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Materials System Specification

31-SAMSS-004 1 January 2018


Centrifugal Pumps
Document Responsibility: Pumps, Seals, and Mixers Standards Committee

Contents
1 Scope ................................................................ 2
2 Normative References ....................................... 2
3 Terms and Definitions ....................................... 3
5 Requirements .................................................... 4
6 Basic Design ..................................................... 4
7 Accessories ..................................................... 15
8 Inspection, Testing, and
Preparation for Shipment ......................... 23
9 Specific Pump Types ....................................... 28
11 Guarantee and Warranty ................................. 31
Revision Summary.................................................. 32

Previous Issue: 1 January 2017 Next Planned Update: 1 January 2020


Revised paragraphs are indicated in the right margin Page 1 of 32
Contact: Al-Ghamdi, Abdullah Ali (ghamaa3g) on +966-13-8809507

©Saudi Aramco 2018. All rights reserved.


Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps

The following paragraph numbers refer to API STD 610, 11th Edition, September 2010
(ISO 13709, 2009), which are part of this specification. The text in each paragraph
below is an addition unless it is noted as an exception, modification, or deletion to
API STD 610 (ISO 13709). Paragraph numbers not appearing in API STD 610
(ISO 13709) are new paragraphs to be inserted in numerical order.

1 Scope

This specification, together with the appropriate centrifugal pump Data Sheet and
Purchase Order, covers minimum requirements for API STD 610 (ISO 13709).

Centrifugal pumps shall be supplied by Vendors qualified by experience in


manufacturing the units proposed. To qualify, the Vendor must have manufactured at
the proposed manufacturing location, at least two pumps of comparable speed, flow,
head, power rating and discharge pressure for a liquid having comparable
characteristics. These pumps must have been in service for at least one year and must
be performing satisfactorily.

2 Normative References

Materials or equipment supplied to this specification shall also comply with applicable
sections of the latest edition (unless an edition is specified) of the references listed
below or in the body of this document.

2.1 Saudi Aramco References

Saudi Aramco Engineering Procedure


SAEP-302 Waiver of a Mandatory Saudi Aramco
Engineering Requirement

Saudi Aramco Materials System Specifications


17-SAMSS-515 Auxiliary Electrical Systems for Skid Mounted
Equipment
31-SAMSS-012 Shaft Sealing Systems for Centrifugal and Rotary
Pumps
32-SAMSS-013 Lubrication, Shaft Sealing, and Control Oil
Systems for Special Purpose Applications
(As required by paragraphs 9.2.6.2 & 9.2.6.4)
34-SAMSS-625 Vibration, Axial Position, and Bearing
Temperature Monitoring System (As required
by Section 7.4.2)

Page 2 of 32
Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps

34-SAMSS-831 Package Unit Instrumentation (As required by


sections 7.4 & 7.4.3.2)

Saudi Aramco Forms and Data Sheets


SA-8020-415 & Thermocouples
SA-8020-415-M
SA-8020-416 Resistance Temperature Detectors

Saudi Aramco Inspection Requirements


Form 175-310600 Centrifugal Pumps
Form 175-310800 Helico-Axial Multiphase Pumps

Saudi Aramco Standard Drawings


AD-036821 Material Guide for Horizontal, Vertical In-line
and Vertical Suspended Pumps
AA-036859 Lube Oil Circulation System (As required by
paragraph 9.2.6.5)

2.2 Industry Codes and Standards

American Petroleum Institute


API STD 610/ Centrifugal Pumps for Petroleum, Heavy
ISO 13709 Duty Chemical, and Gas Industry Services

International Organization for Standardization


NACE MR0175/ Petroleum and Natural Gas Industries
ISO 15156 Materials for Use in H2S-containing
Environments in Oil and Gas Production

European Standard
EN 10204 Metallic Products-Types of Inspection Documents

3 Terms and Definitions

3.22 (Exception) Maximum discharge pressure is the maximum suction pressure


plus the maximum differential pressure that the pump is capable of
developing at shut-off when operating with the maximum specified relative
density with:
 The maximum impeller diameter at the rated speed for constant speed
applications.

Page 3 of 32
Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps

 The rated impeller diameter at the maximum speed for variable speed
applications.

3.51 Agreement shall be between the Standards Committee Chairman; Pumps,


Seals, and Mixers and the manufacturer.

3.65 Low-Flow High-Head (LFHH): shall be defined as pumps with flow rate up
to 250 GPM and with differential head higher than 800 ft.

5 Requirements

5.1 The units of drawings and maintenance dimensions of pumps shall be as per
the pump datasheet unites in the purchase order.

5.3.1 Any conflicts between this document and other applicable Mandatory Saudi
Aramco Engineering Requirements (MSAERs) shall be addressed to the
EK&RD Coordinator.

Any deviation from the requirements herein shall follow internal company
procedure SAEP-302.

All deviations from this specification shall be separately listed by the


Vendor in his quotation and shall refer to the relevant paragraph numbers.

6 Basic Design

6.1 General

6.1.2 (Clarification) Operating conditions and liquid properties shall be based on


datasheets and purchase order specifications.

6.1.4 (Clarification) For Helico-Axial Multiphase pumps, higher head can be


achieved by different hydraulics or by changing speed with the variable
speed driver.

6.1.8 For all pumps with the exception of Helico-Axial Multiphase pumps, the
Vendor shall indicate on the pump performance curve, the NPSH3 curve for
3% reduction of the first stage differential head. For high energy pumps in
water injection service, refer to paragraph 6.1.16, the Vendor shall also
indicate on the pump performance curve a predicted NPSH3 curve for a
40,000 hour impeller life. This curve shall represent the NPSH required to
permit 40,000 hours of operation between the minimum continuous stable
capacity and 120% of the rated capacity after which time, the material loss
due to cavitation erosion at any location on the impeller shall not exceed
75% of the vane thickness. The Vendor shall guarantee the 40,000 hour

Page 4 of 32
Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps

impeller life for the above parameters. For variable speed applications, the
Vendor shall also indicate on the pump performance curve the NPSH3 curve
for the maximum speed required to meet the process conditions specified in
the pump data sheet.

Visualization test is required for water injection pumps when the first stage
impeller eye peripheral velocity exceeds 47 m/sec (154 ft/sec) to predict the
40,000 hours. The visualization test is not required when the first stage
impeller of identical design and material has proven experience with
comparable operating parameters and running satisfactory for at least
40,000 hours. This experience shall be sent for the review and approval of
the Standards Committee Chairman; Pumps, Seals and Mixers.

A cavitation inception curve (NPSH-inception vs Flow rate covering MCSF


to 120% of BEP) shall be submitted for all pumps with impeller eye
peripheral velocity in excess of 47 m/sec (154 ft/sec). When the first stage
impeller eye peripheral velocity is in excess of 70 m/s (230 ft/sec), the pump
shall be free of cavitation; as such the NPSHA is required to be above the
cavitation inception level across the allowable operating region.

The NPSH requirements shall not exceed the specified NPSH available over
the range of minimum continuous stable capacity to 120% of the rated
capacity. At rated capacity, the NPSHA shall also exceed the NPSH3 by a
minimum margin of 1 meter (39 inches). For variable speed pumps, the
above NPSH requirements apply for all speeds required to meet the specified
operating conditions.

NPSH tests are not applicable for Helico-Axial Multiphase pumps.

