Art 4-Etching and Heating Treatment

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 8

Corrosion Science 102 (2016) 251–258

Contents lists available at ScienceDirect

Corrosion Science
journal homepage: www.elsevier.com/locate/corsci

Etching and heating treatment combined approach for


superhydrophobic surface on brass substrates and the consequent
corrosion resistance
Han Jie, Qunjie Xu ∗ , Liu Wei, YuLin Min
Shanghai Key Laboratory of Materials Protection and Advanced Materials in Electric Power, Shanghai Engineering Research Center of Energy-Saving in
Heat Exchange Systems, Shanghai University of Electric Power, Shanghai 200090, China

a r t i c l e i n f o a b s t r a c t

Article history: Designing micro-nano structure is one of promising method to fabricate hydrophobic surfaces. In this
Received 18 August 2015 paper, we demonstrated a combining etching and heat treatment approach to achieve a superhydropho-
Accepted 12 October 2015 bic surface on brass. Following by simple modification using stearic acid, the water contact angle on
Available online 23 October 2015
micro-nano structured brass was 153.6◦ , along which exhibited good and persistent corrosion resistance
in 3.5 wt% NaCl aqueous solutions. This method could provide an effective route to fabricate superhy-
Keywords:
drophobic surface with corrosion resistance and self-cleaning properties for applications in the metal
Etching
alloys materials.
Brass
EIS © 2015 Elsevier Ltd. All rights reserved.
SEM
Corrosion fatigue

1. Introduction Brass is widely used in chemical and marine industry due to


its good thermal and electrical conductivities. However, brass is
Superhydrophobic, which is the surface with a contact angle an active alloy, which does not resist corrosion well [18] and
greater than 150◦ , has attracted great attention of researchers [1]. seriously restricts its practical applications in industry. To over-
Due to its importance in fundamental research and industrial appli- come this drawback, researchers have applied many methods to
cation [2], these superhydrophobic surfaces can potentially be used protect brass [19]. Generally, the traditional corrosion inhibition
in corrosion inhibition [3–6], self-cleaning [7], anti-sticking of snow methods applied to the brass could not achieve good performance
or ice, oil–water separation, microfluidic devices [8] and many oth- in high corrosive seawater and furthermore cause environmental
ers. Generally, the superhydrophobic surface can be obtained by pollutions [20]. As a new corrosion inhibition technology, superhy-
coating a low energy hydrophobic surface onto a rough structure drophobic has been applied for corrosion inhibition of many metals.
with special micro-nano structure [9]. It is well-known that the Liu et al. [21] used chemical etching method to construct superhy-
wettability of surface is influenced by surface roughness. Thus the drophobic surface, which greatly improved the corrosion resistance
special micro-nano structure would be the key to build superhy- of copper in the seawater. Zhao et al [22] also constructed super-
drophobic surface, as described by Wenzel [10] and Cassie and hydrophobic surface on magnesium alloy to improve its corrosion
Baxter [11]. In recent years, researchers have attempted to design resistance. Although the superhydrophobic surfaces can get good
the micro-nano structures via various techniques [12,13], such corrosion protection in a short time [23], the stability and dura-
as template methods [13], chemical etching [14], oxidation [15], bility of corrosion resistance still remained a challenging task, as
electrodeposited sol–gel methods [16], and solution-immersion documented in previous reports that some of superhydrophobic
approaches [17]. However, the fabrication methods above some- surfaces are easily fragile even by the finger contact [24].
what are costly and complicated, therefore, to find a simple, low In this work, we report a facile and novel method for the fabrica-
cost and appropriate method is still challenging towards the super- tion of superhydrophobic surfaces on brass. By combining chemical
hydrophobic surfaces. etching and thermal treatment method, the micro-nano structures
on brass surface could be constructed. After this combined methods
treatment, the brass surface was further modified with an ethanol
solution of stearic acid [25]. Interestingly, it was found that the time
∗ Corresponding author. Fax: +86 021 35304734.
of the stearic acid modification to form strong superhydrophobic
E-mail address: xuqunjie@shiep.edu.cn (Q. Xu).

http://dx.doi.org/10.1016/j.corsci.2015.10.013
0010-938X/© 2015 Elsevier Ltd. All rights reserved.
252 H. Jie et al. / Corrosion Science 102 (2016) 251–258

film with flower structure was 10 s. Moreover, this kind of super-


hydrophobic surface had stable and persistent corrosion resistance
in the seawater. In addition, the effect of etching, heating and mod-
ification time had been studied in the paper. On the basis of the
experiment results, the formation process and corrosion resistance
mechanism of superhydrophobic surface are also discussed.

