Efficycle Design Validation Plan

Team ID Team Name Target Vehicle Completion Date

Sr. Part/Parameter Design/Performance Equipment/ No. of Trials/ Validation Test

Subsystem Responsible Validation Method Result Remarks
No. Under Validation Requirement Instrument used Fequency Observations

Stopping Distance
Measuring Tape,
Stopping Distance=3.5m Trial 1= ……..m
Run 50m in 15 sec, Stop Watch, Brake Max stopping
1 Deepak (<5m as per rulebook min 15 trials Trial 2=……...m
stop before 5m Test Track to be distance= 3.5m
criteria) @25km/h ..
made as per rulebook
..
Stopping Distance
Stopping Distance <6m @ Measuring Tape,
max speed = 30 km/h Run 50m in 12 sec, Stop Watch, Brake Max speed =…..km/h
2 Deepak min 15 trials
(only if top speed stop before 6m Test Track to be as per design
>24km/h) made as per rulebook
Braking System

Offset from Straight Line

Perpendicular Lines
Trial 1= ……..m
marked on track, Try Square, Scale,
3 Deepak All brakes must work at min 15 trials Trial 2=……...m
Deviation on LH/RH measuring tape
Brake Force same time and vehicle ..
<300mm
Distribution should go straight during ..
braking
Visual observation to
4 Deepak N/A min 15 trials
check vehicle skidding

V1= Voltage before

Check Terminal
Multimeter, plug-in
5 Noel Voltage before min 10 trials 1. V1= …..V, V2….=V
stopwatch V2= Voltage after
charging and after 2hrs
No leakage from battery in 2hrs
Charging Time static & dynamic If terminal voltage
conditions is<12V in 2hrs, check
Multimeter,
6 Noel voltage at every min 10 trials
stopwatch
15mins and note time
at 12V
Battery
Tilt battery on all 4 Do not touch bare
sides by not more than hand and use safety
7 Noel 45deg, hold for 10 sec Stopwatch Min 3 trials precautions, gloves,
No leakage from battery in and observe any goggles, shoes, metal
Leakage check static & dynamic leakage trays etc
conditions
 No leakage from battery in
Leakage check static & dynamic
conditions

Check battery each

Don’t touch battery,
8 Noel time when vehicle runs N/A Min 3 trials
take photos etc
>1km

Use an infra red

Wire shouldn’t heat above thermometer and
Wiring Over heating Noel infrared thermometer Min trial 2
their designed value compare the tempratue
to data sheet

The kill switch should turn press the kill switch

Kill Switch Operational Noel off the motor as soon as when the motor is N/A Min 3 trials
pressed working

Use an infra red

the motor shouldn't over thermometer and
BLDC Over heating Noel infrared thermometer Min 2 trials
heat compare the tempratue
to data sheet

Check length b/w front Plumb bob,

9 Length Ranjan Length= 2015mm One time
& rear projected parts measuring tape

Plumb bob,
10 Width Ranjan Width= 1230mm …….. One time
measuring tape
Dimension Seat Height at Point
11 Seat Height Ranjan ……… Scale/ measuring tape One time
A=…..
Scale/ measuring
12 Sitting Space Height Ranjan Sitting Space height=…… ……… One time
tape, spirit level

13 Seat Inclination Ranjan Seatback angle=…..deg ……….. Inclinometer One time

Visual check of all

No Cracks should be
frame members &
14 Frame Weld Quality Mohit present at the frame N/A One time
joints
members & weld joints
(One Time)
Fastners should not get Check fastners after
15 Fastners Grip Divya Torque Wrench every 2km
loose during running vehicle running

Check wheel
conditions visually
Load Bearing Wheels should not bend 20kg payload,
16 Wheels Prakash after vehicle running every 2km
Capacity during running weighing machine
with 2 heaviest drivers
and 20kg payload