Kaycee Rotary Switches PDF

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 12

KAYCEE ROTARY SWITCHES

Kaycee for Commitment...


Kaycee for Quality...
ROTARY SWITCH

THE ADVANTAGE IS YOURS

KAYCEE Rotary Switches have been engineered with reliable design especially to meet the requirements
of latest concept for switching technology in control engineering and thus offer complete design flexibility
to assemble complex switching program.
These are guarantee for optimum performance and meet with latest industrial application.
Also backed by the industries most knowledgeable and responsive engineering and customer service
professionals.
Assembled on packet principle with choice of four position and multi pole circuits. The superior
engineering materials and manufacturing processes for rotary switch components ensure reliable
electrical endurance for safer operation and used for longer life. The high grade engineering plastics for
the components ensure greater mechanical strength.

APPLICATION FEATURES

Making -breaking circuits Design assembled on packet principle


Isolation of power circuits Air break type Wiping contact
Switching of auxiliary circuits Make before break contact
Motor application 90° angle of throw
Ammeter or Voltmeter Selector Switches Panel & base mounting
Unwanted position blocked when specified.
RANGE With high grade thermo plastics with excellent electrical properties
Tested at ERDA as per IEC 60947 Part I & III : 2005
16A, 250V AC / 10A, 440V AC CE marking
25A, 250V AC / 16A, 440V AC Factory ISO 9001:2008 certified by UL DQS Inc., USA
16A, 440V AC Operating mechanism slow break - Principally for AC switching only.
25A, 440V AC Kaycee rotary switches comply with IS 13947 Part I & III

ELECTRICAL DATA
Continuos Current 10A, 16A, 25A
Operational Voltage 250V, 440V AC
High Voltage Test 2.5 Kv for 1 minute
Ambient Temperature upto 50°C
Mechanical Life 1 Lakh operation
Electrical Life Depends upon the application
Short Time Withstand Current 10 Times of operating current for 1 Sec.
Short Time Making & Breaking Capacity 10 Times of operating current
ROTARY SWITCH

CODING SYSTEM
Rotary Switches consist of index letters & figures grouped in sequence to indicate
the salient features of the switches.
SRP1817A/MB/TB3/LG1/GC
A) Prefix letters S- indicates AC only -slow break quick make mechanism.
B) The next Group of letters Method of Mounting
RP - Back up panel flush mounting
BC - Front of panel base mounting
X - Universal mounting
M - Indicates switch for three phase - 440V
C) The next Group of figures Indicates Current rating
1 - 10 A / 16 A
2 - 25A
D) The next Group of figures Indicates No of poles
8 - No of Poles
E) The next Group of figures Indicates No. of disc
17 - No. of discs in switches assembly
F) Suffix letters Indicates switches sequence
Note : ON/OFF Switches have no suffix letters.
A - 2 way no off
B - 2 way with off
C - 3 way with off
D - 4 way no off
Motor Control Switches
BX - 34 - Star delta starting with off
AB - 65 - Two speeds with off (High or low)
LK - Reversing or polarity change over no off (forward - reverse)
K - Reversing or polarity chage over with off
G) Special codes VS - Voltmeter selector switch
MA60 - Ammeter selector switch
PC - Speed control switch
MB - Make before break contact
PD - Pad locking
H) Blocking Mechanism For 4 position switch
TA - indicates switch limited to 3 operating position
TB - indicates switch limited to 2 operating position
TC - indicates switch limited to between normal position
I) Locking attachment L - Lever type lock
T - Tee type lock
P - Pistol grip type handle
K - Knob type handle
J) Centre key lock assembly
Code ref. G1 G2 G3 G4 G12 G13 G24 G
Locking Position & key position 1 2 3 4 1&2 1&3 2&4 All

K) Cubicle door interlock Lockable type


Code ref. HR1 HR2 HR3 HR4 HR12 HR13 HR 24 HR
Position in which lock dis-engage 1 2 3 4 1&2 1&3 2&4 All

