Noida (Head Office & Works) Delhi Baddi (Workshop)

B-39, Sector-67, Subhash Chowk, Laxmi Nagar, K.No. 1027-1030/369, Bhud Road,
Noida, UP – 201301, India Delhi – 110092, India Gullarwala, Baddi (H.P), India
Ph.: +91 120 6491904 Ph.: +91 11 22043491/ 92 Ph. : +91 1795 657001
 BADDI

DELHI,
NOIDA

INDIA

+
About Esteem
Esteem is a leading supplier and Over the past 25 years we have built
contractor for Fired Heaters, a solid reputation for cost effective
Cracking Furnaces, Reformers, reliable and timely services.
Process Furnaces Waste Heat
recovery Units and related equipment
to the Hydrocarbon and Chemical
industries spanning Oil & Gas,
Petrochemical, Refining, Fertilizer and
related sectors.

Design, supply and construction of

Fired Heaters (from Turnkey projects
to revamps) designed to API 560 or
Years of Excellence!
other international standards form the
core of our business. We have
capabilities to provide furnaces
based on our own design or the
design supplied by clients/
consultants.
Certifications & enlistments
o Enlisted with Engineers India Ltd. (EIL) as a contractor for Fired Heaters

o Member of American Petroleum Institute (API) [Esteem Projects LLC]

o ISO – 9001:2008

o OHSAS – 18001:2007

o ISO – 14001:2004

o Indian Boiler Regulations (IBR)

+
Core Values
Since inception, Esteem is governed by its core values. They shape the culture and define the
character of our company. They are the driving factor behind all our decisions and actions.

Client Value Creation

We shall strive to create value for client by delivering exceptional products

and services in an economical and timely manner.

Integrity

Being ethically unyielding, honest and trustworthy by saying what we mean,

matching our behavior to our words and taking responsibility for our actions.

Respect

We will value diversity of background and opinion. Demonstrate awareness

of our actions and interactions and their impact on clients, co-workers, and
our company.

Sustainability and Stewardship

Fulfilling our obligation of building a better tomorrow, meeting our

commitments to stakeholders, developing our people and helping improve
communities and the global environment.
Products & Services
ü New Installations
o Fired Heaters

o Reformers

o Cracking Furnaces

ü Shop fabricated equipment

o Modular Fired Heaters

o Convection Modules

o Waste Heat Recovery Units

o Specialized Refractory Lined equipment

§ Vibrocast lined vessels

§ Abrasion resistant lined equipment

§ Steam/ Air distribution rings

o Pressure vessels

o Pre-fabricated piping

o Dampers

o Stacks/ Chimneys

ü Turnarounds, revamps, capacity

enhancement projects
o Fired Heaters/ Reformers/ Cracking
Furnaces

o FCCU

o WHRUs
End to end services for
Fired Heaters
Design &
Engineering

Procurement &
Supply

Shop Fabrication

Site erection and

installation

Revamps &
Rebuilds

Pre-commissioning
and Commissioning
Our Setup

•Design & Engineering

•Procurement
Noida •Planning
•Accounting & Finance

•Fabrication
Baddi •Refractory Lining
•QA/ QC

•Fabrication
•Erection

Sites •QA/ QC
•Refractory Lining
•Pre-commissioing &
Commissioning

Our head office is located at Noida, in the national capital region. We have two
fabrication workshops, one a Baddi and other at Noida. In addition, we execute
fabrication and erection activities at sites also as per project requirements.
Esteem – Baddi Workshop

Convection Module of OHCU Heater for IOCL Panipat fabricated and supplied from Esteem Baddi
o Fully equipped Fired heater
fabrication workshop
o Two bays of 246 ft x 50 ft
each (~ 70,000 sq. ft total
area)
o Each bay has one EOT crane
of 20 MT (additional two
planned)
o Loading facility for 100 MT,
external crane of 300 MT
o Approved welding procedures
for almost all metallurgy in
Fired heaters.
o Easy and clear access for
transportation of large
modules and over dimension
cargo
o Maximum size for mock
assembly inside shop: 14.5 x
14.5 x 70m
o Assembly can be done near
port to form larger modules or
complete heaters.
Design & Engineering

Esteem has a full facility design and engineering office at Noida.

We are equipped to handle Fired Heater projects of any size.

