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International Journal of Solids and Structures 47 (2010) 3272–3285

Contents lists available at ScienceDirect

International Journal of Solids and Structures


journal homepage: www.elsevier.com/locate/ijsolstr

Numerical evaluation of the equivalent properties of Macro Fiber Composite


(MFC) transducers using periodic homogenization
Arnaud Deraemaeker a,⇑, Houssein Nasser b
a
Université Libre de Bruxelles – BATir, 50 av F.D. Roosevelt, CP 194/02, B-1050, Brussels, Belgium
b
CRP Henri Tudor, 29 Avenue John F. Kennedy, L-1855, Luxembourg

a r t i c l e i n f o a b s t r a c t

Article history: This paper focuses on the evaluation of the homogeneous properties of the active layer in Macro Fiber
Received 11 March 2010 Composite (MFC) transducers using finite element periodic homogenization. The proposed method is
Received in revised form 15 July 2010 applied to both d31 and d33-MFCs and the results are compared to previously published analytical mixing
Available online 13 August 2010
rules, showing a good agreement. The main advantages of the finite element homogenization is the pos-
sibility to take into account local details in the representative volume element such as complicated elec-
Keywords: trode patterns or local variations of the poling direction due to curved electric field lines. Although these
Piezoelectric material
influences have been found to be rather small in the present study, the method presented is useful for a
Piezocomposite transducer
Macro Fiber Composite (MFC)
better understanding of the behavior of piezocomposite transducers.
Periodic homogenization Ó 2010 Elsevier Ltd. All rights reserved.
Finite element method

1. Introduction composite transducers, there exist many different types, differing


mainly in the electrode configuration and the type of active layer
1.1. Piezocomposite transducers which can consist of a bulk ceramic (Lazarus et al., 1997; Horner,
2002; Wierach, 2002), large square (Wilkie et al., 2000) or round
Thin piezoelectric actuators and sensors are used in a variety of fibers (Bent et al., 1995), or even small fibers (see for example
applications such as active vibration control, structural health (Wierach, 2006 and Williams et al., 2002) for a review of these dif-
monitoring or shape control. In these applications, PZT ceramics ferent types of piezocomposites).
are commonly used due to their relatively low cost, high band- Round fibers are usually not very effective due to the problem of
width and good actuation capabilities. The major drawbacks of dielectric permittivity mismatch which forces the electrodes to be
these ceramics are their brittleness and very low flexibility. This in direct contact with the active fibers. For this reason and also for
problem can be overcome using piezocomposite transducers in reasons linked to the manufacturing, the most successful imple-
which piezoelectric fibers are mixed with a softer passive epoxy mentation of piezocomposite transducers is probably the Macro Fi-
matrix. A typical piezocomposite transducer is made of an active ber Composites (MFC) manufactured and sold by the company
layer sandwiched between two soft thin encapsulating layers Smart Material. Both d31 and d33 actuators and sensors have been
(Fig. 1). The packaging plays two different roles: (i) applying pre- developed and are currently sold.
stress to the active layer in order to avoid cracks, and (ii) bringing In general, for a correct design of active vibration control or
the electric field to the active layer through the use of a specific structural health monitoring systems, it is useful to develop
surface electrode pattern. The electrodes can be either continuous, numerical models (i.e. finite element models) of the structure
in which case a voltage difference is applied between the top and equipped with piezoelectric transducers. For thin plate-like struc-
bottom electrodes resulting in an electric field perpendicular to tures, three-dimensional volume finite elements should be avoided
the plane of the transducer, or interdigitated (Hagood et al., and an adequate approach is the use of multi-layer shell elements
1993), resulting in a curved electric field mostly aligned in the including piezoelectric layers (Piefort, 2001). Such elements are
direction of the fibers (Fig. 2). In the first case, the piezoelectric fi- available in commercial finite element softwares such as SAMCEF
bers are driven in the d31-mode, while in the second case, the fibers (http://www.samcef.com) or the Structural Dynamics Toolbox
are driven in the d33-mode, resulting in a higher achievable free (SDT) (http://www.sdtools.com) under Matlab. In this approach,
strain but for much higher applied voltages. In the family of piezo- the active layer is not modeled in details, but by an homogeneous
active layer for which the equivalent properties need to be known.
⇑ Corresponding author. Unfortunately, the information found in the datasheet is not suffi-
E-mail address: aderaema@ulb.ac.be (A. Deraemaeker). cient to determine all the mechanical, dielectric and piezoelectric

0020-7683/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijsolstr.2010.08.006
A. Deraemaeker, H. Nasser / International Journal of Solids and Structures 47 (2010) 3272–3285 3273

Fig. 1. Overview of flat piezocomposite transducers with surface electrodes.

The method is applied to both d31 and d33-MFCs with different


volume fractions of fibers and the results are compared to the ana-
lytical results using the mixing rules developed in Deraemaeker
et al. (2009). For d33-MFCs, the influence of the curved electric field
lines as well as the direction of polarization vector on the homoge-
neous properties are discussed in details.