L) Cubicle door interlock Non lockable type


Code ref. SH1 SH2 SH3 SH4 SH13 Sh24
Position in which lock dis-engage 1 2 3 4 1&3 2&4

M) Code for indication plate GB - Grey flush plate with indicating plate & black knob
YR - Yellow flush plate with indicating plate & red knob
G - Grey flush plate with indicating plate
Y - Yellow flush plate with indicating plate
ROTARY SWITCH

CODING FOR LIMITED POSITION SWITCHES 90º SWITCHING

X 1 1 1
3 POSITION SWITCH 4 2 4 X 4 2 X 2
CODE TA 3 3 3
X
TA 1 TA 2 TA 3 TA 4

X 1 1 X
2 POSITION SWITCH 4 X 4 X X 2 X 2
CODE TB X 3
3 X
TB 1 TB 2 TB 3 TB 4

1 1
1 1
BETWEEN POSITIONS LIMITING 4 2 4 2
4 2 4 2
MECHANISM CODE TC 3
3 3 3

TC 1 TC 2 TC 3 TC 4

MOUNTING DETAILS

1. Remove knob
2. Remove holder, IP & background plate
3. Remove two screws M4 x 12.
4. Fit Switch on panel (For Mounting holes refer mounting drawing)
5. Fit two screws M4 x 12
6. Fit background plate, IP, And holder
7. Fit Knob
ROTARY SWITCH

10-16-25 Amperes 4-Position 90°

Rotary Switches of 10,16 and 25 Amp. 4 position, listed on next page, are
with standard switching sequences up to 4 poles. Multi-pole switches are offered
on request.
TYPE :
Open execution without any enclosure.
DESIGN :
Air break wiping contact(Double Break) silver plated, self aligning.
RATING:
10-16-25 Amp. for working voltage of 250 or 440 for AC switching.
SPECIFICATIONS :
Rotary Switches conform to IS: 13947(Part I and Part III) /1993 and to BSS
and Defence specifications.
MECHANISM
Slow break-principally for AC switching only. Quick make Break-principally for
DC switching. Also for AC when easy and quick action is necessary.
MOUNTING:
For switches flush at the back of panel mounting specify SRP or SRPM for AC and
RP or RPM for AC/DC. For Switches flush at front of panel mounting specify
SBC or SBCM for AC and BC or BCM for AC/DC.
OPERATING HANDLE :
Knob(Wing type) of black colour / red colour.
OPTIONAL ACCESSORIES:
A selection of accessories and attachment from a wide variety is available, viz,
Handles, Detachable Handles Indication Plates, Centre Key Locks , Cubicle Door
Interlocks, Lockable - Non Lockable, Pad Locking etc. Details available on
request.
It is recommended that switches with large built up should have handle &
lockable switches with large built up should have LG lock.

INDICATING PLATE

LEVER HANDLE NO1 BALL TYPE HANDLE KNOB (RED/BLACK)


65 x 65 MM

95 x 95 MM
(CKL)

75 x 75 MM LEVER HANDLE NO2 PAD LOCK DISC TERMINAL SHROUD


ROTARY SWITCH

STANDARD SWITCHING COMBINATIONS


Suitable for Mounting Flush at the Back of Panel
SINGLE PHASE - 250 VOLTS (1 & 2 poles)
ROTORY SWITCHES THREE PHASE - 440 VOLTS (3 Poles & above)
10-16-25 Amperes 4-Position 90º (working Voltage 250 to earth)

