P. O. BOX: 32076 Doha-Qatar Tel: 40324100 Fax: 40324112: 1 8 1 0 Table of Contents

P. O.
BOX: 32076 Doha-Qatar

Tel: 40324100
Fax: 40324112
Email: info@acico.com.qa
Web: www.acico.com.qa
Table of Contents
SECTION 1. INTRODUCTION.
1.1. ACICO Introduction ................................................................................................. Section 1, Page 2
1.2. ACICO Products ....................................................................................................... Section 1, Page 3
1.3. Specification of ACICO AAC Products ...................................................................... Section 1, Page 4
1.4. ACICO Contacts & Location ..................................................................................... Section 1, Page 6
SECTION 2. LICENSES & CERTIFICATIONS.

2.1. Trade License........................................................................................................... Section 2, Page 2
2.2. Qatar Standards Conformity Certificate (QCS2014) ............................................... Section 2, Page 3
2.3. Civil Defense Certificate .......................................................................................... Section 2, Page 5
2.4. Gulf Organization for Research & Development Certificate (GORD)(GSAS) ........... Section 2, Page 7
2.5. ISO 9001:2008, Quality Management Systems ....................................................... Section 2, Page 8
2.6. ISO 14001:2004, Environmental Management Systems ......................................... Section 2, Page 9
2.7. OHSAS 18001:2007, Occupational Health & Safety Management System ............. Section 2, Page 10
SECTION 3. MATERIAL SAFETY DATA SHEET (MSDS).

3.1. MSDS Reinforced & Non-Reinforced element made by AAC.................................. Section 3, Page 2
3.2. MSDS Mortar (Thin bed Mortar & Repair Mortar).................................................. Section 3, Page 7
SECTION 4. TECHNICAL DATA SHEET (TDS) & METHOD OF STATEMENT (MOS).

4.1. ACICO Block, TDS & MOS ........................................................................................ Section 4, Page 2
4.2. ACICO Lintels, TDS & MOS....................................................................................... Section 4, Page 9
4.3. ACICO Glue, TDS & MOS.......................................................................................... Section 4, Page 12
4.4. Other Work ............................................................................................................. Section 4, Page 15
4.4.1.Conduits & Recesses........................................................................................ Section 4, Page 15
4.4.2.Plaster Works .................................................................................................. Section 4, Page 15
4.4.3.Openings Frames (Doors & Windows) ............................................................ Section 4, Page 17
4.4.4.Cladding Work ................................................................................................. Section 4, Page 18
4.4.5.Fastenings ........................................................................................................ Section 4, Page 21
SECTION 5. THIRD-PARTY APPROVAL CERTIFICATE.

5.1. Fire Resistance, Warrington Certification, # CF 5207 ............................................. Section 5, Page 2
5.2. Acoustics AAC Density 500, Al-MANA & ASSOCIATES Acoustic Consultants .......... Section 5, Page 7
5.3. Acoustics AAC Density 650-700, Al-MANA & ASSOCIATES Acoustic Consultants ... Section 5, Page 11
REV. 1810 Table of Contents

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SECTION 6. THIRD-PARTY LABORATORY TEST REPORT.

6.1. Compressive Strength ............................................................................................. Section 6, Page 2
6.2. Gross & Dry Density ................................................................................................ Section 6, Page 4
6.3. AAC Block, Dimensions............................................................................................ Section 6, Page 6
6.4. Flatness & Plane Parallelism ................................................................................... Section 6, Page 11
6.5. Flexural Bond Strength............................................................................................ Section 6, Page 12
6.6. Shear Bond Strength ............................................................................................... Section 6, Page 14
6.7. Water Absorption.................................................................................................... Section 6, Page 16
6.8. Moisture Movement ............................................................................................... Section 6, Page 18
6.9. Thermal Conductivity .............................................................................................. Section 6, Page 20
6.10. Drying Shrinkage .................................................................................................... Section 6, Page 24
6.11. Pull Out Test ........................................................................................................... Section 6, Page 28
6.12. ACICO Glue, Compressive Strength of Grout Cubes .............................................. Section 6, Page 30
6.13. ACICO Glue, Flexural Strength ............................................................................... Section 6, Page 32
6.14. ACICO Glue, Volatile Organic Compounds ............................................................. Section 6, Page 34
SECTION 7. PERVIOUS APPROVALS & PROJECTS REFERENCE.

7.1. Previous Approvals.................................................................................................. Section 6, Page 2
7.2. Projects Reference .................................................................................................. Section 6, Page 15
REV. 1810 Table of Contents

Qatar Aerated Concrete Industries Co. W.L.L
SECTION
(1)
Introduction
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Section 1 – Table of Contents

1.1. ACICO Introduction. .....................................................................................................................2
1.2. ACICO Products. ...........................................................................................................................3

1.2.1. ACICO AAC Block............................................................................................................................. 3
1.2.2. ACICO AAC Lintels. .......................................................................................................................... 3
1.2.3. ACICO AAC Slabs and Wall Panels. ................................................................................................. 3
1.2.4. ACICO Glue Mortar (Thin-bed Mortar). .......................................................................................... 3
1.2.5. ACICO Repair Mortar. ..................................................................................................................... 4
1.3. Specification of ACICO AAC Products. ............................................................................................4

1.3.1. ACICO AAC Blocks. .......................................................................................................................... 4
1.3.2. ACICO AAC Lintels. .......................................................................................................................... 4
1.3.3. ACICO Wall Panels. ......................................................................................................................... 4
1.3.4. ACICO Glue (Thin-bed Mortar). ...................................................................................................... 5
1.3.5. ACICO Repair Mortar. ..................................................................................................................... 5
1.4. ACICO Contacts & Location. ..........................................................................................................6
REV. 1810 Section 1 - Page | 1

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This material Submittal document covers ACICO - Aerated Concrete Industries Co. W.L.L.
material details; Physical properties, Safety Data Sheet, Technical Data Sheet of Autoclave Aerated
Concrete AAC.
1.1. ACICO Introduction.
Qatar Aerated Concrete Industries Co. W.L.L. was established on 13th November, 2005 as a
joint venture between Nasser Bin Khaled & Sons Holding Co. (51%) and Kuwait based ACICO
Industries (49%). The company was established to cope up with the demand for AAC Sustainable
building materials in the construction industry of Qatar, in keeping with the architectural renaissance
taking place in the State of Qatar nowadays.
Currently AAC production growing and widespread in Gulf area. However, in other parts of
the world it has been used successfully as a building material for over fifty years. Concrete masonry
material that is lightweight, easy to construct, and economical to transport. Its light weight is
accomplished through the use of evenly distributed microscopic air bubbles throughout the material;
these bubbles result in a lightweight concrete that is composed of a latticework around spherical
voids.
We Produce Autoclaved Aerated Concrete (AAC) both Reinforced Building materials such as
Wall Panels(Exterior &Interior), Floor / Roof Slabs, Lintels, Stairs and Non-Reinforced building
materials such as lightweight blocks and jumbo blocks of different sizes. Could be used for Exterior &
Interior walls. With the latest technology available today.
Porduction Process

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1.2. ACICO Products.

1.2.1. ACICO AAC Block.
ACICO blocks are suitable for load bearing and non-load bearing walls. ACICO blocks are
delivered ready for use and packed in easily transportable wooden pallets. The pallet should be
unloaded at the site by a construction site crane, forklift truck or other suitable hoisting
equipment. Never dump them from the truck.
ACICO blocks are produced to extremely narrow dimensional tolerances of 001mm. They are
therefore laid by the thin-bed mortar (glue) method. The joint is 3-5 mm thick. ACICO blocks for
infill masonry y are the logical advancement in development of ACICO blocks with Tongue and
Grove.
1.2.2. ACICO AAC Lintels.
ACICO lintels are available in various sizes to cover wide range of openings for doors, windows
etc. Since they are constructed from the same material as ACICO blocks, the surfaces are easily
finished and the possibility of cracks due to different thermal expansion is reduced. ACICO lintels
facilitate work on site, maintain insulation and avoid thermal bridges caused by the use of
traditional concrete lintels. The traditional method for preparing concrete lintels requires much
work such as shuttering, preparing of reinforcement and it is also much more time consuming.
ACICO lintels are produced according to code DIN EN 12605. The reinforcement is anti-corrosive
protected like other reinforced ACICO slabs and panels. Standard lintels are designed for a
minimum 20 cm support at both ends with a maximum span between supports of 260 cm.
1.2.3. ACICO AAC Slabs and Wall Panels.
ACICO Slabs and Wall Panels are reinforced aerated concrete products which are produced in
accordance to code DIN EN 12605. Being ready-to-use, prefab structure elements have their full
load-bearing capacity directly after production.
After delivery, slabs can be simply erected in a short time. There is no need for shuttering work.
Only the joints must be grounded with concrete.
1.2.4. ACICO Glue Mortar (Thin-bed Mortar).
ACICO thin-bed Mortar (glue) is an adhesive mortar tor quick and firm laying of ACICO blocks
with thin joints. It is used to bind ACICO blocks into masonry with high stability. ACICO glue is
manufactured from fin sand, cement and some adhesives, resulting in good bonding properties.
The thickness of the joints 3-5 mm, thus preserving the unique thermal-insulation qualities.

