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31 Samss 004 PDF
31 Samss 004 PDF
Contents
1 Scope ................................................................ 2
2 Normative References ....................................... 2
3 Terms and Definitions ....................................... 3
5 Requirements .................................................... 4
6 Basic Design ..................................................... 4
7 Accessories ..................................................... 15
8 Inspection, Testing, and
Preparation for Shipment ......................... 23
9 Specific Pump Types ....................................... 28
11 Guarantee and Warranty ................................. 31
Revision Summary.................................................. 32
The following paragraph numbers refer to API STD 610, 11th Edition, September 2010
(ISO 13709, 2009), which are part of this specification. The text in each paragraph
below is an addition unless it is noted as an exception, modification, or deletion to
API STD 610 (ISO 13709). Paragraph numbers not appearing in API STD 610
(ISO 13709) are new paragraphs to be inserted in numerical order.
1 Scope
This specification, together with the appropriate centrifugal pump Data Sheet and
Purchase Order, covers minimum requirements for API STD 610 (ISO 13709).
2 Normative References
Materials or equipment supplied to this specification shall also comply with applicable
sections of the latest edition (unless an edition is specified) of the references listed
below or in the body of this document.
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps
European Standard
EN 10204 Metallic Products-Types of Inspection Documents
Page 3 of 32
Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps
The rated impeller diameter at the maximum speed for variable speed
applications.
3.65 Low-Flow High-Head (LFHH): shall be defined as pumps with flow rate up
to 250 GPM and with differential head higher than 800 ft.
5 Requirements
5.1 The units of drawings and maintenance dimensions of pumps shall be as per
the pump datasheet unites in the purchase order.
5.3.1 Any conflicts between this document and other applicable Mandatory Saudi
Aramco Engineering Requirements (MSAERs) shall be addressed to the
EK&RD Coordinator.
Any deviation from the requirements herein shall follow internal company
procedure SAEP-302.
6 Basic Design
6.1 General
6.1.8 For all pumps with the exception of Helico-Axial Multiphase pumps, the
Vendor shall indicate on the pump performance curve, the NPSH3 curve for
3% reduction of the first stage differential head. For high energy pumps in
water injection service, refer to paragraph 6.1.16, the Vendor shall also
indicate on the pump performance curve a predicted NPSH3 curve for a
40,000 hour impeller life. This curve shall represent the NPSH required to
permit 40,000 hours of operation between the minimum continuous stable
capacity and 120% of the rated capacity after which time, the material loss
due to cavitation erosion at any location on the impeller shall not exceed
75% of the vane thickness. The Vendor shall guarantee the 40,000 hour
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps
impeller life for the above parameters. For variable speed applications, the
Vendor shall also indicate on the pump performance curve the NPSH3 curve
for the maximum speed required to meet the process conditions specified in
the pump data sheet.
Visualization test is required for water injection pumps when the first stage
impeller eye peripheral velocity exceeds 47 m/sec (154 ft/sec) to predict the
40,000 hours. The visualization test is not required when the first stage
impeller of identical design and material has proven experience with
comparable operating parameters and running satisfactory for at least
40,000 hours. This experience shall be sent for the review and approval of
the Standards Committee Chairman; Pumps, Seals and Mixers.
The NPSH requirements shall not exceed the specified NPSH available over
the range of minimum continuous stable capacity to 120% of the rated
capacity. At rated capacity, the NPSHA shall also exceed the NPSH3 by a
minimum margin of 1 meter (39 inches). For variable speed pumps, the
above NPSH requirements apply for all speeds required to meet the specified
operating conditions.
6.1.9 The suction specific speed for all pumps, except integrally geared pumps,
shall not exceed 232 (12,000 in U.S. units). Higher values maybe accepted
with proven experience for at least 3 years on operation at similar operating
conditions such as NPSH margins and percentage of operating point to BEP.
Acceptance of higher values requires the review and concurrence of the
Standards Committee Chairman; Pumps, Seals, and Mixers.
6.1.12 The capacity at the end of the curve shall not be less than 120% of the rated
capacity (110% for integrally geared pumps). The normal point shall be
between 80% and 100% of the pump best efficiency point unless accepted
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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Next Planned Update: 1 January 2020 Centrifugal Pumps
For the above two pump cases, the minimum continuous stable capacity
shall not exceed 65% of the rated capacity
6.1.14 Control of the sound pressure level to meet the specified requirements shall
be the responsibility of the Vendor and Purchaser.