1.2. Constitutive equations of piezocomposite transducers

Using the standard IEEE notations for linear piezoelectricity, the


Fig. 2. Electric field distribution for different electrode configurations. constitutive equations for an orthotropic piezoelectric material are
given by:
8 9 2 E 38 9
equivalent properties. This was the reason for the development of >
> T1 >> c11 cE12 cE13 0 0 0 0 0 e31 > > S1 >>
>
> >
> 6 E 7> >
mixing rules for the determination of the equivalent properties of >
>
> T 2 >
>
> 6 c cE22 cE23 0 0 0 0 0 e32 7> >
> S2 >
>
>
>
>
>
> >
> 6 12 7>> >
>
MFCs from the properties of the constituents in Deraemaeker et al. >
> T >
> 6 cE cE23 cE33 0 0 0 0 0 e33 7 >
> S >
>
>
3 >
> 6 13 7>> > 3 >
>
(2009). The mixing rules were derived using the uniform field >
> >
> 6 7> >
< T4 >
> = 6 0 0 0 cE44 0 0 0 e24 0 7> >
< S 4
>
>
=
method and compared to numerical results obtained using the 6 7
T5 ¼ 6 0 0 0 0 cE55 0 e15 0 0 7 S
7> 5 > ;
method described and discussed in more details here. >
> > 6
> T6 >
> > 6
> 6 0 0 0 0 0 cE66 0 0 0 7>
7>> S6 >>
>
In this paper, after introducing the properties of homogeneous >
> >
> 7>> >
>
>
> > 6 > >
piezoelectric active layers under plane stress driven either in the > D1 >
> > 6
> 6 0 0 0 0 e15 0 eS11 0 0 7>7 >
> E1 >>
>
>
> >
> 6 7 >
> >
>
d31 or the d33-mode, we develop a numerical method for the eval- >
> D2 >> 4 0 0 0 e24 0 0 0 eS22 0 5> > E2 >>
>
> > > >
uation of the equivalent mechanical, piezoelectric and dielectric : > ; >
: >
;
D3 e31 e32 e33 0 0 0 0 eS33 E3
properties of piezocomposite transducers. The method is based
on numerical periodic homogenization performed on a representa- ð1Þ
tive volume element (RVE) using three-dimensional coupled piezo- where Ei and Di are the components of the electric field vector and
electric finite elements. It differs from the methods generally the electric displacement vector, and Ti and Si are the components of
presented in the literature (see for example Berger et al., 2006; Poi- stress and strain vectors, defined according to:
zat and Sester, 1999) in three aspects: (i) the real electrode config- 8 9 8 9 8 9 8 9
> T 1 > > T 11 > > S1 > > S11 >
uration and the resulting equipotential conditions are taken into >
> >
> >
> >
> >
> >
> >
> >
>
> T2 >
> > > > T 22 >
> > S2 >
> > > > S22 >>
account in the RVE, (ii) the periodicity condition is enforced only >
> >
> >
> >
> >
> >
> >
> >
>
>
<T = <T >
> > = > >
<S = < S >
> =
in the plane of the transducer, due to the size of the fibers which 3 33 3 33
¼ ; ¼ : ð2Þ
is of the same order of magnitude as the thickness of the trans- >
> T4 >> >
> T 23 >
> >
> >
S4 > >
> 2S23 >
>
>
> >
> >
> >
> >
> >
> >
> >
>
ducer, and (iii) the poling vector is not constant in the RVE and fol- >
>
>
> T5 >> >
> >T >
> 13 > >
>
>
> S5 >
> >
> > 2S >
> 13 > >
lows the potentially curved electric field lines resulting from the : > ; > : >
; >
: > ; > : >
;
real electrodes configuration.
T6 T 12 S6 2S12
3274 A. Deraemaeker, H. Nasser / International Journal of Solids and Structures 47 (2010) 3272–3285

