Philips Respironics Bipap Autosv Advanced System One (60 Series and 30 CM) Service & Technical Reference Manual

Philips Respironics BiPAP autoSV Advanced
System One (60 Series and 30 cm)
Service & Technical Reference Manual

1105751, VER. 01
© 2015 Koninklijke Philips N.V. All rights reserved.

1105751, VER. 01
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1105751, VER. 01
CHAPTER 1: INTRODUCTION
1.0 OVERVIEW ..................................................................................................................... 1-1
1.0.1 Heated Tube ..........................................................................................................................1-1
1.1 THEORY OF OPERATION DIAGRAMS ................................................................................ 1-3
1.2 PRODUCT OPERATING SOFTWARE UPGRADES ................................................................ 1-5
1.3 SERVICE NOTICE ............................................................................................................ 1-8
1.4 SERVICE TRAINING ......................................................................................................... 1-9
1.5 PRODUCT SUPPORT STATEMENT .................................................................................... 1-9
CHAPTER 2: WARNINGS & CAUTIONS

2.0 WARNINGS..................................................................................................................... 2-2
2.1 CAUTIONS ...................................................................................................................... 2-4
2.2 NOTES ........................................................................................................................... 2-4
CHAPTER 3: SPECIFICATIONS & CLASSIFICATIONS

3.0 THERAPY DEVICE SPECIFICATIONS (25CM DEVICE) ......................................................... 3-1
3.1 THERAPY DEVICE SPECIFICATIONS (30CM DEVICE) ......................................................... 3-3
3.2 60 SERIES HEATED HUMIDIFIER SPECIFICATIONS ............................................................ 3-6
3.3 HEATED TUBING SPECIFICATIONS ................................................................................... 3-7
3.4 ELECTROMAGNETIC EMISSIONS ...................................................................................... 3-8
3.5 ELECTROMAGNETIC IMMUNITY ........................................................................................ 3-9
3.6 RECOMMENDED SEPARATION DISTANCES BETWEEN PORTABLE & MOBILE RF COMMUNICA-
TIONS AND THE DEVICE.............................................................................................. 3-11
CHAPTER 4: SETUP
4.0 SUPPLYING POWER TO THE DEVICE ................................................................................ 4-1
4.0.1 Supplying AC Power to the Device .....................................................................................4-1
4.0.2 Supplying DC Power to the Device .....................................................................................4-2
4.1 STARTING THE DEVICE ................................................................................................... 4-2
4.2 NAVIGATING THE DEVICE SCREENS ................................................................................ 4-4
4.3 USER AND PROVIDER MODES ......................................................................................... 4-4
4.3.1 User Mode..............................................................................................................................4-5
4.3.2 Provider Mode .......................................................................................................................4-5
4.3.3 Navigating the Provider Mode Screens ..............................................................................4-6
1105751, VER. 01
4.3.4 Provider Mode Screen Descriptions ................................................................................... 4-6
CHAPTER 5: TROUBLESHOOTING AND ERROR CODES

5.0 INTRODUCTION ............................................................................................................... 5-1
5.1 TROUBLESHOOTING ....................................................................................................... 5-1
5.2 CLEARING THE DEVICE’S ERROR LOG ............................................................................ 5-2
5.3 ERROR CODES .............................................................................................................. 5-2
CHAPTER 6: REPAIR & REPLACE

6.0 RP KITS ........................................................................................................................ 6-2
6.1 REPLACEMENT INSTRUCTIONS ........................................................................................ 6-4
6.1.1 Replacing the SD Card Slot Cover ...................................................................................... 6-4
6.1.2 Replacing the User Interface (UI) Knob .............................................................................. 6-5
6.1.3 Replacing the Side (Beauty) Cover ..................................................................................... 6-6
6.1.4 Replacing the Top Cover ..................................................................................................... 6-7
6.1.5 Replacing the Alarm Silence/Ramp Keypad ...................................................................... 6-9
6.1.6 Replacing the Outside Panel ............................................................................................. 6-10
6.1.7 Replacing the Main PCA .................................................................................................... 6-11
6.1.8 Replacing the Blower Cap ................................................................................................. 6-13
6.1.9 Replacing the Blower Assembly and/or the Blower Outlet Bellows.............................. 6-15
6.1.10 Replacing the Flow Manifold ........................................................................................... 6-17
6.1.11 Replacing the Right Panel Assembly ............................................................................. 6-18
6.1.12 Replacing the Humidifier Cable....................................................................................... 6-19
6.1.13 Replacing the Blower Housing........................................................................................ 6-20
6.1.14 Replacing the Alarm Assembly and/or Alarm Holder ................................................... 6-21
6.1.15 Replacing the Sound Abatement Foam.......................................................................... 6-22
6.1.16 Replacing the Air Inlet Seal ............................................................................................. 6-23
6.1.17 Replacing the Bottom Enclosure .................................................................................... 6-24
6.1.18 Replacing the Serial Number/Model Number Label ...................................................... 6-25
6.1.19 Reading/Verifying the Device’s Serial Number and Model Number ............................ 6-26
6.2 ROUTINE MAINTENANCE AND CLEANING ....................................................................... 6-26
6.2.1 Cleaning the Device............................................................................................................ 6-26
6.2.2 Cleaning or Replacing the Filters...................................................................................... 6-26
6.2.3 Cleaning the Non-heated Tubing ...................................................................................... 6-27
CHAPTER 7: HUMIDIFIER REPAIR AND REPLACEMENT

7.0 SYSTEM ONE HUMIDIFIER REPLACEMENT PART (RP) KITS ............................................. 7-1
1105751, VER. 01
7.1 HEATED HUMIDIFIER PERFORMANCE CONFIRMATION ....................................................... 7-1

7.2 REPLACEMENT INSTRUCTIONS ........................................................................................ 7-3
7.2.1 Replacing the Water Chamber Assembly...........................................................................7-3
7.2.2 Replacing the Dry Box Seal .................................................................................................7-4
7.2.3 Replacing the Dry Box Assembly/Humidifier Inlet Seal ....................................................7-6
7.2.4 Replacing the Flip Lid Assembly.........................................................................................7-8
7.2.5 Replacing the Humidifier Top Housing.............................................................................7-10
7.2.6 Replacing the Humidifier Outside Panel...........................................................................7-11
7.2.7 Replacing the Humidifier Bottom Housing.......................................................................7-12
7.2.8 Replacing the Heater Plate Assembly...............................................................................7-13
7.2.9 Replacing the Humidifier Plate Spring..............................................................................7-15
7.2.10 Replacing the Humidifier Lower Base ............................................................................7-16
7.3 CLEANING AND MAINTENANCE...................................................................................... 7-17
7.3.1 Cleaning the Water Chamber Assembly...........................................................................7-17
7.3.2 Cleaning the Humidifier Base ............................................................................................7-18
7.3.3 Cleaning the Heated Tubing ..............................................................................................7-18
7.3.4 Hospital and Institution Disinfection: Water Chamber Assembly..................................7-19
CHAPTER 8: TESTING
8.0 REQUIRED EQUIPMENT ................................................................................................... 8-1
8.1 NECESSARY SOFTWARE ................................................................................................. 8-2
8.1.1 Downloading the Service Center Tools Suite Software ....................................................8-2
8.1.2 Downloading the Device Testing Software ........................................................................8-4
8.2 PREREQUISITES FOR FINAL TESTING (CLEAR ERROR LOG/VERIFY REAL-TIME CLOCK) .... 8-5
8.3 FINAL TESTING PROCEDURE........................................................................................... 8-5
8.4 PERFORMANCE VERIFICATION ...................................................................................... 8-12
8.5 VERIFYING THE ALARMS ............................................................................................... 8-13
CHAPTER 9: SCHEMATICS
9.0 PROPRIETARY STATEMENT ............................................................................................. 9-1
1105751, VER. 01

1105751, VER. 01 PAGE 1-1
CHAPTER 1: INTRODUCTION
CAUTION
U.S. federal law restricts this device to sale by or on the order of a physician.
1.0 OVERVIEW
The BiPAP autoSV Advanced System One device is intended to augment breathing by supplying pressurized
air through a circuit. It senses breathing effort by monitoring airflow in the circuit and adjusts its output to assist
in inhalation and exhalation. This therapy is known as Bi-level ventilation. Bi-level ventilation provides a higher
pressure, known as IPAP (Inspiratory Positive Airway Pressure), when you inhale, and a lower pressure,
known as EPAP (Expiratory Positive Airway Pressure), when you exhale. The higher pressure makes it easier
for you to inhale, and the lower pressure makes it easier for you to exhale.
When prescribed, the device can also provide features to help make therapy more comfortable. The ramp
function allows you to lower the pressure when trying to fall asleep. The air pressure will gradually increase
until the prescription pressure is reached. Additionally, the Bi-Flex comfort feature provides increased pressure
relief during the expiratory phase of breathing.
1.0.1 HEATED TUBE

System One 60 Series devices are equipped with an optional Heated Tube Connection on the Air Outlet Port of
the Heated Humidifier. The Air Outlet Port that accommodates the Heated Tube includes a 3-pin connector and
a Heated Tubing locking mechanism.
FIGURE 1-1: HEATED TUBE CONNECTION
BiPAP autoSV Advanced System One (60 Series and 30 cm)

PAGE 1-2 1105751, VER. 01
CAUTION
The BiPAP autoSV Advanced devices and Humidifiers are not compatible with the legacy
System One devices (models 15X, 25X, 45X, 55, 65X, 75X, and 95X). Note that the 60
Series Humidifier Cable connector located on the right side of the Sleep Therapy device is
a 6-pin connector and can not mate with legacy Humidifiers. The 60 Series devices are
also manufactured so as to not allow connection with non-60 Series devices. Do not try to
force the devices together, otherwise damage may occur to the system.