6.1.15 (Exception) For all pumps excluding Helico-Axial Multiphase pumps, the
radial clearance between the diffuser vane or volute tongue (cut water) and
the periphery of the rated impeller blade shall be per the below table:
Rated Power per Stage Volute Design Casing Diffuser Design Casing
≤ 300 HP 6% 3%
>300 HP 8% 4%
Pumps with smaller clearances require the review and concurrence of the
Standards Committee Chairman; Pumps, Seals, and Mixers. For such cases,
the following shall be submitted for review:
Vendor reference of at least two identical pump having clearance similar
to the proposed clearance and is operating at similar operating conditions.
The referenced pump cut water clearance.
The referenced pump operating conditions and vibration data, including
vibration at vane-pass frequency when operating at minimum continuous
stable flow and 120% of rated flow.
The user contact information of the referenced pump.
6.1.16 Pumps with head greater than 200 m (650 ft) per stage and absorbing more
than 225 kW (300 HP) per stage are considered as high energy pumps.
6.1.17 The Vendor shall indicate on the pump Data Sheet, any cooling
requirements, including that of the driver if supplied with the pump.
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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Next Planned Update: 1 January 2020 Centrifugal Pumps
6.1.29.1 (Modification) The details of threading shall conform to ISO 261, ISO 262,
ISO 724, ISO 965, ASME B1.1 or other internationally standardized
threading.
6.1.35 The rated speed of vertical suspended pumps shall not exceed 1,800 RPM
unless accepted by the Standards Committee Chairman; Pumps, Seals, and
Mixers.
6.1.36 The speed, head per stage and power per stage for water injection pumps
shall not exceed 4,000 RPM, 457 m (1,500 ft) and 4,477 kW (6,000 HP),
respectively unless accepted by Standards Committee Chairman; Pumps,
Seals, and Mixers after evaluation of the following minimum requirements:
Vendor reference of at least two, same or similar pumps and impellers
with same materials operating with similar or higher speeds, power and
head per stage and having a MTBF of greater than 40,000 hours.
User contact information of the referenced pump.
Also, the manufacturer shall guarantee the pump for at least 40,000 hours
of operation against impeller failure.
6.1.37 The efficiency of Low Flow High Head (LFHH) applications shall not be
less than 20% at normal and rated points unless accepted by Standards
Committee Chairman; Pumps, Seals, and Mixers.
6.1.38 With the exception of pumps listed below, the pump efficiency at rated point
shall not be less than the efficiency value (Pɳ) calculated as per the
following equation:
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps
Where:
Q: is rated flow in GPM. For double suction impeller use full flow per
impeller (not per eye).
N: is shaft speed in revolution per minute RPM.
Ns: Specific speed (using GPM, feet and RPM). For multistage pumps
where the Ns is different for a number of stages, the weighted
average of specific speeds of the stages shall be used.
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps
6.3.5 (Exception) The MAWP shall be equal to the maximum discharge pressure
as defined in paragraph 3.22.
6.4.2.3 (Exception) For steel casings, the facings of finished flanges shall be raised
face for flange rating Classes, 300 and 600 and ring joint for Classes 900 and
higher. Flanges shall conform to ASME B16.5. Flanges above 24 inch NPS
shall conform to ASME B16.47.
For forged or fabricated casings and nozzle heads, flanges shall be forged
welding neck or forged long welding neck, conforming to ASME B16.5 for
flanges up to 24 inches and ASME B16.47 for flanges above 24 inches.
For seawater water services, flanges above 60 inch NPS shall be deigned per
AWWA C207.
6.4.3.1 Socket weld is not permitted for 2 in and larger connections or for the
following services:
1) High pressure application of nozzle Class 900 and higher
2) Cryogenic application with service temp less than -18°C.
The piping and fitting materials for the pressure casing connections shall
comply with Standard Drawing AD-036821.
6.4.3.9 The first segment of the pressure casing connection shall be terminated with
a flange or an elbow followed immediately by a flange. If butt-weld is used,
it shall be subjected to 100% radiographic examination unless accepted by
the Standards Committee Chairman; Pumps, Seals, and Mixers. In addition,
all welds for pressure casing connections shall be subjected to a fluorescent
magnetic particle examination (ferromagnetic material) or a liquid penetrant
examination (non-ferromagnetic material).
Note: The aim of the above first sentence is to have the flanges on pressure
casing connections located very close to the pump casing. This will reduce
dead leg length, ensure stiff connection with short gusseting, and simplify
pump handling during shipping and overhaul.
