Automatic Transmission F4A41, F4A42, F4A51: Revised PWEE9514-I May 2002 Mitsubishi Motors Corporation

23A-0-1
AUTOMATIC
TRANSMISSION
F4A41, F4A42, F4A51
CONTENTS
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-0-3

1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-1-1
TRANSMISSION MODEL TABLE . . . . . . . . . . . . . . . . . . . . . . . . 23A-1-1
GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-1-2c
SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-1-2d
VALVE BODY SPRING IDENTIFICATION TABLE . . . . . . . . . 23A-1-3
SNAP RING, SPACER, THRUST WASHER, THRUST RACE
AND PRESSURE PLATE FOR ADJUSTMENT . . . . . . . . . . . . 23A-1-4
TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-1-9
SEALANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-1-10
2. SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-2-1
3. TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-3-1
4. OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-4-1
5. UNDERDRIVE CLUTCH AND INPUT SHAFT . . . . . . . . . . . . . . . 23A-5-1
6. REVERSE CLUTCH AND OVERDRIVE CLUTCH . . . . . . . . . . . . 23A-6-1
7. OVERDRIVE PLANETARY CARRIER
<F4A41, F4A42 without ONE-WAY CLUTCH> . . . . . . . . . . . . . . 23A-7-1
7a. PLANETARY CARRIER ASSEMBLY
<F4A42 with ONE-WAY CLUTCH, F4A51> . . . . . . . . . . . . . . . . . 23A-7a-1
8. LOW-REVERSE BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-8-1
9. SECOND BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-9-1
10. OUTPUT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-10-1
11. TRANSFER DRIVE GEAR
<F4A41 up to Dec. 1997, F4A42 up to Dec. 1997> . . . . . . . . . . 23A-11-1
12. DIFFERENTIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-12-1
13. VALVE BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-13-1
14. SPEEDOMETER GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-14-1
15. DRIVE SHAFT OIL SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-15-1
E Mitsubishi Motors Corporation May 2002 PWEE9514-I Revised

23A-0-2
NOTES
. Mitsubishi Motors Corporation May 1995 PWEE9514

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23A-1-2 AUTOMATIC TRANSMISSION (E–W) – Specifications
F4A41-1-M8A1 31/36 4.042 CJ4A, CK4A 4G92
F4A41-1-M8A4 31/36 4.042 CJ2A, CK2A 4G15
F4A41-1-M8A5 31/36 4.042 CK1A 4G13
EXP F4A42-1-M6A 29/36 4.042 EA1A 4G93
F4A42-1-M6A2 29/36 4.042 EA2A 4G63
F4A42-2-E6A 29/36 3.770 EA5A 6A13
F4A51-2-E5B 28/36 3.735 F36A 6G72
MODEL 1999
Speedometer
Transmission model Final gear ratio Vehicle model Engine model
gear ratio
F4A42-1-U5A1 28/36 4.407 N61W 4G93-GDI
F4A42-2-E6B 29/36 3.770 EA3A, EA3W 4G64-GDI

EUR
F4A42-2-E6B1 29/36 3.770 EA5A, EA5W 6A13
F4A42-2-M5B1 28/36 4.042 N84W 4G64-GDI
F4A42-2-E6B1 29/36 3.770 EA5A 6A13

EXP
F4A42-2-M5B 28/36 4.042 N84W 4G64-S4
MODEL 2000
Speedometer
gear ratio
F4A41-1-M8A1 31/36 4.042 CJ4A 4G92
F4A41-1-M8A5 31/36 4.042 CJ1A 4G13
F4A41-1-U8A2 31/36 4.407 DA1A 4G92

