Final Document

完工资料

Reverse Osmosis Fresh Water Generator

反渗透海水淡化系统

Model: HSRO-05B

FOR

武穴市建达船舶制造有限公司
59M 平台供应船
Hull No.:SO1159-1

Version (A.0)
M118
2012.06
 REVERSE OSMOSIS
Date: 2012-05
FRESH WATER GENERATOR

Rev: A.0 HSRO-05B

Table of contents
目录
Chapter 1 System introduction 系统介绍......................................................................................... 2
1.1 Theory of Osmosis and Reverse Osmosis 渗透及反渗透机理....................................... 2
1.2 Principles of Reverse Osmosis 反渗透原理.................................................................... 3
1.3 Description of System Components 系统部件描述........................................................ 5
1.4 Technical specification 技术条件....................................................................................... 8
1.5 Scope of supply 供货范围................................................................................................. 9
Chapter 2 Start-up & shut-down procedure 系统启动及停止流程............................................... 12
2.1 General /概述.................................................................................................................... 12
2.2 Process Flow Selections/流程选择................................................................................... 12
2.3 Functions and Main Technical Specifications 功能及主要技术指标.............................. 13
3.1 HSRO trouble shooting guide Mechanical part 故障诊断机械部分................................ 19
Chapter 4 Drawing and documents 图纸和文档.................................................................. 29
4.1 System flow diagram 系统流程........................................................................................ 29
4.2 Mechanic drawing 机械图纸............................................................................................ 31
4.3 Electric drawing 电气图纸................................................................................................ 35
4.4. Other documents 其他..................................................................................................... 39

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Rev: A.0 HSRO-05B

Chapter 1 System introduction 系统介绍

Thank you for purchasing HSRO reverse osmosis fresh water generator.
Please read this Manual carefully before attempting installation or operation.
A subsequent better understanding of the HSRO will ensure optimum performance and
longer service life from the system. All HSRO systems are designed and engineered to function
as a complete working unit. Generally speaking, the performance of each component within the
unit is dependent on the component prior to it and governs the performance of all components
after it. Proper performance of the system is thus dependent upon proper operation of every
single component within the system. The intent of this manual is to allow the operator to
become familiar with each component within the HSRO system. By understanding the function,
importance, and normal operation of each component within each subsystem of the unit, the
operator can readily diagnose minor problems. Such problems when they first develop, usually
require minor maintenance and are easily corrected.
欢迎选用 HSRO 反渗透海水淡化系统
在系统安装和操作前，请仔细阅读该手册。
为了更好的理解该手册的内容，保证系统最优的性能及更长的使用时间。所有的
HSRO 系统将设计成一个完整的工作单元，通俗的讲，在系统中每一个部件的性能好坏主
要依赖于所有部件在整个系统组合的完整合理性。同时系统有好的性能取决于系统内部各
单个部件的正常运行状态。本手册主要让操作者了解和熟悉整个 HSRO 系统部件的各个
部件。通过对每个部件在子系统内的功能、重要性及正常操作的理解，这样操作者就能理
解能有的潜在的问题，并在这些问题暴露前作相应的维护，以便更好的杜绝。

1.1 Theory of Osmosis and Reverse Osmosis 渗透及反渗透机理

Osmosis: 渗透
Osmosis is the diffusion of two miscible (mixable) solutions through a semi permeable
membrane in such a manner as to equalize their concentration. (By allowing a less
concentration potable water to naturally diffuse through a semi permeable membrane into a
higher concentration sea or brackish water) Therefore, seawater or brackish water cannot
naturally diffuse through a semi permeable membrane to provide potable water.
渗透是两种可混合溶液（水和盐溶液），在一个半透膜作用分子单向移动，以便达到
浓度均衡的现象。（低浓度的淡水将通过半透膜扩散到海水中去）

Reverse Osmosis: 反渗透

Reverse Osmosis overcomes this natural phenomenon. By forcing sea or brackish water
(under high pressure) through a semi permeable membrane potable water can be produced
HSRO Desalination Systems make possible the once impossible potable water from
undrinkable water sources.
反渗透克服了这种自然现象，通过对海水进行加压，在高压状态下海水中的淡水将通
过半透膜扩散到淡水中去。HSRO 海水淡化装置就是利用这种原理进行海水淡化。

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1.2 Principles of Reverse Osmosis 反渗透原理

Osmosis: 渗透
Osmosis can be defined as the spontaneous passage of a liquid from a dilute to a more
concentrated solution across an ideal semi permeable membrane which allows the passage of the
solvent (water) but not the dissolved solids (solutes).
渗透可以定义为液体通过半透膜作用扩散的高浓度侧溶液中去的自然现象。此液体为溶
液，并不是可解析的晶体

Osmotic Pressure:渗透压
The transfer of the water from one side of the membrane to the other will continue until the
head or pressure is large enough to prevent any net transfer of the solvent (water) to the more
concentrated solution. At equilibrium, the quantity of water passing in either direction is equal
and the pressure is then defined as the Osmotic Pressure of the solution having that particular
concentration of dissolved solids.
将海水中的淡水加压到一定的压力从半透膜一侧持续的进入另一侧，此时海水侧的浓
度将升高到相应的浓度，达到平衡时，相对应的压力定义为渗透压。

Reverse Osmosis 反渗透

As described above, water will continue to flow from the pure water side of the membrane
to the saline solution side until the pressure created by the rise in water level on the saline
solution is increased until it exceeds the osmotic pressure, water is forced to flow through the
membrane from the solution containing the higher salt concentration into the solution with the
lower salt concentration. The process is called Reverse Osmosis.
根据上面的描述，自然状态下淡水将通过半透膜扩散到高盐分侧直到一定的液位高度
差，此高度差对应的压力为渗透压。相反的在高盐分侧施加相同的压力，这样海水中的淡
水将相反的通过半透膜流向淡水侧。

Membrane:渗透膜
The spiral wound membrane consists of one or more membrane envelopes each formed by
enclosing a channelized product water carrying material between two large flat membrane
sheets. The membrane envelope is sealed on three edges with a special adhesive and attached
with the adhesive to a small diameter pipe to form a cylinder 2, 4, 6, 8 or 12 inches in diameter
and up to 40 inches in length. A polypropylene screen issued to form the feed water channel
between the membrane envelopes. A wrap is applied to the membrane element to maintain the
cylindrical configuration. The center tube is also the permeate (product water) collecting
channel. Several elements may be connected in series within a single pressure vessel.
螺旋状的渗透膜组事实上是有多个口袋状的渗透膜缠绕起来的，膜口袋为三边密封，
三边都是用特殊胶水粘合起来。其尺寸有 2、5、6、8 直到 40 寸。膜组中间的腔用于收集
淡水，在一个高压膜腔内可以安装多个渗透膜。

Boundary Layer / Concentration Polarisation:界面层

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When water permeates through the membrane, nearly all the salt is left behind in the brine
channel. In any dynamic hydraulic system, the fluid adjacent to the wall of the vessel is moving
relatively slowly. Even though the main body of the stream is turbulent, a thin film adjacent to
the wall (membrane) is laminar. This thin film is called the boundary layer.
当水穿过渗透膜时，几乎所有的盐留在卤水腔。在一些动态的系统中，靠近渗透膜外
壁的液体流速相对较慢。即使高压膜腔内的水流有很大的扰动，靠近渗透膜侧的一层薄薄
的水膜还是存在，此层水膜我们称为界面层。

Compaction: 紧束
Some densification of the membrane structure may take place while operating at elevated
pressures, above 1000 PSI. The change is known as compaction and is accompanied by a
reduction in the water permeation rate.
当工作压力大于 1000PSI 时，某些渗透膜可能会发生紧束现象。紧束现象的发生将引
起渗透率的下降。

Water Temperature Effect 水温度系数

The water temperature significantly affects the product water flow through the membrane.
At any given pressure this flow increases with increasing water temperature and is reduced at
lower temperatures.
水温度的变化将明显的引起渗透膜产水流量的变化。在相应的工作压力下，温度的增
加将引起产水的增加，相反温度的降低将引起产水下降。

