days respectively.
Table 5
Electrochemical parameters obtained from simulation of EIS results of brass substrates.
Samples Rs ( cm2 ) Cf (F cm−2 ) Rf (k cm2 ) Cdl (F cm−2 ) Rt (k cm2 ) (%)
substrates can be analyzed with circuit in Fig. 15b, in which Rs exhibited an improved performance of corrosion resistance when
donates solution resistance, Rt donates charge-transfer resistance, immersed in 3.5 wt% NaCl aqueous solution, as demonstrated by
Rf donates resistance of corrosion layer, and CPEdl and CPEf are con- measurement result from potentiodynamic polarization curves
stant phase elements modeling the capacitance of the double and and EIS characterizations. In addition, even if the superhydropho-
corrosion layers, respectively. The impedance of CPE is given by Eq. bic film immersed in 3.5 wt% NaCl aqueous for 20 days, it still
(1): showed good corrosion inhibitive properties, compared to the bare
brass. It was confirmed that superhydrophobic film improved the
1
ZCPE = (3) corrosion resistance of brass. In this paper, etching and heating
Y 0(Jω)n
treatment combined approach is relatively facile, which provides a
where Y0 is the modulus, ω is angular frequency, and n is the phase new idea to fabricate functional superhydrophobic film with cor-
[6]. rosion inhibitive properties on metals.
Table 4 presents electrochemical parameters. The listed inhibi-
tion efficiency () was calculated with the following formula [42]:
Acknowledgments
R0
(%) = (1 − t ) × 100 (4)
Rt This work was financially supported by National Science
Foundation of China, (No. 21553001), Innovation Program of
where Rt0 is the charge transfer resistance of bare brass, Rt is
Shanghai Municipal Education Commission (No. 14ZZ152) and Sci-
the charge transfer resistance of treated and superhydrophobic
ence and Technology Commission of Shanghai Municipality (No.
immersed brass substrates.
14DZ2261000).
From the electrochemical parameters of brass in 3.5 wt% NaCl
solution (Table 5), it can be found that Rf of superhydrophobic
surface is 37.92 k cm2 , and its inhibition efficiency is 98.7%. The References
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