EUR
F4A42-1-M7A1 30/36 4.042 DA2A 4G93
F4A42-1-U5A2 28/36 4.407 N63W 4G63
F4A42-2-M5B1 28/36 4.042 N64W, N84W 4G64
F4A41-1-M8A1 31/36 4.042 CJ4A, CK4A 4G92
F4A41-1-M8A4 31/36 4.042 CJ2A, CK2A 4G15
F4A41-1-M8A5 31/36 4.042 CJ1A, CK1A 4G13
EXP F4A42-1-M6A 29/36 4.042 EA1A 4G93
F4A42-1-M6A2 29/36 4.042 EA2A 4G63
F4A42-2-E6B1 29/36 3.770 EA5A 6A13
F4A42-2-M5B 28/36 4.042 N84W 4G64
AUS F4A42-2-M5B 28/36 4.042 N84W 4G64
E Mitsubishi Motors Corporation Jun. 2003 PWEE9514-J Revised

AUTOMATIC TRANSMISSION (E–W) – Specifications 23A-1-2a
MODEL 2001
Speedometer
gear ratio
F4A42-1-NZA1 – 4.406 N63W 4G63
F4A42-2-JZB2 – 4.041 N64W 4G64
F4A42-2-JZB2 – 4.041 N84W 4G64
F4A41-1-J8A 31/36 4.041 CJ4A 4G92
F4A42-1-J8A 31/36 4.041 DG5A 4G93

EUR
F4A41-1-N7A 30/36 4.406 DA1A 4G92
F4A42-1-J7A 30/36 4.041 DA2A 4G93
F4A42-1-J6A 29/36 4.041 EA2A, W 4G63
F4A42-2-F6B 29/36 3.769 EA3A, W 4G64
F4A42-2-F6B1 29/36 3.769 EA5A, W 6A13
F4A42-1-JZA – 4.041 EA2W 4G63
F4A42-2-JZB1 – 4.041 N84W 4G64
F4A42-2-FZB2 – 3.769 N84W 4G64
F4A41-1-NZB1 – 4.406 CS3A 4G18
F4A41-1-NZB2 – 4.406 CS1A 4G13

EXP
F4A41-1-J8A 31/36 4.041 CJ4A 4G92
F4A41-1-J8A1 31/36 4.041 CJ2A 4G15
F4A42-1-JZA2 – 4.041 EA1A 4G93
F4A42-1-JZA – 4.041 EA2A 4G63
F4A42-1-FZB – 3.769 EA5A 6A13
F4A41-1-M8A1 31/36 4.042 CJ2A 4G15
AUS F4A42-1-J8A1 31/36 4.041 CJ5A 4G93
F4A42-2-JZB1 – 4.041 N84W 4G64

23A-1-2b AUTOMATIC TRANSMISSION (E–W) – Specifications
MODEL 2002
Speedometer
gear ratio
F4A42-2-JZB2 – 4.041 N84W 4G64
F4A42-1-J7A 30/36 4.041 DA3A 4G93
F4A41-1-NZA – 4.406 DA1A 4G92
EUR F4A42-1-JZA3 – 4.041 DA2A 4G93
F4A41-1-J8A 31/36 4.041 CJ4A 4G92
F4A41-1-NZA2 – 4.406 DG3A 4G18
F4A42-1-JZA3 – 4.041 DG5A 4G93
F4A42-2-JZB1 – 4.041 N84W 4G64
F4A42-2-FZB2 – 3.769 N84W 4G64
F4A41-1-NZB1 – 4.406 CS3A 4G18
F4A41-1-NZB2 – 4.406 CS1A 4G13
F4A42-1-JZA – 4.041 EA2A, W 4G63

EXP
F4A42-1-JZA2 – 4.041 EA1A 4G93
F4A42-1-JZA1 – 4.041 EA7A 4G94
F4A42-2-FZB – 3.769 EA5A 6A13
F4A41-1-J8A 31/36 4.041 CJ4A 4G92
F4A41-1-J8A1 31/36 4.041 CJ2A 4G15
F4A42-2-JZB1 – 4.041 N84W 4G64
F4A42-1-JZB3 – 4.041 CJ6A 4G93