NO OF 10 AMP.AC 16 AMP.AC 25 AMP.AC


SWITCHING
POLES TYPE Dim. Y TYPE Dim. Y TYPE Dim. Y
1 - - SRP112 17 SRP213 23
OFF 2 - - SRP123 23 SRP225 35
ON-OFF
ON ON 3 SRP134 29 SRPM134 29 SRPM237 47
OFF
4 SRP145 35 SRPM145 35 SRPM249 59
TWO WAY 1 - - SRP113A 23 SRP213A 23
NO OFF 1 2 - - SRP125A 35 SRP225A 35
2 2 3 SRP137A 47 SRPM137A 47 SRPM237A 47
1
A 4 SRP149A 59 SRPM149A 59 SRPM249A 59
TWO WAY 1 - - SRP113B 23 SRP215B 35
WITH OFF 2 - - SRP125B 35 SRP229B 59
OFF
2 1 3 SRP137B 47 SRPM137B 47 SRPM2313B 83
OFF
B 4 SRP149B 59 SRPM149B 59 - -
THREE WAY 1 - - SRP113C 23 SRP215C 35
WITH OFF 2 - - SRP126B 41 SRP229C 59
OFF
3 1 3 SRP139C 59 SRPM139C 59 SRPM2313C 83
C 2 4 SRP1412C 77 SRPM1412C 77 - -
FOUR WAY 1 - - SRP113D 23 SRP215D 35
NO OFF 2 - - SRP126D 41 SRP229D 59
1
4 2 3 SRP139D 59 SRPM139D 59 SRPM2313D 83
3
D 4 SRP1412D 77 SRPM1412D 77 - -

NOTE :
For other dimensions refer separate dimension sheet.
Indicating plates square size 64 x 64 mm for standard switches and 75 x 75 mm for switches with Locks - Interlocks .
Single and double Pole Switches are rated 250V. If required for 440V - in code add ‘M’ as shown above. Dimension Y shown correspondingly.
Add GB in code for switches required with grey I. P. and black knob. Alternatively add YR for yellow I. P. and red knob. If either codes are not specified,
then we shall book order with GB.
ROTARY SWITCH

INSTRUMENT SELECTOR SWITCHES 10 AMPERES


Rotary Selector Switches are suitable for instruments like Ammeters, Voltmeters, SPECIFICATIONS:
Power Factor Meters etc. The design enables to indicate by means of a single Rotary Switches conform to IS : 13947 - 1993 and also Defence
meter, the current or the voltage. Ammeter Selector Switches are provided with Specifications.
make - before - break contacts to give security against risk of open circuit of the OPTIONAL ACCESSORIES :
current transformer secondaries. Listed below are standard switches.
TYPE:
Open execution without any enclosure.
DESIGN:
Air break wiping contacts (Double Break) self aligning,
RATING:
10 Amp. for working voltage of 250V or 440V for AC circuits only.
MECHANISM:
Slow - Break - principally for AC switching only.
MOUNTING :
For Switches flush at the back of panel mounting specify SRP for switched at the
front of panel base mounting specify SBC

AMMETER SELECTOR
SWITCHING TYPE DIM’Y’ DIAGRAM
R
OFF Y
Current in each phase B
B R with OFF 4 positions 90º SRP136MA60 41
Y Indicating plate size 65 X 65 mm sq. R Y B

A1 A2
V

VOLTMETER SELECTOR
R
OFF Voltage between phase with Y
B
RB RY OFF 4 positions 90º Indicating plate size SRP135VS 35
YB 65 X 65 mm sq.
R Y B

V1 V2
V
R
Y
OFF Voltage between phase and neutral with
B
N

BN RN OFF 4 positions 90º SRP115BE18 35


YN Indicating plate size 65 X 65 mm sq. R Y B

SPECIAL SELECTOR SWITCHES

With one switch to indicate, with one R


Y
OFF Ammeter & one Voltmeter, Simulaneous
B

B R Reading of phase current & Voltage SRP1310MB28 65


Y between phases , with an OFF position.
FF
R
Y
B

Indicating plate size 65 X 65 mm sq. V1 A2 A1 A2


V V

R Y B

OFF 4 Pos. Ammeter selector switch Direct in


A
B R line without CT Indicating plate size SRP1313ZZF12 83
Y 65 X 65 mm sq. A1

R1 Y1 B1

NOTE : Add GB in code for switches required with grey flush plate and black knob. Alternatively add YR for Yellow flush plate
and red knob. If either codes are not specified, then we shall book order with GB.
ROTARY SWITCH