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1.2.5. ACICO Repair Mortar.
ACICO repair mortar is specially produced only for the AAC products and is not common in the
market. The component of the AAC products is the same material which is used to produce the
repair mortar and this component to be exactly the same properties of AAC products.
1.3. Specification of ACICO AAC Products.

1.3.1. ACICO AAC Blocks.
Specification of Strength Class

Products Units Remark
proposed material G2/05 G4/06
Dry Density 500 600 Kg/m3 ± 50
Blocks
Compressive strength 3.20 5.00 N/mm2 Minimum
Dimensions Thermal Conductivity 0.13 0.16 W/(Km) Maximum
Length 60 cm
Height 25 cm Fire Rating 4 4 Hrs. Minimum
Thickness 10,15,20,25,30 cm
Comply with Standard: GSO EN 771-4:2008 “ Specification for masonry - Part 4: Autoclaved aerated concrete masonry units”
1.3.2. ACICO AAC Lintels.

proposed material GB 4.4
Dry Density 700 Kg/m3 ± 50
Lintels
Compressive strength 5.00 N/mm2 Minimum
Dimensions Thermal Conductivity 0.16 W/(Km) Maximum
Length 120-300 cm
Height 25 cm Fire Rating 4 Hrs. Minimum
Thickness 10,15,20,25,30 cm
Comply with Standard: DIN EN 12602/2013 prefabricated reinforced components of autoclave aerated concrete.
1.3.3. ACICO Wall Panels.

proposed material GB3.3 GB4.4
Dry Density 600 700 Kg/m3 ± 50
Slabs & Wall Panels Compressive
3.50 5.00 N/mm2 Minimum
strength
Thermal
Dimensions 0.14 0.16 W/(Km) Maximum
Conductivity
Width 25 - 60 cm
Length up to 600 cm
Wall Thickness 10,15,20,25,30 cm
Fire Rating 4 4 Hrs. Minimum
Slab Thickness 20,25,30 cm
Comply with Standard: DIN EN 12602/2013 prefabricated reinforced components of autoclave aerated concrete.

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1.3.4. ACICO Glue (Thin-bed Mortar).
Appearance : Powder
Color : White
Open time : 30 minutes at standard conditions
Tensile adhesion under regular
: > 2.5 N/mm2 after 7 days
conditions
Tensile strength by open time : > 0.5 N/mm2 after 30 Minutes
Max. Time for application :
Recommended Max Thickness : 5 mm
Consumption : 3-4 kg/m2
Package : Multi-Layer Bag of 25 kg Weight
Shelf Life : 6 months in well closed original bags if stored as recommended
Storage : Store in dry covered places in the original closed bags.
ACICO Glue is a cement- based product.
Health & Safety : Avoid contact with skin or eyes. Provide adequate ventilation in
working places to avoid inhalation of dust.
1.3.5. ACICO Repair Mortar.
Water demand 40%
Flexural Strength
Prism 4x4x16cm 2.8 N/mm2
Storage: 23 c/50% r.h.
Compress Strength
Prism 4x4x16cm 10.0 N/mm2
Storage: 23 c/50% r.h.
Dry bluk density
Prism 4x4x16cm 1.3 Kg/m3
23 c/50% r.h.
Adhesive Strength
On Concrete, 5mm Layer thickness N/mm2
23 c/50% r.h.
Standard deviation 0.1 N/mm2
Fracture b
7 days 23 c/50% r.h. + 21 days .H2O 2.0 N/mm2
Standard deviation N/mm2
Fracture b
Legend: a: Adhesions fracture b: Cohesion fracture in mortar c: Cohesion fracture in Substrate

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1.4. ACICO Contacts & Location.
Qatar Aerated Concrete Industries Co. W.L.L.
Address : Gabro Area, Mesaieed Industrial City

Building No.433, Zone 92, Street 702.
P.O. Box : 32076, Doha-Qatar
Tel No. : +974 40324100
Sales Tel. No. : +974 40324132
Fax No. : +974 40324112
Email : info@acico.com.qa
Sales Email : sales@acico.com.qa
Website : www.acicogroup.com

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Location Map
https://goo.gl/maps/4qWSLvThwA92

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SECTION
(2)
Licenses
&
Certifications
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Table of Contents
1.1. Trade License. ..............................................................................................................................2
1.2. Qatar Standards Conformity Certificate (QCS 2014) .......................................................................3
2.3. Civil Defense Certificate................................................................................................................5
2.4. Gulf Organization for Research & Development Certificate (GORD) (GSAS). ...................................7
2.5. ISO 9001:2008, Quality Management Systems...............................................................................8
2.6. ISO 14001:2004, Environmental Management Systems. ................................................................9
2.7. OHSAS 18001:2007, Occupational health and Safety Management Systems. ............................... 10

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1.1.Trade License.

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1.2.Qatar Standards Conformity Certificate (QCS 2014)

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2.3.Civil Defense Certificate

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2.4.Gulf Organization for Research & Development Certificate (GORD) (GSAS).

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2.5.ISO 9001:2008, Quality Management Systems.

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2.6.ISO 14001:2004, Environmental Management Systems.

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2.7.OHSAS 18001:2007, Occupational health and Safety Management Systems.

SECTION
(3)
Material Safety
Data Sheet
(MSDS)
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3.1. MSDS Reinforced & Non-Reinforced element made by Aerated autoclaved concrete (AAC). ..........2
3.1.1. Identification of the substance / preparation and of the company / undertaking. ....................... 2
3.1.2. Hazard identification. ..................................................................................................................... 2
3.1.3. Composition / Information on ingredients..................................................................................... 2
3.1.4. First aid measures........................................................................................................................... 3
3.1.5. Fire-Fighting measures. .................................................................................................................. 3
3.1.6. Accidental release measures. ......................................................................................................... 3
3.1.7. Handling and storage. ..................................................................................................................... 3
3.1.8. Exposure controls / Personal protection. ....................................................................................... 4
3.1.9. Physical and chemical properties. .................................................................................................. 5
3.1.10. Stability and reactivity. ................................................................................................................... 5
3.1.11. Toxicological information. .............................................................................................................. 5
3.1.12. Ecological information. ................................................................................................................... 5
3.1.13. Disposal considerations. ................................................................................................................. 5
3.1.14. Transport information. ................................................................................................................... 6
3.1.15. Regulatory information. ................................................................................................................. 6
3.1.16. Other information. ......................................................................................................................... 6
3.2. MSDS Mortar (Thin bed Mortar & Repair Mortar). ........................................................................7
3.2.1. Identification of the substance / preparation and of the company / undertaking. ....................... 7
3.2.2. Hazards identification. .................................................................................................................... 7
3.2.3. Composition / Information on ingredients..................................................................................... 7
3.2.4. First aid measures. .......................................................................................................................... 8
3.2.5. Fire-Fighting measures. .................................................................................................................. 8
3.2.6. Accidental release measures. ......................................................................................................... 8
3.2.7. Handling and storage...................................................................................................................... 9
3.2.8. Exposure controls/Personal protection. ......................................................................................... 9
3.2.9. Physical and chemical properties. ................................................................................................ 11
3.2.10. Stability and reactivity. ................................................................................................................. 11
3.2.11. Toxicological information. ............................................................................................................ 11
3.2.12. Ecological information. ................................................................................................................. 12
3.2.13. Disposal considerations. ............................................................................................................... 12
3.2.14. Transport information. ................................................................................................................. 13
3.2.15. Regulatory information. ............................................................................................................... 13
3.2.16. Other information. ....................................................................................................................... 13

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3.1. MSDS Reinforced & Non-Reinforced element made by Aerated autoclaved

concrete (AAC).
3.1.1. Identification of the substance / preparation and of the company / undertaking.
a. Identification of the substance or preparation:

- Non- Reinforced Aerated Autoclaved Concrete (AAC).
- Reinforced elements made by Aerated Autoclave Concrete (AAC).
b. Use of the substance / preparation:
Construction material.
c. Company/Undertaking identification:
ACICO, Qatar Aerated Concrete Industries Co. W.L.L
Gabro Area, Mesaieed Industrial City
Building No.433, Zone 92, Street 702
Tel: +974 4032 4100, Fax: +974 4032 4112
P.O. Box: 32076, Doha-Qatar
Website: www.acico.com.qa
3.1.2. Hazard identification.
Hazards description:
Hazards characteristics R-Phrases

No classification according to EC rules No R-phrases
This product does not contain hazardous parts which are about the level of the EC regulation.
Nonetheless the dust deriving from the construction material (e.g. drilling, sawing) can cause hazards
as follows:
Irritating to skin.
Risk of serious damage to eyes.
May cause sensitization by skin contact.
3.1.3. Composition / Information on ingredients.
Preparation / mixture related information:

The product consists of non-hazardous Aerated Autoclaved Concrete which is a complex
mixture of oxides of Calcium and Aluminum with water plus sand, gases and others.
The aerated concrete has been produced with the raw materials sand, cement, gypsum, lime,
aluminum and water in the production process in the factory of the producer. The only as hazardous
classified ingredients in this production process are listed below:
Classification according
Chemical Name EC-No CAS-No Amount (%)
67/548/EC
O.P. Cement 266-043-4 65997-15-1 23-40 % Xi, R 36/38,41,43
Chromium VI 234-361-2 11118-57-3 0.001% -
For classification and labelling of the whole product see chapter 15.
Full text of R-phrases; see section 16

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3.1.4. First aid measures.
In case of inhalation: Move the exposed person to fresh air at once.