AUS
F4A41-1-J8A1 31/36 4.041 CJ2A 4G15
F4A42-1-J8A1 31/36 4.041 CJ5A, CK5A 4G93

AUTOMATIC TRANSMISSION (E–W) – Specifications 23A-1-2c
MODEL 2003
Speedometer
gear ratio
F4A41-1-NZA – 4.406 DA1A 4G92-S4
F4A42-1-JZA3 – 4.041 DA2A 4G93-GDI
F4A41-1-J8A 31/36 4.041 CJ4A 4G92-S4
F4A42-1-J6A 29/36 4.041 EA2A, W 4G63-S4
EUR F4A42-2-F6B 29/36 3.769 EA3A, W 4G64-GDI
F4A42-2-F6B1 29/36 3.769 EA5A, W 6G13-S4
F4A41-1-NZA2 – 4.406 DG3A 4G18-S4
F4A42-1-NZA2 – 4.406 DG5A 4G93-S4
F4A42-2-JZB2 – 4.041 N84W 4G64-GDI
F4A42-2-JZB1 – 4.041 N84W 4G64-S4
F4A42-2-FZB2 – 3.769 N84W 4G64-GDI
F4A4A-1-N1Z – 4.406 CS1A 4G13-S4
F4A4A-1-NZB2 – 4.406 CS1A 4G13-S4
EXP F4A42-2-FZB1 – 3.769 CS5W 4G93-GDI
F4A41-1-J8A 31/36 4.041 CJ4A 4G92-S4
F4A42-1-JZA – 4.041 EA2A, W 4G63-S4
F4A42-1-JZA1 – 4.041 EA7A 4G94-GDI
F4A42-2-FZB – 3.769 EA5A 6A13-S4
F4A42-2-JZB1 – 4.041 N84W 4G64-S4
F4A42-1-JZB3 – 4.041 CS6A 4G94-S4

AUS
F4A41-1-J8A1 31/36 4.041 CJ2A 4G15-S3
F4A42-1-J8A1 31/36 4.041 CJ5A, CK5A 4G93-S4

23A-1-2d AUTOMATIC TRANSMISSION (E–W) – Specifications
MODEL 2004
Speedometer
gear ratio
F4A41-1-NZA2 – 4.406 DG3A 4G18-S4
EUR F4A42-1-NZA2 – 4.406 DG5A 4G93-S4
F4A42-2-JZB2 – 4.041 N84W 4G64-GDI
F4A42-2-JZB1 – 4.041 N84W 4G64-S4
F4A42-2-FZB2 – 3.769 N84W 4G64-GDI
F4A4A-1-N1Z – 4.406 CS1A 4G13-S4

EXP
F4A42-1-JZA – 4.041 EA2A 4G63-S4
F4A42-1-JZA1 – 4.041 EA7A 4G94-GDI
F4A42-2-FZB – 3.769 EA5A 6A13-S4
F4A42-2-JZB1 – 4.041 N84W 4G64-S4

AUS
F4A4B-1-J1Z – 4.041 CS6A 4G94-S4
MODEL 2005
Speedometer
gear ratio
EXP F4A4A-1-N1Z – 4.406 CS1A 4G13-S4
AUS F4A4B-1-J1Z – 4.041 CS6W 4G94-S4
E Mitsubishi Motors Corporation Feb. 2004 PWEE9514-K Revised

AUTOMATIC TRANSMISSION (E–W) – Specifications 23A-1-2e
GENERAL SPECIFICATIONS
Items F4A41 F4A42-1 F4A42-2 F4A51
Torque converter type 3-element, 3-element, 3-element, 3-element,