2. Experiment

2.1. Materials

Brass alloy H85 plates (2 mm thick; composition: 84 wt% Cu,


15.5 wt% Zn, 1 wt% Ni) were purchased from Xiangwei Machinery
Co., Ltd., China. Ferric chloride, hydrochloric acid and stearic acid
were purchased from Shanghai Chemical Reagent Co., Ltd., China.
All reagents were of analytical grade and used as received without
further purification. Fig. 1. CA of brass surface with different etching time (15 min, 30 min, 45 min,
60 min and 75 min) in etching solution at room temperature then heat for 20 min
and modified with stearic acid for 10 s.
2.2. Specimen preparation

Brass samples (30 mm × 10 mm × 2 mm) and electrodes


(10 mm × 10 mm) were polished with different grades of emery
paper (1#, 3#, 6#), cleaned ultrasonically with alcohol and deion-
ized water respectively, and dried in air. The cleaned brass and
brass electrode were etched with 30 mL aqueous solution of FeCl3
(10 wt%) contained 100 ␮L HCl (35–37 wt%) at room temperature
for about 45 min, and then these samples and electrodes were
washed with alcohol and deionized water and dried again. Subse-
quently, these samples and electrodes were heated in air at 350 ◦ C
for 25 min. Finally, the brass surfaces were modified in an ethanol
solution of stearic acid at room temperature for a controlled period
of time. The obtained samples were washed with alcohol and
deionized water, and then dried for pending test.

2.3. Characterization

The surface morphologies and chemical composition of the sam- Fig. 2. CA of brass surface treated in the same method with different heat treatment
ples were investigated with a scanning electron microscopy (SEM, time (5 min, 10 min, 15 min, 20 min and 25 min) at 350◦ C in the air.

SU-1500, Hitachi, Japan), and an X-ray diffraction (XRD, Cu K␣


radiation, Bruker, D8 Advance, and Germany). The contact angle Table 1
Contact angles of brass substrates with the different etched time.
(CA) was measured by K100-MK2 Almighty Tension Meter (KRUSS
Germany), and the shape of water drops placed on sample surface Etched time (min) 15 30 45 60 75
was tested with a JC2000C1CA system at ambient temperature. Contact angle (degree) 137.8 145.6 153.6 147.1 136.5
With an electrochemical workstation (CHI 660E, CH Instru-
ments Inc.) equipped with a standard three-electrode system with
Table 2
a Pt electrode as the counter electrode, a calomel electrode (SCE) Contact angles of brass substrates with the different heat time.
as the reference electrode and the sample as the working elec-
Heat time (min) 5 10 15 20 25
trode, the electrochemical properties were conducted in 3.5 wt%
Contact angle (degree) 141.8 143.5 150.1 153.6 144.5
NaCl aqueous solution at room temperature. The potentiodynamic
polarization curves were measured between −0.15 and 0.15 V
(vs OCP) with the scanning rate of 1 mV/s. The electrochemical 45 min, 60 min and 75 min in the etching solution before they were
impedance spectroscopy (EIS) measurements were conducted in heated for 45 min and modified with 10% stearic acid for 10 s. The
the frequency range from 100 kHz to 0.05 Hz at open circuit poten- CAs of the surfaces with different etching time were 137.6◦ , 145.6◦ ,
tial with amplitude of perturbation voltage 5 mV. 153.6◦ , 141.7◦ and 136.5◦ , respectively. Obviously, the values of CAs
All samples without specification about immersion time are rose to a peak and then reduced, as the etching time increasing. And
characterized after only 1 day immersion time in 3.5 wt% NaCl for 45 min etching one, the CA was at the peak of 153.6◦ , which
aqueous solution. indicated that 45 min is the optimal etching time.
The heating effects were also investigated using 45 min etch-
3. Result and discussion ing sample with different heat time of 5 min, 10 min, 15 min,
20 min, 25 min, at 350 ◦ C. The corresponding CAs were 141.8◦ ,
3.1. Wettability characterization 143.5◦ , 150.1◦ , 153.6◦ , and 144.5◦ respectively. It could conclude
that 20 min was the most appropriate heating time to achieve the
The wettability of the prepared brass surfaces were character- best superhydrophobicity.
ized by measuring the static contact angle (CA). Fig. 1 shows the Taking into account both Figs. 1 and 2, as listed in Tables 1 and 2,
static CAs of the brass etched with different time of 15 min, 30 min, it could be seen that the procedure composed of 45 min etching
H. Jie et al. / Corrosion Science 102 (2016) 251–258 253

Fig. 5. CA of brass surface only heat for 20 min at 350 ◦ C then modified with stearic
acid with different time (10 s, 20 s, 30 s, 40 s, 50 s, and 60 s).