6.4.3.10 Piping less than 2 inches shall be gusseted in two orthogonal planes to
increase the rigidity of the piped connection in accordance with the
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps
6.4.3.10j Integrally geared pumps shall have Schedule 80 for all pipe nipple sizes.
6.4.3.14 (Modification) Pump casing vent (except self-venting pumps) and drain
connections shall be braced and shall be provided with flanged valves.
6.4.3.16 Pumps on water injection and water supply services and having driver power
rating of 3,730 kW (5,000 HP) or higher, shall be provided with 1 inch
borescope inspection port to allow onsite inspection of the first stage impeller
suction(s) without dismantling the pump.
6.6 Rotors
6.6.15 Horizontal double casing pumps having a driver rated above 3,730 kW
(5,000 HP) shall be provided with balancing planes for field trim balancing,
both on inboard and outboard ends. The balancing planes shall be provided
with a minimum of twelve equally spaced pre-drilled, tapped and plugged
holes for the insertion of balance weights. The outboard bearing housing
shall be provided with a removable access panel. A coupling hub having
balance holes per API STD 671 is acceptable as an inboard balance plane.
6.7.1 (Exception to last sentence) Renewable impeller wear rings are required and
may be omitted if any of the following conditions apply:
a) Impellers are of the hydraulically unbalanced semi-open design;
b) The peripheral velocity of the impeller wear surface exceeds 45 m/s
(150 ft/s);
c) The head per stage exceeds 275 m (900 ft);
d) Operating temperature or severe transients could result in loosening of
the wear ring fit. If impeller wear rings are omitted, the wear surfaces
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps
Integral impeller wear rings shall be provided for water injection pumps with
driver rating of more than 5,970 kW (8,000 HP). Renewable wear ring is
acceptable alternative with the approval of the Standards Committee
Chairman; Pumps, Seals, and Mixers. The Vendor shall submit the
following in his proposal:
Experience of using renewable wear rings with similar wear ring
peripheral velocity and differential head per stage.
Method of locking the impeller wear ring and calculation of the required
shrink fit. Also, manufacturer shall guarantee wear rings against
looseness for at least 40,000 hours.
Tungsten carbide laser coating shall be applied on the wearing parts for all
high energy pumps in water applications. Equivalent coating can be proposed
with technical description and proven experience for review and concurrence
by the Standards Committee Chairman; Pumps, Seals, and Mixers.
6.7.4 c Stationary wear part shall be non-metallic type for boiler feed water and for
clean light hydrocarbon where the specific gravity is less than 0.7. Use of
metallic component requires the review and concurrence of Standards
Committee Chairman; Pumps, Seals, and Mixers.
Lower clearances may be proposed but shall not be less than 70% of the
minimum clearances set in Table 6. Pressure and temperatures limits shown
in table H.3 are applicable.
6.9 Dynamics
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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6.9.3 Vibration
6.9.3.3 The FFT plotted spectra shall be included in the pump test results.
6.10.1 Bearings
6.10.1.3 (Modification to last sentence) The Vendor shall ensure that values for
temperature rise (6.10.2.4) and vibration (6.9.3.6) meet the requirements of
this specification.
6.10.2.4 (Exception) Maximum bearing temperatures shall comply with the following
requirements:
a) For bearings that are lubricated by any means other than external oil
circulation or forced feed lubrication system, the metal temperature
shall not exceed 85°C (185°F) in the loaded area, based on a maximum
ambient temperature of 50°C (122°F) and taking in consideration solar
radiation as indicated in paragraph 6.1.28. If bearing metal
temperature monitoring is not practical, the sump oil temperature shall
be measured and, during shop testing, the sump oil temperature rise
shall not exceed 35°C (63°F);
b) The metal temperature of bearings lubricated by external oil circulation
or forced feed lubrication systems shall not exceed 95°C (203°F) in the
loaded area, based on a maximum oil inlet temperature of 60°C
(140°F). During shop testing, the differential between the bearing
loaded area metal temperature and the actual oil inlet temperature shall
not exceed 35°C (63°F).
6.11 Lubrication
6.11.5 Pumps handling process fluid with normal temperature exceeding 260°C
(500°F), and do not require external oil system, shall have provisions for
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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Next Planned Update: 1 January 2020 Centrifugal Pumps
6.12 Materials
6.12.1 General
6.12.1.1 The pump materials shall be as per the specified material code in the pump
data sheet. Material grades for the specified material code are listed in
Standard Drawing AD-036821. Equivalent materials listed in Table H.2 are
acceptable. Equivalent materials complying with other national standards are
acceptable provided that their mechanical and chemical properties are
equivalent to or exceed those of the specified materials. Equivalent
materials are subject to the review and concurrence of the Standards
Committee Chairman; Pumps, Seals, and Mixers. Gasket or packing
materials containing asbestos are not permitted.