Operation Pressure 工作压力

The operating pressure has a direct affect on product water quality and quantity. Both
factors will increase as the system pressure increases (within design limits). The system must be
operated at the lowest pressure required to achieve the designed product water flow-rate. This
parameter also affects compaction, which proceeds at a faster rate at higher pressures as well as
at higher temperatures.
工作压力将直接影响产水的质量和产量。两个因数将引起系统的工作压提高（在设计
范围内）系统因该工作在设计产水流量下的最小压力。这个参数也直接影响紧束，因该来
说越高的工作压力和温度将有越快的产水率。

Brine Velocity:卤盐速率
The brine flow over the membrane surface is very important to both product water quality
and quantity. At low flows, concentration polarization occurs, causing the water quality to
decline in addition to inferior product water quality, low brine flows can increase the
precipitation of sparingly soluble salts which will foul the membrane surface. If this occurs, the
product water flux (production) will decline.
卤盐在膜组表面的流动对产水质量和产量都很重要。在低流量下，浓度极化将产生，
将引起产水质量降低。海水侧卤盐的低流速将引起盐分积附于膜层表面，如有此种现象产
生相应的淡水产量将下降。

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Rev: A.0 HSRO-05B

1.3 Description of System Components 系统部件描述

Note: Key components described as reference to system flow chart.
That’s functionally separated as follow:
The following is a full description of each subsystem and subassembly within the HSRO
system, including the purpose and integration of the components in the system. All components
supplied by HSRO are described below. The identification numbers used, correspond to the
flow diagram. Hoses and tubing are not numbered, but they are described below.
主要部件可以根据流程图叙述。
主要功能可以分为如下部份：
以下为整个 HSRO 系统及子系统部分的功能描述，包括部件及部件组合的功能描述。
HSRO 上的所有主要部件将有相应的描述，如有相应的标示其在流程图中将有相应的表
示。

Pre-filtration Sub-system 前过滤系统:

1. Booster pump 增压泵

2. Pressure switch 压力开关
3. Flow Indicator 流量表
4. Sand Filter 砂滤器
5. Fine Filter 细滤器

Pre-filtration: 前过滤
This section of the system receives the raw feedwater into the system and filters any
suspended solids down to a minimum 3 micron size. Such controlled pre-filtration protects the
HSRO membrane Element from undue fouling. The pre-filtration subsystem must always be
kept clean in order to allow the proper rate of system feed water to flow through it and into the
high-pressure pump. A high-pressure pump and will also permanently ‘foul’ the RO membrane
element. For this reason there is a low pressure cut-out installed. Always ensure that the
pre-filtration subsystem is clear and monitor it frequently.
此部分前过滤系统主要将补水中大于 3 μm 的悬浮固体杂质过滤掉， 主要保护 HSRO
渗透膜避免过早结垢。前过滤系统必须一致保持干净，以避免有固体杂质流入高压泵。高
压泵及膜组也将会被结垢。出于这个原因，系统前面装置了压力开关，可以联系并且频繁
的清洁和检测前过滤装置。

Functional description:功能描述
Booster pump supplies a positive pressure to the pre-filters and in turn to the high-pressure
pump. Positive pressure will provide longer life to the pre-filters, provide longer life to the
high-pressure pump and also decrease required maintenance.
增压泵主要提供正压的补水到前过滤装置并且进入高压泵。正确合理的正压将增长前
过滤装置寿命，增长高压泵的使用寿命减少维护周期。

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The low pressure switch is high quality. The gauge assists the user in diagnosing
pre-filtration condition.
我们采用高质量的低压开关主要保证前过滤的功能
Flow indicator of Feed water measures the rate of the system feed water progress through
the system. The flow meter is calibrated in Ltrs/min. Flow. This is one of the most important
visual checkpoints of the HSRO system and should be monitored on a regular basis. Proper
interpretation of the feedwater flow meter readings and regular basis. Proper interpretation of
the feedwater flow meter readings and movements will allow the owner to determine the need
for or the occurrence of a malfunction in other components. The feedwater flow meter is
therefore important to the proper operation of the system and must be monitored on a regular
basis.
流量指示表主要用于显示补水的流量，表的刻度为 升/分钟. 这个参数也是衡量整个
HSRO 系统是否处于正常状态的重要标志，系统运行的合理状态直接对应于系统的正确状
况。同时，补水流量的变化可以让业主判断系统的某些部件是否存在故障。因此，补水流
量计是用于监测系统是否处于正确工作状态的重要指示。
Sand Pre-filter consists of a filter housing including filter material.
前过滤沙滤器主要包括壳体和过滤材料。

Pressurization Sub-system 增压系统

1. High pressure pump, motor & high pressure hose assembly

高压泵，马达及高压软管组
2. Accumulator
蓄能器
3. High pressure switch
高压开关
4. Pressure releasing valve
压力释放阀
5. High pressure gauge
高压压力表

Pressurization System: 增压系统

Proper pressure and proper flow across the HSRO membrane element are two basic
requirements of reverse osmosis. Both must be maintained at specified levels or the system
simply will not function correctly. This is why it is important that the pre-filtration system must
be maintained, so that the pressurization sub system receives a proper flow of feed water. The
normal operating pressure of the HSRO SYSTEM is 45/65 Bar for seawater use. The maximum
pressure the sea water system will develop is 65 Bar, because the supplied high-pressure switch
automatically shuts the system off at 65 Bar. Proper flow into the system and across the HSRO
membrane is listed in the specification section of this manual. Overflow will cause damage to
the membrane and under further flow will cause an increase in the salt content of the product
water. Under flow will also cause rapid and premature fouling of the RO membrane element as

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a result of higher than normal recovery. As the temperature of the feed water source fluctuates,
it will affect system productivity.
适当的压力和流量通过 HSRO 膜组是反渗透作用的两个重要元素。两个参数都要保
持在规定的水平，否则系统将不能正确运行。这也是为什么前处理装置需要正确保持状态
的重要性，这样增压系统将有非常稳定的压力和流量补给。HSRO 系统的正常工作压力
为 45/65Bar, 当压力超过 65Bar 是高压压力开关将自动切断系统运行。系统流量和压力的
确定在本手册的相应章节中有描述。超流量将严重损伤膜组，并且将引起产水的盐分过高。
在这种状态下将引起膜组的迅速结垢，难以恢复。同时补水温度的变化也将引起系统产量
的变化。

Functional description 功能描述:

High pressure Pump is a Marine quality positive displacement ceramic plunger pump. This
exclusive pump is unique to the HSRO system.
高压泵为船用高压容积式柱塞泵，HSRO 系统有其独特的泵浦选型。
Electric Drive Motor is an AC electric motor and may be ordered with varying industry
specifications to fit virtually any application or requirement.
马达为 AC 交流电动马达。
Accumulator is used for reducing pulsation on the membranes.
蓄能器用于减少膜组的脉动。
High Pressure Switch assembly is used in the HSRO system to automatically turn the
system off in case of accidental over pressurization.
高压压力开关适用于系统超高压时的系统切断。
Pressure releasing valve is to be located for pressure releasing purpose.
压力减压阀用于系统减压及释放。
High Pressure gauge is a visual indication of the pressure within the membrane assembly,
high-pressure hose and high-pressure pump. The high quality stainless steel gauge is glycerin
oil filled and provides an accurate smooth reading.
高压压力表用于膜组、高压软管、高压泵的压力的指示，表内充注甘油
HSRO Membrane & Vessel assembly consists of a high-pressure corrosion resistant vessel
which houses a special spiral wound reverse osmosis membrane element. The membrane
element rejects the salt ions present in the feed water, yet allows the potable H2O molecules to
pass through the membrane surface. A sufficient flow of water across the membrane surface
must be continually in progress in order for the correct percentage of salt rejection to occur.
Only about 30% (sea water system per individual membrane element) of the system feed water
becomes fresh product water. The remainder becomes a concentrated brine solution that carries
the rejected salt ions out of the membrane element.
HSRO 膜组及膜壳包括高压防腐蚀腔体，腔体内可以安装膜组。膜组可以抵挡补水
中海水盐分的侵蚀，同时能够让纯净的饮用淡水流过膜组表面。因该有足够的水流流过膜
组表面并且连续的进行渗透处理，达到合适的除盐率 30%左右（海水系统的每个独立膜）
然后产生合格淡水。余下的海水将携带莹晰的盐分带出膜组。