Fig. 3. CA of brass surface etched for 45 min, heat for 20 min at 350 ◦ C in the air with Table 3
different modification time (10 s, 20 s, 30 s, 40 s, 50 s, and 60 s) in the stearic acid. Contact angles of brass substrates with different treat methods at the same modified
time (10 s, 20 s, 30 s, 40 s, 50 s, and 60 s).

Modified time (second) 10 20 30 40 50 60

CA (degree) of combined method 153.6 152.1 150.6 151.5 153.1 144.5


CA (degree) of etched method 122.5 122.3 124.6 124.8 125.3 124.5
CA (degree) of heat method 111.8 113.5 112.6 112.3 112.6 112.1

And superhydrophobic brass after immersion in 3.5 wt% NaCl aqueous solutionwith
different time of 5 days, 10 days, 15 days, and 20 days respectively.

(Table 3) because surface structures are strongly dependent on


the etching and heating factors, hence affecting superhydropho-
bic behaviors. The understanding should be based on the changes of
morphology and micro structure in brass surface during the etching
and heating processes.

3.2. Surface morphology and composition

The geometrical characteristics of the surfaces after etching,


Fig. 4. CA of brass surface only etched for 45 min then modified with stearic acid heating and modification were investigated by SEM images. As a
with different time (10 s, 20 s, 30 s, 40 s, 50 s, and 60 s). controlled group, Fig. 7a shows the morphology on the surface of
brass samples without any treatment, and the morphology of sur-
face was very smooth with the CA of 77◦ . After being etched for
and then 20 min heating was the best condition to construct the 45 min, heated for 20 min and modified for 10 s, there were many
superhydrophobic surface. In order to figure out the relationship holes with several micrometers depth on the surface with CA nearly
between modified time and superhydrophobic surfaces, the CA of 0◦ . The whole surface had no regular texture (Fig. 7b). It indicated
copper substrates treated with the same method at the same time Zn and Cu in brass (Cu–Zn alloy) surface were dissolved from brass
points were measured. surface in the FeCl3 solution [26–28]. During this process, the dis-
Fig. 3 compares the different CAs for brass surfaces etched for solution of Zn must be a prior reaction since Zn in brass is known
45 min, heated for 20 min and modified with stearic acid for 10 s, as an active metal relative to Cu. This was named as “priority disso-
20 s, 30 s, 40 s, 50 s, and 60 s. The fluctuations of CAs were very small, lution mechanism” [29]. Therefore, brass etching process by FeCl3
suggesting the CAs were not strongly dependent on the treated time solution could be expressed by the combined Eqs. of (1) and (2)
of stearic acid. [30,31].
However, if either etching or heating processes was ignored,
the surface properties would be greatly inhibited. As shown in 2FeCl3 + Zn = 2FeCl2 + ZnCl2 (1)
Figs. 4 and 5, without heating treatment, the CAs for the brass sur-
2FeCl3 + Cu = 2FeCl2 + CuCl2 (2)
faces with stearic acid treatment for 10, 20, 30, 40, 50 and 60 s
were 120.5◦ , 122.3◦ , 124.5◦ , 124.6◦ , 125.3◦ , and 124.5◦ respectively. After being heated, much rougher structures at both micro and
While without etching, they would be 111.6◦ , 113.5◦ , 112.6◦ , 112.3◦ , nano-scale were achieved on the substrate. Vertically oriented
112.6◦ , and 112.1◦ respectively. The results indicated that both lamellae appeared to be the etched structure (Fig. 8a). Under higher
etching and heating treatment played an important influence for magnification(Fig. 8b), The details were quite clear under higher
superhydrophobicity. magnification, where lamellae or sheets-similar structures have
In summary, the superhydrophobicity could be realized by nearly uniform size with clear nano-scale thickness in the verti-
45 min etching, 20 min heating, and 10 s steric acid treatment cal direction and rough micro-scale in the other two directions.
(Fig. 6). In the meanwhile, it has little relationship between super- The Cu and Zn oxides were believed to be main contributor to the
hydrophobic surfaces and each treating times. Significantly, etching micro-nano lamellas or sheets, because the Cu and Zn ion diffusion
and heating processes play two important roles to achieve the through the grain boundaries could promote the growth of both
superhydrophobic surface. The combined approach could lead to Cu oxides and Zn oxides layers due to the presence of compressive
a good superhydrophobic surface with large contact angle on brass stress in the copper film. The results in this study also supported the
254 H. Jie et al. / Corrosion Science 102 (2016) 251–258

Fig. 6. Photograph of the water droplets (a) and (b) on the superhydrophobic surfaces.