Our scope of activities for design & engineering include:

o Basic and detailed engineering

o Structural design (Static, Wind, Seismic)

o Pressure parts design

o Piping flexibility & stress analysis

o Connection (joint) design calculations

o Tube support design

o Refractory design and detailing

o Transportation & lifting lug design

o Design for modularisation

o 3D modelling

o CFD & FEA

o Procurement engineering

o Design and engineering for Dampers

Available Design & Engineering Software
o WinHeat

o Autodesk Plant 3D

o Autodesk Revit

o Autodesk Advance Steel

o Autodek P&ID

o Autodesk MEP

o Autodesk Electrical

o Autodesk Civil 3D

o Autodesk Architecture

o Autodesk Utility Design

o Autodesk Infraworks 360

o Autodesk Navisworks Manage

o Autodesk Map 3D

o Autodesk 3DS Max

o Autodesk Structural Analysis for Revit

o Autodesk AutoCad

o Graitec Advance Design

o Graitec AdvanceCAD

o Bentley STAAD Pro

o ISOMEC from Parascadd

o EasyCFD

o TanRef (Proprietary In-house Refractory

Heat Transfer Calculations Software)
Refractory Services

Esteem’s refractory related services for Fired Heaters, Reformers, Cracking

Furnaces, FCCU, and related equipment include:

ü Design & Engineering (including heat transfer calculations)

ü Material selection
ü Detail engineering
ü Procurement & Supply
ü Shop/ Site installation
ü Dry-out services
ü Testing
ü Rapid Revamps
ü Specialised Applications
o Vibrocast Lining
o Abrasion resistant lining
o Reformer Cold collector/ header
Specialized Applications

Abrasion Resistant Lining: Esteem has experience

Vibrocast Lining: Vibrocast lining requires special
of installation of abrasion resistant lining
skills coupled with detailed planning & preparation.
(Rescobond AA 22S or equiv) both at site in-situ
Esteem has experience of applying in-situ vibrocast
locations and at shop. We have experience of lining
lining for vessels, ducts, etc. Past jobs executed
using Hex Mesh, S-bars, Radius tabs and other kinds
include vibrocast lining for FCCU spool pieces
of anchorage. Jobs executed include FCCU
supplied from our works.
cyclones, steam rings/ distributors, etc.

Online repairs: Esteem has capabilities to perform

Reformer Cold Collector/ Outlet Header: One of
on-line repair of furnace castable lining. This avoids
the most critical areas of any Reformer Furnace,
downtime and further deterioration of the
the Cold Collector / Outlet Header faces the
refractory lining/ casing. If the damage is repaired
process fluids and is subject to the most demanding
in time, the repaired lining is able to perform for
environment. Esteem has proven experience of
long durations of time and unnecessary shutdown
applying this critical refractory.
can be avoided.
Key Projects
Absorbed
Year Type of
Sno. Heater Client Licensor Heat Duty
Completed Heater
(MMKcal/hr)

Indian Oil
Vertical
1 OHCU Heater Corporation Ltd. - 2016 7.9
Cylindrical
Panipat Refinery

Gas/ Naptha Brahmaputra Bottom

CB&I
2 Cracking Cracker & Polymer 2015 Fired Box 39 x 4
Lummus
Furnace Ltd. Type

Brahmaputra
Regeneration Vertical
3 Cracker & Polymer EIL 2014 5.4
Heater Cylindrical
Ltd.

Ketene Jubilant Life

4 2013 Cabin Type 3.6
Furnace Sciences Ltd.

Ketene Laxmi Organic

5 2012 Cabin Type 3.7
Furnace Industries Ltd.

Indian Oil
Vertical
6 DHDT Heater Corporation Ltd. - EIL 2011 12.7
Cylindrical
Bongaigaon Refinery

Indian Oil
Top Fired
7 HGU Reformer Corporation Ltd. - Technip 2010 40.1
Box Type
Bongaigaon Refinery

Feed Pre- Vertical

8 IFFCO Phulpur Kellogg 2008 2.8
heater Cylindrical

Dehydration
Reactor feed Vertical
9 India Glycols Ltd. ABB 2006 4.6
Heater (B-110- Cylindrical
B)

Hindustan Petroleum
Haldor Side Fired
10 HGU Reformer Corporation Ltd., 2000
Topsoe Box Type
Mumbai Refinery
Project: Hydrogen Reformer
(Process package by client)

Client: Indian Oil Corporation

Capacity: 40.51 MMKcal/hour
Status: In operation since 2011

www.esteemprojects.com
 Project: Revamp of VPS Heater
Client: HPCL
Capacity: 17.69 MMKcal/hour
Status: Revamped in 2014

www.esteemprojects.com
Project: DHDT Heater
Process package by client

Client: Indian Oil Corporation

Capacity: 12.7 MMKcal/hour
Status: In operation since 2011

www.esteemprojects.com
Project: Naptha Cracking Furnaces (four nos.)
Process package by client

Client: Brahmaputra Cracker & Polymer Ltd.

Capacity: 156 MMKcal/hr (combined)
Status: Ready for commissioning

www.esteemprojects.com