1.2.1. d31-Piezocomposites in the case of d33-piezocomposites. Note that the coefficients dij are
For d31-piezocomposites, the poling direction (conventionally unchanged under the plane stress hypothesis.
direction 3) is normal to the plane of the patches (Fig. 3a) and
according to the plane stress assumption T3 = 0. The electric field 2. Numerical evaluation of equivalent properties of
is assumed to be aligned with the polarization vector piezocomposites
(E2 = E1 = 0). The constitutive equations reduce to:
8 9 2 E 38 9 Homogenization techniques are widely used in composite
> T1 > c11 cE
12 0 0 0 e31 > S1 >
>
> > > > >
> > 6 cE  7> > materials. They consist in computing the homogeneous, equivalent
>
>
>
T 2 >
> 6 12 cE 0 0 0 e32 7>
> >
> S2 >
>
> > 7> >
22
< > 6 > > properties of multi-phase heterogeneous materials. An example of
T4 = 6 0 0 cE 0 0 0 7 < S4 = a 1–3 composite is shown on Fig. 4 (1–3 refers to the fact that the
¼6
6
44 7 ; ð3Þ
>
> T5 >
> > 6 0
> 0 0 cE 0 0 77>
> S5 >
> fibers are connected in one direction and the matrix in all 3 direc-
>
> >
> 6 55
7>
> >
>
>
> T6 >
>
>
> 4 0 0 0 0 cE 0 5>>
>
>
> S6 >
> tions). The material is a periodic repetition in all three directions of
: ; 66
S
: > ; a so-called representative volume element (RVE) also shown in the
D3 e31 e32 0 0 0 e33 E3
figure.
where the superscript * denotes the properties under the plane Equivalent properties are obtained by writing the constitutive
stress assumption (which are not equal to the properties in 3D). equations (Eq. (3) or (4) in this case) in terms of the average values
The constitutive equations can be written in a matrix form, separat- of Ti, Si, Di, Ei on the RVE:
ing the mechanical and the electrical parts: Z Z
1 1
E  T Ti ¼ T i dV; Di ¼ Di dV;
fTg ¼ ½c fSg  ½e  fEg; V V V V
Z Z ð8Þ
fDg ¼ ½e fSg þ ½eS fEg: 1 1
Si ¼ Si dV; Ei ¼ Ei dV;
V V V V

1.2.2. d33-Piezocomposites where — denotes the average value.


For d33-piezocomposites, although the electric field lines do not A tremendous amount of literature exists on homogenization of
have a constant direction (Fig. 2(b)), when replacing the active elastic and inelastic materials (Hashin and Shtrikman, 1962; Ha-
layer by an equivalent homogeneous layer, we consider that the shin and Shtrikman, 1963; Xia et al., 2003). Extensions have also
poling direction is that of the fibers (direction 3, Fig. 3(b)), and that been made to elastic piezoelectric materials in Skinner et al.
the electric field is in the same direction. With this reference frame, (1978), Newnham et al. (1978), Levassort et al. (1997), Dunn and
the plane stress hypothesis implies that T1 = 0. The constitutive Taya (1993), Agbossou et al. (2003), Smay et al. (2002) where ana-
equations are given by: lytical results have been developed. The difficulty with analytical
8 9 2 E 38 9 approaches is that they are often restricted to particular geome-
> T2 > c22 cE
23 0 0 0 e32 > S2 > tries (circular or elliptical fibers) and do not take into account com-
>
> > > >
> T3 >
> > 6 cE
> cE e33 7
>
> S3 >
>
>
> >
> 6 23 33 0 0 0 7>
> >
> >
> plicated electrode patterns such as interdigitated electrodes. The
>
<T > = 6 7> >
4 6 0 0 cE 0 0 7<
0 7 S4 = use of numerical approaches such as the finite element method al-
¼6
6 0
44
: ð4Þ
>
>
> T5 >
>
> 6 0 0 cE 0 0 7 7>
> S5 >
>
lows to overcome this problem. The principle consists in meshing
>
> >
> 6 55
7>
> >
> the RVE and computing approximations of the solution on this
> T6 >
>
>
> 4 0 0 0 0 cE 0 5> > S6 >
> >
>
: > ; 66
S
>
: > ; RVE using numerical techniques. To our knowledge, this technique
D3 e32 e33 0 0 0 e33 E3 has only been applied for Active Fiber Composites (AFC) actuated
For both types of piezocomposites, matrix [cE*] is a function of the in the d33-mode. In the model of the RVE, some simplifying
longitudinal (in the direction of the fibers) and transverse in-plane assumptions are often made. The first one consists in applying a
Young’s moduli (EL and ET), the in-plane Poisson’s ratio mLT, the in- uniform electric field instead of the real curved electric field (Poizat
plane shear modulus GLT, and the two out-of-plane shear moduli and Sester, 1999; Lenglet et al., 2003). The second one consists in
GLz and GTz. Matrix [e*] is given by considering that the poling direction is uniform and in the fiber
direction (Bent and Hagood, 1997). Both these aspects have been
½e  ¼ ½d½cE ; ð5Þ taken into account recently in Paradies and Melnykowycz (2007)
where for the evaluation of stress concentration in AFCs, but no homoge-
nization was performed. In addition, the hypothesis that the faces
½d ¼ ½ d31 d32 0 0 0 ; ð6Þ of the RVE remain plane is also often made. The first problem re-
lated with this hypothesis is that it results in a large overestima-
in the case of d31-piezocomposites and
tion of the shear stiffness constants. The second problem is that
½d ¼ ½ d32 d33 0 0 0 ; ð7Þ it is not representative of the fact that these transducers are peri-
odic only in two directions (in the plane of the actuator).
The method developed in this paper is inspired from (Berger
et al., 2006) but, due to the specificities of MFC transducers, and

Fig. 3. Homogeneous models of the piezoelectric layers with electrodes: d31 and
d33-piezoelectric layers. Fig. 4. Example of a 1–3 composite and its representative volume element (RVE).
A. Deraemaeker, H. Nasser / International Journal of Solids and Structures 47 (2010) 3272–3285 3275

Fig. 5. Representative volume element (RVE) for a d31 and d33-MFC including the
electrodes.