Fig. 7. SEM images of bare brass (a) and etched brass (b).

Fig. 8. SEM images of brass (a) and (b) after thermal treatment.

compressive stress relaxation mechanism. As the oxygen atoms dif- Fig. 10 shows the XRD patterns of the bare, etched, etched-heat
fused into the brass substrate, tensile stress and compressive stress treatment brass substrates. The sharp and intensive peak located at
were generated in the outer convex surface and inner concave sur- 2 = 43.47◦ is assigned to the (1 1 0) diffraction lattice plane of brass.
face, respectively. Hence, Cu and Zn oxides grew in the inner surface The weak ones located at 2 = 50.47◦ and 79.62◦ are attributed to
due to the relaxation of compressive stress [32]. (4 2 2) and (2 1 1) facets of brass, respectively. The results confirm
When the surfaces were treated in an ethanol solution of stearic that the brass substrates before and after being etched are both pure
acid, radial structure with diameter of 15 ␮m could be indistinctly brass without the presence of chloride. Interesting, the peak inten-
observed on brass surface (Fig. 9a). In the enlarged picture (Fig. 9b), sities of (1 1 0) and (4 2 2) facets for the bare brass are stronger than
radial structure grew in flower-like framework distributed over the the etched brass, which means that the brass basal surface is grown
brass substrate with the CA of 153.6◦ . The flower-like structure has along the oriented (1 1 0) and (4 2 2). The (2 1 1) facet appeared after
nano-scale thickness and micro-scale width. It could be ascribed to etching strongly indicates that a part of (2 2 1) facet exposes gradu-
the formation of copper (zinc) carboxylate [21,33] via rapid reaction ally on the brass surface during the etching process, implying there
with stearic acid on the surface of zinc and copper oxides composed is a selective etching of (2 1 1) facet. In the XRD patterns of etched-
surface. Since the reaction belongs to the Metathesis reaction [34], heat treatment brass shows the (1 1 0) and (1 0 1) facets of Cu2 O
which could be performed sharply, thus, 10 s was enough to form and ZnO. It indicates that micro-nano lamellae or sheets structures
micro-nano flower-like structure. XRD analyses were carried out to are the Cu2 O and ZnO crystals, which also demonstrate the SEM
study the composition and crystal structure on the brass substrate. changes of brass substrate. In the XRD analysis, it can be concluded
H. Jie et al. / Corrosion Science 102 (2016) 251–258 255

Fig. 9. SEM images of brass with (a) and (b) superhydropobic surface.

Fig. 12. Potentiodynamic polarization curves of bare brass,superhydrophobic brass.


Fig. 10. XRD patterns of bare brass surface, etched brass surface and etched-heat
treatment brass surface.

days. Table 4 shows the polarization parameters (corrosion poten-


tial, Ecorr ; anodic Tafel slope, ␤a ; corrosion current density, icorr )
obtained from simulation of these polarization curves.
In a typical polarization curve, a lower corrosion current den-
sity (icorr ) or a higher corrosion potential (Ecorr ) corresponds to
a lower corrosion rate and a better corrosion resistance [35–37].
From Fig. 11, Ecorr positively increase from −0.278 V vs SCE for the
bare brass to −0.214 V vs SCE for the superhydrophobic one. The
positive shift of the Ecorr could be regarded to be an improvement
in protective properties of brass [38,39]. The Ecorr of etched and
heat treatment brass were also increased in a certain range. But
they were still lower than superhydrophobic one. The icorr of the
superhydrophobic brass substrate (5.40 × 10−9 A cm−2 ) decreases
by nearly 3 orders of magnitude as compared with the untreated
one (9.55 × 10−7 A cm−2 ), compared with the icorr of etched one
Fig. 11. Potentiodynamic polarization curves of bare brass, superhydrophobic brass, (4.18 × 10−6 A cm−2 ) and heat treatment one (6.76 × 10−7 A cm−2 ).
etched and heat treatment brass in 3.5 wt% NaCl solution. The icorr of superhydrophobic brass is much lower than either
etched or heat treatment one. And the icorr of etched one is even
that the micro-nano structure on the brass substrate is composed of higher than brass one. It is believed that the air trapped in micro and
Cu2 O and ZnO crystals, which is consist with SEM characterization. nanoscale surface cavities behave as a dielectric for a pure paral-
lel plate capacitor [15,40]. The air dielectric can inhibit the electron
3.3. Corrosion resistance transfer between the electrolyte and the brass substrate and greatly
improve the corrosion resistance of the brass substrate [5,41].
The corrosion inhibition of the superhydrophobic surface in In Fig. 12 the icorr of the superhydrophobic surface formed on
3.5 wt% NaCl solution was investigated from potentiodynamic the brass after immersion in the 3.5 wt% NaCl aqueous solution for
polarization curves and electrochemical impedance spectroscopy 5, 10, 15, and 20 days were estimated to be 3.13 × 10−8 A cm−2 ,
(EIS). Fig. 1 shows potentiodynamic polarization curves of bare 4.68 × 10−8 A cm−2 , 5.37 × 10−8 A cm−2 , and 7.59 × 10−8 A cm−2 ,
brass, superhydrophobic brass, etched and heat treatment brass respectively. The icorr of the superhydrophobic samples rise as
before modified. The treated substrates were performed by the immersion time increased. But all superhydrophobic sample
immersing in 3.5 wt% NaCl aqueous solution for 1 day. Fig. 12 values were much lower than the untreated brass (the corrosion
shows potentiodynamic polarization curves of superhydrophobic current density values is 9.55 × 10−7 A cm−2 ). It indicated that the
surface formed on the brass after immersion in 3.5 wt% NaCl aque- superhydrophobic surface is effective for improving the corrosion
ous with the different time of 5 days, 10 days, 15 days, and 20 resistance of brass. As the immersion time increased, the super-
256 H. Jie et al. / Corrosion Science 102 (2016) 251–258