6.1.9 The suction specific speed for all pumps, except integrally geared pumps,
shall not exceed 232 (12,000 in U.S. units). Higher values maybe accepted
with proven experience for at least 3 years on operation at similar operating
conditions such as NPSH margins and percentage of operating point to BEP.
Acceptance of higher values requires the review and concurrence of the
Standards Committee Chairman; Pumps, Seals, and Mixers.

6.1.11 (Exception) The guaranteed pump performance curve, as quoted, shall be


continuously rising to shut-off. The head rise shall be a minimum of 10% of
the head at rated capacity unless accepted by the Standards Committee
Chairman; Pumps, Seals and Mixers. The use of a discharge orifice requires
the approval of Standards Committee Chairman; Pumps, Seals, and Mixers.

6.1.12 The capacity at the end of the curve shall not be less than 120% of the rated
capacity (110% for integrally geared pumps). The normal point shall be
between 80% and 100% of the pump best efficiency point unless accepted

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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps

by the Standards Committee Chairman; Pumps, Seals, and Mixers.


The minimum continuous stable capacity shall not exceed 50% of the rated
capacity for all pumps with the exception of the below two cases:
i. Water injection pumps with rated driver power above 7,457 KW
(10,000 HP).
ii. Vertical seawater intake pumps discharging to unpressurised system
such as water channels.

For the above two pump cases, the minimum continuous stable capacity
shall not exceed 65% of the rated capacity

6.1.14 Control of the sound pressure level to meet the specified requirements shall
be the responsibility of the Vendor and Purchaser.

6.1.15 (Exception) For all pumps excluding Helico-Axial Multiphase pumps, the
radial clearance between the diffuser vane or volute tongue (cut water) and
the periphery of the rated impeller blade shall be per the below table:

Rated Power per Stage Volute Design Casing Diffuser Design Casing
≤ 300 HP 6% 3%
>300 HP 8% 4%

Pumps with smaller clearances require the review and concurrence of the
Standards Committee Chairman; Pumps, Seals, and Mixers. For such cases,
the following shall be submitted for review:
 Vendor reference of at least two identical pump having clearance similar
to the proposed clearance and is operating at similar operating conditions.
 The referenced pump cut water clearance.
 The referenced pump operating conditions and vibration data, including
vibration at vane-pass frequency when operating at minimum continuous
stable flow and 120% of rated flow.
 The user contact information of the referenced pump.

6.1.16 Pumps with head greater than 200 m (650 ft) per stage and absorbing more
than 225 kW (300 HP) per stage are considered as high energy pumps.

6.1.17 The Vendor shall indicate on the pump Data Sheet, any cooling
requirements, including that of the driver if supplied with the pump.

6.1.20 (Modification) If seawater cooling is to be used, an inlet design temperature


of 35°C (95°F) shall be used.

Page 6 of 32
Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps

6.1.28 (Modification) Unless otherwise specified, the equipment will be installed


outdoors in a desert area, with relative humidity from zero to 100%
(condensing) and ambient temperatures from 0°C to 50°C (32°F to 120°F).
Metal temperature can reach 70°C (158°F) when exposed to direct solar
radiation. The equipment shall be designed to withstand these conditions.

Additionally, equipment which is not enclosed or hermetically sealed and is


situated offshore or near shore (i.e., within ½ km of the shoreline) shall be
protected against failure due to windborne seawater spray and the
accumulation of wetted salts.

6.1.29.1 (Modification) The details of threading shall conform to ISO 261, ISO 262,
ISO 724, ISO 965, ASME B1.1 or other internationally standardized
threading.

6.1.35 The rated speed of vertical suspended pumps shall not exceed 1,800 RPM
unless accepted by the Standards Committee Chairman; Pumps, Seals, and
Mixers.

6.1.36 The speed, head per stage and power per stage for water injection pumps
shall not exceed 4,000 RPM, 457 m (1,500 ft) and 4,477 kW (6,000 HP),
respectively unless accepted by Standards Committee Chairman; Pumps,
Seals, and Mixers after evaluation of the following minimum requirements:
 Vendor reference of at least two, same or similar pumps and impellers
with same materials operating with similar or higher speeds, power and
head per stage and having a MTBF of greater than 40,000 hours.
 User contact information of the referenced pump.
 Also, the manufacturer shall guarantee the pump for at least 40,000 hours
of operation against impeller failure.

6.1.37 The efficiency of Low Flow High Head (LFHH) applications shall not be
less than 20% at normal and rated points unless accepted by Standards
Committee Chairman; Pumps, Seals, and Mixers.

6.1.38 With the exception of pumps listed below, the pump efficiency at rated point
shall not be less than the efficiency value (Pɳ) calculated as per the
following equation:

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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps

Where:
Q: is rated flow in GPM. For double suction impeller use full flow per
impeller (not per eye).
N: is shaft speed in revolution per minute RPM.
Ns: Specific speed (using GPM, feet and RPM). For multistage pumps
where the Ns is different for a number of stages, the weighted
average of specific speeds of the stages shall be used.

The following pumps are exempted from this minimum efficiency


requirement:
i. Pumps with rated power of less than 37 kW (50 HP).
ii. Multiphase pumps.
iii. Pumps that operate for less than 10% of the time such as fire water
pumps and Storm water pumps.

Any deviation of the above requirements require review and concurrence by


the Standards Committee Chairman; Pumps, Seals, and Mixers.

6.2 Pump Types

(Exception) The following pump configurations are not acceptable unless


agreed by the Standards Committee Chairman; Pumps, Seals, and Mixers:
a) Close coupled (impeller mounted on motor shaft), rigidly coupled
overhung and rigidly coupled vertical in-line.
b) Two or more stages, overhung or vertical in-line.
c) Double suction overhung.
d) Single volute requiring a driver rated in excess of 112 kW (150 HP).
e) Horizontal or vertical inline ring-section casing (with axial tie rods)
design.
f) Horizontal single stage overhung having driver nameplate rating
exceeding 225 kW (300 HP) or exceeding 600 m3/hr (2,640 gpm).

6.3 Pressure Casings


6.3.1 (Exception) Maximum discharge pressure is as defined by paragraph 3.22.

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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps

6.3.5 (Exception) The MAWP shall be equal to the maximum discharge pressure
as defined in paragraph 3.22.

6.4 Nozzle and Pressure Casing Connections

6.4.2 Suction and Discharge Nozzles

6.4.2.3 (Exception) For steel casings, the facings of finished flanges shall be raised
face for flange rating Classes, 300 and 600 and ring joint for Classes 900 and
higher. Flanges shall conform to ASME B16.5. Flanges above 24 inch NPS
shall conform to ASME B16.47.

For forged or fabricated casings and nozzle heads, flanges shall be forged
welding neck or forged long welding neck, conforming to ASME B16.5 for
flanges up to 24 inches and ASME B16.47 for flanges above 24 inches.

For seawater water services, flanges above 60 inch NPS shall be deigned per
AWWA C207.

6.4.3 Auxiliary Connections

6.4.3.1 Socket weld is not permitted for 2 in and larger connections or for the
following services:
1) High pressure application of nozzle Class 900 and higher
2) Cryogenic application with service temp less than -18°C.

The piping and fitting materials for the pressure casing connections shall
comply with Standard Drawing AD-036821.

6.4.3.8 (Exception) Cylindrical threads are not permitted.