6.12.2 Castings
6.12.2.3.a All weld repairs and post weld heat treatment at foundry and pump Vendor
shop shall conform to the original material specification of the casting.
All welding procedure specifications, performance qualification records, and
weld map documents must be available for the purchaser inspector review
upon his request.
All welds to duplex and super duplex pressure casing shall have post weld
heat treatment.
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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b) The depth of the repair cavity prepared for welding exceeds 20% of the
wall thickness or 25 mm (1 in), whichever is smaller
c) The surface area of the repair cavity exceeds 65 cm² (10 in²).
When the pressure casting has a through hole or or the casting has more than
three major defects, the weld repair procedures, including the welding
procedure specifications (WPS), with supporting documentation shall be
prepared and submitted to the Buyer Representative for review and
concurrence prior to any repairs being conducted.
If the defect does not fully penetrate the casing but the repair will require
making a through hole in the casting; then, this defect shall also be treated as
a through hole defect.
All major repairs shall be documented. The documentation shall include the
following:
a) Extent of the repair
b) Location
c) Size
d) The welding procedure specification
e) Detailed photographs of the defect:
1) Prior to any preparatory work
2) After preparation but prior to the actual repair.
6.12.2.5 When required by paragraph 6.12.2.3.a, the repair procedures and associated
documentations shall be submitted to the Standards Committee Chairman;
Pumps, Seals, and Mixers for review and approval before proceeding with
the repair
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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Next Planned Update: 1 January 2020 Centrifugal Pumps
Radiographs shall be made after machining and shall cover impeller shrouds
over the outer 75 mm (3 in) of the radius.
Radiographs shall also be taken through the impeller, thus showing the
intersection of the vanes and shrouds.
6.12.3 Welding
For all pumps, with the exception of vertical seawater intake pumps, 100%
radiographic examination is required for the welded areas of the suction and
discharge nozzles and any casing welds. For vertical seawater intake pumps,
only 10% radiographic examination is required. Radiographic examination
may be substituted by ultrasonic examination, if accepted by the Standards
Committee Chairman; Pumps, Seals, and Mixers.
6.13.2 Pump nameplate data shall also include the Purchase Order number, liquid
pumped, lubrication details and shaft lift (for vertical pumps).
7 Accessories
7.1 Drivers
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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7.1.11 Gas Turbine shall comply with 32-SAMSS-100 and diesel engines shall
comply with 30-SAMSS-001.
7.2.2 Lubricated couplings are not acceptable. Flexible disc pack or diaphragm
type couplings shall be supplied for horizontal pumps and vertical in-line
pumps. Vertically suspended pumps equipped with thrust bearings shall
have flexible disc pack or diaphragm type couplings between the driver or
gear and the thrust bearing. When the thrust bearing fitted on the driver, the
coupling shall be rigid type.
Spacer type couplings shall be furnished for all horizontal, flexibly coupled
vertical in-line and vertical suspended pumps. Couplings for high speed
integrally geared pumps may be of the non-spacer type. Flexible couplings
shall be capable of accepting parallel misalignment of not less than
1270 micrometers (50 mils) between shaft ends and shall be capable of
absorbing twice the maximum axial growth plus twice the axial magnetic
centering force of the electric motor.
7.2.8 All vertical pumps and overhung pumps may have parallel shaft ends.
Horizontal between bearings pumps shall have tapered shaft ends with
retaining nut threads. Pumps having the smallest diameter of their shaft
exceeds 100 mm (4 in) and their shaft speed exceeds 3,600 RPM shall be
furnished with couplings having hydraulic fit complying with API STD 671.
7.3 Baseplates
7.3.9 For pumps having a driver rating of 750 kW (1,000 HP) or above, baseplates
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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shall be constructed with full depth cross members under all machinery feet.
Welding procedures and welders shall be qualified per AWS D1.1 or
equivalent.
7.3.10 Baseplates shall be fully covered by a smooth deck plate or checkered steel
plate. All walking surfaces shall be coated with non-slip paint. All baseplates,
excluding sub-bases, for permanent installation in onshore facilities shall be
grouted. The grout holes must be accessible for grouting with the pump and
driver mounted.