In case of skin contact: Wash the skin immediately with plenty of clean water for at
least 10 minutes; Contact a doctor if irritation continues over
a long time.
In case of eye contact: Remove any contact lenses from the eyes before rinsing!
Promptly wash eyes with plenty of clean water while lifting
the eye lids. Continue to rinse for at least 15 minutes.
In case of ingestion: Wash mouth with clean water! Do not induce vomiting.
Never make an unconscious person drink fluids.
Information to physician:
3.1.5. Fire-Fighting measures.
The product is not flammable.

Suitable extinguishing media:
Use extinguisher appropriate for the surrounding fire.
3.1.6. Accidental release measures.
Personal precautions:
Use safety goggles or safety glasses when working in a dust atmosphere e.g.
drilling or sawing the blocks
Environmental precautions:
None
3.1.7. Handling and storage.
o Unload block using forklifts. Consult an appropriate safety consultant or knowledgeable OSHA
trainer for “rigging” or other safety considerations.
o Stored areas should be accessible to delivery trucks and convenient to material staging areas.
If possible, drop-deliver the material right to the material staging areas.
o Storage material should always be stored away from other construction activities on a flat-
grade area that is not susceptible to standing water, erosion or settling.
o Keep the material covered and packaged until ready for installation.
o Excessive handling may cause damage. Set delivery schedule to match the erection sequence.
o Chips and spalls can be repaired. All damaged surface areas may be repaired using a
compatible AAC patching compound.
o Stored or staged materials should always be set on flat, stable grade on pallets.
o Observe and provide all necessary temporary support and bracing in addition to following all
safety laws and requirements.
Caution: Use safety gear: Hard hat, gloves, dust mask and goggles to avoid excessive inhalation of
dust and protection of the eyes when handling ACICO AAC.

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3.1.8. Exposure controls / Personal protection.
a. Exposure limit values:

Occupational exposure limits:
Air limit values:
Occupational
exposure limit Recommended
Country of Substance Peak
EC-No CAS-No value monitoring Source
origin name limitation
procedures
(mg/cbm)
TRGS
D O.P. Cement 266-043-4 65997-15-1 5 Measuring -
900
Respirable TRGS
D - - 3 Measuring -
dust 900
O.P. Cement -
UK 266-043-4 65997-15-1 10 Measuring - EH 40
Inhalable dust
O.P. Cement -
UK Respirable 266-043-4 65997-15-1 4 Measuring - EH 40
dust
Biological limit values:

Country of Investigation
Substance name EC-No CAS-No Limit value Source Remark
origin parameter
D O.P. Cement 266-043-4 65997-15-1 - - -
Additional exposure limits under the conditions of use:

DNEL and PNEC-values: are not yet available.
b. Occupational exposure controls:

Technical measures to prevent exposure:
Ventilation if exposure limits are exceeded in a dust atmosphere when drilling in concrete
in confined spaces for example.
Personal protective equipment:

Respiratory protection:
None in normal work conditions.
If there is a risk of exceeding the occupational exposure limit value a dust mask is necessary.
Filtering device with filter type FFP 2 or P2. Consider the time restrictions when using dust
masks.
Hand protection:
Use gloves made of nitrile rubber 0.5 mm or gloves made of cotton containing sufficient
nitrile rubber.
Eye protection:
Eye wash should be provided.
Use eye glasses with side protection or goggles if dust can contact the eye.
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3.1.9. Physical and chemical properties.
a. Appearance:
Physical state: solid
Colour: different
Odour: none
b. Important health, safety and environmental information:

pH (20°C): 12 - 13 (after contact with water only in fresh concrete)
Melting point / range (°C): no data available
Boiling point / range (°C): no data available
Flash point (°C): none
Ignition temperature (°C): none (DIN 51794)
Vapour pressure (20°C): none
Density (g/ccm): > 1.0
Relative vapour density: none
Water solubility (20°C in g/l): not miscible with water
Viscosity, dynamic (mPa/s): no data available
Explosion limits not flammable
Lower (Vol. %): none
Upper (Vol. %): none
c. Other information: none

3.1.10. Stability and reactivity.
Conditions to avoid:
none
Materials to avoid: (dust gives high temperature reaction with the following materials:
Acids
Hazardous decomposition products:
above 550°C
3.1.11. Toxicological information.
Acute effects (toxicity tests):

None known
3.1.12. Ecological information.
Ecotoxicity:
None known
3.1.13. Disposal considerations.
Appropriate disposal / product:

Waste codes / waste designations according to EWC / AVV: 17 01 01

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3.1.14. Transport information.
Land transport (ADR/RID/GGVSE):

Not classified as Dangerous Goods
3.1.15. Regulatory information.
EU-regulations:
Labelling (according to 67/548/EC or 1999/45/EC):
no labelling
Signal words, R-phrases:
no R-phrases
Safety advice, S-phrases:
S 22 Do not breathe dust
S 37 Wear suitable gloves
Specific rules for supplemental label elements for certain mixtures: see below (applicable only
in the European Community)
Authorizations and/or restrictions on use:
REACH: Regard restrictions of No. 47 concerning Chromium (Annex XVII of REACH)
Directive 2003/53/EC: hexavalent chromium in cement
National regulations:
Restrictions of occupation:
Legal protection of working mothers and the working youth must be considered
Water hazard class: none
German air quality regulation (TA Luft): 50 mg/cbm
3.1.16. Other information.
Relevant R-phrases (Number and full text): see No. 1.15.

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3.2. MSDS Mortar (Thin bed Mortar & Repair Mortar).

Note: This material Safety data sheet for both thin bed mortar & Repair mortar except where mention each one
individually as (a. Thin Bed mortar b. Repair mortar).
3.2.1. Identification of the substance / preparation and of the company / undertaking.
a. Identification of the substance or preparation:

- Thin bed Mortar.
- Repair Mortar.
b. Use of the substance / preparation:
- Thin bed Mortar/ Sticking blocks.
- Repair Mortar/ Repairing Work
c. Company/Undertaking identification:
ACICO, Qatar Aerated Concrete Industries Co. W.L.L
Gabro Area, Mesaieed Industrial City
Building No.433, Zone 92, Street 702
Tel: +974 4032 4100, Fax: +974 4032 4112
P.O.Box: 32076, Doha-Qatar
Website: www.acico.com.qa
3.2.2. Hazards identification.
Hazards description:
Classification:
Hazards characteristics R-Phrases
Xi - Irritant R 36/38, 41, 43
3.2.3. Composition / Information on ingredients.
Preparation / mixture related information:

The preparation consists of the following hazardous substances and non-hazardous
Ingredients:
Hazard ingredients:
a. Thin bed mortar.
Amount Classification according
Chemical name EC-No CAS-No
(%) 67/548/EC
O.P. Cement 266-043-4 65997-15-1 30-45 Xi, R 36/38, 41, 43
Contains further sand, non-hazardous fillers and additives to ensure proper product quality
and contains minimal quantities of Chromium VI (approx. 10 ppm)
b. Repair mortar.
Amount Classification according
Chemical name EC-No CAS-No
(%) 67/548/EC
White cement 266-043-4 65997-15-1 30-45 Xi, R 36/38, 41, 43
Calcium
215-137-3 1305-62-0 7 - 15 % Xi, R 41
Hydroxide
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Contains further sand, lime-stone-powder, non-hazardous fillers and additives to ensure

proper product quality and contains minimal quantities of Chromium VI (approx. 10 ppm)
3.2.4. First aid measures.
General information: Product produces an alkaline reaction when wet. Product may
produce allergic reaction, irritant to skin, Risk of serious damage
to eyes.
In case of inhalation: Move the exposed person to fresh air at once. Have the victim
blow his or her nose and/or remove particulates or residues
from the nostrils. If nose or airways became inflamed seek
medical help.
In case of skin contact: Wash the skin immediately with plenty of clean water for at
least 10 minutes; Contact a doctor if irritation continues over a
longtime.
In case of eye contact: Remove any contact lenses from the eyes before rinsing!
Promptly wash eyes with plenty of clean water while lifting the
eye lids. Continue to rinse for at least 15 minutes.
In case of ingestion: Wash mouth with clean water! Do not induce vomiting.
Never make an unconscious person drink fluids.
Self-protection of first aider: Don’t let the product react with water.
Information to physician: -
3.2.5. Fire-Fighting measures.
The product is not flammable.