6.4.3.9 The first segment of the pressure casing connection shall be terminated with
a flange or an elbow followed immediately by a flange. If butt-weld is used,
it shall be subjected to 100% radiographic examination unless accepted by
the Standards Committee Chairman; Pumps, Seals, and Mixers. In addition,
all welds for pressure casing connections shall be subjected to a fluorescent
magnetic particle examination (ferromagnetic material) or a liquid penetrant
examination (non-ferromagnetic material).
Note: The aim of the above first sentence is to have the flanges on pressure
casing connections located very close to the pump casing. This will reduce
dead leg length, ensure stiff connection with short gusseting, and simplify
pump handling during shipping and overhaul.

6.4.3.10 Piping less than 2 inches shall be gusseted in two orthogonal planes to
increase the rigidity of the piped connection in accordance with the

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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps

stipulations. Deviation from this requirement due to space or pump


construction limitations requires the review and concurrence of the
Standards Committee Chairman; Pumps, Seals, and Mixers.

6.4.3.10b Gusset welded directly to flange web is not acceptable.

6.4.3.10j Integrally geared pumps shall have Schedule 80 for all pipe nipple sizes.

6.4.3.10h Piping shall terminate in a flanged connection.

6.4.3.14 (Modification) Pump casing vent (except self-venting pumps) and drain
connections shall be braced and shall be provided with flanged valves.

6.4.3.16 Pumps on water injection and water supply services and having driver power
rating of 3,730 kW (5,000 HP) or higher, shall be provided with 1 inch
borescope inspection port to allow onsite inspection of the first stage impeller
suction(s) without dismantling the pump.

6.6 Rotors

6.6.3 (Modification) Collet mounted impellers are acceptable only in vertically


suspended pumps in water service below 70°C (158°F) if the absorbed
power per stage does not exceed 75 kW (100 HP). Dimple in the shaft for
positive mechanical locking is not allowed.

6.6.15 Horizontal double casing pumps having a driver rated above 3,730 kW
(5,000 HP) shall be provided with balancing planes for field trim balancing,
both on inboard and outboard ends. The balancing planes shall be provided
with a minimum of twelve equally spaced pre-drilled, tapped and plugged
holes for the insertion of balance weights. The outboard bearing housing
shall be provided with a removable access panel. A coupling hub having
balance holes per API STD 671 is acceptable as an inboard balance plane.

6.7 Wear Rings and Running Clearances

6.7.1 (Exception to last sentence) Renewable impeller wear rings are required and
may be omitted if any of the following conditions apply:
a) Impellers are of the hydraulically unbalanced semi-open design;
b) The peripheral velocity of the impeller wear surface exceeds 45 m/s
(150 ft/s);
c) The head per stage exceeds 275 m (900 ft);
d) Operating temperature or severe transients could result in loosening of
the wear ring fit. If impeller wear rings are omitted, the wear surfaces

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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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Next Planned Update: 1 January 2020 Centrifugal Pumps

of closed design impellers shall be overlaid with hard materials.


Manufacturer standard materials are acceptable provided that the
proposed materials are used in similar service and are operating
successfully.

Integral impeller wear rings shall be provided for water injection pumps with
driver rating of more than 5,970 kW (8,000 HP). Renewable wear ring is
acceptable alternative with the approval of the Standards Committee
Chairman; Pumps, Seals, and Mixers. The Vendor shall submit the
following in his proposal:
 Experience of using renewable wear rings with similar wear ring
peripheral velocity and differential head per stage.
 Method of locking the impeller wear ring and calculation of the required
shrink fit. Also, manufacturer shall guarantee wear rings against
looseness for at least 40,000 hours.

Tungsten carbide laser coating shall be applied on the wearing parts for all
high energy pumps in water applications. Equivalent coating can be proposed
with technical description and proven experience for review and concurrence
by the Standards Committee Chairman; Pumps, Seals, and Mixers.

6.7.4 c Stationary wear part shall be non-metallic type for boiler feed water and for
clean light hydrocarbon where the specific gravity is less than 0.7. Use of
metallic component requires the review and concurrence of Standards
Committee Chairman; Pumps, Seals, and Mixers.

Lower clearances may be proposed but shall not be less than 70% of the
minimum clearances set in Table 6. Pressure and temperatures limits shown
in table H.3 are applicable.

6.8 Mechanical Shaft Seals

6.8.1 (Modification) All mechanical seals shall be in accordance with


31-SAMSS-012.

6.9 Dynamics

6.9.2 Torsional Analysis

6.9.2.10 When either a steady-state, damped-response analysis or a transient torsional


analysis is performed, the Vendor shall furnish a detailed report of the
analysis. The report shall be submitted to the Standards Committee
Chairman; Pumps, Seals, and Mixers for review and approval.

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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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Next Planned Update: 1 January 2020 Centrifugal Pumps

6.9.3 Vibration

6.9.3.3 The FFT plotted spectra shall be included in the pump test results.

6.9.3.6 (Modifications to Table 8)


The location of seismic radial vibration measurements for the
non-drive side shall be on the same radial plane as the thrust bearing.

6.10 Bearings and Bearing Housings

6.10.1 Bearings

6.10.1.3 (Modification to last sentence) The Vendor shall ensure that values for
temperature rise (6.10.2.4) and vibration (6.9.3.6) meet the requirements of
this specification.

6.10.2 Bearing Housings

6.10.2.4 (Exception) Maximum bearing temperatures shall comply with the following
requirements:
a) For bearings that are lubricated by any means other than external oil
circulation or forced feed lubrication system, the metal temperature
shall not exceed 85°C (185°F) in the loaded area, based on a maximum
ambient temperature of 50°C (122°F) and taking in consideration solar
radiation as indicated in paragraph 6.1.28. If bearing metal
temperature monitoring is not practical, the sump oil temperature shall
be measured and, during shop testing, the sump oil temperature rise
shall not exceed 35°C (63°F);
b) The metal temperature of bearings lubricated by external oil circulation
or forced feed lubrication systems shall not exceed 95°C (203°F) in the
loaded area, based on a maximum oil inlet temperature of 60°C
(140°F). During shop testing, the differential between the bearing
loaded area metal temperature and the actual oil inlet temperature shall
not exceed 35°C (63°F).

6.10.2.6 (Modification) High quality bearing seals/isolators meeting IP66 shall be


used unless oil mist is used.

6.11 Lubrication

6.11.4 Grease lubrication shall not be used.

6.11.5 Pumps handling process fluid with normal temperature exceeding 260°C
(500°F), and do not require external oil system, shall have provisions for

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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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connection to an external oil circulation system. The bearing housings shall


include plugged inlet and outlet connections for externally supplied oil.
The outlet connection shall be located to maintain proper oil level in the bearing
housing if an oil circulating system is used and shall be a minimum of 0.75 inch.

6.12 Materials

6.12.1 General

6.12.1.1 The pump materials shall be as per the specified material code in the pump
data sheet. Material grades for the specified material code are listed in
Standard Drawing AD-036821. Equivalent materials listed in Table H.2 are
acceptable. Equivalent materials complying with other national standards are
acceptable provided that their mechanical and chemical properties are
equivalent to or exceed those of the specified materials. Equivalent
materials are subject to the review and concurrence of the Standards
Committee Chairman; Pumps, Seals, and Mixers. Gasket or packing
materials containing asbestos are not permitted.

6.12.1.6 (Exception) Pump materials shall be in accordance with 6.12.1.1

6.12.1.8 Material test reports shall be provided in accordance with Inspection


Requirement Form 175-310600 Centrifugal Pumps. The applicable
inspection form for Helico-Axial Multiphase Pumps is 175-310800.
Material Test Reports for pressure containing parts shall be provided in
accordance with EN 10204, 3.1; and EN 10204, 2.1 for impellers, shafts,
and other wetted components. Parts exposed to sour service must meet
NACE MR0175/ISO 15156.

