EXPRES: S ‘VAC FAULT FINDING GUIDE peaneenns DATA LIFTS Poe 10t 16 These flowcharts are designed to help fault find on an installed and running installation. Refer to Appendix A for indicator end switch locations ‘SUPPLIES Wt is advisable to check the supplies that power the CPU board. f these supplies are out of specifica- ton obscure faults may arise. Set lift maintenance contro!~ oF similar to prevent landing calls being registered ‘TURN ON SUPPLY Check 3 phase supply to unit at transformer terminals A, B & C Are any lights on CPU board illuminated ‘Set SW1/1 and SW1/2 off fe IND1 (ok light) flashing steadily ‘about once per second and dicator CPUWD permanently ON, te there 8v AC between Te1/1 & TB1/4 Transformer or TeV2 6 TB1/4 connections fauty TeV3 6 TRV4 le there 5v # 0.2v between terminals ‘TB1/4 (-) & TB1/15 (+) Feulty CPU board‘SERVICE FIELD ENGINEERING DATA ISSUE No. 941101 ENGINEERING DATA VACO FAULT FINDING GUIDE EXPRESS: 1Z70_SE 9107 Page 20f 16 ‘Are -15v IND & +15v IND ON Are Fuses F1, F2 & FS ok Is there 20v AC between TBV/4 & TBS NO Fauky transformer TB1/4 & TRV6 ‘or connections 1B1/4 6 TBY/7 Is there 15v + tv DC between terminals TEVA.) & TB1/11(+) Is there 15v = 1v DC between terminals TB1/10(-) & TB1/4{+) Faulty CPU boerd Is there 22v AC between TBYV12 & TB1/13 1BV/12& TBY/14 781/13 & TB1/14EXPRESS LIFTS VICE FICLU CAVGINE EHING LATA Isst iy 941101 VACS FAULT FINDING GUIDE ENGINEERING DATA 1270_5€ 107 Page 3 0f 16 te there 22v AC on the thyristor / enubber board between terminals RGY,REBandY6B le there 25v DC across capacitor C11 (on the thryistor / snubber board Faulty thyristor J snubber board Faulty ribbon cable between CPU board and thyristor J snubber boardDENVILE PELU ISSUE No. 941101 ENGINEERING DATA ‘VACO FAULT FINDING GUIDE EXPRESS. 1Z70_5E 9107 Page 40f 18 INEERING DATA ‘TRIPPED CIRCUIT BREAKER Tripped high speed circuit breaker Are any of the lights illuminated on the thyristor/snubber board Faulty CPU board probably IC's U2 & U3 TURN OFF SUPPLY Reset circuit breaker TURN ON SUPPLY tripping occurs again, faulty thyristor/snubber board or thyristor stack LIFT STARTING FAULTS (Lift does not start and accelerate smoothly; During this section all references will be to the up direction, for the down direction refer to refer- ‘ences in brackets at the side Insert a call for the UP direction Do the main contactors in the \_NO lay controller operate YES 's output OF4 IND ON NO Issue 3 software or above YES VACO faut detected turn OFF power turn ON powerSERVICE FIELD ENGINEERING DATA ISSUE No_ 941101 'VACO FAULT FINDING GUIDE ENGINEERING DATA EXPRESS tse LIFTS Page Sof 16 START INPUT ‘SWI/1 ON and SW1/2 OFF ‘with contactors picked up, is IND2) ‘0n CPU board iMuminated (WND3) NO (stant down) ‘athe start up input signal \ yo (781/21. TB1/22) Present between TB1/10 & TB1/28 (60-150v AC or DC) YES a Frat wi F< scurtttminnes > ONDA) | Fay CPU bows reer fefer to circuit NO Faulty relay controller BRK OUTPUT (Brake not iting) le there 24v DC between terminals TB1/35 & TB/8ENGINEERING DATA \VACO FAULT FINDING GUIDE EXPRESS 1Z70 SE 9206 DEN Page Gof 16 ISSUE tee 3.6310" fs there 24v DC between torminale 181/36 & TB1/8 THYRISTOR FIRING Do all lights AT, A2, 01/8 sven light op on inyie the motor very noisy and Producing enough torque to 02/B2, E/C1,€2/C2 & RELY 's PLL LOCK IND ON CPU board ON’ 1, not \ ves. NEERING