1105751, VER. 01 PAGE 1-3
1.1 THEORY OF OPERATION DIAGRAMS
FIGURE 1-2: VENTILATOR EXTERNAL INTERFACES

PAGE 1-4 1105751, VER. 01
FIGURE 1-3: SYSTEM BLOCK DIAGRAM

1105751, VER. 01 PAGE 1-5
1.2 PRODUCT OPERATING SOFTWARE UPGRADES

Most Respironics products can be upgraded with the latest available software via an Internet connection. To
connect the device to a PC with an internet connection, refer to the following illustration.
1 2 3 4
Link Module
Connect a DB9F-DB9M
Cable between here and
COM1 of the PC.
FIGURE 1-4: LINK MODULE
NOTE
The Link Module and DB9F-DB9M cable are available in RP kit #1074113.
You must be a registered user to download software. If you are not a registered user, go to http://
my.respironics.com and complete the on-line registration process.
Once you have access to download the software, perform the following:
1. Log into http://my.respironics.com.

PAGE 1-6 1105751, VER. 01
2. Click on the Service Software and Documentation Software link.
http://my.respironics.com
Login Here
Service Software and

Documentation Link
FIGURE 1-5: DOWNLOADING OPERATING SOFTWARE

1105751, VER. 01 PAGE 1-7
3. Select “Product Operating Updates” from the drop-down menu.
FIGURE 1-6: SERVICE SOFTWARE MENU

PAGE 1-8 1105751, VER. 01
4. Click on the “Download” button adjacent to the software you wish to download.
FIGURE 1-7: DOWNLOAD SOFTWARE
5. The installation wizard will guide you through the upgrade process. Follow the on-screen prompts
to complete the upgrade process.
NOTE
• Respironics recommends that you use the Service Center Tools software to Clear
the device’s error log. Refer to the “Testing” section of this Service Manual for
additional information.
• Remember to periodically log onto http://my.respironics.com and check for
software upgrades.
1.3 SERVICE NOTICE

The device is designed so that trained Service Technicians can perform repair and testing procedures. Only
trained and qualified personnel should repair these products.

1105751, VER. 01 PAGE 1-9
1.4 SERVICE TRAINING

Respironics offers service training for the BiPAP autoSVautoSV Advanced devices. Training includes complete
disassembly of the device, troubleshooting sub-assemblies and components, and necessary safety testing.
For more information, contact the Service Marketing department at:
E-mail: service.operations@philips.com
Phone: (724) 755-8220
Fax: (724) 387-4445
1.5 PRODUCT SUPPORT STATEMENT

For product support, please contact Respironics Customer Satisfaction.
U.S.A. and Canada International

Phone:1-800-345-6443 Phone: 1-724-387-4000
Fax: 1-800-886-0245 Fax: 1-724-387-5012

PAGE 1-10 1105751, VER. 01

1105751, VER. 01 PAGE 2-1
CHAPTER 2: WARNINGS & CAUTIONS

Warnings, cautions, and notes are used throughout this manual to identify possible safety hazards, conditions
that may result in equipment or property damage, and important information that must be considered when
performing service and testing procedures on the device. Please read this section carefully before servicing
the device.
WARNING
Warnings indicate the possibility of injury to people.
CAUTION
Cautions indicate the possibility of damage to equipment.
NOTE
Notes are used to emphasize a characteristic or
important consideration.
Refer to the device’s User and Provider Manuals for additional Warnings, Cautions, Notes, and Operating
Instructions.

PAGE 2-2 1105751, VER. 01
2.0 WARNINGS
WARNINGS
• This manual serves as a reference. The instructions in this manual are not intended to supersede the
health care professional’s instructions regarding the use of the device.
• The operator should read and understand this entire manual before using the device.
• This device is not intended for life support.
• The device should be used only with masks and connectors recommended by Philips Respironics or
with those recommended by the health care professional or respiratory therapist. A mask should not
be used unless the device is turned on and operating properly. The exhalation port(s) or entrainment
valve associated with the mask should never be blocked. Explanation of the Warning: The device is
intended to be used with special masks or connectors that have exhalation ports to allow continuous
flow of air out of the mask. When the device is turned on and functioning properly, new air from the
device flushes the exhaled air out through the mask exhalation port or entrainment valve. However,
when the device is not operating, enough fresh air will not be provided through the mask, and exhaled
air may be rebreathed.
• If you are using a full face mask (a mask covering both your mouth and your nose), the mask must be
equipped with a safety (entrainment) valve.
• When using oxygen with this system, a Philips Respironics Pressure Valve must be placed in-line
with the patient circuit between the device and the oxygen source. The pressure valve helps prevent
the backflow of oxygen from the patient circuit into the device when the unit is off. Failure to use the
pressure valve could result in a fire hazard.
• When using oxygen with this system, turn the device on before turning on the oxygen. Turn the
oxygen off before turning the device off. This will prevent oxygen accumulation in the device.
• Explanation of the Warning: When the device is not in operation and the oxygen flow is left on,
oxygen delivered into the tubing may accumulate within the device’s enclosure. Oxygen accumulated
in the device enclosure will create a risk of fire.
• Oxygen supports combustion. Oxygen should not be used while smoking or in the presence of an
open flame.
• When using oxygen with this system, the oxygen supply must comply with local regulations for
medical oxygen.
• Do not connect the device to an unregulated or high pressure oxygen source.
• Do not use the device near a source of toxic or harmful vapors.
• Do not use the device in the presence of a flammable anaesthetic mixture in combination with oxygen
or air, or in the presence of nitrous oxide.
• Do not use this device if the room temperature is warmer than 35° C (95° F) for the 25 cm device; 40°
C (104° F) for the 30 cm device. If the device is used at room temperatures warmer than 35° C (95° F)
for 25 cm the device; 40° C (104° F) for the 30 cm device, the temperature of the airflow may exceed
43° C (109° F). This could cause irritation or injury to your airway.
• Do not operate the device in direct sunlight or near a heating appliance because these conditions can
increase the temperature of the air coming out of the device.
• Inspect the power cord often for any signs of damage. Replace a damaged power cord immediately.
• Be sure to route the power cord to the outlet in a way that will prevent the cord from being tripped over
or interfered with by chairs or other furniture.

1105751, VER. 01 PAGE 2-3
WARNINGS (CONT.)
• This device is activated when the power cord is connected.

• If you notice any unexplained changes in the performance of this device, if it is making unusual or
harsh sounds, if it has been dropped or mishandled, if water is spilled into the enclosure, or if the
enclosure is broken, disconnect the power cord and discontinue use. Contact your home care
provider.
• Periodically inspect electrical cords and cables for damage or signs of wear. Discontinue use and
replace if damaged.
• To avoid electrical shock, always unplug the power cord from the wall outlet before cleaning the
device. DO NOT immerse the device in any fluids.
• If the device is used by multiple persons (such as rental devices), a low-resistance, main flow bacteria
filter should be installed in-line between the device and the circuit tubing to prevent contamination.
• Be sure to route the power cord to the outlet in a way that will prevent the cord from being tripped over
or interfered with by chairs or other furniture.
• For safe operation when using a humidifier, the humidifier must always be positioned below the
breathing circuit connection at the mask and the air outlet on the device. The humidifier must be level
for proper operation.
• The BiPAP autoSV Advanced System One 25 cm device can deliver pressures up to 25 cm H2O. In
the unlikely event of certain fault conditions, pressures of up to 35 cm H2O are possible.
• The BiPAP autoSV Advanced System One 30 cm device can deliver pressures up to 30 cm H2O. In
the unlikely event of certain fault conditions, pressures of up to 60 cm H2O are possible.
• The data obtained when using an Oximetry module accessory is not considered to be diagnostic and
is not to be used in the diagnosis of a patient’s condition.
• Repairs and adjustments must be performed by Philips Respironics-authorized service personnel
only. Unauthorized service could cause injury, invalidate the warranty, or result in costly damage.
• Note: Please see the “Limited Warranty” section of this manual for information on warranty coverage.
• The service technician should have a good working knowledge and understanding of the principles of
operation and repair of electro-mechanical sleep therapy devices. By using the most current version
of the service manual, and the latest testing software (both found on my.respironics.com), all repairs
and testing can be performed. If service training is desired, contact the Philips Respironics service
location in your area to schedule training.
• It is important to follow the exact steps below when performing the Humidifier performance
confirmation in order to ensure no injury. Read all steps first before performing this test.
• Do not place your hand directly on the heater plate at any time as it could result in a burn.
• Allow the humidifier heater plate and water to cool down for approximately 15 minutes before
removing the water tank. A burn may result from: touching the heater plate, coming in contact with the
heated water, or touching the tank pan.
• Before cleaning the humidifier, always remove from the therapy device.
• Avoid submerging the Humidifier Connector End of the heated tubing in water.