7.3.13 For offshore installations, the baseplate and pedestal support assembly shall
be sufficiently rigid to be mounted without grouting.
7.3.20 The Vendor shall be responsible for the proper design of the baseplate and
for the elimination of any unacceptable characteristics such as harmonic
vibration.
7.4 Instrumentation
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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7.4.2.3 Pumps having driver ratings above 220 kW (300 HP), bearing temperature
detectors shall be supplied and installed in accordance with 34-SAMSS-625.
For anti-friction bearings, spring loaded temperature sensors shall be
provided and mounted in contact with each bearing outer race. Settings for
alarm and shut-down shall be recommended by the Vendor.
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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7.4.3 Controls
7.5.1 General
7.5.1.2 (Modification to the last sentence) Piping and fitting materials in continuous
contact with process liquid shall comply with Standard Drawing
AD-036821. Piping and fitting materials not in continuous contact with
process liquid shall be made of Stainless Steel 316 or 316L. Alternative
materials shall be sent for the review and concurrence of the Chairman of
Pumps, Seals, and Mixers Standards Committee. Materials in sour services
shall be in accordance with NACE MR0175/ISO 15156.
7.5.1.6 Auxiliary piping such as vent, drain, external flush, warm-up, external
lubrication, and cooling water piping shall be routed to or near the edge of
the baseplate and shall terminate with flanged connections. These lines shall
have a block valve, ½-inch minimum, located as close as feasible to the
pump casing connection. Valves shall be in accordance with API STD 602
Class 800 or ASME B16.34 with rating as required.
7.5.1.9 Unions are permitted downstream the isolation valve in none pressurized
lines such as lines directed to gravity sewer. Use of any unions in
pressurized lines is not allowed.
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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7.5.1.10 Tubing is not allowed for auxiliary process piping (i.e., auxiliary piping that
is subjected to process fluid). Tubing is permitted only for instrumentation
piping. Instrumentation piping and tubing shall be per 34-SAMSS-831.
Tubing may be used instead of pipe beyond the first valve in non-process
auxiliary piping if the following conditions are met:
i. The maximum allowable pressure and temperature limits for tubing are
4 MPa (600 Psig) and 120°C.
ii. Minimum wall thickness for ½, ¾, and 1-inch tubing are 1.6, 2.4, and
2.8 mm respectively.
iii. Tubing is not allowed for low temperature applications below -18°C.
iv. Connectors and adapters shall be compression type meeting
UNS S-31600 and ASTM A276.
7.5.1.11 Pipe bends shall have surfaces free of cracks and buckles. Flattening of the
cross section of bends shall not exceed 8 percent of the nominal pipe
diameter. Bending procedures and heat treatment requirements shall be in
accordance with ASME B31.3.
7.5.1.12 Flanges, socket welding and threaded fittings shall be of the class, rating, or
wall thickness to match the pipe ratings.
7.5.1.13 All welds must meet the minimum quality requirements of ASME B31.3
together with the following additional requirements:
a) For pipe sizes 2 inch and smaller the first pass of butt welded joints
shall be made with Gas Tungsten Arc Welding (GTAW) process.
b) Permanent backing rings are prohibited, but consumable inserts of the
same chemistry as the remaining weld metal may be used.
7.5.1.14 Dissimilar metal welds between ferritic steel and either austenitic stainless
steel, duplex stainless steel, or nickel-based alloys as well as use of stainless
steel or nickel-based filler metals on ferritic steel are not permitted for
pressure containing welds in sour service.
7.5.1.15 Gaskets for raised flanges shall be spiral-wound, Type 316 stainless steel.
Gaskets for ring joint flanges shall be soft iron octagonal ring.
Gaskets containing asbestos are not permitted.
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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7.5.1.16 For cooling water piping, a closed sight flow indicators shall be furnished in
each cooling water outlet.
7.5.1.17 All piping systems shall be provided with vent valves at highest points and
drain valves at lowest points. Horizontal runs in pressure piping shall slope
gradually towards drain points. The minimum slope of drain lines shall be
1:50.
7.5.2.3 (Exception) Piping and fittings materials shall comply with Standard
Drawing AD-036821.
7.5.2.5 (Modification) Auxiliary process piping such as pump casing vent and drain
piping shall be provided with block valves immediately after the casing
connection flange to reduce dead leg length. If this location is not practical
due to space limitation or other reasons, the valves may be moved to the
nearest possible location to the casing. The valve material shall be as
required for the service but as a minimum shall be similar to the auxiliary
piping material. Valves shall be in accordance with API STD 602 Class 800
or ASME B16.34 with rating as required.
