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IE433 CAD/CAM

Computer Aided Design and


Computer Aided Manufacturing

Part-1
Introduction to CAD/CAM

Industrial Engineering Program


King Saud University
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IE433-CAD/CAM
• CAD/CAM = Computer Aided Design and
Computer Aided Manufacturing. It is the
technology concerned with the use of
computers to perform design and
manufacturing functions.

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• CAD can be defined as the use of computer
systems to perform certain functions in the
design process.
• CAM is the use of computer systems to
plan, manage and control the operations of
manufacturing plant through either direct or
indirect computer interface with the plant’s
production resources.

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From CAM definition, the application of
CAM falls into two broad categories:
1. Computer monitoring and control .

Process
Computer Process
data

Process data
Computer Process
Control signals
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2. Manufacturing support application .

Process data
Computer Mfg
Control signals operations

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The Product Cycle and
CAD/CAM
In order to establish the scope and definition
of CAD/CAM in an engineering environment
and identify existing and future related tools,
a study of a typical product cycle is
necessary. The following Figure shows a
flowchart of such a cycle.

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Typical Product Life Cycle
The Design Process
Design Collecting
Design definitions, relevant design
needs specifications, information and
and requirements feasibility study
Synthesis
Analysis The CAD Process
Design Design
Design Design Design Design
documentation and modeling and
evaluation optimization analysis conceptualization
communication simulation

The Manufacturing Process


Production
planning The CAM Process
Design and
procurement of
Process
new tools Quality Packaging
planning Production Shipping
control
Order
materials

NC, CNC, DNC


programming

Marketing

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• The product begins with a need which is identified
based on customers' and markets' demands.
• The product goes through two main processes from
the idea conceptualization to the finished product:
1. The design process.
2. The manufacturing process.

The main sub-processes that constitute the design process


are:
1. Synthesis.
2. Analysis.
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Implementation of a Typical CAD Process on
a CAD/CAM system
Delineation of Design changes Design and
geometric model Analysis algorithms

Definition Drafting and


translator detailing

Geometric model
Documentation

Interface
algorithms To CAM Process
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CAD Tools Required to Support the Design Process

Design phase Required CAD tools


Design conceptualization Geometric modeling techniques;
Graphics aids; manipulations; and
visualization
Design modeling and simulation Same as above; animation; assemblies;
special modeling packages.
Design analysis Analysis packages; customized
programs and packages.
Design optimization Customized applications; structural
optimization.
Design evaluation Dimensioning; tolerances; BOM; NC.
Design communication and Drafting and detailing…
documentation

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Implementation of a Typical CAM Process on
a CAD/CAM system
Geometric model Inspection

Interface
algorithms Assembly

Process planning Packaging

NC programs
To shipping and marketing
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CAM Tools Required to Support the Design Process
Manufacturing phase Required CAM tools

Process planning CAPP techniques; cost


analysis; material and
tooling specification.
Part programming NC programming

Inspection CAQ; and Inspection


software
Assembly Robotics simulation and
programming

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Definitions of CAD Tools Based on Their
Constituents

Computer
graphics
concepts

CAD
tools

Geometric
Design tools
modeling

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Definition of CAD Tools Based on Their Implementation
in a Design Environment

Hardware
(control unit; display
terminals;
Design tools + Computer I/O devices = CAD tools

Software (graphics;
modeling; applications
programs

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Definitions of CAM Tools Based on Their
Constituents

Networking
concepts

CAM
tools

CAD
Mfg tools

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Definition of CAM Tools Based on Their Implementation
in a Manufacturing Environment

Hardware
(control unit; display
terminals;
I/O devices

Mfg tools + Computer Software (CAD; NC; = CAM tools


MRP; CAPP…)

Networking
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Definitions of CAD/CAM Tools Based on
Their Constituents

Mfg tools Design tools

CAD/CAM
tools Geometric
Networking
modeling

Computer
graphics
concepts
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Definition of CAD/CAM Tools Based on Their
Implementation in an Engineering Environment

Hardware

Design and + Computer Software = CAD/CAM tools


Mfg tools

Networking
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Typical Utilization of CAD/CAM Systems in an Industrial Environmen
Geometric modeling and graphics package

Process planning
Geometric modeling
of conceptual design CAPP package

Yes Are there


Is design evaluation No manufacturing
Possible with available discrepancies in CAD
Standard software? databases?
Design
package Yes
Develop customized No
Design testing
programs and
And evaluation packages NC NC
programming package

Programming
No Is final design package
Applicable? Machining

Yes
Inspection
Drafting Inspection
And Robotics
Assembly package
Documentation 19
Automation and CAD/CAM
Automation can be defined as the
technology concerned with the application
of complex mechanical, electronic, and
computer-based systems in the operation
and control of manufacturing systems.

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Advantages of CAD/CAM
systems
• Greater flexibility. • Better product design.
• Reduced lead times. • Greater manufacturing
• Reduced inventories. control.
• Increased Productivity. • Supported integration.
• Improved customer • Reduced costs.
service. • Increased utilization.
• Improved quality. • Reduction of machine
• Improved communications tools.
with suppliers. • Less floor space.
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