DATA Thig may be one of threw fouky iteme (2) Fauky CPU board (b) Fauky thyristor ‘snubber board {c) Fauky ribbon cable connecting Keme A & B ‘iminate by substitution Ht possibleEXPRES 5 VACO FAULT FINDING GUIDE ENGINEERING DATA 1270 SE ‘SERVICE FIELD 9206) LIFTS ISSUE No_941101 ean LUFT ACCELERATING FAULTS, lift does not reach top speed and or rash stops and locks out after 2 attempts ENCODER FAULT Note tacho/ene feu light probably flashing Insert a call for the UP direction ‘Set SW1/1 OFF and SW1/2 OF with itt running does IND2 (encoder) light flash Does light in encoder unit flash while lit is running Faulty wiring or CPU board be there 5v DC + 0.2v between terminals Ov and 5y on encoder unit le there 5v DC + 0.2v between terminals 23 & 24 on VACO terminal rail Disconnect encoder wires from terminals 23 & 24 is there Sv + 0.2 between terminals 182/43 & TB2/44(CE FIELD ENGNEERING DATA Ho 841101 ENGINEERING DATA \VAC® FAULT FINDING GUIDE express 1270 58 9206 Page of 18 LIFTACCELERATING (crash stops) TACHO FAULT Y Faulty acho Lift accelerates and immediatly slows down and stope ‘SLOW INPUT Set SW1/1 ON & SW1/2 OFF dows INDI(slow)etay iluminated whilst car ‘accelerates and reaches top speed NO (TB1/17 8 TB1/18 down) Ts the slow input present between TBY/16 & TB1/18 (up direction) whet \ YES Feimy Cru bosra wi ‘accelerating and reaching top speed (50-150 AC or DC) INO Slow input missing reter to civcutSERVICE NG DATA ISSUE No_941104 WACO FAULT FINDING GUIDE ENGINEERING DATA € s 1Z70_SE 9206 LIFTS Page 9 of 16 LIFT RUNNING FAULTS Lift crash stops when slowdown plate is reached sv output y ‘When it has started is indicator No OF 1 thuminated Faulty CPU board ves Does contactor STP operate NO le there 24v DC between Faulty 24v power terminals TB1/33 & TB1/8 eupply or wiring ls there 24v DC between NO terminais TL1/34 & TBI/8 Fautty CPU board YES Faulty BAK contactor or wiringENGINEERING DATA \Z70_38 9206 Page 10 0f 18 LIFT RUNNING FAULTS Lift accelerates to top speed but does not slow down Check it le not switched to HANO INPUT | hand control and insert call Ta the hand input present nol Faulty wiring hand input between TB1/31 & TBV/32 | should be present on (50-150v AC or DC) normal service Yes Fauky CPU board ‘Set SW1/1 ON 6 SW1/2 OFF is indieator IND1 (slowdown) ‘going out when slowdown Dlate is reached Dies the Slow Down lapst between! terminals TB1/16 & TB1/19 oF TB1/17 & 181/18 disappear when the slowdown, plate ls reachedEXPRESS VACO FAULT FINDING GUIDE ENGINEERING DATA 1Z70_5E SERVICE FIELD ENGINEERING DATA 107, LIFTS ISSUE No_941101 Pogo 11 of 16 LUFT PERFORMANCE FAULTS Erratic slowdown and floor levels ‘TACHO / ENCODER FAULT y Remove cover on tacho/encoder ves Tighten up all couplings and check ‘end try to rotate disc, does disc move shett extension hes not come lovee NO Set SW1/1 OFF & SW1/2 OFF with lift No running does indicator IND? flesh steadily Faulty encoder Yes Check speed[SERVICE FIELD ENGINEERING DATA ISSUENo_941501 ENGINEERING DATA \VACO FAULT FINDING GUIDE express 1270 58 9107 Page 120818 UFT STOPPINGFAULTS Poor levelling and or stopping ‘SPEED SETTINGS Sat SW2/8 OFF it necessary for checking speed ——— ‘Set SW1/1 ON & SW1/2 ON insert 42 call to give along run. Speed le indicated on indicators INDI to INS. Adjust pot AV1 i necessary to correct ‘speed, display is updated every hail » ‘second 80 pause between