6.12.2 Castings

6.12.2.3.a All weld repairs and post weld heat treatment at foundry and pump Vendor
shop shall conform to the original material specification of the casting.
All welding procedure specifications, performance qualification records, and
weld map documents must be available for the purchaser inspector review
upon his request.

All welds to duplex and super duplex pressure casing shall have post weld
heat treatment.

Weld repairs of pressure containing castings, including impellers, shall be


considered major if any of the following conditions apply:
a) Castings leak during hydrostatic testing

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b) The depth of the repair cavity prepared for welding exceeds 20% of the
wall thickness or 25 mm (1 in), whichever is smaller
c) The surface area of the repair cavity exceeds 65 cm² (10 in²).

When the pressure casting has a through hole or or the casting has more than
three major defects, the weld repair procedures, including the welding
procedure specifications (WPS), with supporting documentation shall be
prepared and submitted to the Buyer Representative for review and
concurrence prior to any repairs being conducted.

If the defect does not fully penetrate the casing but the repair will require
making a through hole in the casting; then, this defect shall also be treated as
a through hole defect.

All major repairs shall be documented. The documentation shall include the
following:
a) Extent of the repair
b) Location
c) Size
d) The welding procedure specification
e) Detailed photographs of the defect:
1) Prior to any preparatory work
2) After preparation but prior to the actual repair.

If the location of the defect cannot be clearly defined by photographic


means, the location shall be indicated on a sketch or drawing of the affected
component.

The Purchaser may require additional non-destructive examinations to verify


the acceptability of the repair. Such additional requirements shall then be
subject to mutual agreement between the Purchaser and the Vendor.

6.12.2.3.b (Exception) Repair by plugging is not permitted.

6.12.2.5 When required by paragraph 6.12.2.3.a, the repair procedures and associated
documentations shall be submitted to the Standards Committee Chairman;
Pumps, Seals, and Mixers for review and approval before proceeding with
the repair

6.12.2.7 A radiographic examination shall be conducted on cast impellers if the


peripheral velocity at rated speed is 75 m/s (250 ft/s) or higher.

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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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Radiographs shall be made after machining and shall cover impeller shrouds
over the outer 75 mm (3 in) of the radius.

Radiographs shall also be taken through the impeller, thus showing the
intersection of the vanes and shrouds.

Impellers shall be subjected to a fluorescent magnetic particle examination


(ferromagnetic material) or a liquid penetrant examination (non-ferromagnetic
material) if the peripheral velocity of the impeller at rated speed is 45 m/s
(150 ft/s) or higher. All visible surfaces of the finished impeller (prior to wear
ring installation) shall be examined and shall be in agreement with the criteria
set forth in the ASME SEC VIII D1, Appendices 6 and 8.

6.12.3 Welding

6.12.3.1 (Modification to second sentence) Other Equivalent international welding


standards are acceptable.

6.12.3.4.e Magnetic-particle or liquid-penetrant examination is required for auxiliary


connection welds.

For all pumps, with the exception of vertical seawater intake pumps, 100%
radiographic examination is required for the welded areas of the suction and
discharge nozzles and any casing welds. For vertical seawater intake pumps,
only 10% radiographic examination is required. Radiographic examination
may be substituted by ultrasonic examination, if accepted by the Standards
Committee Chairman; Pumps, Seals, and Mixers.

6.12.4.3 ASME SEC VIII D1 shall apply for impact-testing requirements.

6.13 Nameplates and Rotation Arrows

6.13.2 Pump nameplate data shall also include the Purchase Order number, liquid
pumped, lubrication details and shaft lift (for vertical pumps).

7 Accessories

7.1 Drivers

7.1.4 Electric motors shall comply with 17-SAMSS-502, 17-SAMSS-503 or


17-SAMSS-520, as specified on the motor data sheet. For pumps equipped
with variable frequency drive system, the motor power rating shall be 110%
of the pump break horse power at the highest speed required to meet the
process conditions specified in the pump data sheet.

7.1.9 (Modification to first sentence) Steam turbines shall comply with

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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
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32-SAMSS-009 or 32-SAMSS-010, as specified on the turbine data sheet.

7.1.10 (Modification) Gears shall comply with 13-SAMSS-001 or 13-SAMSS-003,


as specified on the gear data sheet.

7.1.11 Gas Turbine shall comply with 32-SAMSS-100 and diesel engines shall
comply with 30-SAMSS-001.

7.2 Couplings and Guards

7.2.2 Lubricated couplings are not acceptable. Flexible disc pack or diaphragm
type couplings shall be supplied for horizontal pumps and vertical in-line
pumps. Vertically suspended pumps equipped with thrust bearings shall
have flexible disc pack or diaphragm type couplings between the driver or
gear and the thrust bearing. When the thrust bearing fitted on the driver, the
coupling shall be rigid type.

Elastomeric couplings or couplings having a comparable torsional stiffness


are required for pumps driven by reciprocating engines. Elastomeric
members shall not deteriorate due to exposure to hydrocarbon environment.
Rigid adjustable spacer type couplings are required for vertical in-line and
vertically suspended pumps not having thrust bearings.

Spacer type couplings shall be furnished for all horizontal, flexibly coupled
vertical in-line and vertical suspended pumps. Couplings for high speed
integrally geared pumps may be of the non-spacer type. Flexible couplings
shall be capable of accepting parallel misalignment of not less than
1270 micrometers (50 mils) between shaft ends and shall be capable of
absorbing twice the maximum axial growth plus twice the axial magnetic
centering force of the electric motor.

7.2.8 All vertical pumps and overhung pumps may have parallel shaft ends.
Horizontal between bearings pumps shall have tapered shaft ends with
retaining nut threads. Pumps having the smallest diameter of their shaft
exceeds 100 mm (4 in) and their shaft speed exceeds 3,600 RPM shall be
furnished with couplings having hydraulic fit complying with API STD 671.

7.2.13 Coupling guards shall have provisions to permit inspection of flexible


elements. All coupling guards for pumps, with the exception of integrally
geared pumps, in hydrocarbon service shall be of a non-sparking material
such as aluminum or brass. If totally enclosed coupling guard is provided,
drain connection shall be provided for the coupling guard.

7.3 Baseplates

7.3.9 For pumps having a driver rating of 750 kW (1,000 HP) or above, baseplates

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shall be constructed with full depth cross members under all machinery feet.
Welding procedures and welders shall be qualified per AWS D1.1 or
equivalent.

7.3.10 Baseplates shall be fully covered by a smooth deck plate or checkered steel
plate. All walking surfaces shall be coated with non-slip paint. All baseplates,
excluding sub-bases, for permanent installation in onshore facilities shall be
grouted. The grout holes must be accessible for grouting with the pump and
driver mounted.

7.3.13 For offshore installations, the baseplate and pedestal support assembly shall
be sufficiently rigid to be mounted without grouting.

7.3.17 (Exception to equipment weights) Baseplate pedestals and mounting pads


shall be provided with horizontal and vertical alignment jackscrews with
removable jack plates if the pump or driver mass exceeds 100 kg (225 lbs).

7.3.20 The Vendor shall be responsible for the proper design of the baseplate and
for the elimination of any unacceptable characteristics such as harmonic
vibration.

7.4 Instrumentation

Instrumentation shall be in accordance with 34-SAMSS-831.