PAGE 2-4 1105751, VER. 01
2.1 CAUTIONS
CAUTIONS
• Medical electrical equipment needs special precautions regarding EMC and needs to be installed
according to EMC information. Contact your home care provider regarding EMC installation
information.
• Mobile RF communications equipment can affect medical electrical equipment.
• Pins of connectors marked with the ESD warning symbol shall not be touched and connections shall
not be made without special precautions. Precautionary procedures include methods to prevent build-
up of electrostatic charge (e.g., air conditioning, humidification, conductive floor coverings, non-
synthetic clothing), discharging one’s body to the frame of the equipment or system or to earth. It is
recommended that all individuals that will handle this device understand these precautionary
procedures at a minimum as part of their training.
• Before operating the device, ensure that the SD card cover is replaced whenever any of the
accessories such as the Link Module or Modem are not installed. Refer to the instructions that came
with your accessory.
• Condensation may damage the device. If this device has been exposed to either very hot or very cold
temperatures, allow it to adjust to room temperature (operating temperature) before starting therapy.
Do not operate the device outside of the operating temperature range shown in the Specifications.
• Do not use extension cords with this device.
• Do not place the device directly onto carpet, fabric, or other flammable materials.
• Do not place the device in or on any container that can collect or hold water.
• A properly installed, undamaged reusable foam inlet filter is required for proper operation.
• Tobacco smoke may cause tar build-up within the device, which may result in the device
malfunctioning.
• Dirty inlet filters may cause high operating temperatures that may affect device performance.
Regularly examine the inlet filters as needed for integrity and cleanliness.
• Never install a wet filter into the device. You must ensure sufficient drying time for the cleaned filter.
• Always ensure that the DC power cord securely fits into your therapy device prior to use. Contact your
home care provider or Philips Respironics to determine if you have the appropriate DC cord for your
specific therapy device.
• When DC power is obtained from a vehicle battery, the device should not be used while the vehicle’s
engine is running. Damage to the device may occur.
• Only use a Philips Respironics DC Power Cord and Battery Adapter Cable. Use of any other system
may cause damage to the device.
2.2 NOTES
NOTE
• Refer to the device’s User and Provider Manuals for additional Warnings, Cautions, Notes, and
Operating Instructions.
• To remove AC power, disconnect the power supply cord from the electrical outlet.

1105751, VER. 01 PAGE 3-1
CHAPTER 3: SPECIFICATIONS & CLASSIFICATIONS

This chapter includes specifications and EMC compliance for the System One BiPAP autoSV Advanced (60
Series).
NOTE
1 hPa = 1 cm H2O
3.0 THERAPY DEVICE SPECIFICATIONS (25CM DEVICE)

Environmental
Operating Temperature: 5° to 35° C (41° to 95° F)
Storage Temperature: -20° to 60° C (-4° F to 140° F)
Relative Humidity (operating & storage): 15 to 95% (non-condensing)
Atmospheric Pressure: 101 to 77 kPa (0 - 2286 m / 0 - 7500 ft)
Physical
Dimensions: 18 x 14 x 10 cm (7” L x 5.5” W x 4” H)
Weight (Device with power supply): Approximately 1.53 kg (3.37 lbs)
Standards Compliance
This device is designed to conform to the following standards:
• IEC 60601-1 General Requirements for Safety of Medical Electrical Equipment
• IEC 10651-6 Homecare Ventilatory Support Devices
• EN 60601-1-2 Electromagnetic Compatibility
• RTCA/DO-160F section 21, category M; Emission of Radio Frequency Energy
IEC 60601-1 Classification
Type of Protection Against Electric Shock: Class II Equipment
Degree of Protection Against Electric Shock: Type BF Applied Part
Degree of Protection against Ingress of Water (device & AC power supply):
• Device: Drip Proof, IP22
• 60W Power Supply: Drip Proof, IP22
Mode of Operation: Continuous
Electrical
AC Power Consumption (with 60W Power Supply: 100 – 240 VAC, 50/60 Hz, 2.1 A
DC Power Consumption: 12 VDC, 6.67 A
Fuses: There are no user-replaceable fuses.

PAGE 3-2 1105751, VER. 01
Declared Dual-Number Noise Emissions Values In accordance with ISO 4871

The measured A-weighted emission sound pressure level is 27 dB(A) with an uncertainty of 2 dB(A). The
measured A-weighted sound power level is 35 dB(A) with an uncertainty of two (2) dB(A).
NOTE
• These measurements apply to this device with an optional humidifier. Use of this device
without a humidifier would result in measurements equal to or less than the stated
values.
• Values determined according to noise test code given in ISO 17510-1:2007, using the
basic standards ISO 3744 and ISO 4871.
Pressure Accuracy
Pressure Increments: 4.0 to 25.0 cm H2O, in 0.5 cm H2O increments
Pressure Stability:
Static Dynamic Dynamic

< 10 cm H2O > 10.0 cm H2O
Device ± 0.5 cm H2O < 0.5 cm H2O < 1.0 cm H2O
Device with Humidifier ± 0.5 cm H2O < 0.5 cm H2O < 1.0 cm H2O
Control Accuracy
Parameter Range Accuracy
Breath Rate 4 to 30 BPM Greater of ± 1 BPM or 10% of setting
Inspiration Time 0.5 to 3 seconds ± (10% of setting + 0.1 second)
Displayed Parameter Accuracy
Parameter Accuracy Resolution Range
Estimated Leak Rate ± (5 + 15% of 1 LPM 0 to 200 LPM

reading) LPM
Exhaled Tidal Volume ± (25 + 15% of 1 mL 0 to 2000 mL

reading) mL
Respiratory Rate greater of ± 1 1 BPM 0 to 60 BPM

BPM or ± 10% of
reading
Exhaled Minute Ventilation ± (1 + 15% of 1 LPM 0 to 99 LPM

reading) LPM

1105751, VER. 01 PAGE 3-3
Maximum Flow Rate (typical)
Test Pressures (cm H2O)
4.0 9.0 14.5 20.0 25.0
22 mm tubing Measured pressure at the patient 3.7 8.8 13.5 19.1 24.0
connection port (cm H2O)
Average flow at the patient 90.5 145.9 158.5 151.6 133.0

connection port (l/min)
(heated or connection port cm H2O)
non-heated)
connection port (l/min)
3.1 THERAPY DEVICE SPECIFICATIONS (30CM DEVICE)

Environmental
Physical
Weight (Device with power supply): Approximately 1.53 kg (3.37 lbs)
Standards Compliance
This device is designed to conform to the following standards:
• IEC 60601-1: Medical Electrical Equipment – Part 1: General Requirements for Basic Safety and
Essential Performance
• IEC 60601-1-2: Medical Electrical Equipment – Part 1-2: General Requirements for Basic Safety
and Essential Performance – Collateral standard: Electromagnetic compatibility - Requirements
and tests
and Essential Performance – Collateral standard: Usability
and Essential Performance – Collateral standard: General Requirements, tests and guidance for
alarm systems in medical electrical equipment and medical electrical systems
and Essential Performance – Collateral standard: Requirements for medical electrical equipment
and medical electrical systems used in the home healthcare environment
• ISO 10651-6: Lung Ventilators for Medical Use – Particular Requirements for Basic Safety and
Essential Performance, Part 6. Home care ventilatory support devices
• RTCA DO-160F Section 21, Category M; Emission of Radio Frequency Energy

PAGE 3-4 1105751, VER. 01
IEC 60601-1 Classification

Degree of Protection against Ingress of Water (device & AC power supply):
• Device: Drip Proof, IP22
Electrical
Fuses: There are no user-replaceable fuses.
Declared Dual-Number Noise Emissions Values In accordance with ISO 4871
The measured A-weighted emission sound pressure level is 27 dB(A) with an uncertainty of 2 dB(A). The
measured A-weighted sound power level is 35 dB(A) with an uncertainty of two (2) dB(A).
NOTE
• These measurements apply to this device with an optional humidifier. Use of this device
without a humidifier would result in measurements equal to or less than the stated
values.
• Values determined according to noise test code given in ISO 17510-1:2007, using the
basic standards ISO 3744 and ISO 4871.
Pressure Accuracy
Pressure Increments: 4.0 to 30.0 cm H2O, in 0.5 cm H2O increments
Pressure Stability:
Static Dynamic Dynamic