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Product Water Monitoring Sub-system 产水监测系统

1. Flow meter 流量计
This section of the system gives a visual indication of the clarity and quantity of product
water being produced. By corresponding the quantity of product water produced to the pressure,
temperature and salinity of the system feed water, the user can establish whether the HSRO
membrane element requires cleaning.
产水流量计主要确定产水的数量。通过相应的补水压力、温度、盐分对应产水量。用
户也可根据产水量的变化判断膜组是否需要清洗。
Functional description:功能描述
The flow through design of the meter allows it to measure the rate of product water
progress from the membrane toward the product water storage tank. This flow meter is essential
records of membrane performance for maintenance purposes.
可以测量通过膜组反渗透出的淡水。此流量计是一个监测膜组性能及是否需要维护的
重要依据。

Electronic System 电气系统

1. Salt meter sensor
盐度传感器
2 RO water deliver solenoid valve, normally close
反渗透淡水出水电磁阀，常闭
Functional description 功能描述:
Salinity Probe is directly connected to and sends a continuous signal to the controller. It
determines whether the salinity content of the product water is acceptable.
盐分探头直接感测信号给控制器。可以判断产水的盐分浓度是否达标。
RO water solenoid valve functions according to signals received from the controller. After
the controller has determined from the salinity probe that potable water is acceptable, If voltage
is applied to the valve’s coil, the solenoid valve are activated and good quality water is allowed
to enter fresh water tank. Therefore, the product water tank will not receive contaminated water
in the event of an electrical failure or valves malfunction. This makes it a fail-safe design.
反渗透电磁阀由控制器控制。当控制器确认盐分合格时，产水电磁阀打开。如果产水
电磁阀得电，阀门将打开合格淡水直接进入淡水舱。所有无论失电或阀门故障的情况下，
不合格水将不会进入淡水舱。这是非常安全的设计。

1.4 Technical specification 技术条件

Water maker make HSRO-05B. This water maker is designed to produce drinking water
from seawater.
反渗透海水淡化系统 HSRO-05B，用于海水淡化处理
1 Piece Reverse Osmosis Water maker HSRO-05B with a capacity of 05t/day fresh water
a/day by a seawater temperature from 0.5 to 32 C°. The rest salinity will be various between
700 ppm for drinking water.

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反渗透海水淡化系统 HSRO-05B，海水温度为 0.5 到 32 度下可以产水 05 吨/天。淡水

残余盐度含量小于 700ppm
The water maker is specifically designed for seagoing vessels and offshore purposes. High
pressure piping is made out of stainless steel AISI 316 L suitable for pressure up to 150 Bar, the
connection between high pressure pump and the system consist out of a flexible high pressure
hose.
此海水淡化系统为船舶及海洋工程特殊设计，其高压管路为 AISI316L，试用最高压
力可达 150bar，连接高压泵及高压膜壳的为特殊设计的高压软管，可以抵挡海水腐蚀。
The low pressure piping is made out of UPVC, this material is specially suitable for ships
and offshore unit due to the flexibility and strength.
低压管路为 UPVC，其强度和楼柔韧性非常适合船舶及海洋工程使用。

No. Item 项目
1 Voltage 电制: 3x380/440VAC, 50/60Hz
2 Capacity 排量: 5t/d
3 Salt content of sea water 海水盐度: 35000ppm
4 Sea water temperature 海水温度: 0.5℃~32℃
5 Working condition 工作条件: 0℃~45℃
Salt content of Fresh Water 淡水盐
6 700ppm
度:
7 Booster pump 增压泵: 1 m3/h@0.45Mpa
8 High pressure pump 高压泵: 1m3/h @6.5Mpa
9 Inlet of Sea water 海水进口: DN20
10 Overboard of sea water 海水出口: DN15
11 Outlet of production F.W 淡水出口: DN15

1.5 Scope of supply 供货范围

1 Piece stainless steel framework to accommodate the whole Reverse Osmosis Unit, tthe frame is
made out of square Steel profile 30x30x3 mm, the frame work is provided with Steel mounting
paths, in contradiction with the shipyard the right place for those paths will be defined.
不锈钢框架一台，此框架包和整个反渗透海水淡化机组，其框架为 30x30x3mm 的预制方管
焊接组成。整个框架的所有结构件都为不锈钢，同时可以根据船厂现场的条件，特别设计框
架的外形，以方便现场布置。

1 Piece vertical booster pump with a head of 45 mtr. The pump housing is made out of
stainless steel, the impeller made in stainless steel, and the shaft is made out of Stainless Steel
316L.
立式增压泵一台，压头为 45m，泵体为不锈钢且叶轮及轴为 316L 不锈钢

1 Piece activated sand filter to remove oil and other substance from the sea feed water
before its enter the reverse osmosis unit

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Rev: A.0 HSRO-05B

沙滤器一台，用于过滤油以及海水中的杂质以免进入反渗透装置

2 Piece UPVC fine filter housing containing 2 filter candles to filtrate the sea feed water,
which can reach up to10~3 μm respectively.
两台 UPVC 精滤器，各自配备一个精滤芯用于过滤海水，分别可以达到 10~3μm 的等
级。

1 Piece High pressure piston pump, these advantaged pump is completely delivered from
CAT&SPECK, this pump is direct coupled trough a flexible coupling with Marine type electric
motor.
一台高压柱塞泵，整个高压泵由 CAT 或者 SPECK 提供，通过直接弹性连接轴与电动
马达连接。

3 Pieces high pressure vessels to accommodate 1 membrane each. These high-pressure

vessels are made following the latest techniques and has been tested on 1000PSI . The fittings
and mountings for the end caps have been made out of stainless steel AISI 316L.
3 根高压膜壳，分别安装有一根渗透膜，高压膜壳根据根据最新技术制造。最大承压
1000PSI，外面安装附件为不锈钢 316L.

3 Piece membranes. Those membranes are from the latest knowledge in membrane
technology; the standards for membranes are continuously in progress by excessive study
through they have reached the highest standard to day.
3 个渗透膜。渗透膜根据最新技术制造，为最新产品。

1 Stainless steel AISI 316 L safety valve （0~10.0MPa）adjusted to 7MPa this device is
mounted to make this unit double safe against over pressure.
一个高压可调安全阀（0~10.0MPa），设备中调压至 70bar。

1 safety valve on the product outlet side, this to make this side safe against over pressure
by running the unit with closed product outlet.
一个淡水安全阀，可以整定淡水出水侧的过压。

1 Solenoid valve to ensure a safe drinking water production from the unit, this valve is
energized by the salinity control device as soon the salinity level is above the adjusted level.
1 套电磁阀，可以根据盐度值控制开启

1 Piece high-pressure switch, this safety device is switch off the whole unit when the
pressure is too high.
一个高压开关，当高压泵高压侧过压时作电气过压保护

1 Piece low pressure switch, this safety device is switch off the whole unit when the
suction pressure is too low. This is to protect the high-pressure pump against running dry.