1-stage, 2-phase 1-stage, 2-phase 1-stage, 2-phase 1-stage, 2-phase
type type type type
Transmission type 4-speed forward, 4-speed forward, 4-speed forward, 4-speed forward,
1-speed reverse 1-speed reverse 1-speed reverse 1-speed reverse
1st 2.842 2.842 2.842 2.842
2nd 1.529 1.529 1.529 1.495
Gear ratio 3rd 1.000 1.000 1.000 1.000
4th 0.712 0.712 0.712 0.731
Reverse 2.480 2.480 2.480 2.720
Number of underdrive clutch 3 4 4 4

disc
Number of overdrive clutch 3 4 4 4

disc
Number of reverse clutch 2 2 2 2

disc
Number of low-reverse 4 5 6 6
brake disc
Number of second brake 2 3 3 4

disc

23A-1-2f AUTOMATIC TRANSMISSION (E–W) – Specifications
SERVICE SPECIFICATIONS
Items Standard value
Output shaft preload mm 0.01 – 0.09
Brake reaction plate end play mm 0 – 0.16
F4A41 1.05 – 1.51
Low-reverse brake end play mm F4A42-1 1.35 – 1.81
F4A51, F4A42-2 1.65 – 2.11
F4A41 0.49 – 0.95
Second brake end play mm F4A42 0.79 – 1.25
F4A51 1.09 – 1.55
Underdrive sun gear end play mm 0.25 – 0.45
Input shaft end play mm 0.70 – 1.45
Differential case end play mm F4A41 0.045 – 0.165
Differential case preload mm F4A42, F4A51 0.045 – 0.105
F4A41 1.2 – 1.4

Underdrive clutch end play mm
F4A42, F4A51 1.6 – 1.8
Reverse and overdrive clutch return spring retainer end play mm 0 – 0.09
F4A41 1.2 – 1.4

Overdrive clutch end play mm
F4A42, F4A51 1.6 – 1.8
Reverse clutch end play mm 1.5 – 1.7
Backlash between differential side gear and pinion mm 0.025 – 0.150

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AUTOMATIC TRANSMISSION (E–W) – Specifications 23A-1-9
TORQUE SPECIFICATIONS
Items Nm
Transmission Roll stopper bracket 70
Wiring harness bracket 23
Control cable bracket 23
Eye bolt 31
Oil cooler feed tube (to transmission case) 10
Oil cooler feed tube (to roll stopper bracket) 11
Oil filter <Externally mounted> 12
Input shaft speed sensor 11
Output shaft speed sensor 11
Manual control lever 22
Inhibitor switch 11
Speedometer gear <If equipped> 5
Sealing cap <Type without speedometer gear> 5
Valve body cover 11
Valve body mounting bolt 11
Fluid temperature sensor 11
Manual control shaft detent 6
Rear cover 23
Torque converter housing 48
Oil pump <up to Mar. 2000> 23
Oil pump <from Apr. 2000> 29
Transfer drive gear bearing 19
<F4A41 up to Dec. 1997, F4A42 up to Dec. 1997>
Transfer drive gear bearing <F4A41 from Jan. 1998, F4A42-1 34
from Jan. 1998, F4A42-2 with one-way clutch, F4A51>
Output shaft lock nut 170
Output shaft bearing retainer <F4A41 up to Mar. 2000, F4A42 23
up to Mar. 2000>
Output shaft bearing retainer <F4A41 from Apr. 2000, F4A42 29
from Apr. 2000>
Output shaft bearing retainer <F4A51> 54

23A-1-10 AUTOMATIC TRANSMISSION (E–W) – Specifications
Items Nm
Components Transfer drive gear lock nut 195

<F4A41 up to Dec. 1997, F4A42 up to Dec. 1997>
Differential drive gear 135
Valve body 11
Solenoid valve support 6
Plate 6
SEALANTS
Items Specified sealant
Rear cover Mitsubishi genuine sealant Part No. MD974421 or equivalent
Torque converter housing Mitsubishi genuine sealant Part No. MD974421 or equivalent
Valve body cover Mitsubishi genuine sealant Part No. MD974421 or equivalent

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AUTOMATIC TRANSMISSION (E–W) – Special Tools 23A-2-5
Tool Number Name Use