< 10 cm H2O > 10.0 to 30 cm H2O
Device ± 0.5 cm H2O < 0.5 cm H2O < 1.0 cm H2O
Device with Humidifier ± 0.5 cm H2O < 0.5 cm H2O < 1.0 cm H2O
Control Accuracy
Parameter Range Accuracy
Breath Rate 4 to 30 BPM Greater of ± 1 BPM or 10% of setting
Inspiration Time 0.5 to 3 seconds ± (10% of setting + 0.1 second)

1105751, VER. 01 PAGE 3-5
Displayed Parameter Accuracy
Parameter Accuracy Resolution Range
Estimated Leak Rate ± (5 + 15% of 1 LPM 0 to 200 LPM

reading) LPM
Exhaled Tidal Volume ± (25 + 15% of 1 mL 0 to 2000 mL

reading) mL
Respiratory Rate greater of ± 1 1 BPM 0 to 60 BPM

BPM or ± 10% of
reading
Exhaled Minute Ventilation ± (1 + 15% of 1 LPM 0 to 99 LPM

reading) LPM
Maximum Flow Rate (typical)
Test Pressures (cm H2O)
4.0 10.0 17.0 23.0 30.0
connection port (cm H2O)

connection port (LPM)
(heated or connection port cm H2O)
non-heated)
connection port (LPM)

PAGE 3-6 1105751, VER. 01
3.2 60 SERIES HEATED HUMIDIFIER SPECIFICATIONS

Environmental
Physical
Weight: Approximately 0.89 kg (1.95 lbs.)
Water Capacity
325 ml (11 oz.) at recommended water level
Standards Compliance - This device is designed to conform to the following standards:
IEC 60601-1 General Requirements for Safety of Medical Electrical Equipment
EN ISO 8185:2007 General Requirements for Humidification Systems
Electrical (When the System One Heated Humidifier is used with a therapy device)
AC Power Consumption (with 60W Power Supply): 100 – 240 VAC, 50/60 Hz, 2.1 A
AC Power Consumption (with 80W Power Supply): 100 – 240 VAC, 50/60 Hz, 2.0 A
Degree of Protection against Ingress of Water: Drip Proof, IP22
Electromagnetic Compatibility: The device meets the requirements of EN 60601-1-2, 2nd edition.
Heater Plate
Max Temperature: 75° C (167° F)
Pressure Drop with Humidifier
Max.: 0.3 cm H2O at 60 LPM flow
Humidity
Humidity min Output: 10 mg H2O/L - Measured @ max flow, 35° C, 15% RH.

1105751, VER. 01 PAGE 3-7
3.3 HEATED TUBING SPECIFICATIONS

Inner Diameter
15 mm (0.6 in.)
Length
1.83 m (6 ft.)
Heated Tubing Temperature Range
16° to 32º C (60° to 89° F)
Heated Tubing Temperature Cut-out
≤ 41° C (≤ 106° F)
Material
Flexible plastic and electrical components
Electrical (Heated tubing is powered by the attached heated humidifier)
Refer to “Electrical” section of System One Heated Humidifier Specifications
Environmental
Refer to “Environmental” section of System One Heated Humidifier Specifications

PAGE 3-8 1105751, VER. 01
3.4 ELECTROMAGNETIC EMISSIONS

This device is intended for use in the electromagnetic environment specified below. Use, service, and testing of
the device should be performed in such an environment.
GUIDANCE & MANUFACTURER ’S DECLARATION - ELECTROMAGNETIC EMISSIONS
ELECTROMAGNETIC ENVIRONMENT
EMISSIONS TEST COMPLIANCE
GUIDANCE
RF emissions Group 1 The device uses RF energy only for its internal
CISPR 11 function. Therefore, its RF emissions are very low
and are not likely to cause any interference in
nearby electronic equipment.
RF emissions Class B The device is suitable for use in all establishments,

CISPR 11 including domestic establishments and those
directly connected to the public low voltage power
Harmonic emissions Class A supply network.
IEC 61000-3-2
Voltage fluctuations/ Complies

flicker emissions
IEC 61000-3-3

1105751, VER. 01 PAGE 3-9
3.5 ELECTROMAGNETIC IMMUNITY

This device is intended for use in the electromagnetic environment specified below. Use, service, and testing of
the device should be performed in such an environment.
GUIDANCE & MANUFACTURER ’S DECLARATION - ELECTROMAGNETIC IMMUNITY
IEC 60601 TEST EMC ENVIRONMENT

IMMUNITY TEST COMPLIANCE
LEVEL GUIDANCE
Electrostatic ±6 kV contact ±6 kV contact Floors should be wood,
Discharge (ESD) ±8 kV air ±8 kV air concrete, or ceramic tile. If
floors are covered with
IEC 61000-4-2 synthetic material, the
relative humidity should be
at least 30%.
Electrical fast ±2 kV for power supply ±2 kV for supply mains Mains power quality should
Transient/burst lines be that of a typical home or
±1 kV for I/O lines ±1 kV for I/O lines hospital environment.
IEC 61000-4-4
Surge ±1 kV Differential Mode ±1 kV differential mode Mains power quality should

±2 kV Common M ±2 kV common mode be that of a typical home or
IEC 61000-4-5 ode hospital environment.
Voltage dips, short <5% UT (>95% dip in UT) <5% UT Mains power quality should
interruptions, and for 0.5 cycle (>95% dip in UT) for 0.5 be that of a typical home or
voltage variations 40% UT (60% dip in UT) cycle hospital environment. If the
on power supply for 5 cycles 40% UT user of the device requires
input lines 70% UT (30% dip in UT) continued operation during
(60% dip in UT) for 5
power mains interruptions, it
for 25 cycles cycles
IEC 61000-4-11 is recommended that the
<5% UT (>95% dip in UT) 70% UT device be powered from an
for 5 sec (30% dip in UT) for 25 uninterruptible power supply
cycles or a battery.
<5% UT
(>95% dip in UT) for 5
sec
Power frequency 3 A/m 3 A/m Power frequency magnetic
(50/60 Hz) fields should be at levels
magnetic field characteristic of a typical
IEC 61000-4-8 location in a typical hospital
or home environment.
NOTE: UT is the AC mains voltage prior to application of the test level.

PAGE 3-10 1105751, VER. 01
GUIDANCE & MANUFACTURER ’S DECLARATION - ELECTROMAGNETIC IMMUNITY
IEC 60601
IMMUNITY TEST COMPLIANCE EMC ENVIRONMENT GUIDANCE
TEST LEVEL
Portable and mobile RF communications
equipment should be used no closer to any part of
the device, including cables, than the
recommended separation distance calculated from
the equation applicable to the frequency of the
transmitter. Recommended separation distance:
Conducted RF 3Vrms 3 Vrms d = 1.2 P 150 kHz to 80 MHz

IEC 61000-4-6 150 kHz to 80
MHz
Radiated RF
d = 1.2 P 80 MHz to 800 MHz
IEC 61000-4-3 3 V/m 3 V/m
80 MHz to 2.5 d = 2.3 P 800 MHz to 2.5 GHz
GHz P = maximum output power rating of the
transmitter in watts (W) according to the
transmitter manufacturer and d = the
recommended separation distance in meters (m).
Field strengths from fixed RF transmitters, as

determined by an electromagnetic site survey,a
should be less than the compliance level in each
frequency range.b
Interference may occur in the vicinity of equipment

marked with the following symbol:
NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from
structures, objects, and people.
a
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur
radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic
environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the
location in which the device is used exceeds the applicable RF compliance level above, the device should be observed to verify normal
operation. If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating the device.
b
Over the frequency range 150 kHz to 80 MHz, the field strengths should be less than 3 V/m.

1105751, VER. 01 PAGE 3-11
3.6 RECOMMENDED SEPARATION DISTANCES BETWEEN PORTABLE & MOBILE RF

COMMUNICATIONS AND THE DEVICE
This device is intended for use in an electromagnetic environment in which radiated RF disturbances are
controlled. Electromagnetic interference may be prevented by maintaining a minimum distance between
portable and mobile RF communications equipment (transmitters) and this device as recommended in the
table below, according to the maximum output power of the communications equipment.
RATED MAXIMUM SEPARATION DISTANCE ACCORDING TO FREQUENCY OF

POWER OUTPUT OF TRANSMITTER
TRANSMITTER (W) (m)
150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5GHz
d = 1.2 P d = 1.2 P d = 2.3 P
0.01 0.12 0.12 0.23
0.1 0.38 0.38 0.73
1 1.2 1.2 2.3
10 3.8 3.8 7.3
100 12 12 23
For transmitters rated at a maximum output power not listed above, the recommended separation
distance d in meters (m) can be estimated using the equation applicable to the frequency of the
transmitter, where P is the maximum output power rating of the transmitter in watts (W) according
to the transmitter manufacturer.
Note 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected
by absorption and reflection from structures, objects, and people.