Fig. 10. Deformation of the RVE of a d31-MFC under applied electric potential
difference V between the top and bottom electrodes computed using finite element
3D piezoelectric elements. All faces are fixed except top and bottom (fiber volume
fraction q = 0.9).

the remarks formulated above, differs in the following points: (i)


we consider periodicity only in the plane of the actuator, since
Fig. 6. Homogeneous model of the d33-piezocomposite and definition of the macro the thickness of the rectangular fibers is of the same order of mag-
variables. nitude as the thickness of the transducer, (ii) the electrodes are
modeled in the RVE (Fig. 5), and the macro variable V representing
the voltage difference across the electrodes is used instead of the
electric field, resulting in additional electrical equipotential condi-
tions, as well as curved electric field lines in the case of d33-MFCs,
(iii) the poling direction is not necessarily aligned in the direction
of the fibers, but follows the electric field lines imposed by the
electrodes configuration. Note that a MFC contains more than fifty
fibers so that it can be considered as periodic in the direction per-
pendicular to the fibers.

2.1. Finite element based periodic homogenization of MFCs

Fig. 7. Definition of pairs of opposite faces on the RVE. When used as sensors or actuators, piezocomposite transducers
are typically equipped with two electrodes. These electrodes im-

Fig. 8. Example of an average strain S2 imposed on the RVE and associated periodic conditions.

Fig. 9. The six local problems solved by the finite element method in order to compute the homogenized properties of d31-MFCs.
3276 A. Deraemaeker, H. Nasser / International Journal of Solids and Structures 47 (2010) 3272–3285

Table 1
MFC fibers engineering constants.

MFC fiber engineering constants Symbol Unit SONOX


P502
Young’s modulus E1 = E2 GPa 54.05
E3 GPa 48.30
Shear modulus G23 = G31 GPa 19.48
G12 GPa 19.14
Poisson’s ratio m23 = m13 – 0.44
m12 – 0.41
Piezoelectric charge constants d32 = d31 pC/N 185
d33 pC/N 440
d15 = d24 pC/N 560
Dieletric relative constants (free) eT11 =e0 ¼ eT22 =e0 – 1950
eT33 =e0 – 1850

10 10
x 10 x 10
6 6
(a) Periodic FE (b) Periodic FE
Mixing rules Mixing rules
5 5

4 4

T
L

3 3
E

2 2

1 1

0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
ρ ρ
10 10
x 10 x 10
2
(c) Periodic FE (d) 2.5 Periodic FE
Mixing rules Mixing rules
2
1.5

1.5
LT

GLz

1
G

0.5
0.5

0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
ρ ρ
10
0.5
(e) 2.5
x 10
(f) Periodic FE
Periodic FE Mixing rules
Mixing rules
0.4
2

0.3
1.5
νLT
Tz
G

1 0.2

0.5 0.1

0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
ρ ρ
Fig. 11. Evolution of the mechanical properties of d31-MFCs as a function of the fiber volume fraction: comparison between the mixing rules and periodic finite element
homogenization.
A. Deraemaeker, H. Nasser / International Journal of Solids and Structures 47 (2010) 3272–3285 3277

−10 −10
x 10 x 10
0 1
(a) Periodic FE (b) Periodic FE
Mixing rules Mixing rules
0.5
−0.5
0
d31

32
−1 −0.5

d
−1
−1.5
−1.5

−2
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
ρ ρ

0 0
(c) Periodic FE (d)
−2 Mixing rules −2

−4 −4

−6 −6

−8 −8
31

e 32
e

−10 −10

−12 −12

−14 −14

−16 −16 Periodic FE


Mixing rules
−18 −18
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
ρ ρ

2000
(e) Periodic FE
Mixing rules

1500
ε 33 / ε 0

1000
T

500

0
0 0.2 0.4 0.6 0.8 1
ρ
Fig. 12. Evolution of piezoelectric and dielectric properties of d31-MFCs as a function of the fiber volume fraction: comparison between the mixing rules and periodic finite
element homogenization.