MD998917 Bearing remover Removal of output shaft taper roller bearing
(except F4A51)
MD998924 Spring compressor D Removal and installation of low-reverse

retainer brake snap ring
D Measurement of underdrive clutch and
overdrive clutch end plays
MD999590 Spring compressor Removal and installation of overdrive clutch

snap ring
E Mitsubishi Motors Corporation Feb. 2001 PWEE9514-G Revised

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23A-3-5a AUTOMATIC TRANSMISSION (E–W) – Transmission
DISASSEMBLY AND REASSEMBLY <F4A41 from Jan. 1998 and F4A42-1 from
Jan. 1998>
Apply automatic
transmission fluid to <Externally mounted type>
all moving parts
11 Nm
before installation. 22 Nm
11 Nm <Air breather type>
11 12
31 Nm 31 Nm
13
<Type without speedometer gear> 6 11 Nm
11 Nm
5 Nm 10 6
14
8
12 Nm
8
23 Nm
<Type with speedometer gear> 3 9 7

5 Nm
4
70 Nm
14 10 Nm
16
6 Nm
2 5
15
2 11 Nm
70 Nm
1
1. Torque converter 10. Input shaft speed sensor

2. Roll stopper bracket 11. Output shaft speed sensor
3. Harness bracket 12. Manual control lever
4. Control cable support bracket 13. Inhibitor switch
5. Oil level gauge 14. Speedometer gear <If equipped>
6. Eye bolt Sealing cap <Type without
7. Oil cooler feed tube speedometer gear>
8. Oil filter <Externally mounted type> 15. Valve body cover
Air breather <Air breather type> 16. Manual control shaft detent
9. Oil filter gasket <Externally
mounted type>

AUTOMATIC TRANSMISSION (E–W) – Transmission 23A-3-5b
30
28 Apply automatic
transmission fluid to
29 all moving parts
before installation.
24
20 19
27 23
26 11 Nm
21
22
25
11 Nm
18
17
17. Fluid temperature sensor* 24. Second brake retainer oil seal
18. Valve body 25. Accumulator piston
19. Steel ball 26. Accumulator spring
20. Gasket 27. Accumulator spring
21. Snap ring 28. Manual control lever shaft roller
22. Solenoid valve harness 29. Manual control lever shaft
23. Strainer 30. Parking pawl rod
*: Not applicable to type with solenoid

valve harness incorporating fluid
temperature sensor

23A-3-5c AUTOMATIC TRANSMISSION (E–W) – Transmission
Apply automatic
all moving parts
34
41
42
32 43
33 39
38
40
31
35
37
36
23 Nm <up to Mar. 2000>
29 Nm <from Apr. 2000>
48 Nm
48 Nm
31. Torque converter housing 38. Thrust washer #1

32. Differential <F4A41> 39. Underdrive clutch and input shaft
33. Spacer <F4A41> 40. Thrust bearing #2
34. Differential <F4A42-1> 41. Underdrive clutch hub
35. Oil filter 42. Outer race <F4A42-1>
36. Oil pump 43. Spacer <F4A42-1>
37. Gasket

AUTOMATIC TRANSMISSION (E–W) – Transmission 23A-3-5d
No. of Brake Discs and Plates
Brake Model Brake Disc Brake Plate
Low-reverse F4A41 4 3
brake
F4A42-1 5 4
Second F4A41 2 1
brake
F4A42-1 3 2
67
69
170 Nm
86
89 84 83
66
87 88 65
90
92
68
23 Nm <up to Mar. 2000>
29 Nm <from Apr. 2000> 70 23 Nm
78
85 91
80 71
79
81 45 46
47
73
51
82
76 54
34 Nm 44
72 57 55 48
74 77
56 50
75 49
59 52
53
Apply automatic
58 transmission fluid to
all moving parts
61 before installation.
60
64
63
62

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AUTOMATIC TRANSMISSION (E–W) – Transmission 23A-3-5f
DISASSEMBLY AND REASSEMBLY <F4A42-2 with one-way clutch>
Apply automatic
transmission fluid to <Externally mounted type>
all moving parts
11 Nm
before installation. 22 Nm
11 Nm <Air breather type>
11 12
31 Nm 31 Nm
13
<Type without speedometer gear> 6 11 Nm
11 Nm
5 Nm 10 6
14
8
12 Nm
8
23 Nm
<Type with speedometer gear> 3 9 7