PAGE 3-12 1105751, VER. 01

1105751, VER. 01 PAGE 4-1
CHAPTER 4: SETUP
This chapter provides an overview of the system setup including introductory information on the User and
Provider modes and menus.
4.0 SUPPLYING POWER TO THE DEVICE
WARNING
• Inspect the power cord often for any signs of damage.

Replace a damaged power cord immediately.
• Be sure to route the power cord to the outlet in a way that
will prevent the cord from being tripped over or interfered
with by chairs or other furniture.
NOTE
Refer to the device’s User and Provider Manuals for additional
Warnings, Cautions, Notes, and Operating Instructions.
4.0.1 SUPPLYING AC POWER TO THE DEVICE

Complete the following steps to operate the device using AC power.
1. Plug the socket end of the AC power cord (included) into the power supply (also included).
CAUTION
When you are using Heated Tubing with the compatible System
One 60 Series Heated Humidifier, you must use the 80W power
supply.
2. Plug the pronged end of the AC power cord into an electrical outlet that is not controlled by a wall
switch.
3. Plug the power supply cord’s connector into the power inlet on the back of the device.
4. Ensure that all connections are secure.
WARNING
Periodically inspect electrical cords and cables for damage or
signs of wear. Discontinue use and replace if damaged..
CAUTION
Do not use extension cords with this device.

PAGE 4-2 1105751, VER. 01
NOTE
To remove AC power, disconnect the power supply cord from the
electrical outlet.
4.0.2 SUPPLYING DC POWER TO THE DEVICE

A Philips Respironics DC Power Cord can be used to operate this device in a stationary recreational vehicle,
boat, or motor home. In addition, a Philips Respironics DC Battery Adapter Cable, when used with a DC Power
Cord, allows the device to be operated from a 12 VDC free-standing battery.
CAUTION
• Always ensure that the DC power cord securely fits into your
therapy device prior to use. Contact your home care
provider or Philips Respironics to determine if you have the
appropriate DC cord for your specific therapy device.
• When DC power is obtained from a vehicle battery, the
device should not be used while the vehicle’s engine is
running. Damage to the device may occur.
• Only use a Philips Respironics DC Power Cord and Battery
Adapter Cable. Use of any other system may cause damage
to the device.
Refer to the instructions supplied with the DC Power Cord and adapter cable for information on how to operate
the device using DC power.
4.1 STARTING THE DEVICE
FIGURE 4-1: DEVICE CHARACTERISTICS

1105751, VER. 01 PAGE 4-3
Display Screen Shows therapy settings, patient data, and other messages. The startup screen is
shown temporarily when the unit is first powered.
Humidifier Icon This Icon lights up (different colors) when the optional humidifier and/or heated tube is
attached and heat is being applied. White means classic humidification is selected.
Blue means System One humidification is selected. Orange means the heated tube is
attached. Please refer to the humidifier user manual for more information.
Humidifier The humidifier number settings are only visible when the humidifier is attached and
Numbers therapy is active. You can use the control wheel to change the number settings for the
humidifier. When the heated tube is being used with the humidifier, these numbers will
control the heated tube setting.
Control Wheel/ Turn the wheel to toggle between options on the screen. Press the wheel to choose an
Push Button option. Primary function is to turn airflow on/off.
Ramp Button When the airflow is on, this button allows you to activate or restart the ramp function.
When the airflow is off, this button allows you to activate the Mask Fit Check. This
button lights up when therapy is active or during specific alerts.
Alarm Silence/ Silences the audible portion of the alarm for a period of time and indicates an alarm
Indicator Button condition.
1. Supply power to the device.

2. The Home screen will appear, as follows:
FIGURE 4-2: HOME SCREEN
NOTE
• In Icon Mode, “FLEX” shown above will either display a blank screen or it will
show “Bi-FLEX” depending on the provider settings.
• In Text Mode, “Flex” shown above will either display a blank screen or it will
show the current flex mode or “Rise time” depending on how the provider set
up the device.
• The SD card icon will display next to “Info” or the icon, if the SD card is
inserted.

PAGE 4-4 1105751, VER. 01
3. Turn the wheel to toggle between the options. Highlight “Therapy” or the icon. Press the wheel to
turn on the airflow and begin therapy. The Monitor Pressure screen will appear. The Monitor Pres-
sure screen displays the following items:
• Pressure
• Timed Breath Indication
• I/E State Indication
• Ramp Indication
• Icon Bar
• Therapy Parameters
FIGURE 4-3: MONITOR PRESSURE SCREEN
4. From the Home Screen, highlight “Therapy” then press and hold the wheel for approximately two
(2) seconds to turn off therapy. Or, from the Monitor Pressure screen, press and hold the wheel for
approximately two (2) seconds to turn off therapy and return to the Home Screen.
4.2 NAVIGATING THE DEVICE SCREENS

In either User Mode or Provider Mode, turn the UI Knob wheel to toggle between options and settings on the
screen. Press the UI Knob to choose an option or setting that is highlighted. If you choose “Back” on any
screen, it will take you back to the previous screen.
NOTE
• The screens shown throughout this manual are examples

only. Actual screens may vary slightly.
• Your device will either display in text mode (English only) or
icon mode.
4.3 USER AND PROVIDER MODES

The System One 60 Series devices are equipped with the following control modes:
• User Mode - The parameters that can be modified by the patient are limited.
• Provider Mode - used by Home Care Professionals to set the device’s parameters for the patient’s
needs.

1105751, VER. 01 PAGE 4-5
4.3.1 USER MODE

From the Home screen, highlight the “Setup” option and press the UI Knob. The following Setup screen will
appear. The user can change settings in the Setup menu.
FIGURE 4-4: SETUP SCREEN
NOTE
• The screen will only show 4 lines at a time. As you rotate the UI Knob to toggle
over different options the screen will slide up and down accordingly.
• For additional information on User Mode, refer to the appropriate System One
BiPAP autoSV Advanced (60 Series) User Manual.
4.3.2 PROVIDER MODE

Accessing provider mode unlocks settings that cannot be modified by the user. To access provider mode:
1. Supply power to the device. First, plug the socket end of the AC power cord into the power supply.
Then plug the pronged end of the AC power cord into an electrical outlet that is not controlled by a
wall switch. Finally, plug the power supply cord’s connector into the power inlet on the back of the
device.
2. Once the device is powered, the Home screen appears, shown below. Turn the control wheel to
toggle between the four options and highlight “Setup” or the icon.
FIGURE 4-5: HOME SCREEN
3. Once “Setup” or the icon is highlighted, press and hold both the control wheel and the Ramp but-
ton on the device for at least five (5) seconds.

PAGE 4-6 1105751, VER. 01
4. You will hear a quick double beep and the Provider mode screen will appear. You are now in pro-
vider mode and can modify the various settings.
FIGURE 4-6: PROVIDER SCREEN
4.3.3 NAVIGATING THE PROVIDER MODE SCREENS

To navigate these display screens, turn the control wheel to toggle between options and settings on the screen.
Press the control wheel to choose an option or setting that is highlighted. If you choose “Back” or the icon on
any screen, it will take you back to the previous screen.
NOTE
• Choosing “EXIT” or the icon from the Provider screen will exit
provider mode and the device will return to the Home screen in the
patient mode.
• Provider mode will time out after 30 seconds of inactivity and
automatically exit the provider mode and return to the Home
screen in the patient mode.
4.3.4 PROVIDER MODE SCREEN DESCRIPTIONS

The following sections will describe the options available under the 3 choices from the Provider screen
(Reminder, Setup, and Info).
NOTE
The descriptions provided in the following sub-sections may vary,
depending on which device you have. Depending on the device you have,
some screens may be present on the device and may not be described
below. Refer to the appropriate provider guide for additional information.
Reminder Screen
From the Provider screen, highlight “Reminder” or the icon and press the control wheel. The following
Reminder screen will appear.
FIGURE 4-7: REMINDER SCREEN

1105751, VER. 01 PAGE 4-7
You can set a reminder on this screen that will let patients know when it is time to perform a certain task, such
as replacing the mask. You can select one of the following settings: 0 (Off - no reminder is set), or you can set
the device to display a reminder after 90, 180, 270, or 365 days.
Setup Screen
From the Provider screen, highlight “Setup” or the icon and press the control wheel. The following Setup
screen will appear.
FIGURE 4-8: SETUP SCREEN (25CM DEVICE)

PAGE 4-8 1105751, VER. 01
FIGURE 4-9: SETUP SCREEN (30CM DEVICE)
NOTE
The screen will only show a few lines at a time. As you rotate the control wheel to toggle over
different options the screen will slide up and down accordingly. If the text is too long to
completely fit on the screen, it will scroll horizontally across the screen when highlighted.
Max Pressure
This screen displays the current Maximum pressure setting. You can adjust the setting from 4 to 25 cm H2O in
0.5 increments for 25cm the device; 4 to 30 cm H2O in 0.5 increments for the 30cm device.
EPAP Min
This screen allows you to modify the Minimum EPAP setting. This setting will be the minimum level of pressure
applied during the expiratory breath phase. You may adjust the setting from 4 to 20 cm H2O.
EPAP max
This screen allows you to modify the Maximum EPAP setting. This setting will be the maximum level of
pressure applied during the expiratory breath phase. You may adjust the setting from the minimum EPAP
setting to 20 cm H2O.