PANEL MOUNTING

FLUSH PLATE KNOB M4 NUT FOR MOUNTING


COLOUR : YELLOW (Y) COLOUR : RED (R) AT 25 P.C.D.
OR GREY (G) OR BLACK (B)

4 HOLES Ø5 HOLES Ø8
AT 25 P.C.D.

KAYCEE

48 CRS.

SQ. 4.50
'Y' 25 13 23 4 HOLES Ø5.5 SQ. 64.00

PANEL DRILLING PLAN


(BACK OF PANEL) (KNOB REMOVED)

BASE MOUNTING

2 HOLES Ø5.5 2 SLOT KNOB


8L x 5.5 W. COLOUR : RED (R)
OR BLACK (B) 12

R3
5
58 CRS.

71
SQ. 4.50

'Y' 15 20 23 SQ. 50

PANEL DRILLING PLAN


(FRONT OF PANEL) (HANDLE REMOVED)

SMALL UNIVERSAL MOUNTING

2 HOLES Ø5.5 FLUSH PLATE KNOB


2 SLOT COLOUR : YELLOW (Y) COLOUR : RED (R)
8L x 5.5 W. OR GREY (G) OR BLACK (B) 12

4 HOLES Ø5 HOLES Ø8
AT 25 P.C.D.
48 CRS.
58

71
5
R3

4 HOLES Ø5.5
`Y' 28 13 23 SQ.65
PANEL DRILLING PANEL DRILLING
(FRONT OF PANEL) (BACK OF PANEL)
ROTARY SWITCH

CENTER KEY LOCK

FLUSH PLATE(75 SQ.)


HANDLE
COLOUR : YELLOW (Y) COLOUR BLACK (B)
OR GREY (G)

2 HOLES Ø4 HOLE Ø36

POS.1
R3
5

44.5 CRS. PANEL DRILLING


78

(BACK OF PANEL)
55SQ.

2 FIXING SCREWS
PLAN
M3.5 x 25 L. (HANDLE & FLUSH PLATE REMOVED)
RAISED C’SK.HD.

`Y' 44 57

CUBICLE DOOR INTERLOCK(NON LOCKABLE)

51 FLUSH PLATE(75 SQ.)


COLOUR : YELLOW (Y)
2 HOLES Ø5.5 2 SLOT 20 OR GREY (G)
8L x 5.5 W. 12
HANDLE
COLOUR : BLACK (B) 2 HOLES Ø4 HOLE Ø36

R3 POS.1
5
44.5 CRS.
58 CRS.

71
70

PANEL DRILLING
(BACK OF PANEL)
55SQ.
PANEL DRILLING PLAN
(FRONT OF PANEL) 2 FIXING SCREWS
M3.5 x 25 L. (HANDLE & FLUSH PLATE REMOVED)
RAISED C’SK.HD. CUBICLE
DOOR

`Y' 44 33 61
ROTARY SWITCH

CUBICLE DOOR INTERLOCK (LOCKABLE)

51 FLUSH PLATE(75 SQ.)


COLOUR : YELLOW (Y)
2 HOLES Ø5.5 2 SLOT 20 OR GREY (G)
8L x 5.5 W.
12
HANDLE
COLOUR BLACK (B)
2 HOLES Ø4 HOLE Ø36

POS.1
R3
5

44.5 CRS.
58 CRS.

71
PANEL DRILLING

78
(BACK OF PANEL)
55SQ
PANEL DRILLING
(FRONT OF PANEL) 2 FIXING SCREWS
M3.5 x 25 L.
RAISED C’SK.HD. CUBICLE
DOOR

`Y' 44 33 57

PAD LOCK SWITCH

PAD LOCK DISC NO.1 PAD LOCK DISC NO.2


COLOUR : YELLOW (Y) COLOUR : RED (R)

4 HOLES Ø5 4 HOLES Ø5
AT 25 P.C.D. AT 50 P.C.D.

`Y' 25 43 HOLES Ø8 SQ. 65

PANEL DRILLING PLAN


(BACK OF PANEL)
ROTARY SWITCH

“ORDER FORMAT”