7.5.2.9 Threaded connections shall not be used unless accepted by the Standards
Committee Chairman; Pumps, Seals, and Mixers. Threaded connections
shall be seal welded (except for instruments and mechanical seal gland
connections) for the following:
i. General hydrocarbon
ii. Other flammable fluids under pressure
iii. Hazardous or toxic fluids
iv. Steam at pressures over 1,700 kPa (250 psig) or temperatures over 210°C.
Seal welds on threaded connections shall cover all exposed threads after the
joint has been tightened to full thread engagement. The fillet seal weld shall
have a minimum throat thickness of 3 mm and shall merge smoothly into the
pipe metal outside of the thread. Threaded joints to be seal welded shall be
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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fully cleaned and made up dry without joint compounds or PTFE (Teflon)
tape.
7.5.2.12 For horizontal between bearing pumps having driver rating of 3,730 kW
(5,000 HP) or higher, a flow or differential pressure transmitter shall be
provided in the pump balance line.
7.5.3.3 Closed sight flow indicators shall be furnished in each cooling water outlet
from each bearing, pedestal, etc.
7.5.3.4 Piping and fitting materials shall be ASTM A312 Type 316L and
ASTM A182 F316L, respectively.
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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8.1 General
8.2 Inspection
8.2.2.9 100% radiographic examination shall be performed for the following services:
a) Services where the maximum discharge pressure exceeds 900 psig
(integrally geared pumps are excluded);
b) Services where the maximum temperature exceeds 260°C (500°F);
c) Boiler feed water services where the maximum operating temperature
exceeds 149°C (300°F);
d) Services where the minimum operating temperature is below minus
29°C (minus 20°F);
e) Auto-ignition services;
f) Sour services with H2S concentration above 1,000 ppm;
g) Flashing hydrocarbon services where the maximum discharge pressure
exceeds 500 psig.
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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8.3 Testing
8.3.1.2 For pumps in high temperature water applications, the guaranteed pump
efficiency shall not take into consideration the effect of the reduced water
viscosity addressed in HI-1.6.
8.3.2.17 Hydrostatic testing with water or light oil is required for all fabricated piping
assemblies (Auxiliary piping). Test pressures shall be 150% of the maximum
allowable working pressure (MAWP) but not less than gauge press of 1.5
bar (20 psig) in accordance with ISO 10438.
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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8.3.3.1 All high energy pumps as specified in 6.1.16 and Helico-Axial Multiphase
pumps shall be performance and mechanical run witness tested.
Low energy pumps shall all be performance and mechanical run tested.
Witness testing on one pump, selected in random, is required.
8.3.3.2.b Substitute seals may be used for applications having specific gravity less
than 0.7 during performance test. Shop buffer/barrier liquid systems may be
used during performance test.
8.3.3.3.a (Exception) Test data shall be taken at shut-off (no vibration data required),
minimum continuous stable flow, normal flow, rated flow and 120% (110%
for integrally geared pumps) of rated flow. If normal flow is not specified,
the pump shall also be tested at mid-point between the minimum continuous
stable flow and rated flow. For high energy, as defined in paragraph 6.1.16,
and high speed integrally geared pumps, the shut-off test may be substituted
by testing at 10% and 15% of best efficiency point capacity, respectively.
For variable speed pumps with driver rated above 746 kW (1,000 HP), the
test shall also include 5 equally spaced test points from the minimum speed
to the maximum speed and at equivalent rated flows (i.e., rated flow with
speed adjustment as per affinity law).
8.3.3.3.c Test speed shall be within 3% of the rated speed except for Helico-Axial
Multiphase pumps.
Reduced test speed requires the review and concurrence of the Standards
Committee Chairman; Pumps, Seals, and Mixers. The vibration acceptance
criteria contained in this specification are not applicable to reduced test
speed. The Vendor shall propose the vibration acceptance levels at the
reduced speed for review and approval by the Standards Committee
Chairman; Pumps, Seals, and Mixers. In addition, bearing-housing
resonance test shall be conducted when testing at reduced speed.
8.3.3.3&4 (Modification) the pump performance tolerances shall be per the below
modified Table 16.
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps
Efficiency c c
Rated NPSH 0
Note 1: The normal point guarantees are only applicable to pumps with driver rated 373 kW (500 HP) and above.
a If a rising head flow curve is specified (see 6.1.11), the negative tolerance specified here shall be
allowed only if the test curve still shows a rising characteristic.
b With test results corrected to rated conditions [see 8.3.3.3 b)] for flow, speed, density (specific gravity)
and viscosity, it is necessary that the power not exceed the same tolerance allowed for the differential
head, from all causes (cumulative tolerances are not acceptable).
c Negative tolerance is not allowed.