7.4.2 Vibration, Position, and Temperature Detectors

7.4.2.2 Vibration detectors shall be provided as follows:


1. One seismic vibration transducer reading velocity on each bearing
housing in radial direction for:
a) Pumps equipped with anti-friction radial bearings and having
driver ratings above 220 kW (300 HP).
b) Pumps with dual pressurized seals (arrangement 3) in toxic or
hazardous services regardless of driver rating. For overhung
pumps, only one seismic vibration transducer is required.
When possible, these transducers shall be located in the bottom half of
the bearing housings in the horizontal direction. For the non-drive
side, the transducer shall be located on the same radial plane as the
thrust bearing.
2. Pumps equipped with hydrodynamic radial bearings and having driver
rating from 220 kW (300 HP) to 746 kW (1,000 HP) shall be provided

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with one seismic vibration transducer reading velocity on each bearing


housing in radial direction.
3. All pumps equipped with hydrodynamic radial bearings and having
driver ratings in excess of 746 kW (1,000 HP) shall be provided with
the following:
a) Two non-contacting vibration probes in each radial bearing
housing,
b) One seismic vibration transducer reading velocity located on the
same radial plane as the thrust bearing. For pumps having driver
rating exceeding 1,865 kW (2,500 HP), an additional transducer
shall be installed on the other bearing housing. When possible,
these transducers shall be located in the bottom bearing housings
in the horizontal direction,
c) One key phasor probe, to measure shaft speed, on the driver
shaft. For pump trains equipped with gearbox, a key phasor
probe shall be provided on the gearbox output shaft.
d) Two axial position probes for pumps equipped with thrust
hydrodynamic bearings.
4. For vertically suspended pumps having driver rating of 220 kW
(300 HP) or above and are not equipped with thrust bearings, two
seismic sensors shall be provided on the thrust bearing housing of the
driver. One sensor shall be oriented in the direction of the discharge
nozzle axis, and the other at 90 degrees to that direction. For vertically
suspended pumps having same power rating as above and are equipped
with thrust bearings, two seismic sensors with same orientation as above
shall be installed on the pump thrust bearing housing.
5. If specified, open pit vertically suspended pumps in water applications
and having a driver rating of 220 kW (300 HP) or above shall have two
seismic sensors installed in the same plane adjacent to the pump
bottom bearing. One sensor shall be oriented in the direction of the
discharge nozzle axis, and the other at 90 degrees to that direction.

Vibration detectors shall be provided, installed and calibrated in accordance


with 34-SAMSS-625.

7.4.2.3 Pumps having driver ratings above 220 kW (300 HP), bearing temperature
detectors shall be supplied and installed in accordance with 34-SAMSS-625.
For anti-friction bearings, spring loaded temperature sensors shall be
provided and mounted in contact with each bearing outer race. Settings for
alarm and shut-down shall be recommended by the Vendor.

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7.4.2.4 Monitors shall be in accordance with 34-SAMSS-625.

7.4.2.5 Thermocouples shall be in accordance with Form SA-8020-415.

7.4.2.6 Resistance temperature detectors shall be in accordance with Form


SA-8020-416.

7.4.3 Controls

7.4.3.1 Electrical installations shall be in accordance with 17-SAMSS-515.

7.4.3.2 Instrumentation systems and connections shall be in accordance with


34-SAMSS-831. Terminals installed outside the control panel shall be
mounted in terminal boxes.

7.5 Piping and Appurtenances

7.5.1 General

7.5.1.2 (Modification to the last sentence) Piping and fitting materials in continuous
contact with process liquid shall comply with Standard Drawing
AD-036821. Piping and fitting materials not in continuous contact with
process liquid shall be made of Stainless Steel 316 or 316L. Alternative
materials shall be sent for the review and concurrence of the Chairman of
Pumps, Seals, and Mixers Standards Committee. Materials in sour services
shall be in accordance with NACE MR0175/ISO 15156.

7.5.1.3 (Modification to the second sentence) If this requirement causes difficulty in


shipping and handling, piping shall be packed in a wooden box or crate and
shall be shipped together with the pump.

7.5.1.6 Auxiliary piping such as vent, drain, external flush, warm-up, external
lubrication, and cooling water piping shall be routed to or near the edge of
the baseplate and shall terminate with flanged connections. These lines shall
have a block valve, ½-inch minimum, located as close as feasible to the
pump casing connection. Valves shall be in accordance with API STD 602
Class 800 or ASME B16.34 with rating as required.

Instrument valves serving protected instrument areas such as panels and


gauge boards may be ½-inch instrument type valves.

7.5.1.7 (Exception) Bolting and fasteners material shall be as per AD-036821.

7.5.1.9 Unions are permitted downstream the isolation valve in none pressurized
lines such as lines directed to gravity sewer. Use of any unions in
pressurized lines is not allowed.

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7.5.1.10 Tubing is not allowed for auxiliary process piping (i.e., auxiliary piping that
is subjected to process fluid). Tubing is permitted only for instrumentation
piping. Instrumentation piping and tubing shall be per 34-SAMSS-831.

Tubing may be used instead of pipe beyond the first valve in non-process
auxiliary piping if the following conditions are met:
i. The maximum allowable pressure and temperature limits for tubing are
4 MPa (600 Psig) and 120°C.
ii. Minimum wall thickness for ½, ¾, and 1-inch tubing are 1.6, 2.4, and
2.8 mm respectively.
iii. Tubing is not allowed for low temperature applications below -18°C.
iv. Connectors and adapters shall be compression type meeting
UNS S-31600 and ASTM A276.

7.5.1.11 Pipe bends shall have surfaces free of cracks and buckles. Flattening of the
cross section of bends shall not exceed 8 percent of the nominal pipe
diameter. Bending procedures and heat treatment requirements shall be in
accordance with ASME B31.3.

7.5.1.12 Flanges, socket welding and threaded fittings shall be of the class, rating, or
wall thickness to match the pipe ratings.

7.5.1.13 All welds must meet the minimum quality requirements of ASME B31.3
together with the following additional requirements:
a) For pipe sizes 2 inch and smaller the first pass of butt welded joints
shall be made with Gas Tungsten Arc Welding (GTAW) process.
b) Permanent backing rings are prohibited, but consumable inserts of the
same chemistry as the remaining weld metal may be used.

7.5.1.14 Dissimilar metal welds between ferritic steel and either austenitic stainless
steel, duplex stainless steel, or nickel-based alloys as well as use of stainless
steel or nickel-based filler metals on ferritic steel are not permitted for
pressure containing welds in sour service.

7.5.1.14 Brackets and supports welded on the mechanical equipment or on the


baseplate shall have full length welds. Intermittent welding is prohibited.
Brackets material shall be selected to prevent galvanic corrosion.

7.5.1.15 Gaskets for raised flanges shall be spiral-wound, Type 316 stainless steel.
Gaskets for ring joint flanges shall be soft iron octagonal ring.
Gaskets containing asbestos are not permitted.

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7.5.1.16 For cooling water piping, a closed sight flow indicators shall be furnished in
each cooling water outlet.

7.5.1.17 All piping systems shall be provided with vent valves at highest points and
drain valves at lowest points. Horizontal runs in pressure piping shall slope
gradually towards drain points. The minimum slope of drain lines shall be
1:50.

7.5.2 Auxiliary Process Fluid Piping

7.5.2.3 (Exception) Piping and fittings materials shall comply with Standard
Drawing AD-036821.