Suitable extinguishing media:
Use extinguisher appropriate for the surrounding fire.
Extinguishing media which must not be used for safety reasons:
Direct water stream
Special exposure hazards arising from the substance or preparation itself, combustion products,
resulting gases:
Inorganic incombustible dust.
Special protective equipment for fire-fighters:
Use self-contained breathing apparatus and fully protective clothing in rooms
Additional information:
Contaminated fire-water of a possible surrounding fire shows may give an alkaline reaction.
Therefore it should be neutralized before discharging to the sewer.
3.2.6. Accidental release measures.
Personal precautions:
Avoid dust formation
Avoid contact of product with water
Use safety goggles or safety glasses with side shields
Environmental Precautions:
Avoid entry into sewers, water courses or the soil.
Methods for cleaning up:
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Remove powder by mechanical means by minimizing the formation of airborne dust

Cover and remove the container with the spill from the spill area.
Additional information:
Product is hygroscopic – it absorbs water.
Product will draw water away from any material it contacts including skin.
Inform local authorities if product has entered the sewer in large quantities
3.2.7. Handling and storage.
Handling
Advices on safe handling:
Do not open long before usage
Keep in a dry and cool place
Sufficient illumination when working during dark hours
Protective measures:
Keep water and humidity away from storage facilities
Avoid dust formation by reducing height of falling when handling the product
Technical measures: none
Specific requirements or handling rules:
Only store in original packing.
Precautions against fire and explosion:
product is not flammable
Further information: none
Storage:
Technical measures and storage conditions
Avoid strong air movements in storage places of product by walls or other partitions
Hints on storage assembly:
Keep away from acids and water
Storage class: VCI storage class 13 (VCI = Society of German chemical industry)
Further information on storage conditions: none
3.2.8. Exposure controls/Personal protection.
3.2.8.1. a. Thin Bed Mortar.

Exposure limit values:
Air Limit Values:
Occupational
Recommended
Country of Substance exposure Peak
EC-No CAS-No monitoring Source
origin name limit value limitation
procedures
(mg/cbm)
D O.P. Cement 266-043-4 65997-15-1 5 Measuring - TRGS 900

D Respirable dust - - 3 Measuring - TRGS 900
O.P. Cement -
UK 266-043-4 65997-15-1 10 Measuring - EH 40
Inhalable dust
O.P. Cement -
UK 266-043-4 65997-15-1 4 Measuring - EH 40
Respirable dust

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Country of Substance Investigation Limit value Source Remark
EC-No CAS-No
origin name parameter
D O.P.Cement 266-043-4 65997-15-1 - - - -
b. Repair Mortar.
Exposure limit values:
Air Limit Values:
Occupational
Recommended
Country of Substance exposure Peak
EC-No CAS-No monitoring Source
origin name limit value limitation
procedures
(mg/cbm)
D White Cement 266-043-4 65997-15-1 5 Measuring - TRGS 900

D Respirable dust - - 3 Measuring - TRGS 900
White Cement
UK 266-043-4 65997-15-1 10 Measuring - EH 40
Inhalable dust
White Cement -
UK 266-043-4 65997-15-1 4 Measuring - EH 40
Respirable dust
Calcium
UK 215-137-3 1305-62-0 5 Measuring - EH 40
Hydroxide

Country of Substance Investigation Limit value Source Remark
EC-No CAS-No
origin name parameter
D White Cement 266-043-4 65997-15-1 - - - -

3.2.8.2. Occupational exposure controls:

Technical measures to prevent exposure:
Ventilation if exposure limits are exceeded
Emptying of sacks / packages inside of a building should be done under an exhaust with air
speeds of at least 1.0 m/s
Personal protective equipment:
Respiratory protection:
None in normal work conditions
If there is a risk of exceeding the occupational exposure limit value a dust mask is necessary.
Filtering device with filter type FFP 2 or P2. Consider the time restrictions when using dust
masks.
Hand protection:
Use gloves made of nitrile rubber 0.5 mm or gloves made of cotton containing sufficient
nitrile rubber
Not suitable material is PVC or leather gloves
Eye protection:
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Eye wash should be provided

Use eye glasses with side protection or goggles if dust can contact the eye
Body protection:
A long-sleeved shirt and long pants should be worn. If person must stand in fresh concrete
while it is being placed or floated, he or she must wear rubber boots high enough to prevent
concrete from getting into them.
3.2.9. Physical and chemical properties.
3.2.9.1. Appearance:
Physical state: dust
Colour: grey
Odour: none
3.2.9.2. Important health, safety and environmental information:
pH (20°C): 12 - 13 (in wet condition after contact with water)

Melting point / range (°C): no data available
Boiling point / range (°C): no data available
Flash point (°C): none
Ignition temperature (°C): none (DIN 51794)
Vapour pressure (20°C): no data available
Density (g/ccm): > 1.0
Relative vapour density: none
Water solubility (20°C in g/l): slightly miscible with water, but causing
caustic and alkaline effects
Volatile Organic Compound(µg/Kg): < 1.0
Viscosity, dynamic (mPa/s): no data available
Explosion limits: not flammable
lower (Vol.%): none
upper (Vol.%): none
3.2.9.3. Other information: none

3.2.10. Stability and reactivity.
Conditions to avoid:
humidity (strong heat development with water)
Materials to avoid: (dust gives high temperature reaction with the following materials:
acids,
light metal like aluminum alloy
phosphorus
hydrosulphide
organic nitro compounds
Hazardous decomposition products: above 550°C
3.2.11. Toxicological information.
a. Thin bed Mortar.

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Calcium Oxide Effect dose Species Remark

Acute oral toxicity LD 50: >5.000 mg/kg Rat -
Further effects:
Irritating to skin
When contact to sweat danger of caustic effects
Risk of serious damage to eyes, in extreme cases up to blindness ( e.g., if no first aid
is given)
May cause sensitisation by skin contact
CMR effects (carcinogenity, mutagenity and toxicity for reproduction): chromium six conThint
b. Repair Mortar.
Calcium Oxide Effect dose Species Remark
Acute oral toxicity LD 50: >5.000 mg/kg Rat -
Calcium Oxide
Acute oral toxicity LD 50: 7.340 mg/kg Rat -
Further effects:
Irritating to skin
When contact to sweat danger of caustic effects
Risk of serious damage to eyes, in extreme cases up to blindness ( e.g., if no first aid
is given)
May cause sensitization by skin contact
May cause severe lung diseases if inhaled for a very long period
CMR effects (carcinogenity, mutagenity and toxicity for reproduction): chromium six conThint
3.2.12. Ecological information.
Ecotoxicity:
Effect dose Species
Ca (OH)2 LC 50: 160 mg/l / 96 h (IUCLID) Gambusia affinis
Mobility: poorly miscible with water, but showing alkaline reaction

PersisThince and degradability: no effect on biodegradability
Other adverse effects: none
Further ecological information:
hazardous for almost any animals, plants and ecosystems by alkaline reaction when
contacting humidity
Neutralization possible in sewage plants by reacting with acids
No greenhouse effect
3.2.13. Disposal considerations.
Appropriate disposal / product:

Dispose via an authorized waste disposal contractor to an approved waste disposal facility.
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Product becomes hardened after mixing with water after 5 – 8 hours and can be disposed of as
construction waste
Waste codes / waste designations according to EWC / AVV: 17 09 04 (hardened) or 17 09
03* (non-hardened)
Additional information: none
3.2.14. Transport information.
Land transport (ADR/RID/GGVSE):

Not classified as Dangerous Goods
3.2.15. Regulatory information.
EU-regulations:
Labelling (according to 67/548/EC or 1999/45/EC):
Xi Irritant
Hazard components for labelling: Cement

Signal words, R-phrases:
R 38 Irritating to skin
R 41 Risk of serious damage to eyes
R 43 May cause sensitization by skin contact
Safety advice, S-phrases:
S 2 Keep out of the reach of children
S 22 Do not breathe dust
S 24/25 Avoid contact with skin and eyes
S 37 Wear suitable gloves
S 39 Wear eye/face protection
S 46 If swallowed, seek medical advice immediately and show this container or label
Specific rules for supplemental label elements for certain mixtures: see below (applicable only in the
European Community)
Authorizations and/or restrictions on use:
REACH: Regard restrictions of No. 47 concerning Chromium (Annex XVII of REACH)
Directive 2003/53/EC: hexavalent chromium in cement
National regulations:
Restrictions of occupation:
Legal protection of working mothers and the working youth must be considered
Water hazard class: WGK 1 (self-classification)
German air quality regulation (TA Luft): 50 mg/cbm
3.2.16. Other information.
Relevant R-phrases (Number and full text): see No. 15

Further information: TRGS 613 (Germany)

SECTION
(4)
Technical Data Sheet &

Method of Statement
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4.1. ACICO Block, Technical Data Sheet & Method of Statement. .........................................................2
4.2. ACICO Lintels, Technical Data sheet & Method of Statement. ........................................................9
4.3. ACICO Glue Mortar (Thin-bed Mortar), Technical Data Sheet & Method of Statement..................12
4.4. Other Work. ...............................................................................................................................15

4.4.1. Conduits & Recesses. .................................................................................................................... 15
4.4.2. Plaster Works................................................................................................................................ 15
4.8.3. Openings Frames (Doors & Windows). ........................................................................................ 17
4.8.4. Cladding Work. ............................................................................................................................. 18
4.8.5. Fastenings ..................................................................................................................................... 21
Ver. 1811 Section 4- Page | 1

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4.1. ACICO Block, Technical Data Sheet & Method of Statement.

GENERAL FEATURES.
ACICO Autoclaved Aerated Concrete (AAC) Solid
Block are lightweight, fire resistant, fast and easy install and
provides lifelong superior thermal insulation. ACICO Blocks
produce in two different EN771-4 Strength classes G2/05
and G4/06.
USES.
ACICO Block are used to build reinforced load bearing and non-load
bearing exterior and interior walls for residential and multi-family housing, hotels, hospitals,
office building, fire and shaft walls, commercial and industrial building. ACICO AAC meets the
diverse demands better than any other material due to the numerous advantages of its
physical, mechanical and energy efficiency properties.
BLOCK DIMENSIONS & BLOCKS PALLET DETAILS, G2/05 & G4/06.