1105751, VER. 01 PAGE 4-9
PS min
This screen allows you to modify the Minimum Pressure Support setting. This setting is the minimum difference
that is permitted between IPAP and EPAP. You may adjust the setting from 0 cm H2O to the difference between
the maximum pressure setting minus the maximum EPAP setting.
PS max
This screen allows you to modify the Maximum Pressure Support setting. This setting is the maximum
difference that is permitted between IPAP and EPAP. You may adjust the setting from the minimum pressure
support setting to the difference between the maximum pressure setting minus the minimum EPAP setting.
BPM
This screen allows you to modify the Breaths Per Minute setting. You can choose between Off (0), Auto, or 4
through 30 in 1 BPM increments.
NOTE
This setting only displays if PS max is greater than zero.
Ti
This screen allows you to modify the Inspiratory Time setting. You may adjust the setting from 0.5 to 3.0
seconds in 0.1 increments. This setting only displays if PS max is greater than zero and BPM is not set to Off
or Auto.
Flex type
This screen displays the comfort mode setting. You can select None (0) or Bi-Flex.
Bi-Flex
You can modify the Flex setting (1, 2 or 3) on this screen if you enabled Bi-Flex. The Bi-Flex comfort feature
allows you to adjust the level of air pressure relief that the patient feels when exhaling during therapy. The
setting of “1” provides a small amount of pressure relief, with higher numbers providing additional relief.
NOTE
The patient also has access to this setting, if Flex lock is off.
Bi-Flex lock
This enables you to lock the Flex setting if you do not want the patient to change it. “1” turns the lock “on” and
“0” turns the lock “off”.
NOTE
If you lock this setting, the patient will see a “lock” icon next to the setting.

PAGE 4-10 1105751, VER. 01
Rise time
Rise time is the time it takes for the device to change from the expiratory pressure setting to the inspiratory
pressure setting. This screen allows you to adjust the rise time so you can find the desired setting. A setting of
“0” is the fastest rise time, while “3” is the slowest for the 25cm device; “1” is the fastest rise time, while “6” is
the slowest for the 30cm device. This is only available if Flex type is set to None and PS max is greater than
zero.
NOTE
The patient also has access to this setting, if Rise time lock is off.
Rise time lock

This enables you to lock the Rise time setting if you do not want the patient to change it. “1” turns the lock “on”
and “0” turns the lock “off”.
NOTE
Ramp time
This enables you to modify the Ramp time setting in 5 minute increments. The range for this setting is 0 (off) to
45 minutes.
NOTE
This setting only displays if EPAP min is greater than 4 cm H2O.
Ramp start
You can increase or decrease the ramp starting pressure in 0.5 cm H2O increments. You may adjust the setting
from 4 cm H2O to the EPAP min setting.
NOTE
This setting only displays if Ramp Time is not zero and EPAP min is greater than 4 cm H2O.

1105751, VER. 01 PAGE 4-11
Tubing type lock

This enables you to lock the Tubing type setting for either the 15 mm or the 22 mm tubing if you do not want the
patient to change it. “1” turns the lock “on” and “0” turns the lock “off”.
NOTE
• If locked, the patient will still see this setting with a “lock” icon next to it, but they will not
be able to change it.
• This will not prevent the user from using Heated Tubing at a later date.
Tubing type
This setting allows you to select the correct size diameter tubing that you are using with the device. You can
choose either (22) for the Philips Respironics 22 mm tubing, or (15) for the Philips Respironics 15 mm tubing.
When using the heated tube with the humidifier, the device will automatically change this setting to the
appropriate tubing type (15H).
NOTE
If the Heated Tubing is removed, the device will default back to the previous tubing type setting.
SYSTEM ONE resistance

This setting allows you to adjust the level of air pressure relief based on the specific Respironics mask. Each
Respironics mask may have a “System One” resistance control setting. System One resistance compensation
can be turned off by choosing the setting “0”.
NOTE
The patient also has access to this setting, if Lock SYSTEM ONE is off.
Lock SYSTEM ONE

This enables you to lock the “System One” resistance control setting if you do not want the patient to change it.
“1” turns the lock “on” and “0” turns the lock “off”.
NOTE
Heated Tube humidification

This setting will only display if you are using the heated tube with the humidifier. You can enable (1) or disable
(0) this feature.
Humidity level
This setting will only display if you are using the heated tube with the humidifier. This setting allows you to
choose the desired humidity setting for the humidifier: 1, 2 or 3. This setting can only be changed from the
Setup screen.

PAGE 4-12 1105751, VER. 01
Tube temperature
This setting will only display if you are using the heated tube with the humidifier. This setting allows you to
choose the desired temperature for the heated tube: 0, 1, 2, 3, 4 or 5. If you choose zero (0), this will turn off
both the humidifier and the heated tube.
NOTE
When using Heated Tubing with the humidifier, the control wheel can also
be used to change this setting.
SYSTEM ONE humidification

System One humidity control maintains a consistent mask humidity by monitoring and adjusting for changes in
room temperature and room humidity. You can enable (1) or disable (0) this feature. If the System One
humidity control has been disabled, the classic style of basic temperature controlled heated humidification will
be used. This will only display if the humidifier is attached.
Humidifier
This setting allows you to choose the desired humidity setting: 0, 1, 2, 3, 4 or 5. If the System One humidity
control has been disabled, the classic style of basic temperature controlled heated humidification will be used
and the display will show: 0, C1, C2, C3, C4 or C5 for these settings. This will only display if the humidifier is
attached. Please refer to the humidifier manual if using a humidifier.
NOTE
When not using Heated Tubing, the control wheel can also be used to
change this setting.
Auto on
You can enable (1) or disable (0) this feature if you want the device to automatically turn the airflow on
whenever the patient applies the interface (mask) to their airway.
Patient disconnect alarm
You can enable this feature by choosing 15 or 60 seconds. The alarm will sound when a large, continuous air
leak is detected in the circuit for longer than the specified setting. You can disable this feature by choosing “0”.
Apnea alarm
This feature detects the cessation of spontaneous breathing. You can enable or disable the alarm by choosing
0 (off), 10, 20, 30, or 40 seconds. The alarm will sound when the time between patient-triggered breaths is
greater or equal to the specified setting.
Low min vent alarm (MinVent)
You can enable or disable this feature by choosing 0 (off) to 99 LPM (liters per minute) in 1 LPM increments.
The alarm will sound when the calculated minute ventilation is less than or equal to the specified setting.
Mask fit check
You can enable (1) or disable (0) the mask fit check setting. This feature allows the patient to check the fit of
their mask prior to starting therapy. This is done by measuring the amount of leak in the patient circuit.

1105751, VER. 01 PAGE 4-13
Humidifier LED Backlight/Ramp Backlight

You can enable (1) or disable (0) the LED backlight for the humidifier number settings and Ramp button on the
device.
NOTE
• If the humidifier is not attached, this feature will display as “Ramp

Backlight” and control the LED backlight for the Ramp button only.
• If the Humidifier LED Backlight is enabled or disabled, the humidifier
icon will always remains on (if humidifier is attached and heat is being
applied), but will dim after 30 seconds of inactivity.
Show AHI/leak/PB
You can select whether or not the Apnea/Hypopnea index, System Leak averages, and Periodic Breathing
averages are displayed on the Patient Info screens. “1” turns this option “on” and “0” turns this option “off”.
Setup parameter displayed
You can select which measured parameters will display on the Monitor Pressure screen. You can choose from
None (0), Leak, RR, MinVent, or Vte. The following table describes each measured parameter. The measured
parameters that display on the Monitor Pressure screen only appear one at a time.
FIGURE 4-10: SETUP PARAMETERS AND DESCRIPTIONS
Language
This feature allows you to choose which language to display on the interface when in “Text mode”. The
following languages may be available on your device: English (EN), German (DE), French (FR), Italian (IT),
Spanish (ES), Brazilian Portuguese (BR), Danish (DK), Finnish (FI), Norwegian (NO), or Swedish (SW). You
can also turn off (0) text mode which means the device will display the “Icon Mode” on the interface.

PAGE 4-14 1105751, VER. 01
Info Screen
From the Provider screen, highlight “Info” or the info icon and press the control wheel. The following Info
screen will appear.
FIGURE 4-11: INFO SCREEN
NOTE
The screen will only show a few lines at a time. As you rotate the wheel to
toggle over different options, the screen will slide up and down
accordingly. If the text is too long to completely fit on the screen, it will
scroll horizontally across the screen when highlighted.
Oximetry
This screen displays the Oximetry parameters.
WARNING
The data displayed here and stored on the device SD card is not
considered to be diagnostic and is not to be used in the diagnosis of a
patient’s condition.
NOTE
This option is only shown when an Oximetry module is attached.
Device Settings
This screen allows you to view the current device settings. Maximum pressure, EPAP min, EPAP max, BPM,
PS min and PS max will display.