2 ðSCÞ 3
pose an equipotential voltage on their surfaces, and the electrical 8 9 c22
ðSCÞ
c23 0 0 0 e32 =p 8 S2 9
> T2 >
variables are the voltage difference V across the electrodes, and >
> >
> 6 ðSCÞ 7>
>
>
>
>
>
>
> >
T3 > 6 c23
ðSCÞ
c33 0 0 0 e33 =p 7 >
> S3 >
>
the electrical charge Q. These two variables are representative of >
> >
> 6 7>
> >
>
>
<T > = 6 >
7< >
the electrical macro variables which will be used in the numerical 4 6 0 0
ðSCÞ
c44 0 0 0 7 S4 =
¼6 7
7> S >;
models of structures equipped with such transducers: transducers > > 6
> T5 > 6 0 0 0
ðSCÞ
c55 0 0 7 > 5 >
>
> >
> 7>
> >
>
are used either in open-circuit conditions (Q = 0 or imposed) or >
> > 6 7> >
> T6 >
> > 6
> ðSCÞ
0 5>
>
> S6 >
>
>
short-circuit conditions (V = 0 or imposed). Instead of the average : ; 4 0 0 0 0 c66 : ;
Q e32 A e33 A 0 0 0 es33 A=p V
values of Di and Ei, the macro variables Q and V are therefore used
in the homogenization process. For a homogeneous d33 transducer ð9Þ
(Fig. 6), the constitutive equations can be rewritten in terms of
these macro variables: where SC stands for ‘short-circuit’ (V = 0), p is the length of the
transducer, A is the surface of the electrodes of the equivalent
3278 A. Deraemaeker, H. Nasser / International Journal of Solids and Structures 47 (2010) 3272–3285

Fig. 13. Electric fields in the piezocomposite due to a shear strain in short-circuited conditions. RVE with q = 0.9.

Fig. 14. Deformed shaped under the plane stress assumption when an electric potential difference is applied to the electrodes. The out-of-plane stresses and strains are not
uniform. RVE with q = 0.9.

RVE and the electrical variables Q and V defined on the


electrodes:
8 9 2 38 9
>
> T2 >
> c22 ðSCÞ c23 ðSCÞ 0 0 0 e32  =p > > S2 >>
>
> > >
> 6 ðSCÞ > >
>
> > 7>>
>
>
>
3 >
ðSCÞ 
>
> T 3>
> 6 c 32 c 33 0 0 0 e 33 =p 7>> S >
>
> =
< > 6 7 > >
T4 6 0 0 c44 ðSCÞ 0 0 0 <
7 S4 =
6
¼6 7
> 7> S >:
>T5 >
> > 6 0
> 0 0 c55 ðSCÞ 0 0 7> 5 >
>
> > 6
> 4 0 7>> >
>
Fig. 15. Representative volume element (RVE), p/h = 6. >
>T6 >> 0 0 0 c66 ðSCÞ 0 5>>
> S6 >
>
>
>
> >
> >
> >
>
: ;
Q 
e32 A e33 A 
0 0 0 e33 A=p V ;
S :

ð10Þ
homogeneous transducer and Q is the charge collected on the
electrodes. The different terms in Eq. (10) can be identified by defining local
For d31-piezocomposites, the approach is identical. problems on the RVE. The technique consists in imposing condi-
tions on the different strain components and V and computing
2.1.1. Definition of local problems the average values of the stress and the charge in order to find
The RVE is made of two different materials. In order to find the the different coefficients. For the electric potential, two different
homogeneous constitutive equations, Eq. (9) is written in terms of conditions (V = 0, 1) are used. For the mechanical part, we assume
the average values of the mechanical quantities Si and Ti in the that the displacement field is periodic in the plane of the trans-
A. Deraemaeker, H. Nasser / International Journal of Solids and Structures 47 (2010) 3272–3285 3279

10 10
x 10 x 10
6 6
(a) periodic FE (b) periodic FE
Mixing rules Mixing rules
5 5

4 4
ET

EL
3 3

2 2

1 1

0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
ρ ρ

10 10
(c) 3
x 10 (d) 3
x 10
periodic FE periodic FE
Mixing rules Mixing rules
2.5 2.5

2 2
LT

1.5 GLz 1.5


G

1 1

0.5 0.5

0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
ρ ρ
10
x 10 0.5
(e) 2
periodic FE
(f) periodic FE
Mixing rules
Mixing rules
0.4
1.5

0.3
ν LT
Tz

1
G

0.2

0.5
0.1

0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
ρ ρ

Fig. 16. Evolution of the mechanical properties of d33-MFCs as a function of the fiber volume fraction: comparison between the mixing rules and periodic finite element
homogenization.

 þ 
ducer (see i.e. Berger et al., 2006): on the boundary of the RVE uKþ  uK ¼ Sij xKj  xK ; K ¼ B; C: ð12Þ
i i j
(but not on the upper and lower surfaces since the piezocomposite
is not periodic in that direction), the displacement can be
written: For a given value of the average strain tensor ðSij Þ, Eq. (12) defines
constraints between the points on each pair of opposite faces. This
ui ¼ Sij xj þ v i ; ð11Þ is illustrated in Fig. 8, where an average strain S2 is imposed on the
RVE and the constraints are represented for u2 on faces B and B+.
where ui is the ith component of displacement, Sij is the average Note that these constraints do not impose that the faces of the
strain in the RVE (tensorial notations are used), xj is the jth spatial RVE remain plane, which is important for the evaluation of the
coordinate of the point considered on the boundary, and vi is the shear stiffness coefficients. For faces A and A+, the displacement
periodic fluctuation on the RVE. The fluctuation v is periodic in is unconstrained in the normal direction, because the MFC is not
the plane of the transducer so that between two opposite   faces
 periodic in this direction.
(noted B/B+ and C/C+, Fig. 7), one can write ðv xKþ j ¼ v xKj ; In total, six local problems are needed to identify all the coeffi-
ðK ¼ B; CÞÞ: cients in Eq. (10) (Fig. 9). The first problem consists in applying a
3280 A. Deraemaeker, H. Nasser / International Journal of Solids and Structures 47 (2010) 3272–3285