adjustments ler BS] fo] [oS] fo SS] }o] [S) fom SJ fol fo fo 3] |S) ja] lo Sy [SI Jo] fc Sy jm [oS | SS) |S] ls) lS = oS oO] dL Jo S |S) Jo] | SJ oS oJ Jc S [Oo] |} [oOo Sy] |S [oS] Ld} CS ja} fo] fo SJ So) [oS JG oe) [eS (oy lS SI} LS] [oS] |G Morethan 12-23 6-11 3.5 3-5 6-11 12-23 Morethen, 24RPM= RPM RPM RPM, RPM = RPM RPM (24 RPM SLOW SLOW SLOW SLOW FAST FAST = FAST pag FASTER ‘SLOWER, Set SW2/8 back ON after setting speed ifitwes previously ONENGINEERING DATA W270 Se DEN w107 ISSUE No_941101 Poge 13 0f 16 LEVELLING ADJUSTMENT The leveling sdjustiment ie ‘controlled by pot RVZ ACCEL Insert one foor call and ‘berve slowdown Dos it tend to stat ander yes towerde floor ‘Adjust pot RV2 slightly clockwise. WO Does lit tend to decelerate quickly ‘and stop on the brake YES Slowdown okENGINEERING DATA, No. 947101 ENGINEERING DATA VAC® FAULT FINDING GUIDE ovress 1Z70_s8 9107 Page 14 of 18 LIFT STOPS SHORT OF FLOOR Yes Check encoder dise for blocked slots Check that slowdown signal ie appearing in correct place in shan Lift okINEERING DATA ICE FIELD EN ISSUE No. 941101 SERVE ENGINEERING DATA 1Z70-5E 9305 VACO FAULT FINDING GUIDE EXPRESs Page 15 of 16 LIFTS ‘worrs ase ‘SM $-0£ Wad 000! _NOUdo S/W S-0¢ Wad ooo! GuvaNNS. 3 $0 Way COO WoUsD ‘SW S:0¢ Way OOS! cHYaMS ‘SIH 5°0 Wed ODS1 GaYaNVIS Sit 0 Has O00! 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WNMDQMOTS 1936009 ¥ _L/OKLIA Tinainol E40 Sao1s 1am a S2NSWI4"s40 ATKGO yaw is moO 54109 N3HM 440 "dN ONIOD NAHM NO noua ponte mon zanaino| 240 SHVLO# WOLO IHL BKM ‘S3NS¥Id 1300083 \ Tinainof 440) ‘aonas 34 39N0 9HITE OvIOHS yo wve04d ~aant]wnnteva] sana | envi] @ONI caus 401 LW0W=¥0 0345 401 0H1N0D* 440 2 naa nar] RCL SPLOT wT uo FOL IGASH MI¥D AWE cd | we sony [7 van | wnoa Te) 90NI soot =N0_s#co=440 2HlL And 4o¥e 24Yaa : mees[ se] Ont | _sanew | onnrws] SONI Swo2e+nD S¥09t 440 2WiL dn 901d Da $ pao) se sane | nea) 9 ON (uaLMnwo golls és) 197s NASI x +e Wee 156 eanawi | nouazwa] GNI %O1 NO me +440 BLIDKS-3Md fat Mauer tanaw | woowal ZN apavas maauivd z weer | _wnwnia [anew yo mesos] LONI spaves airs * t NO NO 40 430_| Z/ims é zal i S300H AVIdSIO NO 340 NO. 430) WIRS 2 a atowy 419340] ONAL faunawaeoni|tpayaiy 21 =0000 0334s | 30NvIsi] cuvoE SYOLVIIGNT NV S3HILIMS O3VA. wowua owvi | waiNiod) avidsio 33ds | / wosian nev aynENGINEERING DATA VACO FAULT FINDING GUIDE 1Z70 SE 3305, SERVICE FIELD ENGINEERING DATA Page 16 0f 18 ISSUE No. 94130 REPLACEMENT OF CPU ‘SWITCH OFF SUPPLY Before removing the CPU board :- EXPRESS, (a) Copy the switch settings onto the replacement board, if new Eproms are not provided in the replacement board carry on with steps (b) and (c). {b) Remove EPROM 1 and fit to replacement board observing static handling precautions and correct orientation of EPROM. {c)_ Remove EPROM 2 and fit to replacement board observing static handling precautions and correct orientation of EPROM. Unscrew terminals TB1/1 to TB1/40 and TB1/41 to TB1/48 and remove fanning strips. Remove ribbon connector from socket JO. Remove CPU from its six standoff fixings. Fit replacement CPU board onto six standoff fixings. Replace ribbon cable into socket JO. Replace fanning strips into terminals TB1 and TB2 and tighten all screws. SWITCH ON SUPPLY Check the supplies as detailed on page 1. Set speed as detailed on page 12. Set levelling performance as detailed on page 13. Replacement complete.