Fig. 13. EIS results of bare brass, superhydrophobic, etched and heat treatment surface formed on brass in 3.5 wt% NaCl aqueous solution. (a) Nyquistplots, (b) Bode Log|Z|
vs Log(f/Hz) plots, (c) Bode-phase angle vs Log(f/Hz) plots.

Table 4
Polarization parameters of brass substrates in 3.5 wt% NaCl solution.
−1
Samples Ecorr (mV vs SCE) ␤a (mV dec ) icorr (A cm−2 )

Bare −278 53.6 9.55 × 10−7


Etched −226 61.7 4.18 × 10−6
Heat −279 67.9 6.76 × 10−7
Superhydrophobic −214 76.2 5.40 × 10−9
Immersed 5 days −225 91.2 3.13 × 10−8
Immersed 10 days −221 77.1 4.68 × 10−8
Immersed 15 days −249 71.2 5.37 × 10−8
Immersed 20 days −256 78.5 7.59 × 10−8

hydrophobic sample values decreased slightly, which were caused


by permeation of Cl− through cracks in the film. However, after
immersion in 3.5 wt% NaCl aqueous solution for 20 days, the cor- Fig. 14. Nyquist plots of bare brass,superhydrophobic brassand superhydrophobic
brass after immersion in 3.5 wt% NaCl aqueoussolutionwith different time of 5 days,
rosion current density is still much lower than the untreated brass,
10 days, 15 days, and 20 days respectively.
which could demonstrate that the superhydrophobic surface is very
stable and strong.
The corrosion resistance of superhydrophobic surface was also brass, there are two peaks at approximately 103 and 10 Hz exist
examined by EIS studies. Because plots at low frequency are messy within testing frequency range in Bode-phase angle vs Log (f/Z)
and illogical for poor conductivity, EIS plots within a frequency plots. These peaks correspond to formation of corrosion layers at
(10−1 Hz to 105 Hz). Fig. 13 presents EIS results of bare brass, higher frequency and corroding interface at lower frequency on the
superhydrophobic, etched and heat treatment surface formed on treated substrates surfaces respectively.
brass. The treated substrates have been immersed in NaCl aqueous Fig. 14 presents Nyquist plots of bare brass and superhydropho-
solution for one day. Fig. 13a shows the Nyquist plots of etched, bic brass immersed in 3.5 wt% NaCl aqueous solutions for 5, 10, 15,
heat treatment and superhydrophobic samples are composed of and 20 days. The Nyquist plots are also composed of a capacitive
a capacitive loop in high frequency and Warburg impedance in loop in high frequency and Warburg impedance in low frequency
low frequency range. The presence of Warburg impedance reflect range. The diameters of capacitive arc of the brasses with super-
anodic diffusion of CuCl−2 from brass electrode surface to bulk solu- hydrophobic surface are followed gradually smaller. For the bare
tion, and cathodic diffusion of dissolved oxygen from bulk solution brass, the EIS result can be analyzed with the circuit shown in
to brass electrode surface [3]. It is clear that diameter of capacitive Fig. 15a, where Rs is solution resistance, Rt is charge-transfer
arc of brass covered with superhydrophobic layer is much higher resistance and CPEdl is constant phase elements modeling the
than that of bare brass. As shown in Fig. 13b and c, for the treated capacitance of the double. The EIS results of treated and immersed
H. Jie et al. / Corrosion Science 102 (2016) 251–258 257

Fig. 15. Equivalent circults for (a) Bare brass, (b) Treated brass,superhydrophobicbrassand superhydrophobic brass after immersion in 3.5 wt% NaCl aqueous solution with
different time of 5 days, 10 days, 15 days, and 20 days respectively.