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一个低压开关，当低压海水管路压力过低时作低压电气保护，以防止高压泵干运转

1 Set stainless steel Al S13 I 6L high pressure piping with fittings, to ensure a safe and
reliable operation of this unit.
一套 316L 高压不锈钢管路及附件，保证系统正常运行

1 Set low-pressure piping made of UPVC.

一套低压管路，由 UPVC 材料制成

1 Piece electric control panel, Whole system under control and monitoring via RO control
module
一套电控箱，整个系统由反渗透控制模块控制

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Rev: A.0 HSRO-05B

Chapter 2 Start-up & shut-down procedure 系统启动及停止

流程

2.1 General /概述

The instrument is a combined control instrument of a reverse osmosis controller and an
on-line conductivity instrument. It can perform the operation test, status control and
on-line monitoring of water quality conductivity (combining PLC controller and
conductivity meter). It takes multiple anti-interference measures, adopts unique process
flow and graphical control panel with LED indicator lamp embedded, the interface is
friendly; menu-driven operation is used, multiple groups of parameters can be set and
modified, the requirements of automatic operation are met.
反渗透控制器和在线电导率仪表的组合式控制仪表。可完成 RO 系统的运行检测、状态
控制和水质电导率的在线监控（将 PLC 控制器和电导率仪合二为一）；形象的流程图形控
制面板，以 LED 指示灯镶嵌，界面友好；菜单式操作，多组参数设置，可满足自动运行的
各项要求。

2.2 Process Flow Selections/流程选择

There are two typical operation modes for RO system (as shown in Fig.1A and B). This
instrument can operate in both modes in A and B. Flush vale

Direct drain valve

Level of raw
Low press protection High press protection
water
Waste outlet
Inlet valve
Pre-processing 1

Pre-processing 3
Pre-processing 2

Raw
water Low Safety High Pure
tank press filtering press RO
pump pump water
membrane
tank

Fig. 1-A First level RO process flow with raw water tank Flush valve

Flush valve
Direct drain valve

Low feed Inlet valve

protection High press
Waste outlet Low press
protection
Pre-processing 3
Pre-processing 2
Pre-processing

Low Safety High

RO Pure
press
1

Tap press filterin wate

pump pum membra
g p r
tank

Fig. 1-B First level RO process flow with direct water supply

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FRESH WATER GENERATOR

Rev: A.0 HSRO-05B

RO 系统有以下两种典型工作模式（如图 A、B），本 RO 控制器对图 A、图 B 两种模

式都能兼顾。

2.3 Functions and Main Technical Specifications 功能及主要技术指

标
Low feed protection:
In case of raw water supply break-off, the “LOW FEED PRESS” lamp will be lightened,
the nixie tube will display “ALA” and the buzzer will give an alarm, the controller will shut
down the whole RO system. After that, the controller will keep detecting the low feed switch.
When the water supply is resumed, the system will be restarted.
Low pressure protection:
In case of low pressure, the “LOW PRESS” lamp will be lightened, the nixie tube will
display “ALA” and the buzzer will give an alarm, the controller will shut down the whole
RO system and try to start up for the first time after 1 minute. If the water pressure is normal,
the water producing process will be resumed. If the start-up fails for three times, the system
will come into a dead-lock status. Press the ECS key(external control switch) or the reset key
to exit and then restart.
High pressure protection:
In case of high pressure over limit, the “HIGH PRESS” lamp will be lightened, the
nixie tube will display “ALA” and the buzzer will give an alarm, the controller will shut
down the whole RO system and wait for the elimination of high pressure. When the high
pressure eliminates, the controller will try to start up for the first time after 1 minute. If the
water pressure is normal, the water producing process will be resumed. If the start-up fails

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for three times, the system will come into a dead-lock status. Press the ECS key(external
control switch) or the reset key to exit and then restart.
Conductivity over limit alarm:
When the conductivity of the measured solution is over limit, the “HIGH” lamp on the
panel will be lightened, the buzzer will give an alarm, and the control relay will switch on
(this relay can drive to turn on the by-pass valve. When the conductivity falls below the limit,
the alarm will be set off.
无水保护功能： 如原水断水，“LOW FEED PRESS” 灯点亮，数码管显示“ALA”，
蜂鸣器报警，控制器关闭整个 RO 系统。此后控制器将不间断检测无水开关，如供水恢复则
重新启动系统。
低压保护功能： 如低压不足，“LOW PRESS” 灯点亮，数码管显示“ALA”，蜂鸣
器报警，控制器关闭整个 RO 系统，控制器 1 分钟后进行首次试启动，如水压满足则恢复制
水过程。如果 3 次启动不成功，系统进入死锁状态，复位 CON 或按复位键退出，重新启动。
高压保护功能： 如高压超压，“HIGH PRESS” 灯点亮，数码管显示“ALA”，蜂
鸣器报警，控制器关闭整个 RO 系统，等待高压消除。高压消除后，控制器 1 分钟后进行首
次试启动，如水压正常则恢复制水过程。如果 3 次启动不成功，系统进入死锁状态。复位
CON 或按复位键退出，重新启动。
电导率越限报警功能：当被测溶液的电导率值大于限值时，面板上 “HIGH”灯点亮，
蜂鸣器报警，控制继电器吸合（此继电器可驱动打开旁路阀）。小于限值时，报警解除。

2.4 Front Panel Illustration 前面板说明

Fig. 2 Front panel

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Rev: A.0 HSRO-05B

The display board is shown in the above figure, there are three areas from up to down: I, II and III.
Part I contains 4 LED status indicator lamps and conductivity value display area. The 4 LED
status indicator lamps respectively indicate:
POWER----indicator lamp for power supply
HIGH----indication for conductivity over limit alarm
μS/cm----conductivity value, representing that the displayed value is the conductivity value
of the produced water
℃----temperature value of the fluid, representing that the displayed value is the temperature
value of the current fluid
SLP(displayed in the nixie tube)----ECS is not switched on and system is in the standby
status.
FULL (displayed in the nixie tube)----water tank is full and the “FULL” lamp will be
lightened
ALA(displayed in the nixie tube)----“ALARM” lamp will be lightened when alarm appears。
Part II is the indication of RO system operation status, which contains 9 LED indicator lamps,
and the lamps respectively indicate:
LOW FEED PRESS----indicator lamp for low feed alarm, indicating that there is no water in
the raw water tank or the water is not sufficient.
LOW PRESS----indication for inlet water operation of high pressure pump, indicating that
the inlet water operation pressure of high pressure pump is too low.
HIGH PRESS----indication for over pressure operation of high pressure pump, indicating that
the outlet pressure of high pressure pump is too high.
INLET VALVE----indication for inlet magnetic valve turning on, indicating that the inlet
magnetic valve is turned on.
M1----indication for low pressure pump operation, indicating that the low pressure pump is
switched on.
M2---- indication for high pressure pump operation, indicating that the high pressure pump is
switched on.
RO----indication for water producing status, indicating that the RO system is in water
producing operation.
FLUSH VALVE----indication for flush magnetic valve turning on, indicating that the flush
magnetic valve is turned on.
FULL----indication for full pure water tank, indicating that the water level in the pure water
tank has reached the high limit.
Part III contains setting and operation keys, their meanings are:
----parameter setting key, select the parameter items to be modified or inquired.
----circularly select thousand, hundred, ten and unit digit, the selected digit flashes.
----adjust the number of the selected digit (circle from 0 to 9)
----C/T key, confirm to save the modified parameter in parameter modification or switch
between the indication value of conductivity and temperature in measuring status.