Block Dimension (cm) Pallet Details
No.
Volume Masonry
Thickness Length Height Layers Columns Of Remark
(m3) (m2)
Blocks
10 60 25 18 8 144 2.16 21.6 Plain
15 60 25 12 8 96 2.16 14.4 Tongue
20 60 25 9 8 72 2.16 10.8 &
25 60 25 7 8 56 2.10 8.4 Groove
30 60 25 5 8 40 1.80 7.2 or Plain
Block Dimension (cm) Pallet Details

No.
Volume Masonry
Thickness Length Height Layers Columns Of Remark
(m3) (m2)
Blocks
10 60 25 15 8 120 1.80 18 Plain
15 60 25 10 8 80 1.80 12 Tongue
20 60 25 7 8 56 1.68 8.4 &
25 60 25 6 8 48 1.80 7.2 Groove
30 60 25 5 8 40 1.80 6 or Plain
PROPERTIES.
Strength Class
Characteristic Units
G2/05 G4/06
Dry Density 500 600 Kg/m3
Thermal Conductivity 0.13 0.16 W/m k
Compressive Strength 3.2 5.0 N/mm2
Fire Rating 4 4 Hrs.
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THERMAL INSULATION.
“U-value” Overall
“K” Thermal “R” Thermal
Thickness heat transfer
Strength Category Conductivity Resistance
(mm) coefficient
(W/m k) (m2k/W)
(W/m2k)
100 0.77 1.06
150 1.15 0.75
AAC Block
0.13 200 1.54 0.58
Class G2/05
250 1.92 0.48
300 2.30 0.40
100 0.63 1.25
150 0.94 0.90
AAC Block
0.16 200 1.25 0.70
Class G4/06
250 1.56 0.58
300 1.88 0.49
FIRE PERFORMANCE.
BS 476: Part 22:1987
ACICO AAC Block Class G2/05 Class G4/06
Size (mm) Integrity Insulation Integrity Insulation
(minutes) (minutes) (minutes) (minutes)
100 120 120 120 120
150 240 240 240 240
200 240 240 240 240
250 240 240 240 240
300 240 240 240 240
350 240 240 240 240
400 240 240 240 240
ACOUSTIC PERFORMANCE.
STC
Thickness Class G2/05 Class G4/06
(mm) Without With plaster on Without With plaster on
plaster both sides plaster both sides
100 37 48 40 49
150 41 48 43-44 50
200 43 49 46 51
250 46 51 48 52
300 48 52 49-52 53-55

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Permissible infill area.

Permissible Area for infill block in External Wall.
4 fixed edges by figure C.2. 3 fixed edges (free edge top) by figure C.5.
Height h Thickness t Height h Thickness t
m mm m mm
200 250 300 350 400 200 250 300 350 400
Maximum length l [m] Maximum length l [m]
3 6.40 10 12 14 16 3 3.8 5.25 6.9 8.75 10.4
3.5 5.2 8.5 12 14 16 3.5 3.6 4.75 6.45 8.05 9.6
4 4.4 7.5 11.4 14 16 4 3.4 4.5 6 7.52 9.2
4.5 4 6.25 9.6 14 16 4.5 3.3 4.37 5.7 7 8.8
5 3.8 5.5 8.1 11.9 16 5 3.2 4.25 5.4 6.65 8.4
Permissible Area for Non-Bearing Internal walls (Partitions).
Wall Wall Height (m)

Building
Thickness 2.50 3.00 3.50 4.00 4.50 <6.00
Use
(cm) Max. Wall-Length* (m)
I 3.50 3.75 4.00 4.25 4.50 No
10
II 2.50 2.75 3.00 3.25 3.50 Application
I 12.00 12.00 12.00 12.00 12.00 12.00
15
II 6.00 6.00 6.00 6.00 8.00 8.00
I 12.00 12.00 12.00 12.00 12.00 12.00
20
II 6.00 6.00 6.00 6.00 12.00 12.00
Building use I: Less crowd of people like Flat, Hotels, Offices, Hospitals.
Building use II: Large crowd of people like School, Exhibition building, Shop rooms.
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INSTALLATION GUIDE (Method of Statement).

Before Installation of ACICO AAC BLOCK.
1. Check Foundation.
Foundation must be designed according to local Building Codes.
Before concrete is poured, check slab dimensions and reinforcement to comply with
construction drawings. Ensure the pipes, drains and other penetrations trough the slab have
been installed properly. ACICO Block installation will be easier on a level slab.
2. Receiving and Distribution of ACICO Wall Unit.
Carefully unload the ACICO pallets using an all-terrain forklift. Rubbing between pallets can
cause damage to some pieces. Place pallets around the slab (above ground level) and close to
work area.
3. Installation Requirements.
The actual list of tools, equipment and other material will depend on type of project and
workforce.
Tools: Equipment: Other Materials:

ACICO Plane block Trowel. ½” Power Drill. Metal Strip Connectors.
Rubber hammer (24 Oz min). Stirrer for Power Drill. Fiberglass Mesh.
Brick Trowel. ACICO hand Saw. Backer-rod & Caulking.
Masonry level. Electric Band-Saw (optional). Cement-Sand Mortar.
Masonry Scrub Brush. Chasing Tools ACICO Then Bed Mortar.
Sanding Float. Water Level for leveling of block ACICO Repair Mortar.
Plastic Bucket. 4½” Angle grinder. Stucco.
Spatula. Safety Equipment (Hard hat, Rustic Finish.
Chalk-Line. Face-shield, goggles, dust mask, Base-coats, Textures, etc.
Nylon Construction line. ear plugs, gloves, safety shoes, Anchors & Nails.
Wooden Line Blocks. etc.).
Tape Measure.

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Mixing ACICO Thin Bed Mortar.

ACICO Thin Bed Mortar is prepared in a clean container, add two parts of water to five
parts of glue (approx. parts) and with a stirrer using a power drill mix to homogeneous
creamy paste. Let the mixture rest for about 5 minutes and remix shortly before use. Prepare
the quantity for not more than one hour. Do not add any other material. Like sand to the mix.
After through mixing the thin bed–mortar with water, the mortar is ready for use. First
dust and loose particles must be brushed form the surfaces. Then apply thin bed-mortar to
the horizontal surfaces with a suitable ACICO plane - block trowel of width equal to block
width. While adjusting the mortar consistency, make sure that during application the thin-bed
mortar flows easily through the teeth of the plane block trowel over the full surface. The
consistency should be such that the mortar strands visible on the horizontal joints after
applying mortar by trowel can't mingle. That means the teeth should remain visible.
4. ACICO Block Installation.
a. Laying the First Course (Leveling Course).
Using a brush, clean block surface before installation. Lay the first course over a semi-
dry cement-sand mortar leveling bed (minimum 10 mm thickness, maximum 30 mm
thickness). This must be laid correctly for fast building progress in the following
courses. In all next courses ACICO blocks are best laid with ACICO thin-bed mortar
(ACICO Glue).
b. Cutting Block (Adjustment).
An ACICO hand saw or a band saw can be used to cut the block to specific lengths
(adjustment pieces).
c. Laying the Subsequent Courses.
For subsequent courses, use only ACICO thin bed Mortar on all joints between ACICO
Block. Use a brush to clean the block surface before mortar application. After block
installation, remove spilled mortar using a spatula. Minimum overlapping of vertical
joints between layers should be 100 mm.
It’s recommended to check alignment and level after each unit installation to achieve
a plumbed wall.

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BONDING DETAILS
If there is an inter looking between the blocks, there is no need for using the wire
mesh or steel plate in connecting partition walls. The only thing needed is a steel angle or a
steel connection between ACICO blocks and the concrete column each (3-4) layers.
a. CONNECTING BY MASONRY BONDING.
b. CONNECTIONG BY STEEL PLATE.

Steel connection is a stainless steel plate in 30cm length and
1mm thickness. The width is 3cm having circular holes allowing glue to
pass through it. Also, the holes facilitate fixing AAC nails in locks. The
AAC connection is applied to connect ACICO blocks each 50cm height.
c. WALL BONDING FOR DIFFERENT BLOCK HEIGHTS.

For different blocks heights if there is a difference in the block heights or there is no
inter looking between the partition walls then the wire mesh or steel angle should be used to
connect these partition walls.

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Galvanized angle or bent the

Stainless steel hollow plate stainless steel AAC connection in ACICO partition wall block
with 1 mm thickness in each each 2nd layer of conventional 50cm height with blocks zoom
50cm height of ACICO blocks. blocks. Fix it in ACICO wall by two height
AAC nails 100mmlength.
d. ACICO MASONRY WITH CONCRETE SKELETON.