Table 5
Electrochemical parameters obtained from simulation of EIS results of brass substrates.

Samples Rs ( cm2 ) Cf (␮F cm−2 ) Rf (k  cm2 ) Cdl (␮F cm−2 ) Rt (k cm2 )  (%)

Bare 9.061 20.78 \ \ 6.817 \


Etched 8.892 38.15 12.19 58.48 7.73 11.8
Heat 9.591 5.86 17.48 1.51 50.4 86.4
Superhydrophobic 9.161 0.0158 37.91 0.153 533.9 98.7
Immersed 5 days 9.189 2.596 26.16 0.124 221.6 96.9
Immersed 10 days 9.201 42.98 23.45 0.097 180.41 96.2
Immersed 15 days 9.263 4.255 20.26 0.079 110.17 93.8
Immersed 20 days 9.875 0.032 18.32 0.0106 36.54 81.4

substrates can be analyzed with circuit in Fig. 15b, in which Rs exhibited an improved performance of corrosion resistance when
donates solution resistance, Rt donates charge-transfer resistance, immersed in 3.5 wt% NaCl aqueous solution, as demonstrated by
Rf donates resistance of corrosion layer, and CPEdl and CPEf are con- measurement result from potentiodynamic polarization curves
stant phase elements modeling the capacitance of the double and and EIS characterizations. In addition, even if the superhydropho-
corrosion layers, respectively. The impedance of CPE is given by Eq. bic film immersed in 3.5 wt% NaCl aqueous for 20 days, it still
(1): showed good corrosion inhibitive properties, compared to the bare
brass. It was confirmed that superhydrophobic film improved the
1
ZCPE = (3) corrosion resistance of brass. In this paper, etching and heating
Y 0(Jω)n
treatment combined approach is relatively facile, which provides a
where Y0 is the modulus, ω is angular frequency, and n is the phase new idea to fabricate functional superhydrophobic film with cor-
[6]. rosion inhibitive properties on metals.
Table 4 presents electrochemical parameters. The listed inhibi-
tion efficiency () was calculated with the following formula [42]:
Acknowledgments
R0
(%) = (1 − t ) × 100 (4)
Rt This work was financially supported by National Science
Foundation of China, (No. 21553001), Innovation Program of
where Rt0 is the charge transfer resistance of bare brass, Rt is
Shanghai Municipal Education Commission (No. 14ZZ152) and Sci-
the charge transfer resistance of treated and superhydrophobic
ence and Technology Commission of Shanghai Municipality (No.
immersed brass substrates.
14DZ2261000).
From the electrochemical parameters of brass in 3.5 wt% NaCl
solution (Table 5), it can be found that Rf of superhydrophobic
surface is 37.92 k  cm2 , and its inhibition efficiency is 98.7%. The References
inhibition efficiency of etched substrate is 11.8% and heat treatment
one is 86.4%. It indicates the corrosion resistance of superhydropho- [1] H.Y. Erbil, A.L. Demirel, Y. Avcı, O. Mert, Transformation of a simple plastic
bic one is better than etched and heat treatment ones. When the into a superhydrophobic surface, Science 299 (2003) 1377–1380.
[2] F. Su, K. Yao, Facile fabrication of superhydrophobic surface with excellent
superhydrophobic surface was immersed for 20 days, Rf decreased mechanical abrasion and corrosion resistance on copper substrate by a novel
to 5.319 k  cm2 , and its inhibition efficiency also decreased to method, ACS Appl. Mater. Interface 6 (2014) 8762–8770.
81.4%. It was the result of Cl− attacking the superhydrophobic sur- [3] P. Wang, D. Zhang, R. Qiu, Y. Wan, J. Wu, Green approach to fabrication of a
super-hydrophobic film on copper and the consequent corrosion resistance,
face. However, Rt at this time is still higher than bare brass, and Corros. Sci. 80 (2014) 366–373.
the superhydrophobic surface can also inhibit corrosion process to [4] S. Yuan, D. Wan, B. Liang, Y.P. Ting, K.G. Neoh, E.T. Kang, Lysozyme-coupled
some extent. poly (poly (ethylene glycol) methacrylate)-stainless steel hybrids and their
antifouling and antibacterial surfaces, Langmuir 27 (2011) 2761–2774.
[5] P. Wang, D. Zhang, R. Qiu, B. Hou, Super-hydrophobic film prepared on zinc as
4. Conclusions corrosion barrier, Corros. Sci. 53 (2011) 2080–2086.
[6] P. Wang, D. Zhang, R. Qiu, Y. Wan, J. Wu, Super-hydrophobic metal-complex
film fabricated electrochemically on copper as a barrier to corrosive medium,
Superhydrophobic film was fabricated on brass via chemical Corros. Sci. 83 (2014) 317–326.
etching and thermal oxidation surface combined methods. The [7] F. Wang, S. Lei, M. Xue, J. Qu, W. Lei, In situ separation and collection of oil
brass substrate etched for 45 min, then heated in air at 350 ◦ C for from water surface via a novel superoleophilic and superhydrophobic oil
containment boom, Langmuir 30 (2014) 1281–1289.
25 min and modified with an ethanol solution of stearic acid, which [8] Z. Cheng, H. Lai, Y. Du, K. Fu, R. Hou, C. Li, N. Zhang, K. Sum, pH-induced
formed the micro-nano flower-like structure superhydrophobic reversible wetting transition between the underwater superoleophilicity and
film with a contact angle of 153.6◦ . The superhydrophobic film superoleophobicity, ACS Appl. Mater. Interface 6 (2013) 636–641.
258 H. Jie et al. / Corrosion Science 102 (2016) 251–258