7.5.2.5 (Modification) Auxiliary process piping such as pump casing vent and drain
piping shall be provided with block valves immediately after the casing
connection flange to reduce dead leg length. If this location is not practical
due to space limitation or other reasons, the valves may be moved to the
nearest possible location to the casing. The valve material shall be as
required for the service but as a minimum shall be similar to the auxiliary
piping material. Valves shall be in accordance with API STD 602 Class 800
or ASME B16.34 with rating as required.

7.5.2.6 (Exception) Valves are required as indicated in paragraph 6.5.1.6.


Casing drain plugs, when allowed, shall be 316 stainless steel unless
otherwise specified. For pump casings of austenitic stainless steel or higher
grade materials, the casing drain plugs shall be of a non-galling and
corrosion resistance material.

7.5.2.8 Use of any unions in pressurized lines is not permitted.

7.5.2.9 Threaded connections shall not be used unless accepted by the Standards
Committee Chairman; Pumps, Seals, and Mixers. Threaded connections
shall be seal welded (except for instruments and mechanical seal gland
connections) for the following:
i. General hydrocarbon
ii. Other flammable fluids under pressure
iii. Hazardous or toxic fluids
iv. Steam at pressures over 1,700 kPa (250 psig) or temperatures over 210°C.

Seal welds on threaded connections shall cover all exposed threads after the
joint has been tightened to full thread engagement. The fillet seal weld shall
have a minimum throat thickness of 3 mm and shall merge smoothly into the
pipe metal outside of the thread. Threaded joints to be seal welded shall be

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fully cleaned and made up dry without joint compounds or PTFE (Teflon)
tape.

Threaded connections shall conform to ASME B1.20.1 Pipe Threads.

7.5.2.11 Connections shall be provided throughout the piping system to permit


complete removal of the mechanical seal flush piping. In addition, the
following shall be provided:
a) Vent connections to allow venting the pump casing, seal chambers and
seal piping at high points. The seal chambers vent connections shall be
fitted with valves that are suitable for fitting pressure gauges.
Needle type block valves are not acceptable. The vent piping might be
routed to or near the edge of the baseplate and shall be mutually agreed
with the Purchaser. The piping shall terminate with flanged
connections.
b) Drain connections to allow draining the pump casing and seal piping at
low points. The drain piping shall be routed to or near the edge of the
baseplate and shall terminate with flanged connections.
c) When seal leakage detection by means of pressure transmitters is
specified, the drain and/or vent piping shall be provided with a take-off
line from the drain and/or vent line to the pressure transmitter.
d) For horizontal pump, a casing warm-up line shall be provided if the
normal liquid temperature is above 120°C (250°F) or if recommended
by pump vendor unless accepted by the Standards Committee
Chairman; Pumps, Seals, and Mixers.
The warm-up line shall ensure that the pump casing temperature will
be within 55°C (100°F) of the process temperature and shall limit the
temperature differential between the top and bottom of the casing to
28°C (50°F). As such, the warm-up line is typically located at the
bottom of the pump casing for the top-top pump configuration.

7.5.2.12 For horizontal between bearing pumps having driver rating of 3,730 kW
(5,000 HP) or higher, a flow or differential pressure transmitter shall be
provided in the pump balance line.

7.5.3 Cooling Water Piping

7.5.3.3 Closed sight flow indicators shall be furnished in each cooling water outlet
from each bearing, pedestal, etc.

7.5.3.4 Piping and fitting materials shall be ASTM A312 Type 316L and
ASTM A182 F316L, respectively.

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8 Inspection, Testing, and Preparation for Shipment

8.1 General

8.1.4 Inspection and testing shall be performed and witnessed or observed as


indicated on the pump Data Sheet and the referenced Saudi Aramco
Inspection Requirement Form 175-310600, Centrifugal Pumps.
The applicable inspection form for Helico-Axial Multiphase Pumps is
175-310800.

8.2 Inspection

8.2.2 Pressure-Casing Materials Inspection

8.2.2.1 Pressure retaining castings shall be examined in accordance with paragraphs


8.2.2.9, 8.2.2.10, and 8.2.2.11, as applicable. Radiographic examination
may be substituted by ultrasonic examination, if accepted by the Standards
Committee Chairman; Pumps, Seals, and Mixers.

8.2.2.5 Requirements for documentation and witnessing of tests shall be as specified


on the Saudi Aramco Inspection Requirement Form 175-310600, Centrifugal
Pumps. The applicable inspection form for Helico-Axial Multiphase Pumps
is 175-310800.

Alternative equivalent international NDT standards are acceptable.

8.2.2.9 100% radiographic examination shall be performed for the following services:
a) Services where the maximum discharge pressure exceeds 900 psig
(integrally geared pumps are excluded);
b) Services where the maximum temperature exceeds 260°C (500°F);
c) Boiler feed water services where the maximum operating temperature
exceeds 149°C (300°F);
d) Services where the minimum operating temperature is below minus
29°C (minus 20°F);
e) Auto-ignition services;
f) Sour services with H2S concentration above 1,000 ppm;
g) Flashing hydrocarbon services where the maximum discharge pressure
exceeds 500 psig.

The radiographic examinations shall be performed to the pressure retaining


castings at the following areas:
 Junctions of risers, gates and feeders;

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 Transition between casing and both suction and discharge nozzles;


 Transition between casing and volute flanges;
 Transition between casing and feet;
 Junction where the casing meets the seal housing.

8.2.2.10 Magnetic particle examination shall be conducted on all accessible surfaces


of ferromagnetic castings except machined gasket surfaces.

8.2.2.11 Liquid penetrant examination shall be conducted on all machined gasket


surfaces of all materials and on all accessible surfaces of non-ferromagnetic
castings.

8.2.3 Auxiliary piping Radiographic Requirements

Butt-welds in auxiliary piping shall be subjected to 10 percent random


radiographic examination (i.e., one complete girth weld from every 10 girth
welds as selected by Buyer's Inspector). However, a minimum of two girth
welds shall be radiographed, regardless of the lot size. One hundred percent
100% radiography is required for auxiliary piping in hydrocarbon service on
offshore platforms.

8.3 Testing

8.3.1.1 For Helico-Axial Multiphase pumps, detailed test procedures shall be


submitted to the Standards Committee Chairman; Pumps, Seals, and Mixers
for review and approval. The test procedure shall include the actual
measurement uncertainty of all data used in the calculation of flow, head and
power as well as all acceptance criteria.

8.3.1.2 For pumps in high temperature water applications, the guaranteed pump
efficiency shall not take into consideration the effect of the reduced water
viscosity addressed in HI-1.6.

NPSH tests are not required for Helico-Axial Multiphase pumps.

8.3.2 Hydrostatic Test

8.3.2.17 Hydrostatic testing with water or light oil is required for all fabricated piping
assemblies (Auxiliary piping). Test pressures shall be 150% of the maximum
allowable working pressure (MAWP) but not less than gauge press of 1.5
bar (20 psig) in accordance with ISO 10438.

8.3.3 Performance Test

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8.3.3.1 All high energy pumps as specified in 6.1.16 and Helico-Axial Multiphase
pumps shall be performance and mechanical run witness tested.

Low energy pumps shall all be performance and mechanical run tested.
Witness testing on one pump, selected in random, is required.

8.3.3.2.b Substitute seals may be used for applications having specific gravity less
than 0.7 during performance test. Shop buffer/barrier liquid systems may be
used during performance test.