8.3.3.5.c If applicable, the bearing metal temperatures and bearing oil temperatures
shall be measured and recorded throughout the test.
8.3.3.7.c When a re-test is required, all data of original parameters including bearing
vibration and temperature data shall again be recorded and submitted to the
purchaser for review and approval.
8.3.3.9 For variable speed pumps with driver rated above 746 kW (1,000 HP) and
multiphase pumps, coast down vibration test data shall be recorded to verify
pump critical speed and bearing housing resonance.
8.3.3.10 The impellers shall not be modified after the witness test to correct hydraulic
performance by underfiling, overfilling, V-cutting, or any other
modifications unless accepted by the Standards Committee Chairman;
Pumps, Seals, and Mixers. If accepted, the Vendor shall submit a drawing
showing the details of the modification. This drawing shall also be included
in the Operation and Maintenance Manual.
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps
For Helico-Axial Multiphase pumps, the mechanical run test shall be conducted
for not less than 4 hours at the duty point.
8.3.4.3.1 NPSH3 shall be determined at each test point identified in 8.3.3.3 a) except
shut-off. This test is not required for Helico-Axial Multiphase pumps.
Open pit vertical sump pumps shall have a minimum submergence test in
lieu of NPSH test.
8.3.4.3.5 NPSH3 witnessed testing shall be performed for all high energy pumps, as
defined in paragraph 6.1.16.
NPSH3 testing shall be performed for all can mounted vertical pumps (type
VS6 and VS7) and all pumps where the NPSH margin (NPSHA over
NPSH3) at 120% (110% for integrally geared pumps) of the rated flow is
less than 3 feet. Only one pump of a set of identical pumps is required to be
witnessed.
For all other pumps, only one pump of a set of identical pumps shall be NPSH3
tested and witnessed.
8.3.4.7 The bearing housing(s) resonance test shall be conducted for variable speed
pumps with driver rated power above 746 kW (1,000 HP) and for reduced
speed test on all between bearings pumps. The natural frequencies shall be
obtained for the vertical and horizontal directions and shall have a separation
margin of at least 15% from the listed excitation frequencies from minimum
to maximum operating speeds.
8.4.1 All rotors shall be properly secured to prevent axial and radial movement.
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps
8.4.5 The corrosion resistant metal tag shall be stamped in accordance with the
Purchase Order.
8.4.13 All loose materials and mill scale shall be removed by blasting to Sa 2 or by
pickling from reservoirs, tanks, coolers, filters, bearing housings and other
components with which lube oil comes into contact.
9.1.1 For services where suspended solids are specified, use of impeller having
back wear ring diameter larger than the impeller balance holes circle
diameter by more than 50 mm (2 in) requires review and concurrence by the
Standards Committee Chairman; Pumps, Seals, and Mixers.
9.1.3.9 Mechanical seals are not required to comply with 31-SAMSS-012. The seal
chamber pressure and support systems for contacting wet seals (excluding
containment seals) shall be designed for a margin of not less than 30%
between seal chamber pressure and maximum fluid vapor pressure, or a
20°C (36°F) product temperature margin based on the maximum process
fluid temperature.
9.1.3.10 Vendor's standard balancing of impeller, inducer, and high speed shaft is
acceptable.
9.1.3.12 Vendor's standard oil temperature and pressure gauges are acceptable.
9.1.3.13 The maximum gearbox oil temperature shall not exceed 90°C (194°F).
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps
9.2.1.2 (Exception) Shaft centerline supported casings are required for horizontal
pumps handling liquids with temperatures in excess of 120°C (250°F) or
below 0°C (32°F).
9.2.2 Rotor
9.2.6 Lubrication
9.2.6.2 For pumps having driver rating of 2,240 kW (3,000 HP) or less and having
pressure lubrication system, the system shall comply with 32-SAMSS-013
Chapters 1&3 and shall also be provided with:
a. Dual shell and tube or an air heat exchanger.
b. Austenitic stainless steel reservoir.
c. The piping connection for the bypass control valve shall be located
upstream of the cooler.
9.2.6.4 For pumps having driver rating exceeding 2,240 kW (3,000 HP), a pressure
lubrication system shall be provided and shall be in accordance with
32-SAMSS-013 Chapters 1&2.