1105751, VER. 01 PAGE 4-15
Monitor Parameters
This screen displays all available measured therapy parameters. The following will display: Estimated Patient
Pressure in cm H2O, Respiratory Rate in BPM, Tidal Volume in mL, Minute Ventilation in LPM, Leak in LPM,
and the pulse oximetry measurement if available on the device.
NOTE
This screen will only display if the blower is on.
Phone-in
This screen displays the total therapy hours for the device, the total blower hours, and the total number of days
used when the sessions were greater than 4 hours since the device was last reset. This screen also displays a
compliance check number.
Therapy hours
The device is capable of recognizing the difference between the time the patient is actually receiving therapy
and the time when the blower is simply running. This screen displays the amount of time the patient is actually
receiving therapy on the device for the most recent 1 day time frame. It also displays the average amount of
time the patient is actually receiving therapy on the device over a 7 day and a 30 day time frame (provided the
device has at least 7 or 30 days of data respectively). If the device has only 5 days of data to use for the
calculation, the 5 day average value will be seen under the 7 day display.
Blower hours
This screen displays the number of hours that the blower has been active over the life of the device.
Days > 4
This screen displays the cumulative number of device therapy sessions that exceeded 4 hours over a 1 day, 7
day, and 30 day time frame.
Large leak
During any given night, the device recognizes the percentage of time the patient was experiencing what it
deemed to be a large leak. Large leak is defined as the level of leak that is so large, it is no longer possible to
determine respiratory events with statistical accuracy. This screen displays the nightly value of percentage of
time in large leak for the most recent 1 day time frame. It also displays the average of these individual nightly
values of percentage of time in large leak over a 7 day and a 30 day time frame (provided the device has at
least 7 or 30 days of data respectively). If the device has only 5 days of data to use for the calculation, the 5
day average value will be seen under the 7 day display.
AHI
The device accumulates individual Apnea/Hypopnea Indices (AHI) for each session the patient used the
device. This screen displays the nightly AHI value for the most recent 1 day time frame. It also displays the
average of these individual nightly AHI values over a 7 day and a 30 day time frame (provided the device has
at least 7 or 30 days of data respectively). If the device has only 5 days of data to use for the calculation, the 5
Periodic Breathing
During any given night, the device recognizes the percentage of time the patient was experiencing periodic
breathing. This screen displays the nightly value of periodic breathing for the most recent 1 day time frame. It
also displays the average of these individual nightly values of periodic breathing over a 7 day and a 30 day
time frame (provided the device has at least 7 or 30 days of data respectively). If the device has only 5 days of
data to use for the calculation, the 5 day average value will be seen under the 7 day display.

PAGE 4-16 1105751, VER. 01
90% EPAP
During any given night, the device recognizes the 90% EPAP (Expiratory Positive Airway Pressure) achieved
by the Auto Algorithm. 90% EPAP is defined as the pressure at which the device spent 90% of the session time
at or below. For example, if the device recognized airflow for 10 hours, and 9 hours were spent at or below 11
cm H2O, and 1 hour was spent above 11 cm H2O, then the 90% EPAP would be 11 cm H2O. This screen
displays the nightly value of 90% EPAP for the most recent 1 day time frame. It also displays the average of
these individual nightly values of 90% EPAP over a 7 day and a 30 day time frame (provided the device has at
least 7 or 30 days of data respectively). If the device has only 5 days of data to use for the calculation, the 5
Average PS
Pressure Support is the difference between IPAP (Inspiratory Positive Airway Pressure) and EPAP (Expiratory
Positive Airway Pressure). This screen displays the average of the Pressure Support values over a 1 day, 7
day, and 30 day time frame (provided the device has at least 7 or 30 days of data respectively). If the device
has only 5 days of data to use for the calculation, the 5 day average value will be seen under the 7 day display.
Reset data
This screen allows you to erase all 1, 7, and 30 day averages, compliance data, therapy hours, and patient
information on the device. Make sure that “Reset data” is highlighted on the info screen. Press and hold both
the control wheel and the Ramp button for at least 5 seconds. The device will beep once signifying that the
data has been reset.
NOTE
The SD card will be erased. Machine hours are not erased.
Machine hours
This screen displays the amount of time that the machine has been active over the life of the device.
NOTE
Therapy hours and blower hours can be reset for new
patients. Machine hours are not erased.
Humidifier
This screen will display 3 settings: power supply (either the 60W or 80W), Tubing type setting, and either the
Humidifier setting or the Tube temperature setting (if using).

1105751, VER. 01 PAGE 5-1
CHAPTER 5: TROUBLESHOOTING AND ERROR CODES

5.0 INTRODUCTION
This section provides instructions for troubleshooting and clearing the device’s error log, as well as a
description of the error codes.
5.1 TROUBLESHOOTING
Attempt to verify problem by:
• Visually inspecting the device,
• Operating the device and observing the device’s behavior, and
• Using a manometer to verify the pressure.
5.1.1 READING THE DEVICE’S ERROR LOG

Error codes can be viewed on a PC using Service Center Tools Suite 3.2 (or greater). Refer to Chapter 1 of this
Service Manual for additional information on connecting the device to a PC and downloading software.
To read the device’s error log, perform the following:
1. Connect the device to a PC. Refer to Chapter 1 for information on connecting the device to a PC.
2. Apply power to the device.
3. Open Service Center Tools from the Windows Start menu.
FIGURE 5-1: START MENU

PAGE 5-2 1105751, VER. 01
4. Select Read Error Log from the drop-down menu.
FIGURE 5-2: SERVICE CENTER TOOLS
5. The device’s stored error codes will be displayed on the PC monitor.
5.2 CLEARING THE DEVICE’S ERROR LOG

To clear the device’s error log, perform the following:
3. Open Service Center Tools from the Windows Start menu.
4. Select Clear Error Codes from the drop-down menu.
5. Verify that a “Error Log Cleared” confirmation window appears.
5.3 ERROR CODES

The four Error Types are described as follows:
ERROR TYPE DESCRIPTION

STOP The error information is recorded in NVRAM and the unit is placed into Safe State. The
only functionality available to the user is serial communication, turning off the audible
alarm via a key press and removing power.
REBOOT The error information is recorded in NVRAM and the unit is rebooted. This error is
promoted to a STOP level error by use of the Verbose Mode configuration flag.
CONTINUE The error information is recorded in NVRAM and the unit continues to operate without
noticeable alteration. This error is promoted to a STOP level error by use of the Verbose
Mode configuration flag.

1105751, VER. 01 PAGE 5-3
ERROR TYPE DESCRIPTION

LOG_ONLY The error information is recorded in NVRAM and the unit continues to operate without
noticeable alteration. This error is not promoted to a STOP level error by use of the
Verbose Mode configuration flag.
The following table lists the error codes for the System One 60 Series BiPAP autoSV Advanced devices.
ERROR
DESCRIPTION TYPE CORRECTIVE ACTION
CODE
General Errors
E-1 ERR_SOFTWARE_STOP STOP Replace Therapy PCA
E-3 ERR_INT_RAM REBOOT Replace Therapy PCA
E-4 ERR_NULL_PTR REBOOT Replace Therapy PCA
E-5 ERR_DATA REBOOT Replace Therapy PCA
E-6 ERR_STATE_MACHINE REBOOT Replace Therapy PCA
E-7 ERR_SOFTWARE REBOOT Replace Therapy PCA
Watchdog and Timer Errors
E-10 ERR_WDOG_TEST_RAM REBOOT Replace Therapy PCA
E-11 ERR_WDOG_TEST REBOOT Replace Therapy PCA
E-12 ERR_BACKGROUND_WDOG_NO_CARD REBOOT Replace Therapy PCA
E-13 ERR_BACKGROUND_WDOG_SD_CARD REBOOT Replace Therapy PCA
E-14 ERR_WDOG_LOWRES_TIMER REBOOT Replace Therapy PCA
E-15 ERR_CYCLE_HANDLER_OVERRUN REBOOT Replace Therapy PCA
E-16 ERR_RASP_RESTORE_TIMEOUT CONTINUE Replace Therapy PCA
E-17 ERR_ONEMS_HANDLER_OVERRUN REBOOT Replace Therapy PCA
E-19 ERR_WDOG_TIMEOUT REBOOT Clear Error Log and

Retest
E-20 ERR_MOTOR_SPINUP_FLUX_LOW REBOOT • Reseat Blower

Connectors
• Replace Blower Assy
• Replace Therapy
PCA
E-21 ERR_MOTOR_VBUS_HIGH STOP Replace Therapy PCA

PAGE 5-4 1105751, VER. 01
ERROR
CODE
E-22 ERR_MOTOR_FLUX_MAGNITUDE REBOOT • Reseat Blower
Connectors
• Replace Therapy
PCA
E-23 ERR_MOTOR_OVERSPEED REBOOT • Reseat Blower