8.3.3.3.a (Exception) Test data shall be taken at shut-off (no vibration data required),
minimum continuous stable flow, normal flow, rated flow and 120% (110%
for integrally geared pumps) of rated flow. If normal flow is not specified,
the pump shall also be tested at mid-point between the minimum continuous
stable flow and rated flow. For high energy, as defined in paragraph 6.1.16,
and high speed integrally geared pumps, the shut-off test may be substituted
by testing at 10% and 15% of best efficiency point capacity, respectively.

For variable speed pumps with driver rated above 746 kW (1,000 HP), the
test shall also include 5 equally spaced test points from the minimum speed
to the maximum speed and at equivalent rated flows (i.e., rated flow with
speed adjustment as per affinity law).

The performance tests for Helico-Axial Multiphase pumps shall be


performed with variation of the Gas Volume Fraction, flow rate and speed
up to rated speed. For each test curve at least five different flow rates shall
be performed except at low speed.

8.3.3.3.b High energy pumps are as defined in paragraph 6.1.16.

8.3.3.3.c Test speed shall be within 3% of the rated speed except for Helico-Axial
Multiphase pumps.

Reduced test speed requires the review and concurrence of the Standards
Committee Chairman; Pumps, Seals, and Mixers. The vibration acceptance
criteria contained in this specification are not applicable to reduced test
speed. The Vendor shall propose the vibration acceptance levels at the
reduced speed for review and approval by the Standards Committee
Chairman; Pumps, Seals, and Mixers. In addition, bearing-housing
resonance test shall be conducted when testing at reduced speed.

8.3.3.3&4 (Modification) the pump performance tolerances shall be per the below
modified Table 16.

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Table 16 - Performance Tolerances


Normal Point
Rated Point Shutoff
Condition (Note 1)
% %
%
Differential head:

0 m to 75 m (0 ft to 250 ft) ±3 ±3 ± 10a


> 75 m to 300 m ( 250 ft to 1,000 ft) ±3 ±3 ± 8a
> 300 m (1,000 ft) ±2 ±2 ± 5a
Rated power b b

Efficiency c c

Rated NPSH 0

Note 1: The normal point guarantees are only applicable to pumps with driver rated 373 kW (500 HP) and above.
a If a rising head flow curve is specified (see 6.1.11), the negative tolerance specified here shall be
allowed only if the test curve still shows a rising characteristic.
b With test results corrected to rated conditions [see 8.3.3.3 b)] for flow, speed, density (specific gravity)
and viscosity, it is necessary that the power not exceed the same tolerance allowed for the differential
head, from all causes (cumulative tolerances are not acceptable).
c Negative tolerance is not allowed.

For Helico-Axial Multiphase pumps, performance acceptance criteria shall


be reviewed and approved by the Standards Committee Chairman; Pumps,
Seals, and Mixers.

8.3.3.5.c If applicable, the bearing metal temperatures and bearing oil temperatures
shall be measured and recorded throughout the test.

8.3.3.7.c When a re-test is required, all data of original parameters including bearing
vibration and temperature data shall again be recorded and submitted to the
purchaser for review and approval.

8.3.3.9 For variable speed pumps with driver rated above 746 kW (1,000 HP) and
multiphase pumps, coast down vibration test data shall be recorded to verify
pump critical speed and bearing housing resonance.

8.3.3.10 The impellers shall not be modified after the witness test to correct hydraulic
performance by underfiling, overfilling, V-cutting, or any other
modifications unless accepted by the Standards Committee Chairman;
Pumps, Seals, and Mixers. If accepted, the Vendor shall submit a drawing
showing the details of the modification. This drawing shall also be included
in the Operation and Maintenance Manual.

8.3.4.2 Mechanical Run Test

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On completion of the performance test and after bearings' and oil


temperature stabilization has been achieved, the pump shall be run at rated
flow for the following continuous period:
a) Pumps having driver ratings up to 560 kW (750 HP) shall be run for not
less than one hour;
b) Pumps having driver ratings greater than 560 kW (750 HP), up to
1,865 kW (2,500 HP) shall be run for not less than two hours;
c) Pumps having driver ratings greater than 1,865 kW (2,500 HP) shall be
run for not less than four hours.

For Helico-Axial Multiphase pumps, the mechanical run test shall be conducted
for not less than 4 hours at the duty point.

8.3.4.3 NPSH Test

8.3.4.3.1 NPSH3 shall be determined at each test point identified in 8.3.3.3 a) except
shut-off. This test is not required for Helico-Axial Multiphase pumps.

Open pit vertical sump pumps shall have a minimum submergence test in
lieu of NPSH test.

8.3.4.3.5 NPSH3 witnessed testing shall be performed for all high energy pumps, as
defined in paragraph 6.1.16.

NPSH3 testing shall be performed for all can mounted vertical pumps (type
VS6 and VS7) and all pumps where the NPSH margin (NPSHA over
NPSH3) at 120% (110% for integrally geared pumps) of the rated flow is
less than 3 feet. Only one pump of a set of identical pumps is required to be
witnessed.

For all other pumps, only one pump of a set of identical pumps shall be NPSH3
tested and witnessed.

8.3.4.7 The bearing housing(s) resonance test shall be conducted for variable speed
pumps with driver rated power above 746 kW (1,000 HP) and for reduced
speed test on all between bearings pumps. The natural frequencies shall be
obtained for the vertical and horizontal directions and shall have a separation
margin of at least 15% from the listed excitation frequencies from minimum
to maximum operating speeds.

8.4 Preparation for Shipment

8.4.1 All rotors shall be properly secured to prevent axial and radial movement.

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8.4.5 The corrosion resistant metal tag shall be stamped in accordance with the
Purchase Order.

8.4.13 All loose materials and mill scale shall be removed by blasting to Sa 2 or by
pickling from reservoirs, tanks, coolers, filters, bearing housings and other
components with which lube oil comes into contact.

8.4.14 Small or fragile components shall be removed, tagged, wrapped in waterproof


material and packed in a box, fastened to the unit skid or baseplate.

9 Specific Pump Types

9.1 Single-stage Overhung Pumps

9.1.1 For services where suspended solids are specified, use of impeller having
back wear ring diameter larger than the impeller balance holes circle
diameter by more than 50 mm (2 in) requires review and concurrence by the
Standards Committee Chairman; Pumps, Seals, and Mixers.

9.1.2 Vertical In-line (Type OH3) Pumps

9.1.2.7 (Exception) Approval shall be by the Standards Committee Chairman;


Pumps, Seals, and Mixers.

9.1.3 Integral Gear-driven (Type OH6) Pumps

9.1.3.8 O-ring sealing surfaces may have surface finish of up to 80 Ra.

9.1.3.9 Mechanical seals are not required to comply with 31-SAMSS-012. The seal
chamber pressure and support systems for contacting wet seals (excluding
containment seals) shall be designed for a margin of not less than 30%
between seal chamber pressure and maximum fluid vapor pressure, or a
20°C (36°F) product temperature margin based on the maximum process
fluid temperature.

9.1.3.10 Vendor's standard balancing of impeller, inducer, and high speed shaft is
acceptable.

9.1.3.11 Couplings meeting the requirement of ANSI/AGMA 9000 Class 8 is


acceptable and coupling component balancing is not required.

9.1.3.12 Vendor's standard oil temperature and pressure gauges are acceptable.

9.1.3.13 The maximum gearbox oil temperature shall not exceed 90°C (194°F).

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9.1.3.14 Vendor's standard gearbox is acceptable. The gearbox maximum power


rating shall not be less than 125% of the pump power at rated point.
In addition to the vibration requirements in Section 7.4.2.2 of this
specification, the gearbox casing vibration shall not exceed 7G's RMS.