−10 −10
x 10 x 10
(a) 0
periodic FE (b) 4.5
Mixing rules 4

3.5
−0.5
3

2.5

d33
32

−1
d

1.5
−1.5 1

0.5 periodic FE
Mixing rules
0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
ρ ρ

(c)
0.4
periodic FE (d) 25 periodic FE
Mixing rules Mixing rules
0.2
20
0

15
−0.2 e 33
e 32

−0.4
10

−0.6
5
−0.8

−1 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
ρ ρ

2000
(e) periodic FE
Mixing rules

1500
ε 33 / ε 0

1000
T

500

0
0 0.2 0.4 0.6 0.8 1
ρ
Fig. 17. Evolution of piezoelectric and dielectric properties of d33-MFCs as a function of the fiber volume fraction: comparison between the mixing rules and periodic finite
element homogenization.

difference of potential V to the electrodes of the RVE and imposing active layer considered for homogenization, so that they are mod-
zero displacement on all the faces (except the top and bottom). The eled as an electrical boundary condition on the RVE only. The
deformed mesh resulting from the finite element computation for mechanical properties of the electrodes should be taken into ac-
this local problem is represented in Fig. 10 for a d31-MFC. In the count when modeling the full MFC, as detailed in Deraemaeker
next five local problems, the difference of potential is set to 0 et al. (2009).
(short-circuited condition), and five deformation mechanisms are
induced. Each of the deformation mechanisms consists in a unitary 2.2. Comparison with the analytical mixing rules
strain in one of the directions (with zero strain in all the other
directions). For each case, the average values of Ti and Si, and the 2.2.1. d31-MFCs
charge accumulated on the electrodes Q, are computed, and used The homogeneous properties of d31-MFCs have been computed
to determine all the coefficients in Eq. (10), from which the engi- for different volume fractions between q = 0 and q = 1 (bulk cera-
neering constants are determined. Note that the electrodes are in- mic) using the mixing rules developed in Deraemaeker et al.
cluded in a particular layer which is in direct contact with the (2009) and the numerical method presented in Section 2.1. A com-
A. Deraemaeker, H. Nasser / International Journal of Solids and Structures 47 (2010) 3272–3285 3281

Fig. 18. Electric fields in the piezocomposite due to a longitudinal strain and shear strains in short-circuited conditions. RVE with q = 0.9.

Fig. 19. Induced strain S3 and electric field E3 due to the application of a potential difference V. RVE with q = 0.9.

parison with experimental results would also be very useful but 3 is the poling direction. For more details, see Deraemaeker et al.,
MFC properties have only been measured for a single volume frac- 2007). For the matrix, typical values for epoxy are considered:
tion of fibers (q = 0.86). A comparison with these measurements E = 2.9 GPa, m = 0.3 and eT11 =e0 ¼ eT22 =e0 ¼ eT33 =e0 ¼ 4:25.
can be found in Deraemaeker et al. (2009). The evolution of the different mechanical, piezoelectric and
The properties of the fibers are given in Table 1 (it is assumed dielectric properties as a function of the fiber volume fraction is
that the fibers are made of SONOX P502 from CeramTec, direction represented on Figs. 11 and 12. Direction L corresponds to the fiber
3282 A. Deraemaeker, H. Nasser / International Journal of Solids and Structures 47 (2010) 3272–3285