The joints between R.C. elements (columns, beams and slabs) and ACICO blocks
should be filled with cement mortar; all ACICO joints are filled with thin bed mortar (glue). For
the connection of ACICO masonry with concrete columns, a steel connection such as
galvanized angle gracing connection must be applied in 3-4 horizontal course.
e. FIXING OF LINTELS.
Lintels should be laid on ACICO Lightweight blocks or normal blocks with a minimum
of 15-20 cm support at both ends.
*For more details, check Technical data sheet & method of statement for ACICO lintel.
f. RECOMMENDED COMPANIES FOR ACCESSORIES.
CATNIC.
EXMATE.
Or equivalent.
g. RECOMMENDED COMPANIES FOR FISHERS AND NAILS.
HILTI.
FISCHER.
Or equivalent.

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4.2. ACICO Lintels, Technical Data sheet & Method of Statement.

GENERAL FEATURES.
ACICO Lintels are reinforced AAC constructed from the same material as the ACICO
Block so it have the same properties lightweight, fire resistant, fast and easy install and
provides lifelong superior thermal insulation. ACICO Lintel maintain insulation and avoid
thermal bridges caused by the use of traditional concrete lintel. And it reduce the possibility
of cracks due to different thermal expansion.
ACICO Lintels are produced according to German code DIN EN 12602. The
reinforcement is anti-corrosive protected like other reinforced ACICO slabs and panels.
PROPERTIES.
Strength Class
Characteristic Units
GB 4.4
Dry Density 700 Kg/m3
Thermal Conductivity 0.16 W/(Km)
Compressive Strength 5.0 N/mm2
Fire Rating 4 Hrs.
STANDARD ACICO LINTELS.

ACICO lintels are applicable for typical skeleton structure with infill masonry for all external
and internal walls. The bearing capacity is sufficient to carry the masonry load (ACICO- or cement
blocks) on top of the lintels. In case of high distributed or concentrated load check the bearing
capacity as mentioned in the table below. (10Kg =1 N).
Standard ACICO LINTELS (25 cm HEIGHT)

Thickness (cm) Length cm Clear Spam Allowable Load Kg/lm
120 90 1200
10 150 110 1000
200 160 900
120 90 1700
150s 110 1400
15
200 160 1100
250 200 950
120 90 2300
20
150 110 1900
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200 160 1400

250 200 1100
300 250 950
120 90 2800
150 110 2300
25 200 160 1700
250 200 1300
300 250 1150
120 90 3000
150 110 2500
30 200 160 2000
250 200 1500
300 250 1300
NON-STANDARD ACICO LINTELS.

Due to the variant dimensions and shapes or non-standard lintels, it is produced only upon
reasonable request with maximum height 60.0 cm and maximum length of 600 cm.
This type of lintels can be produced in different shapes as shown in figure down blow. It is
also possible to get different types of opening shapes in masonry by using the hand saw. These
shapes are more practical especially with ACICO partition wall blocks as per its remarkable height
which is 50 cm.
APPLYING ACICO LINTELS & RECOMMENDATION.

1. After production, ACICO lintels are packed and delivered to sites ready to be installed.
2. Being lightweight products, ACICO Lintels can be simply installed using manpower only
without lifting equipment’s. For long spans, which are relatively heavier, lifting equipment is
required.
3. When block work is adjusted to the proper level, ACICO Lintel is lifted and supported on the
masonry, then block work can be continued immediately.
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4. It is recommended to lay ACICO Lintel in thin bed mortar (glue) especially with ACICO Blocks.
5. The glue thickness is about 3-5 mm, generally cement mortar can be also used.
6. Small damage can be repaired by using ACICO repair mortar (or cement mortar), but never
repair big damages. Also, it is not permitted to cut the Lintel.
7. It is recommended to fix these lintels with minimum fixation of 20 cm from each side on the
block.
Wall Normal Block AAC Wall
8. In case the lintel is attached directly to the column a steal angle of 90x90x9 mm should be
used and it should be fixed to the concrete column by fisher plug GB10.
9. In case lintels should be applied with a minimum distance less than 20 cm (obligatory
application NO space available) some condition should be taken into consideration.
The distance should not go under 15 cm.
A steal par should be inserted in the already
existing hall in the edge of each lintel this
bar should reach the block under it with a
distance of minimum 15 cm.

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4.3. ACICO Glue Mortar (Thin-bed Mortar), Technical Data Sheet & Method of Statement.
DESCRIPTION.
ACICO Glue Mortar is a high quality, water resistant adhesive for permanently fixing AAC
blocks. The product is a cementations powder, available in white or grey that only requires the
addition of clean water on site. It has been specially formulated for the tropical conditions of the
Middle East and will tolerate wet or damp conditions.
FEATURES.
High Initial bond strength.
Economic.
Water resistant.
Typical for Middle East Tropical conditions.
USES.
ACICO Glue Mortar can be used for laying internal and external Autoclaved Aerated Concrete
Blocks, Lintels and walls Panels.
PRECAUTION.
Prepare the quantity that is enough for not more than two hours. (In summer season for not
more than one hour and add water to AAC material surface prior to install the mortar). In case glue
mortar gets dry because of long use - don’t mix with water again!
TECHNICAL DATA.
Properties listed are only for guidance and are not a guarantee of performance
Conforms to : BS EN 998 part 2

Appearance : Powder
Color : White
Application Thickness : 3 – 6 mm
Density : 1.5 Kg/liter
Application Temperature : 5 C to +45 C
Max. Time for application when mixed with water : 65 minutes
Open Time : 20 min
Adjustability Time : 15 min
Setting Time : 60 min
Open to foot Traffic : 15 hours
Approximate Yield : 16.6 liters/25 kg bag
Compressive Strength : >10 N/mm2
Flexural : > 3.0 N/mm2
Storage : 6 months under dry condition

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Method of Statement.
Surface Preparation:
All surfaces should be sound and free of contamination from dust, debris, loose particles of
mortar, wallpaper, paint, etc. All traces of oil and grease should be removed with a chemical
degreaser.
ACICO Glue Mortar can be applied directly onto concrete, cement screeds and cement or line
mortar. On new construction.
Mixing:
5 -5.5 liters of water is required for each 25kg bag of ACICO Glue Mortar. A slow speed drill fitted
mixing paddle is recommended for mixing in a minimum capacity of 30L. Always pour the powder
into the recommended quantity of water while the mixer is running, slowly add the bag of powder
and mix for 3 minutes until a uniform and lump free consistency achieved. It is important that the
powder is always added into the water - do not pour water into the powder component.
Application:
The first line of block should be lined on a traditional bed of cement mortar.
Applied ACICO glue with a special toothed trowel and then position the blocks to be
leveled. Remove possible excess of mortar before it hardens.
The glue should be applied in a thin layer to enable the continuity of thermo insulation of
the block.
Leave a space of about 2 cm between the top of the block wall and the bottom of the slab
or beam in order to avoid formation of cracks along the wall this cavity should be filled
with compressible materials.
Cleaning:
Wet product should be removed from tools and equipment with clean water immediately after
use. Cured material should be removed mechanically.
Limitations:
Do not expose to moving water or rain during application.

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Packaging & Storage:
ACICO Glue Mortar is available in 25kg bags and has a shelf life of 12 months when stored in
unopened bags, off the ground, under cover out of direct sunlight, and in cool, shaded and dry Ware-
houses at temperatures between 2°C and 30°C In extreme tropical climate, the product must be
stored in cooled ambience. Excessive humidity and over exposure to UV will result in the reduction of
shelf life. ACICO Glue Mortar is non-flammable.
Health & Safety:
ACICO Glue Mortar contains cement powders which, when mixed with water or becoming
damp, release alkalis which can be damaging to the skin so the use of gloves and a barrier cream is
recommended. As with all construction chemical products, caution should always be exercised.
Protective clothing such as gloves and goggles shall be worn whilst handling. Wearing long sleeve
overalls, safety shoes and face mask is recommended for maximum safety. If any material comes in
contact with the skin it should be removed with water – DO NOT use solvent. Treat any splashes to
the eyes with fresh water immediately and seek medical assistance. Should any of the product be
accidentally swallowed, do not induce vomiting, but call for medical assistance immediately.
Spillages of ACICO Glue Mortar should be swept up and transferred to suitable containers for
disposal. The disposal of spilt or waste material should be carried out in accordance with local
legislation under the guidance of the local waste regulatory authority.
Limited Warranty:
It is the responsibility of the customer to determine the suitability of the product for the
intended purpose. Factors such as temperature, surface preparation and applicator’s skill are beyond
the control of the company. Therefore, the manufacturer’s liability is limited to the replacement of
the defective material only.

Tel: 40324100
Fax: 40324112
4.4. Other Work.

4.4.1. Conduits & Recesses.
For electrical conduits and piping installation,
cut a chase using an electrical router or a
chasing tool (slot scraper). To lodge electrical
boxes, a power drill (drill bits) or router can be
used.
After installation, use ACICO Repair/ cement-
sand mortar to fill the chases. During finishing
step, place fiberglass mesh over the repair area
according to recommendations.
4.4.2. Plaster Works.
Autoclave Aerated concrete AAC blocks & Wall panels are a cement base so plaster
can be applied normally on it. With taking into consideration the strength of material
applied which should be
Plaster material that can be applied to AAC Blocks or Wall-panels.
1. ACICO Gypsum Lime Plaster. (Internal use only).
2. Ready Mix Plaster.
Which is available in Qatar market (it is a mixture that need only to be mixed with
water and applied with a thickness between 8 mm to 15 mm after applying thin layer of
rush coating material that came special with the plaster (Note compression strength of
plaster material should be the compression strength of block.
(Applicable if max 3.8 N/mm2)
3. Normal Traditional Plaster.
Can be used after applying a special layer of rush coating for AAC Block with an
average thickness of 8 mm and decreasing the strength of plaster to be approximately
equivalent to the strength of AAC Blocks by obtaining a mixture with following portions 5
parts sand 1 part cement and 1 part lime.