5 Nm
4
70 Nm
14 10 Nm
16
6 Nm
2 5
15
2 11 Nm
70 Nm
1
1. Torque converter 10. Input shaft speed sensor

2. Roll stopper bracket 11. Output shaft speed sensor
3. Harness bracket 12. Manual control lever
4. Control cable support bracket 13. Inhibitor switch
5. Oil level gauge 14. Speedometer gear <If equipped>
6. Eye bolt Sealing cap <Type without
7. Oil cooler feed tube speedometer gear>
8. Oil filter <Externally mounted type> 15. Valve body cover
Air breather <Air breather type> 16. Manual control shaft detent
9. Oil filter gasket <Externally
mounted type>

23A-3-5g AUTOMATIC TRANSMISSION (E–W) – Transmission
30
28 Apply automatic
29 all moving parts
24
20 19
27 23
26 11 Nm
21
22
25
11 Nm
18
17

temperature sensor

AUTOMATIC TRANSMISSION (E–W) – Transmission 23A-3-5h
Apply automatic
all moving parts
32 39
40 37
41
36
38
31
33
35
34
48 Nm
23 Nm <up to Mar. 2000>
48 Nm
31. Torque converter housing 37. Underdrive clutch and input shaft
32. Differential 38. Thrust bearing #2
33. Oil filter 39. Underdrive clutch hub
34. Oil pump 40. Outer race
35. Gasket 41. Spacer
36. Thrust washer #1

23A-3-5i AUTOMATIC TRANSMISSION (E–W) – Transmission
61
63
170 Nm 59
60
82
85 80 79
84
83 23 Nm
86 62
88
23 Nm <up to Mar. 2000>

29 Nm <from Apr. 2000> 65 64
72 44
73 43
87 75 74
81 49
76
77
52 45
42
67 71 53 46
54 48
78 47
70 34 Nm 55 50
68
66 57
69 51
Apply automatic
all moving parts
56
58
TFA2048
42. Rear cover 66. Parking pawl shaft

43. Thrust race #8 67. Spacer
44. Seal ring 68. Parking pawl spring
45. Input shaft rear bearing 69. Parking roller support shaft
46. Thrust bearing #7 70. Parking pawl
47. Reverse and overdrive clutch 71. Parking roller support
48. Thrust bearing #6 72. Snap ring
49. Overdrive clutch hub 73. One-way clutch inner race
50. Thrust bearing #5 74. O-ring
51. Planetary reverse sun gear 75. Spring retainer
52. Snap ring 76. Return spring
53. Second brake piston 77. Low-reverse brake piston
54. Return spring 78. Transfer drive gear
55. Pressure plate 79. Cap
56. Second brake disc 80. Lock nut
57. Second brake plate 81. Output shaft
58. Planetary carrier assembly 82. Taper roller bearing
59. Snap ring 83. Collar
60. Reaction plate 84. Outer race
61. Snap ring 85. Spacer
62. Low-reverse brake disc 86. Snap ring
63. Low-reverse brake plate 87. Outer race
64. Pressure plate 88. Transmission case
65. Wave spring
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23A-3-5k AUTOMATIC TRANSMISSION (E–W) – Transmission
28
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26 transmission fluid to
27 all moving parts
22 17
18
24 21
11 Nm
25 19
20
23
11 Nm
16
15
TFA1981

temperature sensor

AUTOMATIC TRANSMISSION (E–W) – Transmission 23A-3-5l
Apply automatic
all moving parts
30 37
38 35
39
29
34
36
31
32 33
48 Nm
23 Nm <up to Mar. 2000>
48 Nm
29. Torque converter housing 35. Underdrive clutch and input shaft
30. Differential 36. Thrust bearing #2
31. Oil filter 37. Underdrive clutch hub
32. Oil pump 38. Outer race
33. Gasket 39. Spacer
34. Thrust washer #1