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Rev: A.0 HSRO-05B

图 3 前面板

显示板如上图，由上到下共分为 I、II、III 三个区域。

I 部分有 4 个 LED 状态指示灯和电导率值显示区，4 个 LED 状态指示灯意义如下：
POWER——电源指示灯
HIGH ——电导率超限报警指示灯
μS/cm——电导率示值，显示的数值为当前产水的电导率值
℃————流体温度示值，显示的数值为当前流体的温度值
SLP（数码管显示）——CON 断开系统处于待机状态
FULL（数码管显示）——水箱水满，同时点亮 FULL 指示灯
ALA（数码管显示）——报警显示，当有报警时显示（ALARM），同时点亮相应指示
灯

II 部分为 RO 系统运行状态指示，共有 9 个 LED 指示灯，每个 LED 指示灯点亮状态意

义如下：
LOW FEED PRESS——无水报警指示灯 指示原水箱无水或供水不足
LOW PRESS——高压泵入水运行指示 指示高压泵入水运行压力太低
HIGH PRESS——高压泵超压运行指示 指示高压泵出水口压力过高
INLET VALVE——进水电磁阀开启指示 指示进水电磁阀已开启
M1—— 低压水泵运行指示 指示低压水泵已开启
M2—— 高压水泵运行指示 指示高压水泵已开启
RO—— 制水状态指示 指示 RO 系统在制水运行中
FLUSH VALVE——冲洗电磁阀开启指示 指示冲洗电磁阀已开启

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FULL—— 纯水箱水满指示 指示纯水箱已达上限水位

III 部分为设定和操作按键，说明如下：
——参数设定键。选择修改或查询的参数项。
——循环选择千、百、十、个位，被选择位呈闪烁状态。
——调整被选择位的数字（0~9 循环）。
——修改参数后保存参数确认键。测量状态时，切换电导率和温度显示值。

2.5 Operation Method 使用方法

When the instrument is powered on, the “POWER” lamp will be lightened, and the nixie tube
will display the conductivity value. Switch on ECS to start water producing, stand by in the nixie
tube if it is not switched on.
A Press key, the nixie tube indicates “1.000” (electrode constant). Press key
again and again, the following menu items will come out:

Setting of Setting of conductivity Setting of flush Setting of flush Setting of flush

electrode constant limit value time at start-up time at water level interval
1. 0 0 0 1 0 0. 0 A. 0 0 5 B. 0 0 5 C━ 0 3

Electrode constant: this value is keyed in by the manufacturer at ex-factory, it should not
be modified at will. In case of replacement of electrode, please enter it
under the direction of the manufacturer.
Conductivity limit value: the default value is “100.0” (operation limit).
If you are not satisfied with the above mentioned parameter settings, you can modify them
by , and keys. When the data modification is finished, press key to save the
data and go back to measuring status (if you don’t press this key, the system will automatically go
back to measuring status after 3 minutes, but the data modification will not be saved.)
仪表上电时，“POWER”灯点亮、数码管显示电导值。接通 CON 启动制水，未接通则
待机。
A 按 键，数码管显示“1.000”(即电极常数)。连续按 键,出现下列菜单项：

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Rev: A.0 HSRO-05B

电极常数设置 电导限值设置 开机冲洗时间设置 液位冲洗时间设置

冲洗间隔设置

1. 0 0 0 1 0 0. 0 A. 0 0 5 B. 0 0 5 C━ 0 3

电极常数：此值出厂时已由厂家键入，请勿随意修改。更换电极时，在厂家指导下输入。
电导限值：默认值“100.0” （动作界限）。
如您对上述参数设置不满意，可结合 、 、 键进行修改。数据修改完毕，
可按 键保存数据返回测量状态（如不按此键 3 分钟后自动返回测量状态，但不保存对
数据的修改）。

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Rev: A.0 HSRO-05B

Chapter 3 Trouble shooting guide 故障排除

Some system problems have causes located in more than one subsystem, and are
categorized here according to the subsystem in which they are indicate or most likely to be
located. Where two or more possible causes are listed for a problem, it is advised that they be
checked in the order listed.
整个系统的故障是由某些子系统的问题而产生，因此根据子系统的组成整理了故障排
除参考手册。其中罗列了一到两个故障原因。

3.1 HSRO trouble shooting guide Mechanical part 故障诊断机械部分

Abnormal condition Possible causes Repair
Pre-filtration:
前过滤
a. Less than normal pressure Inlet valve plugged or closed Clear debris from (or open)
at Fine-pre filter 进口阀堵塞或关闭 inlet valve
细滤器侧低于正常压力 清洁堵塞物或打开进口阀
Sea strainer plugged Remove the bowl and clean
海水滤器堵塞 mesh screen
清除堵塞物，清理过滤网
Fine-filter plugged Replace the element
细滤器堵塞 更换过滤芯
b. Feed flowmeter reads less Inlet seacock valve plugged or Clear debris from (or open)
than normal (system closed inlet valve
pressurized or not 进口海水阀堵塞或关闭 清洁或打开进口阀
pressurized)
流量计读数低于正常值（系
统未正常压力）
High pressure pump pulley Check generator cycles
speed is lower than normal 检查马达转速
高压泵轮速低于正常值
Air suction leak prior to or at Locate air leak and correct
inlet of high pressure pump 校正漏气处
在高压泵进口处漏气
c. Flow rate drops below High pressure pump packing Replace the packing
normal (only when system failure 更换垫片
is pressurized): 高压泵组垫片故障
流量低于正常值
High press. Pump valve or seat Replace the valve and/or seats
failure 更换阀或阀座
高压泵阀或阀座故障
Pressurization & Product
Water Monitoring

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Sub-system
压力和产水监测系统
System unable to achieve Inoperative high pressure Replace the high pressure gauge
pressure when gauge 更换高压压力表
back-pressure regulating 高压压力表故障
valve is turned clockwise.
压力调节阀顺时针转到底
后系统不能达到正常值
Much higher than normal Worn O-ring at the RO Replace worn or broken O-ring
flow & the salinity is too membrane 更换磨损的密封圈
high 膜组内部密封圈磨损
流量超过正常值，并且盐分
太高
Hole in membrane Replace membrane
膜组上有孔 更换渗透膜
No flow Worn/defective back Replace worn or defective
没有流量 pressure regulator regulating valve
压力调节阀磨损或损坏 更换磨损或损坏的压力调节阀
Worn/defective pressure relief Replace worn or defective
valve pressure relief valve
压力释放阀磨损或损坏 更换磨损或损坏的压力释放阀
High pressure pump leaks Worn seal or O-ring Determine origin of leak
oil: 密封圈磨损 找到漏油处
高压泵漏油
High pressure pump leaks Worn low pressure inlet Replace the packings
water from its bottom, packings 更换垫片
between the manifold & 低压侧垫片磨损
crankcase housing
高压泵底部漏水，在连接岐
管和曲轴箱之间
Product flow meter reads:
产水流量读数
Higher than normal: Over pressurization Lower pressure within spec.
高于正常值 压力过高 Limits in Temp. and Pressure
Effects Chart
降低压力到规定的范围内
Feed water temperature has Lower the pressure according to
increased the Temp. and Pressure Effects
补水温度升高 Chart
根据经验降低压力
Lower than normal: Under pressurization Increase system pressure to

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Rev: A.0 HSRO-05B

低于正常值 加压过低 normal

上升系统压力到正常值
Back pressure build up in Determine blocked point & clear
product line it
产水侧有背压 找到堵塞点，并清除
RO membrane element is Clean membrane
fouled 清洗反渗透膜
反渗透膜结垢
Feed water temperature has This is not a problem, but the
decreased pressure may be increased to
补水温度降低 overcome lower flow. Adjust the
pressure within limits specified
in the Protocol
这不是个问题，但是压力可以
升高并克服低流量。在规定的
范围内调整压力
System shuts down when
pressure is:
相应压力下系统停车
Less than 65 bar. Defective pressure gauge Replace pressure gauge
低于 65bar 压力表坏 更换压力表
Defective high pressure switch Replace high pressure switch
高压开关损坏 更换高压开关

3.2 HSRO trouble shooting guide Electric part:故障排除电气部分

Electronic system
电气系统
Product water micromho Salinity probes are corroded. Disassemble salinity probe &
reading at controller scale 盐分探头被腐蚀 clean
has drifted from factory set 更换盐分探头并清洗
point:
产水电导值偏移工厂设定
值
Salinity controller out of Calibrate
calibration 重新校准
盐分探头校准偏移
START button is depressed Power source is switched off Reset the power source
but the system does not 未上电源 (breaker)
attempt to start 重新在配电板上送电
按下启动按钮后系统未启