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps
9.3.2.2 Vertical double casing pumps shall have provision for complete venting of
the outer casing without requiring removal of the pump. This provision shall
consist of 1 inch pipe connection, terminating in 1 inch valve.
9.3.3 Rotors
9.3.3.3 Lineshaft sections shall have a minimum length of 3 m (10 ft), unless
otherwise accepted by the Standards Committee Chairman; Pumps, Seals,
and Mixers. Lineshafts shall be machined or ground throughout their entire
length. The total indicated runout shall not exceed 4 micrometers per
100 mm (0.0005 in per foot) of the shaft length. The total runout shall not
exceed 125 micrometers (0.005 in) over the total shaft length.
9.3.5 Dynamics
9.3.8 Accessories
9.3.8.3.3 A separate soleplate for bolting and grouting to the foundation shall be
provided.
9.3.9.1 Reduced length test for vertical suspended pumps is not acceptable unless
accepted by the Standards Committee Chairman; Pumps, Seals, and Mixers.
9.3.10.6 (Modification) For column sizes of 200 mm (8 in) inside diameter or larger,
column sections shall be flanged with rabbet fits.
9.3.11.2 (Modification) For column sizes of 200 mm (8 in) inside diameter or larger,
column sections shall be flanged with rabbet fits.
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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps
9.3.13.4 The casing vent connections shall terminate in a 1 inch valve. Seal chamber
vent connections shall terminate in a ½ inch valve.
9.3.13.5 The suction can (barrel) shall be provided with a 2 inch drain pipe inside the
can. It shall be piped to the surface and terminated in a 2 inch valve.
Flanged connection shall be provided to allow disconnection of the pipe
from the discharge head. Also, a 2 inch purging connection with an isolation
valve and a check valve shall be provided. Use of smaller piping sizes
requires review and concurrence by the Standards Committee Chairman;
Pumps, Seals, and Mixers.
Tolerances
Power at normal operating point Note (1)
Efficiency at normal operating point Negative tolerance is not allowed.
Note (1) The positive tolerance in the power is allowed only due to positive tolerance in the head
at normal operating point. The tolerances for head at normal operating point are shown
in the modified Table 16 in paragraph 8.3.3.3&4 above.
If the power at the normal flow (corrected for the pumped fluid), when tested in Vendor
factory, is found to be more than the guaranteed power due to reduction in efficiency,
the cost of the equipment shall be reduced by an amount (liquidated damage) equal to
the difference between the actual power and the guaranteed power (in kilowatts at the
rated operating point) multiplied by the Evaluation Factor $/kW given in the data sheet
and/or in the purchase order. This reduction shall not be more than 15% of the
equipment purchase order value. The Vendor understands and agrees that the foregoing
reduction is not a penalty but is a fair and reasonable pre-estimate of the amount of
actual loss and damage that would be suffered by Saudi Aramco as a result of the
reduced efficiency of the equipment.
Page 31 of 32
Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps
Revision Summary
21 August 2014 Major revision
1 January 2017 Major revision. The following were done to minimize cross referencing in addition to other
major enhancements based on latest project observations, deviations, and comments.
Below is the summery of the main changes:
(1) Eliminate the reference to auxiliary piping standard 01-SAMSS-017 which is planned
for deletion by end of 2016 and align with international standard requirements.
(2) Add a new requirements to prevent excessive pump oversizing and to ensure having
normal flow close to best efficacy.
(3) Allow higher minimum continuous stable flow for water injection pumps.
(4) Allow reduced head rise and cut water clearance. This should improve pump efficiency
and provide better pump selection without jeopardizing reliability.
(5) Mandate minimum efficiency for pumps above 50HP.
(6) Change the flowrate and the driver power limits for overhung pumps from 300 m³/hr
and 250 HP to 600 m³/hr and 300 HP.
(7) Align with API 610 vibration limits.
(8) Mandate approval for repairing castings with more than 3 major defects.
(9) Mandate vibration monitoring on pumps with dual pressurized seals since these pumps
are used for highly hazardous liquids.
(10) Mandate balance line flow monitoring for pumps above 5,000 HP.
(11) Add new requirement for variable speed pump testing.
(12) Allow a combined oil lubrication and seal barrier system for pumps above 3,000 HP.
(13) Mandate conducting life cycle assessment for pumps above 500 HP instead of 1,000 HP.
1 January 2018 Editorial revision to modify and/or delete paragraphs 6.9.3.6, 7.1.7, 9.3.8.2.1, and as marked.
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