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AUTOMATIC TRANSMISSION (E–W) – Transmission 23A-3-5n
DISASSEMBLY
Caution
1. Because the automatic transmission is manufactured
from high-precision parts, sufficient care must be
taken not to scratch or damage these parts during
disassembly and reassembly.
2. The working area should be covered with a rubber
mat to keep it clean at all times.
3. Do not wear any cloth gloves and do not use any
rags during disassembly. Use nylon cloth or paper
towels if you need to use something.
4. Parts which have been disassembled should all be
cleaned. Metal parts can be cleaned with normal
detergent, but they should be dried completely using
compressed air.
5. Clutch discs, plastic thrust plates and rubber parts
should be cleaned with automatic transmission fluid
(ATF) so that they do not become dirty.
6. If the transmission body has been damaged,
disassemble and clean the cooler system also.

23A-3-6 AUTOMATIC TRANSMISSION (E–W) – Transmission
(1) Remove the torque converter.

(2) Use the dial gauge to measure the input shaft end play.
(3) Remove each bracket.
(4) Remove the oil level gauge.
(5) Remove the eye bolt, gasket and the oil cooler feed tube.
(6) Remove the oil filter. <Externally mounted type>
(6a)Remove the air breather by jabbing a screwdriver into

the air breather and prying it up. <Air breather type>
(7) Remove the input shaft speed sensor and output shaft
speed sensor.
Output shaft
speed sensor
Input shaft speed
sensor
Manual control lever

(8) Remove the manual control lever, and then remove the
inhibitor switch.
Inhibitor Caution
switch
Make sure that the valve body is installed before
removing the manual control lever installation nut.

AUTOMATIC TRANSMISSION (E–W) – Transmission 23A-3-7
(9) Remove the speedometer gear or sealing cap.
(10)Remove the valve body cover.
(11)Remove the manual control shaft detent spring and the

Manual control Manual control shaft
detent spring manual control shaft detent. <Model 1996>
shaft detent
Remove the manual control shaft detent. <from Model

Manual control 1997>
shaft detent
TFA1877
(12)Disconnect the solenoid valve harness from the valve

body by undoing the fluid temperature sensor (only in
the harness that incorporates the sensor) and all the
connectors.

(13)Remove the valve body mounting bolts (28 pieces).

(14)Remove the fluid temperature sensor. (This step is
unnecessary if the sensor is incorporated in the solenoid
valve harness).
Caution
Make sure that the manual control lever and the inhibitor
switch are removed.
Fluid temper-
ature sensor TFA1387
(15)Remove the valve body, gasket and the steel balls (2

Steel balls pieces).
Caution
Do not lose the steel balls (2 pieces).
(16)Remove the snap ring, and then remove the solenoid

valve harness.
Second brake (17)Remove the strainer and the second brake retainer oil
retainer oil seal seal.
Strainer
(18)Remove each accumulator piston and spring.

No. Name
1 For low-reverse brake
2 For underdrive clutch
3 For second brake
4 For overdrive clutch
4
2 3
1
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(75)Install the fluid temperature sensor. (This step is

unnecessary if the sensor is incorporated in the solenoid
valve harness).
(76)Install the 28 mounting bolts of the valve body.
Fluid temper-
ature sensor TFA1387
(77)Attach the solenoid valve harness to the valve body by

connecting the fluid temperature sensor (only in the
harness that incorporates the sensor) and all the
2 1 connectors.
3 4 No. Parts to be Cable colour Connector

connected housing
colour
5
1 Underdrive White, red, red Black
solenoid valve
6 2 Overdrive Orange, red Black
solenoid valve
3 Low-reverse Brown, yellow Milky white
solenoid valve
4 Second solenoid Green, red, red Milky white
valve <up to Nov. 2000>
Blue, red, red
<from Dec. 2000>
5 Damper clutch Blue, Black
control solenoid yellow, yellow
valve
6* Fluid temperature Black, red Black
sensor
*: Not applicable to type with solenoid valve harness incorporating
fluid temperature sensor
(78)Install the manual control shaft detent spring and detent.