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动
Burnt fuse in the controller Check fuse condition
控制器保险丝烧掉 检查并更换保险丝
Power source is not great Install a power source with
enough greater output
电源容量不够 检查电源，增加功率
Controller is wired improperly Check wiring with proper wiring
控制器接线不正确 diagram
核对接线图，检查接线
Fuse in controller burnt at Improper voltage Correct this according to cause
start up 电压不正确 (power source capacity, gauge of
控制器保险丝在系统启动 wiring or other)
时烧断 检查电源容量
Shorted wiring Locate shorted wire and replace
线路短接 it
重新检查线路，并更换错误接
线
System starts when the Improper wiring Check wiring against diagram
START button is depressed, 接线不对 根据接线图检查接线
but stops when button is
released:
按下启动按钮后系统启
动，松开后系统停车
Loose or corroded electrical Clean and tighten the
connection Connections
接线柱松，或腐蚀磨损 清洁并拧紧接线柱
High pressure switch is Fully open pressure regulator
opening Recalibrate high pressure Switch
高压开关打开 完全打开压力调节阀，重新设
定压力开关
Low pressure switch is not Allow sufficient pressure to
closing build up to close switch Clean
低压开关没有关闭 clogged pre-filters or strainer
Open inlet sea valve.
建立足够的压力使开关闭合，
清洁前滤器或打开海水阀清洁
过滤网
System will not stop when Improper wiring Check wiring against diagram
STOP button is depressed 接线不对 核对接线图
按下停止按钮后系统未停
车

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Rev: A.0 HSRO-05B

Control panel defective Replace control panel

控制面板故障 更换控制面板
Solenoid valves will not Improperly wired Clean wiring connections
switch from dump position 接线不对 清理接线
to product water Position
电磁阀没有从舷外模式转
到产水模式
Loose or corroded connections Clean and tighten the
接线柱松，或有磨损 Connections
清洁和拧紧接线柱
Defective solenoid valve coil Check current continuity across
电磁阀线圈损坏 oil
检查电磁线圈电流
Product water transfers to Solenoid valves are wired Check the wiring against the
the post treatment system incorrectly at controller wiring diagrams in this manual
when the alarm LED is lit: 电磁阀在控制器上的接线不 核对接线图
当报警 LED 闪亮时产水转 对
到后处理系统去
Post treatment system
后处理系统
Product water leaks from The vent at top of product Open the vent permanently
product water tubing when water storage is closed 永久打开透气阀
solenoid valves directs 产水储存舱上部的透气堵住
water to post treatment:
当电磁阀转到后处理时产
水管路泄漏
A valve after the HSRO Remove the valve or open it
System is closed permanently
HSRO 后面的阀门关闭 去掉阀门或打开阀门
Product water tubing is Locate the crimp and correct
Crimped 纠正
产水管路弯曲过长
High pressure pump
高压泵
Pulsation Faulty Pulsation Damper Check discharge. If low,
脉动 蓄能器故障 Recharge it or install a new one.
检查压力，如果低请重新冲注
或供新
Blocked or damaged valve Clean or replace assemblies.
堵塞或阀门 清洁或重新安装
Check for contaminated fluid

Page 23 of 46
 REVERSE OSMOSIS
Date: 2012-05
FRESH WATER GENERATOR

Rev: A.0 HSRO-05B

supply
检查补水是否很脏
Low pressure Belt slippage Tighten or replace. Use correct
低压 皮带滑动 belt type and length.
胀紧皮带或更换，使用合适的
皮带型号和长度
Air leak in inlet plumbing Disassemble, reseal, and
管路进口漏气 Re-assemble.
拆下、重新密封和安装
Pressure gauge inoperative Check with new gauge;
Or not registering accurately replace worn or damaged gauge.
压力表不正常工作或不精确 用新的压力表检查；重新更换
磨损的或损坏的表
Adjusted; valve seat worn. Seats. Replace valve
调整，阀座磨损 Assemblies
阀座，更换
Inlet suction strainer clogged or Clean. Use adequate size.
improper size Check more frequently.
进口滤器堵塞或尺寸不对 清洁，使用合适的尺寸，经常
检查
Worn Packing. Abrasives in Install proper filter. Check
pumped fluid or severe flow available to pump.
cavitation. Inadequate water 安装正确的滤器。检查泵流量
supply 是否合适
垫圈磨损，补水有腐蚀性。供
水不正常
Fouled or dirty inlet or Clean inlet and discharge valve
discharge valves assemblies.
进出口阀结垢或堵塞 清洁进出口阀组
Worn inlet or discharge valves Replace worn valve
进出口阀组磨损 Assemblies
重新更换阀组
Leaky discharge hose Replace discharge hose.
排出高压软管泄漏 重新更换排出高压软管
Pump runs extremely rough, Restricted inlet or air entering Proper size inlet plumbing:
pressure low the inlet plumbing check for air tight seal
泵运行剧烈，压力低 进口有节流，或空气进入进口 进口管路因该有合适的尺寸，
管路 检查气密
Stuck inlet or discharge valve Clean and replace valve
进出口管路堵塞 Assemblies
清洁或更换阀组

Page 24 of 46
 REVERSE OSMOSIS
Date: 2012-05
FRESH WATER GENERATOR

Rev: A.0 HSRO-05B

Leaking Hi- pressure seals Repair with Seal Kit

高压密封圈渗漏 修理或更换
Water leakage from under Wore packing Repair with Seal Kit
the manifold 垫片磨损 修理或更换
水灾岐管下泄漏
Worn male and female adapter Install new male and female
公母接头磨损 adapter
安装新的公母接头
Damaged plunger retainer Install new o-ring and back-up
0-ring ring
柱塞 O 型圈损坏 安装新的 O 型圈，并备用
Oil leak between crankcase Worn crankcase piston rod Replace crankcase piston rod
and pumping section Seals seals.
曲轴箱和泵侧漏油 曲轴活塞杆密封磨损 重新更换活塞杆密封
Oil leaking in the area of Worn crankshaft seal or Replace damaged seal or o-ring
Crankshaft improperly installed oil seal or 更换损坏的密封圈和 O 型圈
曲轴处漏油 worn bearing case o-ring
曲轴密封磨损，或油封轴承 0
型密封圈安装不合理
Bad bearing Replace bearing
轴承损坏 更换轴承
Excessive play in the end of Worn main bearing form Replace bearing. Properly
the crankshaft pulley excessive tension on drive belt tension belt. Use correct type and
曲轴册飞轮张力过大 驱动皮带张力过大，主轴承磨 length
损 更换主轴承，适当调整皮带张
力。使用合适的型号和长度
Water in crankcase May be caused by humid air Change oil every 3 months or
曲轴箱进水 condensing inside 500 hour intervals using
可能空气冷凝进水 每三个月或 500 小时更换润滑
油
The crankcase Change oil as maker standard
曲轴箱 根据厂家推荐换油
Continued operation with Repair with seal kit
worn or damaged seals 修理
用磨损和损坏的密封圈持续
工作
Damaged plunger retainer Install new o-ring and back-up
o-ring ring
柱塞 O 型密封圈损坏 安装新的 O 型密封圈，并备用
Oil leaking from under side Worn crankcase seals Replace seals
of crankcase 曲轴密封圈磨损 更换密封圈

Page 25 of 46
 REVERSE OSMOSIS
Date: 2012-05
FRESH WATER GENERATOR

Rev: A.0 HSRO-05B

曲轴箱侧漏油
Oil leakage from drain plug Loose drain plug or worn drain Tighten drain plug or replace
泄放塞漏油 plug o-ring o-ring
泄放旋塞松，或旋塞 O 型密封 旋紧旋塞获更换 O 型密封圈
圈磨损
Loud knocking noise in Pulley loose on crankshaft Check key and tighten set
pump 曲轴处飞轮松 Screw
泵油敲击噪声 检查键、用螺丝拧紧
Broken or worn bearing Replace bearing
轴承破损或磨损 更换轴承
Frequent or premature Scored plungers Replace plungers
failure of the packing 柱塞磨损 更换柱塞
垫片经常性损坏
Over pressure to inlet manifold Reduce inlet pressure per
进口岐管过压 instructions.
根据手册指导减低进口压力
Abrasive material in the fluid Install proper filtration on
being pumped pump inlet plumbing.
补水过多杂质 在管路上安装合适的滤器
Excessive pressure and/or Check pressure and inlet fluid
temperature of fluid being temperature. Be sure they are
pumped within specified range.
加压的补水压力和温度超过 检查进口补水的压力和温度，
设定值 限定在设计之内
Running pump dry. DO NOT RUN PUMP
泵干运转 WITHOUT WATER.
不要使水泵干运转
Strong surging at the inlet Foreign particles in the inlet or Check for valve on inlet and
and low pressure discharge valve discharge.
强烈禁止在进口低压是运 有杂质堵塞进出口阀 检查进出口阀状况
行系统
Or worn inlet and/or discharge Valve seats.
valves 检查阀座
进出口阀门磨损