[9] S. Peng, D. Tian, X. Miao, X. Yang, W. Deng, Designing robust alumina [26] E.E. Langenegger, F.A.A. Robinson, The role of arsenic in preventing the
nanowires-on-nanopores structures: Superhydrophobic surfaces with dezincification of a-brass, Corrosion 25 (1969) 137–146.
slippery or sticky water adhesion, J. Colloid Interface Sci. 409 (2013) 18–24. [27] R.M. Horton, New metallographic evidence for dezincification of brass by
[10] R.N. Wenzel, Resistance of solid surfaces to wetting by water, Ind. Eng. Chem. redisposition of copper, Corrosion 26 (1970) 260–264.
28 (1936) 988–994. [28] V.F. Lucey, The mechanism of dezincification and the effect of arsenic, Br.
[11] A.B.D. Cassie, S.T. Baxter, Wettability of porous surfaces, Faraday Soc. 40 Corros. J. 1 (1965) 9–14.
(1944) 546–551. [29] H.H. Rehan, N.A. Al-Moubarak, H.A. Al-Rafai, A model for prolonged
[12] Y. Li, X.J. Huang, S.H. Heo, C.C. Li, Y.K. Choi, W.P. Cai, S.O. Cho, dezincification of ␣-brasses in 3% sodium chloride buffer solutions at
Superhydrophobic bionic surfaces with hierarchical microsphere/SWCNT different pH values, Mater. Corros. 52 (2001) 677–684.
composite arrays, Langmuir 23 (2007) 2169–2174. [30] G.E. Bobeck, H. Su, The kinetics of dissolution of sphalerite in ferric chloride
[13] L. Wang, S. Guo, S. Dong, Facile electrochemical route to directly fabricate solution, Metall. Trans. B 16 (1985) 413–424.
hierarchical spherical cupreous microstructures: toward superhydrophobic [31] N.N. Greenwood, A. Earnshaw, Chemistry of the Elements, second ed.,
surface, Electrochem. Commun. 10 (2008) 655–658. Butterworth-Heinemann, Oxford, 1997.
[14] M. Ruan, W. Li, B. Wang, Q. Luo, F. Ma, Z. Yu, Optimal conditions for the [32] P. Li, X. Chen, G. Yang, L. Yu, P. Zhang, Preparation of silver-cuprous
preparation of superhydrophobic surfaces on al substrates using a simple oxide/stearic acid composite coating with superhydrophobicity on copper
etching approach, Appl. Surf. Sci. 258 (2012) 7031–7035. substrate and evaluation of its friction-reducing and anticorrosion abilities,
[15] L. Liu, F. Xu, L. Ma, Facile fabrication of a superhydrophobic Cu surface via a Appl. Surf. Sci. 289 (2014) 21–26.
selective etching of high-energy facets, J. Phys. Chem. C 116 (2012) [33] T. Liu, S. Chen, S. Cheng, J. Tian, X. Chang, Y. Yin, Corrosion behavior of
18722–18727. super-hydrophobic surface on copper in seawater, Electrochim. Acta 52
[16] U.P. Shaik, S. Kshirsagar, M.G. Krishna, S.P. Tewair, D.D. Purkayastha, V. (2007) 8003–8007.
Madhurima, Growth of superhydrophobic zinc oxide nanowire thin films, [34] Q.Q. Wang, W. Yang, Y.P. Zheng, J.Z. Zhao, X.Y. Dai, Preparation of
Mater. Lett. 75 (2012) 51–53. superhydrophobic films on nanometer copper oxide surface, J. Gansu Agric.
[17] L.K. Wu, J.M. Hu, J.Q. Zhang, C.N. Cao, Superhydrophobic surface constructed Univ. 2 (2012) 155–160.
on electrodeposited sol–gel silica film, Electrochem. Commun. 26 (2013) [35] A.O. Yüce, G. Kardaş, Adsorption and inhibition effect of 2-thiohydantoin on