Manual control Manual control
shaft detent shaft detent spring <Model 1996>

AUTOMATIC TRANSMISSION (E–W) – Transmission 23A-3-33
Install the manual control shaft detent. <from Model 1997>
Manual control
shaft detent
TFA1877
(79)Apply the liquid gasket to the valve body cover.

Liquid gasket:
MITSUBISHI genuine sealant Part No. MD974421
or equivalent
(80)Install the valve body cover, and then tighten its mounting
bolts to the specified torque.
(81)Install the speedometer gear or sealing cap.
Manual control lever

(82)Install the inhibitor switch and manual control lever.
Inhibitor
switch

(83)Install the input shaft speed sensor and output shaft speed
sensor.
Output shaft
speed sensor
Input shaft
speed sensor
(83a) Press in the air breather (A) until it becomes flush with
the transmission case (B) as shown in the drawing. <Air
breather type>
A B A
B
(84)Apply a small amount of ATF to the oil filter gasket. Tighten

the filter to the specified torque. <Externally mounted
type>
(85)Install the eye bolt, a new gasket, and the oil cooler feed
tube.
(86)Install the oil dipstick.
(87)Install the brackets.
(88)Install the torque converter, and secure it so that the

shown dimension (A) meets the reference value.
Reference value: approx.12.2 mm <F4A41, F4A42>
approx. 9.4 mm <F4A51>
Caution
A Apply ATF to the oil pump drive hub before installing
the torque converter. Be careful not to damage the
oil seal lip when installing the torque converter.

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Planetary Carrier Assembly <F4A42
23A-7a-2 AUTOMATIC TRANSMISSION (E–W) – with One-way Clutch, F4A51>
"BA ONE-WAY CLUTCH INSTALLATION

One-way clutch
Insert the one-way clutch into the overdrive annulus gear
Output so that the arrow points to the output planetary carrier side.
planetary
carrier
Overdrive
annulus
gear

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AUTOMATIC TRANSMISSION (E–W) – Output Shaft 23A-10-1
10. OUTPUT SHAFT 23302210019
DISASSEMBLY AND REASSEMBLY

Lubricate all internal
parts with automatic 2
transmission fluid during
reassembly.
Disassembly steps
AA" "CA 1. Transfer driven gear
2. Bearing retainer
"BA 3. Outer race
AB" "AA 4. Taper roller bearing
5. Output shaft
DISASSEMBLY SERVICE POINTS

MD998917 AA" TRANSFER DRIVEN GEAR REMOVAL
(except F4A51)

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Automatic Transmission F4A41, F4A42, F4A51: Revised PWEE9514-I May 2002 Mitsubishi Motors Corporation

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Automatic Transmission F4A41, F4A42, F4A51: Revised PWEE9514-I May 2002 Mitsubishi Motors Corporation

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23A-0-1

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23A-0-3

E Mitsubishi Motors Corporation May 2002 PWEE9514-I Revised

. Mitsubishi Motors Corporation May 1995 PWEE9514

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EXP F4A42-1-M6A 29/36 4.042 EA1A 4G93

F4A42-1-M6A2 29/36 4.042 EA2A 4G63

F4A42-2-E6A 29/36 3.770 EA5A 6A13

F4A51-2-E5B 28/36 3.735 F36A 6G72

F4A42-1-U5A1 28/36 4.407 N61W 4G93-GDI

F4A42-2-E6B 29/36 3.770 EA3A, EA3W 4G64-GDI

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F4A41-1-U8A2 31/36 4.407 DA1A 4G92

F4A42-1-U5A2 28/36 4.407 N63W 4G63

F4A42-2-M5B1 28/36 4.042 N64W, N84W 4G64

F4A41-1-M8A1 31/36 4.042 CJ4A, CK4A 4G92

F4A41-1-M8A4 31/36 4.042 CJ2A, CK2A 4G15

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