Booster pump
增压泵
The pump does not start No main voltage Provide electric input
泵组不能启动 没有电压 提供电源
Fuses blown because the Repair motor or replace the cable
motor or the power supply 重新修理马达，或更换电缆

Page 26 of 46
 REVERSE OSMOSIS
Date: 2012-05
FRESH WATER GENERATOR

Rev: A.0 HSRO-05B

cable are damaged

电源或者电缆破损，造成保险
丝烧掉
Overload protection previously Reset the protection (if it cuts in
cut in again, see problem D & E)
过载保护器跳闸 重新复位后保护器如果再次跳
闸（请看问题 D&E）
The pump does not deliver Piping obstructed or valve Dismantle and clean or replace
or delivers a reduced or blocked 拆卸管路，清洗或更换
irregular flow 管路堵塞或阀门堵塞
泵组运行时没有水流，或
水流减少及不规则
Pump not primed as it has not Fill the pump with liquid after
been filled (caution the checking pipe seals and
mechanical seal may have been mechanical seals.
seriously damaged) 检查管路和机械轴封后重新在
泵组没有充满水（可能造成机 泵组和管路内注入淡水
械轴封严重损坏）
Difference in level and/or Reduce the difference
pressure losses during suction 减少液位差
too high
由于吸口液位过高有过大的
压力损失
Incorrect rotation direction Invert two power supply wires in
转向相反 the terminal board or in the
starter
在启动器上更换两极电源
Air suction pipe or pump Bleed the air
管路或泵组内有空气 去除空气
The pump vibrates and is The pump is working in Chock the flow
noisy Cavitation 检查流量
泵组震动及有噪音 泵组运行时有气蚀
Motor or support bearing Replace the bearings
马达或轴承 更换轴承
Foreign bodies between fixed Clean
and rotating parts 清洁
在运动部件间有异物
The overload protection cuts See C
is –accidental 参见 C
过载保护器突然起动

Page 27 of 46
 REVERSE OSMOSIS
Date: 2012-05
FRESH WATER GENERATOR

Rev: A.0 HSRO-05B

Temporary lack of a phase

突然断相
The overload protection cuts Incorrect setting Set setting to rated Amp
is –systematically 设置错误 设置成额定的安培值
过载保护器功能性启动
The pump is delivering a flow Close the valve in delivery until
higher than the rated the flow rate falls within the
泵组的流量高于额定值 rated value
缓慢关小排放阀直至到达额定
值内
Dense viscous liquid Determine the actual power
流阻力不对 required and then replace the
motor
检查实际所需功率，或更换马
达
The pump rotates in reverse Leak in the suction pipe Repair or replace
when it is stopped 吸口管路泄漏 修理或更换
当泵组停下来时泵反转
Faulty footvalve or check Replace faulty foot
Valve 更换止回阀
止回阀故障
Air in suction pipe Bleed the air
吸入管有空气 去除空气

Page 28 of 46
 REVERSE OSMOSIS
Date: 2012-05
FRESH WATER GENERATOR

Rev: A.0 HSRO-05B

Chapter 4 Drawing and documents 图纸和文档

4.1 System flow diagram 系统流程

Page 29 of 46
 REVERSE OSMOSIS
Date: 2012-05
FRESH WATER GENERATOR

Rev: A.0 HSRO-05B

4.2 Mechanic drawing 机械图纸

Page 31 of 46
 6 5 4 3 2 1

20
Sae water inlet G3/4"
D pressure :3-5bar D

(726)

575
630

A A

150
70
C C
140 60
Brine discharge G1/2"
(1205)
RO water outlet G1/2"
Back pressure <0.3Mpa
(525)

B B
S.W Inlet 海水进水量: 1m3/h
F.W Production 淡水产量: 5m3/d TDS<700ppm（25 degree）
A-A System Recovery 回收率:20%
Sea Water supply海水参数：5-35 degree 35000ppm
747`1
Work Pressure Max 最大工作压力:6.8Mpa
175`1 400`1

Explain
4Xn12 without individual tolerance SUBJECT SIZE MODEL ID PAGE
P115 A3 11-05-02-00 1 /3
indication:`5 2012-4-27 zhangyinliang
480`1
450`1

DRAWN

2012-4-27 guyaomin
未注尺寸公差`5 CHECK

A APPR. 2012-4-27 jason A

REV A.0
info@hansun-marine.com

HSRO-05B ID NO

11-05-02-00
Page 32 of 46
-01
6 5 4 3 2 1
 6 5 4 3 2 1

28 1 Check valve 卧式单向阀 G1/2" Brass 0.117 kg 1B202040192020

27 1 Check valve 卧式单向阀 G1/2" 316 0.117 kg 1B202011202020
D 5 26 2 PVC filter 20" PVC 1B242150200001 D
4 Safety valve 安全阀
6 25 1 316L 0.369 kg 1B203011040510
H-900-HP-SS-L-6MM-C哈姆雷特
7 10.803
8 24 1 Accumulator 蓄能器 RO-03-08 316L kg 21103020600A
3 23 1
Motor 电机 2.2KW Y100L1-4-H Assembled 1H6020013
22 WOT Couplings弹性联轴器
1 Assembled 0.117 kg 1B602100242801
21 1 High pressure pump 高压泵 SS 1.201 kg 1B103111145003
SPECK NP10/13-140S
Conductivity meter 盐度计 41.874
20 1 Assembled kg 1J1090005
CCT7320
19 2 Membranes 膜 SW30-2540 Assembled 0.955 kg 1B132110166101
18 1 Pressure switch 压力开关 Assembled 0.170 kg 1H5421125
0.1～0.25MPa
C 17 1 Flow meter 流量计 Z-3002 PC 0.571 kg 1J1030002 C
9 16 1 Flow meter 流量计 Z-3001 PC 0.595 kg 1J1030014
10 15 1 Water meter 水表 DN15 Assembled 1J1049001
11 Check valve 立式单向阀316L G
14 1 316L 0.215 kg 1B205610150101
1/2"
2 12 13 1 Solenoid valve 电磁阀 G 1/2" Brass 0.215 kg 1B300040230020
18 17 13 12 1 Needle Valve.针阀 J11W-160 316L 1B201210089133
1 27 15
16 14 Pressure gauge压力表
28 11 2 Assembled 1.366 kg 1J1010007
0-1.0MPa
26 Pressure gauge 压力表
19 10 1 Assembled 0.305 kg 1J1010011
0-10MPa
9 1 High pressure Hose 高压软管 Assembled 1C5020102
GPAZ-10-I L=500
20 8 1 control BOX 电控箱 Assembled 0.215 kg 81103032000A
B 25 7 1 Dosing Pump 加药泵 CT-01-07 Assembled 0.369 kg 1B109400350107 B
HP Pressure switch 高压压力开
6 1 Assembled 0.206 kg 1H5421516
关 5～16MPa
5 4 Male connector 768LG 卡套 316L 0.369 kg 1B212011080014
Membranes shell 膜壳
4 2 Assembled 1.373 kg 1B131011077000
POPV 2.5英寸
3 1 Safety valve 安全阀 OR 1/2" Brass 0.369 kg 1B203040000019
2 1 Filter core 滤芯 20″-3μ PP 0.675 kg 1B142164032010
1 1 Filter core 滤芯 20″-10μ PP 4.797 kg 1B142164102030
ITEM QTY DESCRIPTION MTRL MASS ID NUMBER
SUBJECT SIZE MODEL ID PAGE
24 P115 A3 11-05-02-00 2 /3
DRAWN 2012-4-27 zhangyinliang
CHECK 2012-4-27 guyaomin
A APPR. 2012-4-27 jason A
REV A.0
23 info@hansun-marine.com