Tel: 40324100
Fax: 40324112
STEPS SHOULD BE FOLLOWED BEFORE START PLASTERING.

1. Plaster should not start before 1 to 2 weeks before the erection time.
2. In case the high temperature more than 35°c wall should be watered.
3. Using special rush coating materials for AAC Block which available at Qatar market.
4. Surface should be cleaned from dust for high bonding.
5. Repair any chasing, grooves or opened joined before plaster by repair mortar, or by
ready mix plaster (Cement for external, gypsum for internal).
6. Big opening should be covered by metal lath (wire mish) before plastering.
7. All movable joint should be fixed with wire mish.
Movements & Metal lath
APPLICATION OF PLASTER.
1. External Plaster should be applied with a minimum thickness of 7-10 mm.
2. Corner and angle beads should be galvanized steel.
3. For readymade plaster increasing or decreasing the quantity of water leads to expected
cracks in plaster.
4. Get rid of hardened (setting plaster. Never add water, it is useless).
CURING.
Plaster should be watered twice a day for 2 days unless technical detail mentioned other.

Tel: 40324100
Fax: 40324112
4.4.3. Openings Frames (Doors & Windows).
Windows and doors are fixed directly to AAC block without the need of using any stiffeners.
We recommend using fishers for light weight block that may be finding at HILTI or Fisher (Plastic
Plugs or Steel connection).
Note: In commercial applications, welded frames with grouted solid jambs and headers are
recommended.
FIXING WOODEN AND METAL FRAMES WITH AAC BLOCK PLEASE BE NOTED THE FOLLOWING:
1. For single leaf door it is recommended to have 6 plugs in each side with around 35 to 40cm
distance between each other.
2. Screw nails 10 cm length with wooden frames while 7.5 cm only is o.k. for metal frames.
3. For double leaf door (in addition to above no.1) the head of wooden frame should have the same
fixation.
4. Windows should fix frames all around the four sides.
FIXING BY PLASTIC PLUGS:
o Set and take alignment other frame.

o Drill a hole through the frame only, but the hole in
the wall by hammer and bolt (steel bar) to have a
correct and compacted hole.
o Set the plastic plug & fix the frame by a suitable
screw.
FIXING BY STEEL CONNECTION:
o Fix the sheet by screws on the frame (3 sheets on

each side).
o Set the frame and take the alignment.
o Bend the sheet ends to the wall, fix it by AAC Nails.
o Cover the fixing points by plaster.
o For heavy frames, use fisher plugs GB 10 or GB 14.

Tel: 40324100
Fax: 40324112
4.4.4. Cladding Work.
TILING.
a. Internal Tiling.
One of the remarkable advantages of ACICO walls is
the plane surface due to the height quality of ACICO blocks
and thinned mortar bonding.
This advantage, allows tiling work on ACICO wall by
thin bed (cement-glue) method immediately without
plaster work. Only, probable uneven spots can be
smoothened by a sand paper and wall surfaces must be
brushed off with a hard brush before applying the cement
glue. Also, it is not necessary to wet ACICO wall before
applying the cement glue.
The cement glue method is ideal for ACICO walls
and results in remarkable advantages. It is simple and saves
time. The tiles are merely pressed into place and aligned. -
All tiles are seated over their entire area on the
understructure. Uniform quality of industrially
manufactured and ready-to-use cement-glue. No extra
expenditure for mortar material, mixer and labor.
b. External Tiling.
Performance under tough climate conditions, temperature difference, movements and
adequate bonding between external tiles and masonry is vital factor of laying external ceramic tiles.
The same bonding (cement glue) method as per internal tiling work is also recommended for
external one, but it is not preferred to fill the joints between tiles. Therefore, tiles can expand
through these joints which work as expansion joints. Whenever, joints should be filled with cement
mortar, expansion joints, filled with flexible material 2 filler should be applied in each 2M of tiles.
Further to cement glue method, it is also possible to use thick-bed cement mortar with a mechanical
connection between ACICO Wall and mortar.

Tel: 40324100
Fax: 40324112
Natural Stone Cladding (Exterior).
Cladding fixed by Fischer plugs.
Cladding fixed by Mortar plugs.

Tel: 40324100
Fax: 40324112
Sand Lime brick Cladding.

Anchoring Sand Lime Bricks the anchoring must be calculated for 20kg/M2 Horizontal loads.
a. Butterfly Wires
Permitted load per wire =10 kg.
By spacing like sketch are 3 anchorites I M2
Tension load/wire = approx. 7 kg
b. AAC Connection Steel Plate

(Stainless-steel) permitted load per plate = 15 kg.
By spacing like sketch are 3 plates/m Tension
Load/plate = approx. 7 kg
c. Galvanized AAC Nail

Permitted load per nail looms = 7kg Number of nails
Z 4 /m2 Tension load/nail = approx. sky

Tel: 40324100
Fax: 40324112
4.4.5. Fastenings
There is hardly any other mineral building material with which anchoring and fastening can be
carried out so simple as with AAC lateral. But it should be done as mentioned below:
o Nails (for anchoring lighter loads)

Normal nails are unsuitable except for very light loads like pictures act. While conical,
galvanized, square nails (GB nails) in different lengths for proper fixing of small loads, wooden
or steel strips, etc.
o Plugs
Practically all types of commercial plastic plugs are suitable but HILTI of Fisher also
supplies special plastic plugs (Fisher GB) for anchoring relatively heavier loads. But in all cases
holes should not be made by electric drill. Hammer should be used to make the hole by
hammering round steel bolt or an awl of the same diameter as the plug. By hammering,
material compaction and a correct hole-diameter can be achieved to get higher frictional
value.
o Threaded bolts
Heavy point loads can be fixed with threaded galvanized bolts as shown in figure.
Electrical drill should be used for this case.
PERMISSIBLE LOAD FOR FIXING MATERIALS

Fixing materials Permissible load (kg) Remark
Normal Nail -
AAC Nail 100 mm 7
AAC Nail 150 mm 12
Fischer plastic plug s10 30 Hole by hammer and bolt
Fisher plastic plug s14 40 Hole by hammer and bolt
Thread bolt/ 8 mm 100
Thread bolt/ 10 mm 200

SECTION
(5)
Third-Party
Approval
Certificate
Tel: 40324100
Fax: 40324112

5.1. Fire Resistance, Warrington Certification, # CF 5207. .....................................................................2
5.2. Acoustic AAC Density 500. AL-MANA & ASSOCIATES Acoustic Consultants. ....................................7
5.3. Acoustics AAC Density 650-700, AL-MANA & ASSOCIATES Acoustic Consultants. .......................... 11

Tel: 40324100
Fax: 40324112
5.1. Fire Resistance, Warrington Certification, # CF 5207.

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112
5.2. Acoustic AAC Density 500. AL-MANA & ASSOCIATES Acoustic Consultants.

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112
5.3. Acoustics AAC Density 650-700, AL-MANA & ASSOCIATES Acoustic

Consultants.

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112

SECTION
(6)
Third-Party Laboratory
Test Report
Tel: 40324100
Fax: 40324112

6.1. Compressive Strength...................................................................................................................2
6.2. Gross & Dry Density. ....................................................................................................................4
6.3. AAC Block, Dimensions. ................................................................................................................6
6.3.1. Thickness 100mm. .......................................................................................................................... 6
6.3.2. Thickness 150mm. .......................................................................................................................... 7
6.3.3. Thickness 200mm. .......................................................................................................................... 8
6.3.4. Thickness 250mm. .......................................................................................................................... 9
6.3.5. Thickness 300mm. ........................................................................................................................ 10
6.4. Flatness & Plane Parallelism. ......................................................................................................11
6.5. Flexural Bond Strength. ..............................................................................................................12
6.6. Shear Bond Strength...................................................................................................................14
6.7. Water Absorption.......................................................................................................................16
6.8. Moisture Movement. .................................................................................................................18
6.9. Thermal Conductivity. ................................................................................................................20
6.10. Drying Shrinkage. .......................................................................................................................24
6.11. Pull Out Test. .............................................................................................................................28
6.12. ACICO Glue, Compressive Strength of Grout Cubes......................................................................30
6.13. ACICO Glue, Flexural Strength.....................................................................................................32
6.14. ACICO Glue, Volatile Organic Compounds. ..................................................................................34

Tel: 40324100
Fax: 40324112
6.1. Compressive Strength.

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112
6.2. Gross & Dry Density.

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112
6.3. AAC Block, Dimensions.

6.3.1. Thickness 100mm.

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112
6.4. Flatness & Plane Parallelism.

Tel: 40324100
Fax: 40324112
6.5. Flexural Bond Strength.

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112
6.6. Shear Bond Strength.

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112
6.7. Water Absorption.

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112
6.8. Moisture Movement.

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112
6.9. Thermal Conductivity.

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112
6.10. Drying Shrinkage.