For the mechanical properties, the match is good, but there is a


stiffening for the longitudinal modulus and the two shear moduli
GLz and GTz for high volume fractions of PZT. This is due to the pres-
ence of an electric field in the composite in short-circuited condi-
tions (Fig. 18, similar to what was observed for d31-MFCs). It is
interesting to note that for the shear moduli, the stiffening is stron-
ger than in the case of d31-MFCs. This is due to the fact that the
electrode is not continuous on the top and bottom faces, so that
a stronger and more homogeneous electric field can develop in
the region between the electrodes. For the longitudinal modulus,
the appearance of the electric field is due to the existence of curved
electric field lines.
For the piezoelectric properties, the match is good for e31 and
e32. The values of d32 and d33 are slightly lower than the values
computed using the mixing rules. This effect is directly related to
the stiffening of the piezocomposite in the longitudinal direction
Fig. 20. Electric field (direction and amplitude) due to the application of an due to the presence of electric fields in short-circuited conditions.
electrical potential difference V. RVE with q = 0.9. Another interesting remark is that the free strain is not uniform
(Fig. 19). In the region below the electrodes, the electric field is not
aligned with the poling direction and changes direction and mag-
direction, T is the transverse direction, and z is the out-of-plane
nitude quickly. The average induced stress is however equivalent
direction.
to an ideal d33 actuator for which E3 = V/p. This is because the va-
For the mechanical properties, the match is very good for
lue of the electric field in the region between the electrodes has
EL, ET, GLT and mLT. For GLz and GTz, the numerical results are higher,
been found to be approximately equal to E3 = V/(p  h) so that
especially for high volume fractions of fibers. This is due to the
it is stronger than for the ideal d33 (for which E3 = V/p) and com-
presence of an inhomogeneous electric field in the Lz plane, mainly
pensates for the inactive zone below the electrodes.
in the L direction for GLz, and in the Tz plane, mainly in the T direc-
tion for GTz (Fig. 13). If zero electric potential was imposed on all
the faces of the RVE instead of the real short-circuit conditions 2.2.3. Influence of the poling direction for d33-MFCs
(this is done for example in Berger et al. (2006), Poizat and Sester Fig. 20 shows the amplitude and direction of the electric field
(1999), Lenglet et al. (2003)), these electric fields would not be for a d33-MFC (q = 0.9) resulting from the application of a potential
present and there would be no stiffening of the piezocomposite difference on the interdigitated electrodes. During the manufactur-
for high volume fractions. This corresponds to the hypothesis made ing, the poling of the piezoelectric fibers is done by imposing very
in the uniform field method (UFM) used to derive the mixing rules. high electric fields to the interdigitated electrodes. This results in a
Imposing zero potential on the actual electrodes only, leads there- poling direction aligned with the applied electric field. The hypoth-
fore to interesting results different from the ones traditionally esis that the poling direction is in the fiber direction is therefore
found in the literature. only valid in the region between the finger electrodes.
For the piezoelectric properties, the match is very good for d31, In order to take this into account, we have corrected the finite
and good for d32 despite of a larger discrepancy for low volume element computations by introducing a local polarization vector
fractions. Note however that the match is good for e31 and e32 in each element which is aligned with the electric field. In a first
which are most often used in shell finite element formulations. step, the electric field lines are computed with the poling vector
The difference between the mixing rules and the numerical ap- aligned with the fiber direction L. In a second step, the poling direc-
proach is due to the inhomogeneity of the different fields in the fi- tion is adjusted and aligned with the electric field lines as shown in
nite element approach. It has been found that this inhomogeneity Fig. 20. In Figs. 21 and 22, we compare the results obtained with
comes mainly from the plane stress assumption which results in the polarization in the direction of the fibers and the polarization
deformed shapes of the kind reported in Fig. 14, where one sees aligned with the electric field. The figures show that there is a min-
that the out-of-plane stresses and strains are not uniform in the fi- or difference due to a stronger stiffening in the longitudinal direc-
ber and the matrix. Note that this analysis is different from the one tion. This is due to an increase in non-zero electric field between
presented in Deraemaeker et al. (2007) where the fields were much the short circuited electrodes when the polarization is aligned with
more uniform because the periodicity conditions was imposed in the electric field.
the direction perpendicular to the plane of the actuator. The direction of poling has a small influence on the average
behavior of the d33-piezocomposite because the regions below
the electrodes do not contribute very much to the overall behavior.
2.2.2. d33-MFCs
If one is concerned with more local values such as stress concentra-
The RVE used for the periodic finite element homogenization is
tions which occur in the regions below the electrodes, this influ-
shown in Fig. 15. It includes the definition of the interdigitated
ence may be important and should be further studied (Paradies
electrodes. The length of the RVE (p), corresponding to the distance
and Melnykowycz, 2007).
between the finger electrodes, is 6 times the thickness h of the
transducer (for a study of the influence of this ratio, see Hagood
et al., 1993) and the width of the electrodes is equal to this thick- 3. Conclusion
ness. In a first study, it is assumed that the poling direction is par-
allel to the fiber direction. This hypothesis will be further discussed In this paper, finite element periodic homogenization has been
in Section 2.2.3. applied to both d31 and d33-MFC transducers. The method pre-
The evolution of the different mechanical, piezoelectric and sented differs from the ones traditionally found in the literature
dielectric properties as a function of the fiber volume fraction is in three main aspects: (i) periodicity is enforced only in the plane
represented in Figs. 16 and 17 where they are compared with the of the transducer and not in all three directions, which is more rep-
analytical mixing rules. resentative of the fact that only one fiber is present through the
A. Deraemaeker, H. Nasser / International Journal of Solids and Structures 47 (2010) 3272–3285 3283