APPLICATION :- AC OR AC-DC CURRENT : - VOLTAGE :-


MOUNTING : (a) PANEL (b) BASE (c) UNIVERSAL. TERMINAL ACCESSIBLE (a) FRONT (b) BACK
NO. OF POLES :- SWITCH TYPE :-
TYPE OF CONTRACTS : - BREAK BEFORE MAKE OR MAKE BEFORE BREAK
NO. OF POSITION (S) :- BLOCKED POSITION(S) :-
TYPE OF HANDLE : (a) WING TYPE (b) BALL TYPE (c) PISTOL GRIP
(d) LEVER TYPE (e) CAPSTAN TYPE*
CENTRE KEY LOCK :- (a) LEVER TYPE (LG) (b) TEE TYPE (TG) (c) CAPSTAN TYPE (CG)*
(ONLY FOR 4 POS. SWITCHES)

LOCKING POSITION(S) :-
CUBICAL DOOR INTERLOCK :- (a) LEVER TYPE (LSH) FOR 10-60 AMPS

(NON LOCKABLE TYPE) 100-600 AMPS AND 100 AMPS LIGHT DUTY, 4 POSITION ONLY

(b) CAPSTAN TYPE (CSH) FOR 100-600 AMPS.

CUBICAL DOOR INTERLOCK :- (a) LEVER TYPE (LHR)** FOR 10-60 AMPS AND
100 AMPS LIGHT DUTY, 4 POSITION ONLY

(b) CAPSTAN TYPE (CHR)** FOR 100-600 AMPS


INDICATING PLATE MARKINGS : POS. 1 - POS. 5 -
POS. 2 - POS. 6 -
POS. 3 - POS. 7 -
POS. 4 - POS. 8 -
MAIN LABEL OF INDICATING PLATE :-
FOR PROGRAMME OTHER THAN LISTED, ATTACH YOUR PROGRAMME SHEET WITH ORDER
* ONLY FOR 100-600 AMPS SWITCHES ONLY.
PAD LOCKING ALSO AVAILABLE FOR 10-60 AMPS, 4 POSITION SWITCHES.
SPECIFY POSITION(S) IN WHICH THE DOOR INTERLOCK SHOULD DISENGAGE.
** SPECIFY POSITION (S) IN WHICH THE DOOR INTERLOCK SHOULD DISENGAGE
AND ALSO LOCK THE HANDLE.

NOTE : -
10-60 AMPS. AND 100 AMPS. LIGHT DUTY SWITCHES WILL BE SUPPLIED WITH BLACK KNOB AND GREY

FLUSH PLATE AND ACRYLIC INDICATING PLATE (GB). IF SPECIFY CAN BE SUPPLIED. WITH YELLOW

FLUSH PLATE AND ACRYLIC INDICATING PLATE AND RED KNOB.

100-600 AMPS SWITCHES UPTO 3 DISC WILL BE SUPPLIED WITH LEVER HANDLE. ABOVE 3 DISC

“CAPSTAN” TYPE HANDLE.


100-600 AMPS. SWITCHES WILL BE SUPPLIED WITH ANNODISED ALUMINIUM INDICATING PLATES.
Manufactured by :
KAYCEE INDUSTRIES LIMITED
32, Ramjibhai Kamani Road, Ballard Estate,
Mumbai - 400 001.
Tel. : +91 (22) 2261 3521 / 22 / 23
Fax : +91 (22) 2261 6106
E-mail : kayceeindltd@vsnl.com
Website : www.kayceeindustries.com

Authorised Channel Partner

Branch Offices :

Ahmedabad : 096240 64739 Kolkata : 093392 00968


Bangalore : 093428 53324 Nashik : 098506 66743
Chennai : 093812 01556 Pune : 098222 51408
Delhi : 093120 04687 Vadodara : 099251 59373
Indore : 099770 05208

You might also like