22 21 HSRO-05B ID NO

11-05-02-00
Page 33 of 46
-02
6 5 4 3 2 1
 6 5 4 3 2 1

D D

200
200
850

363
C C

400

Dry weight 85Kg

Wet weight 130Kg
B B
500

maintenance space
SUBJECT SIZE MODEL ID PAGE
P115 A3 11-05-02-00 3 /3
DRAWN 2012-4-27 zhangyinliang
CHECK 2012-4-27 guyaomin
A APPR. 2012-4-27 jason A
REV A.0
info@hansun-marine.com

HSRO-05B ID NO

11-05-02-00
Page 34 of 46
-03
6 5 4 3 2 1
 REVERSE OSMOSIS
Date: 2012-05
FRESH WATER GENERATOR

Rev: A.0 HSRO-05B

4.3 Electric drawing 电气图纸

Page 35 of 46
Page 36 of 46
Page 37 of 46
Page 38 of 46
 REVERSE OSMOSIS
Date: 2012-05
FRESH WATER GENERATOR

Rev: A.0 HSRO-05B

4.4. Other documents 其他

Page 39 of 46
Page 40 of 46
 Product Information

FILMTEC™ Membranes
FILMTEC Seawater RO Elements for Marine Systems

Features Improved FILMTEC™ seawater reverse osmosis elements offer the highest productivity
while maintaining excellent salt rejection.

x FILMTEC SW30 membrane elements have the highest flow rates available to meet the
water demands of both sea-based and land-based desalinators.
x FILMTEC SW30 elements may also be operated at lower pressure to reduce pump size,
cost and operating expenses.
x Improved FILMTEC seawater membrane combined with automated, precision element
fabrication result in the most consistent product performance available.

Product Specifications
Active Area Applied Pressure Permeate Flow Rate Stabilized Salt
Product Part Number ft2 (m2) psig (bar) gpd (m3/d) Rejection (%)
SW30-2514 80733 6.5 (0.6) 800 (55) 150 (0.6) 99.4
SW30-2521 80734 13 (1.2) 800 (55) 300 (1.1) 99.4
SW30-2540 80737 29 (2.8) 800 (55) 700 (2.6) 99.4
SW30-4021 80740 33 (3.1) 800 (55) 800 (3.0) 99.4
SW30-4040 80741 80 (7.4) 800 (55) 1,950 (7.4) 99.4
1. Permeate flow and salt rejection based on the following test conditions: 32,000 ppm NaCl, pressure specified above, 77qF (25qC) and the following recovery rates;
SW30-2514 – 2%, SW30-2521 & SW30-4021 – 4%, SW30-2540 & SW30-4040 – 8%.
2. Permeate flows for individual elements may vary +/-20%.
3. For the purpose of improvement, specifications may be updated periodically.

A
Figure 1 B B

C DIA D DIA FilmTec sells coupler part

number 89055 for use in multiple
element housings. Each coupler
includes two 2-210 EPR o-rings,
Fiberglass Outer Wrap FilmTec part number 89255.

Feed End Cap Brine Product

Maximum Feed Flow Rate Dimensions – Inches (mm)

Product gpm (m3/h) A B C D
SW30-2514 6 (1.4) 14.0 (356) 1.19 (30.2) 0.75 (19) 2.4 (61)
SW30-2521 6 (1.4) 21.0 (533) 1.19 (30.2) 0.75 (19) 2.4 (61)
SW30-2540 6 (1.4) 40.0 (1,016) 1.19 (30.2) 0.75 (19) 2.4 (61)
SW30-4021 16 (3.6) 21.0 (533) 1.05 (26.7) 0.75 (19) 3.9 (99)
SW30-4040 16 (3.6) 40.0 (1,016) 1.05 (26.7) 0.75 (19) 3.9 (99)
1. Refer to FilmTec Design Guidelines for multiple-element systems. 1 inch = 25.4 mm
2. SW30-2514, SW30-2521 and SW30-2540 elements fit nominal 2.5-inch I.D. pressure vessels.
SW30-4021 and SW30-4040 elements fit nominal 4-inch I.D. pressure vessel.

Page 1 of 2 ™® Trademark of3DJHRI

The Dow Chemical Company ("Dow") or an affiliated company of Dow Form No. 609-00377-0406

Page 41 of 46
Operating Limits x Membrane Type Polyamide Thin-Film Composite
x Maximum Operating Temperature 113qF (45qC)
x Maximum Operating Pressure 1,000 psi (69 bar)
x Maximum Pressure Drop 15 psig (1.0 bar)
x pH Range, Continuous Operationa 2 - 11
x pH Range, Short-Term Cleaningb 1 - 13
x Maximum Feed Silt Density Index SDI 5
x Free Chlorine Tolerancec <0.1 ppm
a Maximum temperature for continuous operation above pH 10 is 95qF (35qC).
b Refer to Cleaning Guidelines in specification sheet 609-23010.
c Under certain conditions, the presence of free chlorine and other oxidizing agents will cause premature membrane failure.
Since oxidation damage is not covered under warranty, FilmTec recommends removing residual free chlorine by
pretreatment prior to membrane exposure. Please refer to technical bulletin 609-22010 for more information.

Important Proper start-up of reverse osmosis water treatment systems is essential to prepare the
Information membranes for operating service and to prevent membrane damage due to overfeeding or
hydraulic shock. Following the proper start-up sequence also helps ensure that system
operating parameters conform to design specifications so that system water quality and
productivity goals can be achieved.

Before initiating system start-up procedures, membrane pretreatment, loading of the

membrane elements, instrument calibration and other system checks should be completed.

Please refer to the application information literature entitled “Start-Up Sequence” (Form No.
609-02077) for more information.

Operation Avoid any abrupt pressure or cross-flow variations on the spiral elements during start-up,
Guidelines shutdown, cleaning or other sequences to prevent possible membrane damage. During
start-up, a gradual change from a standstill to operating state is recommended as follows:
x Feed pressure should be increased gradually over a 30-60 second time frame.
x Cross-flow velocity at set operating point should be achieved gradually over 15-20 seconds.
x Permeate obtained from first hour of operation should be discarded.

General x Keep elements moist at all times after initial wetting.

Information x If operating limits and guidelines given in this bulletin are not strictly followed, the limited
warranty will be null and void.
x To prevent biological growth during prolonged system shutdowns, it is recommended that
membrane elements be immersed in a preservative solution.
x The customer is fully responsible for the effects of incompatible chemicals and lubricants
on elements.
x Maximum pressure drop across an entire pressure vessel (housing) is 50 psi (3.4 bar).
x Avoid static permeate-side backpressure at all times.

FILMTEC™ Membranes Notice: The use of this product in and of itself does not necessarily guarantee the removal of cysts and pathogens from water.
For more information about FILMTEC Effective cyst and pathogen reduction is dependent on the complete system design and on the operation and maintenance of
membranes, call the Dow Liquid the system.
Separations business:
North America: 1-800-447-4369 Notice: No freedom from any patent owned by Seller or others is to be inferred. Because use conditions and applicable laws
Latin America: (+55) 11-5188-9222 may differ from one location to another and may change with time, Customer is responsible for determining whether products
Europe: (+32) 3-450-2240 and the information in this document are appropriate for Customer’s use and for ensuring that Customer’s workplace and
Pacific: +60 3 7958 3392
disposal practices are in compliance with applicable laws and other governmental enactments. Seller assumes no obligation or
Japan: +813 5460 2100
liability for the information in this document. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF
China: +86 21 2301 9000
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED.
http://www.filmtec.com


Page 2 of 2 ™® Trademark of The Dow Chemical Company ("Dow") or an affiliated company of Dow Form No. 609-00377-0406

Page 42 of 46

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