9.2 Between-Bearings Pumps (types BB1, BB2, BB3, and BB5)

9.2.1 Pressure Casings

9.2.1.2 (Exception) Shaft centerline supported casings are required for horizontal
pumps handling liquids with temperatures in excess of 120°C (250°F) or
below 0°C (32°F).

9.2.2 Rotor

9.2.2.5 The use of balancing disk or a combination of balancing drum/disk to


balance the hydraulic thrust of the pump is not acceptable.

9.2.3.2 Reduction in balance drum clearances up to 75% of Table 6 “minimum


internal running clearances” can be proposed with conditions. The vendor
shall provide his experience list in identical pumps with same material to
Standards Committee Chairman; Pumps, Seals, and Mixers for review and
approval. The rotor dynamic study shall indicate no touch due to deflection.

9.2.6 Lubrication

9.2.6.2 For pumps having driver rating of 2,240 kW (3,000 HP) or less and having
pressure lubrication system, the system shall comply with 32-SAMSS-013
Chapters 1&3 and shall also be provided with:
a. Dual shell and tube or an air heat exchanger.
b. Austenitic stainless steel reservoir.
c. The piping connection for the bypass control valve shall be located
upstream of the cooler.

9.2.6.4 For pumps having driver rating exceeding 2,240 kW (3,000 HP), a pressure
lubrication system shall be provided and shall be in accordance with
32-SAMSS-013 Chapters 1&2.

9.2.6.5 If oil circulating system is specified or is recommended by Vendor, the oil


circulating system shall be provided and shall be in accordance with
Standard Drawing AA-036859.

9.3 Vertically Suspended Pumps (Types VS1 through VS7)

9.3.2 Pressure Casings

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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps

9.3.2.2 Vertical double casing pumps shall have provision for complete venting of
the outer casing without requiring removal of the pump. This provision shall
consist of 1 inch pipe connection, terminating in 1 inch valve.

9.3.3 Rotors

9.3.3.3 Lineshaft sections shall have a minimum length of 3 m (10 ft), unless
otherwise accepted by the Standards Committee Chairman; Pumps, Seals,
and Mixers. Lineshafts shall be machined or ground throughout their entire
length. The total indicated runout shall not exceed 4 micrometers per
100 mm (0.0005 in per foot) of the shaft length. The total runout shall not
exceed 125 micrometers (0.005 in) over the total shaft length.

9.3.5 Dynamics

(Modification) If lateral analysis is required based on Table 18, the Vendor


shall submit an analysis report for review and concurrence by the Standards
Committee Chairman; Pumps, Seals, and Mixers.

9.3.8 Accessories

9.3.8.2 Couplings and Guards

9.3.8.3 Mounting Plates

9.3.8.3.1 (Modification) The use of through bolting is not mandatory.

9.3.8.3.2 (Modification) Alignment positioning screws shall be provided for each


drive train component that has a mass greater than 100 kg (225 lbs).

9.3.8.3.3 A separate soleplate for bolting and grouting to the foundation shall be
provided.

9.3.9.1 Reduced length test for vertical suspended pumps is not acceptable unless
accepted by the Standards Committee Chairman; Pumps, Seals, and Mixers.

9.3.10 Single-case Diffuser (VS1) and Volute (VS2) Pumps

9.3.10.6 (Modification) For column sizes of 200 mm (8 in) inside diameter or larger,
column sections shall be flanged with rabbet fits.

9.3.11 Single-casing Axial Flow (VS3) Pumps

9.3.11.2 (Modification) For column sizes of 200 mm (8 in) inside diameter or larger,
column sections shall be flanged with rabbet fits.

9.3.13 Double-casing Diffuser (VS6) and Volute (VS7) Pumps

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Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps

9.3.13.4 The casing vent connections shall terminate in a 1 inch valve. Seal chamber
vent connections shall terminate in a ½ inch valve.

9.3.13.5 The suction can (barrel) shall be provided with a 2 inch drain pipe inside the
can. It shall be piped to the surface and terminated in a 2 inch valve.
Flanged connection shall be provided to allow disconnection of the pipe
from the discharge head. Also, a 2 inch purging connection with an isolation
valve and a check valve shall be provided. Use of smaller piping sizes
requires review and concurrence by the Standards Committee Chairman;
Pumps, Seals, and Mixers.

11 Guarantee and Warranty

In addition to the guarantee and warranty specified in contract or purchase order


documents, the power and efficiency at the normal operating point for pumps with
hydraulic power of 373 kW (500 HP) and larger shall be guaranteed in accordance with
following table:

Tolerances
Power at normal operating point Note (1)
Efficiency at normal operating point Negative tolerance is not allowed.

Note (1) The positive tolerance in the power is allowed only due to positive tolerance in the head
at normal operating point. The tolerances for head at normal operating point are shown
in the modified Table 16 in paragraph 8.3.3.3&4 above.

If the power at the normal flow (corrected for the pumped fluid), when tested in Vendor
factory, is found to be more than the guaranteed power due to reduction in efficiency,
the cost of the equipment shall be reduced by an amount (liquidated damage) equal to
the difference between the actual power and the guaranteed power (in kilowatts at the
rated operating point) multiplied by the Evaluation Factor $/kW given in the data sheet
and/or in the purchase order. This reduction shall not be more than 15% of the
equipment purchase order value. The Vendor understands and agrees that the foregoing
reduction is not a penalty but is a fair and reasonable pre-estimate of the amount of
actual loss and damage that would be suffered by Saudi Aramco as a result of the
reduced efficiency of the equipment.

Page 31 of 32
Document Responsibility: Pumps, Seals, and Mixers Standards Committee 31-SAMSS-004
Issue Date: 1 January 2018
Next Planned Update: 1 January 2020 Centrifugal Pumps

Revision Summary
21 August 2014 Major revision
1 January 2017 Major revision. The following were done to minimize cross referencing in addition to other
major enhancements based on latest project observations, deviations, and comments.
Below is the summery of the main changes:
(1) Eliminate the reference to auxiliary piping standard 01-SAMSS-017 which is planned
for deletion by end of 2016 and align with international standard requirements.
(2) Add a new requirements to prevent excessive pump oversizing and to ensure having
normal flow close to best efficacy.
(3) Allow higher minimum continuous stable flow for water injection pumps.
(4) Allow reduced head rise and cut water clearance. This should improve pump efficiency
and provide better pump selection without jeopardizing reliability.
(5) Mandate minimum efficiency for pumps above 50HP.
(6) Change the flowrate and the driver power limits for overhung pumps from 300 m³/hr
and 250 HP to 600 m³/hr and 300 HP.
(7) Align with API 610 vibration limits.
(8) Mandate approval for repairing castings with more than 3 major defects.
(9) Mandate vibration monitoring on pumps with dual pressurized seals since these pumps
are used for highly hazardous liquids.
(10) Mandate balance line flow monitoring for pumps above 5,000 HP.
(11) Add new requirement for variable speed pump testing.
(12) Allow a combined oil lubrication and seal barrier system for pumps above 3,000 HP.
(13) Mandate conducting life cycle assessment for pumps above 500 HP instead of 1,000 HP.
1 January 2018 Editorial revision to modify and/or delete paragraphs 6.9.3.6, 7.1.7, 9.3.8.2.1, and as marked.

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