85–88. mild steel corrosion in 0.1M HCl, Corros. Sci. 58 (2012) 86–94.
[18] S. Yuan, S.O. Pehkonen, B. Liang, Y.P. Ting, K.G. Neoh, E.T. Kang, [36] M. Ko, B. Inghamb, N. Laycockc, D.E. Williams, In situ synchrotron X-ray
Superhydrophobic fluoropolymer-modified copper surface via surface graft diffraction study of the effect of microstructure and boundary layer
polymerisation for corrosion protection, Corros. Sci. 53 (2011) 2738–2747. conditions on CO2 corrosion of pipeline steels, Corros. Sci. 90 (2015) 192–201.
[19] H. Gerengi, K. Darowicki, G. Bereket, P. Slepski, Evaluation of corrosion [37] R. Mishra, R. Balasubramaniam, Effect of nanocrystalline grain size on the
inhibition of brass-118 in artificial seawater by benzotriazole using dynamic electrochemical and corrosion behavior of nickel, Corros. Sci. 46 (2012)
EIS, Corros. Sci. 51 (2009) 2573–2579. 3019–3029.
[20] L. Yohai, M. Vázquez, M.B. Valcarce, Brass corrosion in tap water distribution [38] H. Fan, S. Li, Z. Zhao, H. Wang, Z. Shi, L. Zhang, Inhibition of brass corrosion in
systems inhibited by phosphate ions, Corros. Sci. 53 (2011) 1130–1136. sodium chloride solutions by self-assembled silane films, Corros. Sci. 53
[21] T. Liu, Y. Yin, S. Chen, X. Chang, S. Cheng, Super-hydrophobic surfaces improve (2011) 4273–4281.
corrosion resistance of copper in seawater, Electrochim. Acta 52 (2007) [39] D. Gelmana, D. Starosvetskyb, Y. Ein-Elia, Copper corrosion mitigation by
3709–3713. binary inhibitor compositions of potassium sorbate and benzotriazole, Corros.
[22] L. Zhao, Q. Liu, R. Gao, J. Wang, W. Yang, L. Liu, One-step method for the Sci. 82 (2014) 271–279.
fabrication of superhydrophobic surface on magnesium alloy and its corrosion [40] Z. Wang, J. Gong, J. Ma, J. Xu, In situ growth of hierarchical boehmite on 2024
protection, antifouling performance, Corros. Sci. 80 (2014) 177–183. aluminum alloy surface as superhydrophobic materials, RSC Adv. 4 (2014)
[23] Y. Huang, D.K. Sarkar, D. Gallant, X.G. Chen, Corrosion resistance properties of 14708–14714.
superhydrophobic copper surfaces fabricated by one-step electrochemical [41] M. Özcan, I. Dehri, M. Erbil, Organic sulphur-containing compounds as
modification process, Appl. Surf. Sci. 282 (2013) 689–694. corrosion inhibitors for mild steel in acidic media: correlation between
[24] L. Wu, J. Zhang, B. Li, L. Fan, L. Li, A. Wang, Facile preparation of super durable inhibition efficiency and chemical structure, Appl. Surf. Sci. 236 (2004)
superhydrophobic materials, J. Colloid Interface Sci. 432 (2014) 31–42. 155–164.
[25] Y. Liu, S. Li, J. Zhang, Y. Wang, Z. Han, L. Ren, Fabrication of biomimetic [42] E. Hoque, J. DeRose, P. Hoffmann, H. Mathieu, B. Bhushan, M. Cichomski,
superhydrophobic surface with controlled adhesion by electrodeposition, Phosphonate self-assembled monolayers on aluminium surfaces, J. Chem.
Chem. Eng. J. 248 (2014) 440–447. Phys. 124 (2006) 174710.

You might also like