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112
6.11. Pull Out Test.

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112
6.12. ACICO Glue, Compressive Strength of Grout Cubes.

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112
6.13. ACICO Glue, Flexural Strength.

Tel: 40324100
Fax: 40324112

Tel: 40324100
Fax: 40324112
6.14. ACICO Glue, Volatile Organic Compounds.

Tel: 40324100
Fax: 40324112

SECTION
(7)
Previous Approvals
&
Projects Reference
Tel: 40324100
Fax: 40324112
Section 7 Table of Contents

7.1. Previous Approvals. ......................................................................................................................2
7.1.1. ASHGHAL / Public Works Authority. ............................................................................................... 2
7.1.2. Al Bayt Stadium at al Khor City. ...................................................................................................... 3
7.1.3. Conrad Hotel-Doha. ........................................................................................................................ 4
7.1.4. Al Mutahidah Towers. .................................................................................................................... 5
7.1.5. Residential Tower at al Dafna, 2B+G+31F. ..................................................................................... 6
7.1.6. Hala 5 Star plus hotel, 3B + Podium (G+2) + 35F. ........................................................................... 7
7.1.7. Qatar University, New College of Engineering. .............................................................................. 8
7.1.8. Qatar University, New College of Pharmacy. ................................................................................. 9
7.1.9. Residential Building in RAS ABU ABOUD. ..................................................................................... 10
7.1.10. Umm Obairiyah Complex.............................................................................................................. 11
7.1.11. The Pearl Qatar, Viva Bahriya, Towers VB14 & VB15. .................................................................. 12
7.1.12. The Pearl Qatar, Viva Bahriya, 24(2N+G+23). .............................................................................. 13
7.1.13. Qatar Armed Forces...................................................................................................................... 14
7.2. Project Reference. ...................................................................................................................... 15

Tel: 40324100
Fax: 40324112
7.1. Previous Approvals.

7.1.1. ASHGHAL / Public Works Authority.

Tel: 40324100
Fax: 40324112
7.1.2. Al Bayt Stadium at al Khor City.

Tel: 40324100
Fax: 40324112
7.1.3. Conrad Hotel-Doha.

Tel: 40324100
Fax: 40324112
7.1.4. Al Mutahidah Towers.

Tel: 40324100
Fax: 40324112
7.1.5. Residential Tower at al Dafna, 2B+G+31F.

Tel: 40324100
Fax: 40324112
7.1.6. Hala 5 Star plus hotel, 3B + Podium (G+2) + 35F.

Tel: 40324100
Fax: 40324112
7.1.7. Qatar University, New College of Engineering.

Tel: 40324100
Fax: 40324112
7.1.8. Qatar University, New College of Pharmacy.

Tel: 40324100
Fax: 40324112
7.1.9. Residential Building in RAS ABU ABOUD.

Tel: 40324100
Fax: 40324112
7.1.10. Umm Obairiyah Complex.

Tel: 40324100
Fax: 40324112
7.1.11. The Pearl Qatar, Viva Bahriya, Towers VB14 & VB15.

Tel: 40324100
Fax: 40324112
7.1.12. The Pearl Qatar, Viva Bahriya, 24(2N+G+23).

Tel: 40324100
Fax: 40324112
7.1.13. Qatar Armed Forces, Technical Training Wing Building at Al-Salliyah.

Tel: 40324100
Fax: 40324112
7.2.Projects Reference.
# Contractor Name Project Name

1 Arabtec Construction Co. W.L.L. Al Waab City
2 Afrina Trading & Construction Co. Parcel 6 (Towers A, C & D), Pearl Qatar
3 Al Fowriya Trading & Contg. W.L.L. Safari Mall
4 Amana Steel Bldg. Contracting Co. Waste Treatment Facilities Plant
5 Al Arrab Trading & Contracting Porto Arabia 7 Towers, Pearl Qatar
6 American Qatari French Contg. Co. Musheirib Building
7 ABC Group W.L.L. Al Murra 8 Villas
8 Al Mana Real Estate BIN Mahmoud Building
9 La Cigale Hotel Parking
10 Baytur Construction & Contg. Co. Qatar Education city Convention Center
11 Bilfinger Berger Qatar W.L.L. Barwa City Project
12 C.A.T International Qatar W.L.L. Porto Arabia Pearl Qatar Project
13 Consoltec Gulf Construction Golden Sand Hotel
14 Construction Development Co. Parcel 1, Pearl Qatar
15 Contraco W.L.L. Al Mamoura Tower P17C, Pearl Qatar
16 Domopan Qatar W.L.L. Porto Arabia Parcel 4-11, Pearl Qatar
17 Emar Al Jazeera Labor Accomodation Industrial Area
18 Gettco Contracting Areen Tower
19 Gulf Contracting Co. W.L.L. VB Tower (Vb 10), Pearl Qatar
20 Higgs and Hills Qatar W.L.L. Al Hitmi Residential Building
21 Harinsa Contracting Co. ABM Military College
22 Imperial Trading & Contg. Co. Shopping Mall Proj. Mesaimeer
23 Power Line Engineering Qatar W.L.L. Media Centrale, Pearl Qatar
24 PCSI Global Group Companies Sahara Albaker Buildings
25 Qatar Arab Contractors Farm house (Semaisma)
26 Qatar Arab Contractors Sh. Soud Bin Khaled Bldg. ( Bin Omran)
27 Qatari Arabian Construction Co. Parcel 4 & 5 Porto Arabia, Pearl Qatar
28 Redco Construction Almana Tower Viva Bahriya VB 11 & VB 17
29 Ramco Trading & Contracting Co. 92 Villas at Umm Slaal
30 SEG Qatar Viva Bahriya, The VB 02
31 Shelter Qatar Porto Arabia, Pearl Qatar
32 Simplex Infrastructure Ltd. Land Tower 10A, 11B, 14B, Pearl Qatar
33 The Land Investment & Real Estate The Land Tower, Pearl Qatar
34 Zublin Iternational Qatar LLC Buzwain Building
35 Joannaou & Paraskevaides (J & P) Al Naufar Hospital

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SECTION 2. LICENSES & CERTIFICATIONS.

SECTION 3. MATERIAL SAFETY DATA SHEET (MSDS).

SECTION 4. TECHNICAL DATA SHEET (TDS) & METHOD OF STATEMENT (MOS).

SECTION 5. THIRD-PARTY APPROVAL CERTIFICATE.

REV. 1810 Table of Contents

SECTION 6. THIRD-PARTY LABORATORY TEST REPORT.

SECTION 7. PERVIOUS APPROVALS & PROJECTS REFERENCE.

REV. 1810 Table of Contents

Section 1 – Table of Contents

1.2. ACICO Products. ...........................................................................................................................3

1.3. Specification of ACICO AAC Products. ............................................................................................4

1.4. ACICO Contacts & Location. ..........................................................................................................6

REV. 1810 Section 1 - Page | 1

REV. 1810 Section 1 - Page | 2

1.2. ACICO Products.

1.2.2. ACICO AAC Lintels.

1.2.4. ACICO Glue Mortar (Thin-bed Mortar).

REV. 1810 Section 1 - Page | 3

1.2.5. ACICO Repair Mortar.

1.3. Specification of ACICO AAC Products.

Specification of Strength Class

1.3.2. ACICO AAC Lintels.

Specification of Strength Class

1.3.3. ACICO Wall Panels.

Specification of Strength Class

REV. 1810 Section 1 - Page | 4

1.3.4. ACICO Glue (Thin-bed Mortar).

1.3.5. ACICO Repair Mortar.

Water demand 40%

REV. 1810 Section 1 - Page | 5

1.4. ACICO Contacts & Location.

Qatar Aerated Concrete Industries Co. W.L.L.

Address : Gabro Area, Mesaieed Industrial City

REV. 1810 Section 1 - Page | 6

REV. 1810 Section 1 - Page | 7

REV. 1810 Section 1 - Page | 8

1.2. Qatar Standards Conformity Certificate (QCS 2014) .......................................................................3

2.3. Civil Defense Certificate................................................................................................................5

2.5. ISO 9001:2008, Quality Management Systems...............................................................................8

2.6. ISO 14001:2004, Environmental Management Systems. ................................................................9

REV. 1810 Section 2 - Page | 1

REV. 1810 Section 2 - Page | 2

1.2.Qatar Standards Conformity Certificate (QCS 2014)

REV. 1810 Section 2 - Page | 3

REV. 1810 Section 2 - Page | 4

2.3.Civil Defense Certificate

REV. 1810 Section 2 - Page | 5

REV. 1810 Section 2 - Page | 6

2.4.Gulf Organization for Research & Development Certificate (GORD) (GSAS).

REV. 1810 Section 2 - Page | 7

2.5.ISO 9001:2008, Quality Management Systems.

REV. 1810 Section 2 - Page | 8

2.6.ISO 14001:2004, Environmental Management Systems.

REV. 1810 Section 2 - Page | 9

2.7.OHSAS 18001:2007, Occupational health and Safety Management Systems.

REV. 1810 Section 2 - Page | 10

Section 3 – Table of Contents

REV. 201710 Section 3 - Page | 1

3.1. MSDS Reinforced & Non-Reinforced element made by Aerated autoclaved

3.1.1. Identification of the substance / preparation and of the company / undertaking.