10 10
x 10 x 10
6 6
(a) periodic FE poled in fiber dir (b) periodic FE poled in fiber dir
periodic FE poled in elec. field dir periodic FE poled in elec. field dir
5 Mixing rules 5 Mixing rules

4 4
ET

EL
3 3

2 2

1 1

0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
ρ ρ

10 10
(c) 3
x 10 (d) 3
x 10
periodic FE poled in fiber dir periodic FE poled in fiber dir
periodic FE poled in elec. field dir periodic FE poled in elec. field dir
2.5 Mixing rules 2.5 Mixing rules

2 2
GLT

1.5 Lz 1.5
G

1 1

0.5 0.5

0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
ρ ρ

(e) 2
x 10
10
(f) 0.5
periodic FE poled in fiber dir
periodic FE poled in fiber dir periodic FE poled in elec. field dir
periodic FE poled in elec. field dir Mixing rules
Mixing rules 0.4
1.5

0.3
LT
GTz

1
ν

0.2

0.5
0.1

0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
ρ ρ

Fig. 21. Evolution of the mechanical properties of d33-MFCs as a function of the fiber volume fraction: comparison between the mixing rules and periodic finite element
homogenization (fibers poled in direction L or aligned with the electric field).

thickness, (ii) the electrodes are modeled in the RVE, and the macro MFCs) imposed by the specific electrodes configuration which are
variables V and Q representing the voltage difference across the not taken into account in the analytical approach, and (ii) the
electrodes and the charge collected on the electrodes is used in- non uniformity of the stress and strain fields resulting from the re-
stead of the electric field, resulting in additional electrical equipo- lease of the periodicity condition in the perpendicular direction.
tential conditions, as well as curved electric field lines in the case of This highlights the importance of correctly modeling the electrodes
d33-MFCs, (iii) the poling direction is not necessarily aligned in the and performing the homogenization using the macro electrical
direction of the fibers, but follows the electric field lines imposed variables V and Q rather than the local electric fields and electric
by the electrodes configuration. The homogeneous properties of displacements. For d33-MFCs, the influence of the poling direction,
both d31 and d33-MFCs have been computed using this method either aligned in the fiber direction, or aligned with the electric
for different volume fractions of fibers, and compared to previously field lines (which corresponds to the reality for these types of
published analytical mixing rules. Although there is in general a transducers) has been studied. It has been shown that the influence
good agreement between the numerical and the analytical results, on the homogenized properties was minor, although the influence
some differences were found due to: (i) the electrical boundary on some local values (stress concentrations) can be high. The
conditions and the curved electric field lines (in the case of d33- method presented is general and could be applied to other types
3284 A. Deraemaeker, H. Nasser / International Journal of Solids and Structures 47 (2010) 3272–3285

−10 −10
x 10 x 10
0
(a) periodic FE poled in fiber dir (b)4.5
periodic FE poled in elec. field dir 4
Mixing rules
3.5
−0.5
3

2.5
32

33
−1
d

d
2

1.5
−1.5
1
periodic FE poled in fiber dir
0.5 periodic FE poled in elec. field dir
Mixing rules
0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
ρ ρ

(c) 0.4 (d)25 periodic FE poled in fiber dir


periodic FE poled in elec. field dir
0.2
Mixing rules
20
0

15
−0.2

33
32

e
e

−0.4
10

−0.6
5
periodic FE poled in fiber dir
−0.8
periodic FE poled in elec. field dir
Mixing rules
−1 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
ρ ρ

(e) 2000
periodic FE poled in fiber dir
periodic FE poled in elec. field dir
Mixing rules
1500
0

1000
ε 33
T

500

0
0 0.2 0.4 0.6 0.8 1
ρ

Fig. 22. Evolution of piezoelectric and dielectric properties of d33-MFCs as a function of the fiber volume fraction: comparison between the mixing rules and periodic finite
element homogenization (fibers poled in direction L or aligned with the electric field).

of piezocomposites than the Macro Fiber Composites treated in composites for numerical and analytical calculation of effective properties.
Smart Mater. Struct. 15, 451–458.
this paper.
Deraemaeker, A., Benelechi, S., Benjeddou, A., Preumont, A., 2007. Analytical and
numerical computation of homogenized properties of MFCs: application to a
composite boom with MFC actuators and sensors. In: Proceedings of III
Acknowledgements ECCOMAS Thematic Conference on Smart Structures and Materials, Gdansk,
Poland.
This work was supported in part by the Fond National de la Deraemaeker, A., Nasser, H., Benjeddou, A., Preumont, A., 2009. Mixing rules for the
piezoelectric properties of macro fiber composites. J. Intell. Mater. Syst. Struct
Recherche Luxembourg in the context of the FNR MAFICOMECH 20 (12), 1391–1518.
Project (C08/MS/17). Dunn, M., Taya, M., 1993. Micromechanics predictions of the effective
electroelastic moduli of piezoelectric composites. Int. J. Solids Struct. 30 (2),
161–175.
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