Connectors
• Replace Therapy
PCA
E-24 ERR_MOTOR_SPEED_REVERSE REBOOT • Reseat Blower

Connectors
• Replace Therapy
PCA
E-25 ERR_MOTOR_THERMISTOR_OPEN CONTINUE • Reseat Blower

Connectors
• Replace Therapy
PCA
E-26 ERR_MOTOR_THERMISTOR_SHORTED CONTINUE • Reseat Blower

Connectors
• Replace Therapy
PCA
E-27 ERR_MOTOR_RL_NOCONVERGE STOP • Reseat Blower

Connectors
• Replace Therapy
PCA
E-28 ERR_NEGATIVE_QUADRATURE_VOLTAGE_VE REBOOT • Reseat Blower

CTOR Connectors
• Replace Therapy
PCA
E-29 ERR_VBUS_GAIN_ZERO: REBOOT Replace Therapy PCA

1105751, VER. 01 PAGE 5-5
ERROR
CODE
E-30 ERR_MOTOR_SPINUP_FLUX_HIGH REBOOT • Reseat Blower
Connectors
• Replace Therapy
PCA
E-31 ERR_LOW_PRESSURE_REGULATION CONTINUE Reseat Therapy PCA
E-32 ERR_LOW_PRESSURE_SUPPORT CONTINUE Reseat Therapy PCA
E-33 ERR_HIGH_PRESSURE_REGULATION CONTINUE Reseat Therapy PCA
E-34 ERR_CRITICAL_HIGH_PRESSURE STOP Replace Therapy PCA
E-35 ERR_MOTOR_VBUS_LOW STOP Replace Therapy PCA
E-36 ERR_MOTOR_VBUS_HIGH_BLOWER_OFF STOP Replace Therapy PCA
E-40 ERR_NVRAM REBOOT Replace Therapy PCA
E-41 ERR_STORAGE_UNIT_RAM REBOOT Replace Therapy PCA
E-42 ERR_UNABLE_TO_OBTAIN_BUS REBOOT Replace Therapy PCA
E-43 ERR_NVRAM_NO_CALLBACK_OCCURED REBOOT Replace Therapy PCA
E-44 ERR_NV_BUFFER_NULL REBOOT Replace Therapy PCA
E-45 ERR_NV_CALLBACK_NULL REBOOT Replace Therapy PCA
E-46 ERR_NV_ZERO_LENGTH REBOOT Replace Therapy PCA
E-47 ERR_NVRAM_INVALID_BYTES_XFRRED REBOOT Replace Therapy PCA
E-48 ERR_NVROM_MAX_RETRIES_EXCEEDED REBOOT Replace Therapy PCA

E-49 ERR_EEPROM_ADDRESS_OVERRUN REBOOT Replace Therapy PCA
E-50 ERR_DAILY_VALUES_CORRUPT LOG_ONLY Replace Therapy PCA
E-51 ERR_CORRUPT_COMPLIANCE_LOG CONTINUE Replace Therapy PCA
E-52 ERR_CORRUPT_COMPLIANCE_CB CONTINUE Replace Therapy PCA
E-53 ERR_COMP_LOG_SEM_TIMEOUT CONTINUE Replace Therapy PCA
E-54 ERR_COMPLOG_REQS_OVERFLOW REBOOT Replace Therapy PCA
E-55 ERR_THERAPY_QUEUE_FULL CONTINUE Replace Therapy PCA
E-56 ERR_COMPLOG_PACKET_STATUS REBOOT Replace Therapy PCA
E-57 ERR_SESS_OBS_QUEUE_OVF REBOOT Replace Therapy PCA
E-58 ERR_SESS_OBS_NO_CALLBACK REBOOT Replace Therapy PCA

PAGE 5-6 1105751, VER. 01
ERROR
CODE
E-59 ERR_COMP_LOG_SEM_RELEASE CONTINUE Clear Error Log and
Retest
E-60 ERR_UNSUPPORTED_HARDWARE REBOOT Replace Therapy PCA
E-61 ERR_PLL_UNLOCKED REBOOT Replace Therapy PCA
E-62 ERR_STUCK_RAMP_KEY CONTINUE • Verify proper

installation/operation
of the Ramp Button
• Replace Therapy
PCA
E-63 ERR_STUCK_KNOB_KEY CONTINUE • Verify proper

installation/operation
of the Top Enclosure.
Replace Enclosure if
necessary.
• Replace Therapy
PCA
E-64 ERR_DSP_OVERTIME_PWM REBOOT Replace Therapy PCA
E-65 ERR_STUCK_ENCODER_A CONTINUE • Clear Error Log and

Retest
• Replace Therapy
PCA
E-66 ERR_STUCK_ENCODER_B CONTINUE • Clear Error Log and

Retest
• Replace Therapy
PCA
E-67 ERR_STUCK_AUDIO_PAUSE_KEY CONTINUE • Check Audio Pause

Key Operation
• Replace Therapy
PCA
E-70 ERR_PRESSURE_SENSOR_ABSENT STOP Replace Therapy PCA

E-71 ERR_PSENS_STATUS_BITS REBOOT Replace Therapy PCA
E-72 ERR_PSENS_UNABLE_TO_OBTAIN_BUS REBOOT Replace Therapy PCA
E-73 ERR_SENSOR_PRESS_OFFSET_STOP STOP Replace Therapy PCA
E-74 ERR_BAROMETER_COMM LOG Replace Therapy PCA
E-75 ERR_BAROMETRIC_SENSOR_FAILED CONTINUE Replace Therapy PCA
E-76 ERR_BAROMETER_UNABLE_TO_OBTAIN_BUS REBOOT Replace Therapy PCA

1105751, VER. 01 PAGE 5-7
ERROR
CODE
E-80 ERR_UNABLE_TO_INIT_FLOW_SENSOR REBOOT Replace Therapy PCA
E-81 ERR_SENSOR_FLOW_TABLE CONTINUE Replace Therapy PCA
E-82 ERR_FLOW_SENSOR_OFFSET CONTINUE Replace Therapy PCA
E-83 ERR_FSENS_UNABLE_TO_OBTAIN_BUS REBOOT Replace Therapy PCA
E-84 ERR_FLOW_SENSOR_ STOP STOP Replace Therapy PCA
E-85 ERR_FLOW_SENSOR_OCCLUDED CONTINUE Replace Therapy PCA
E-86 ERR_FLOW_SENSOR_ABSENT CONTINUE Replace Therapy PCA
E-87 ERR_FLOW_SENSOR_BUS CONTINUE Replace Therapy PCA
E-90 ERR_OTP_NOT_CONFIGURED STOP Replace Therapy PCA
E-93 ERR_RTC_VALUE CONTINUE Clear Error Log, reset

RTC, run-in and retest
E-94 ERR_RTC_STOPPED CONTINUE Replace Therapy PCA
E-100 ERR_HUMID_NO_HEAT CONTINUE • Replace Heater Plate

• Orientation/Replace
Base Humidifier
Cable
• Replace Therapy
PCA
E-101 ERR_HUMID_TEMP_MAX STOP • Replace Heater Plate

• Replace Therapy
PCA
E-105 ERR_HUMID_AMBIENT_COMM CONTINUE Replace Therapy PCA

E-106 HEATEDTUBE_TUBE_MAX_TEMP CONTINUE N/A
E-107 HEATEDTUBE_DISCONNECT CONTINUE N/A
E-108 HUMIDIFIER_DISCONNECT CONTINUE N/A
E-110 ERR_STACK REBOOT Replace Therapy PCA
E-111 ERR_EXCEPTION_STACK_OVERFLOW REBOOT Replace Therapy PCA
E-112 ERR_EXCEPTION_STACK_RESERVE LOG_ONLY Replace Therapy PCA
E-113 ERR_EXCEPTION_STACK_UNDERFLOW REBOOT Replace Therapy PCA
E-114 ERR_FIQ_STACK_OVERFLOW REBOOT Replace Therapy PCA
E-115 ERR_FIQ_STACK_RESERVE LOG_ONLY Replace Therapy PCA
E-116 ERR_FIQ_STACK_UNDERFLOW REBOOT Replace Therapy PCA

PAGE 5-8 1105751, VER. 01
ERROR
CODE
E-117 ERR_IRQ_STACK_OVERFLOW REBOOT Replace Therapy PCA
E-118 ERR_IRQ_STACK_RESERVE LOG_ONLY Replace Therapy PCA
E-119 ERR_IRQ_STACK_UNDERFLOW REBOOT Replace Therapy PCA
E-120 ERR_SVC_STACK_OVERFLOW REBOOT Replace Therapy PCA
E-121 ERR_SVC_STACK_RESERVE LOG_ONLY Replace Therapy PCA
E-122 ERR_SVC_STACK_UNDERFLOW REBOOT Replace Therapy PCA
E-123 ERR_DATA_ABORT_EXCEPTION REBOOT Replace Therapy PCA
E-124 ERR_PREFETCH_ABORT_EXCEPTION REBOOT Replace Therapy PCA
E-125 ERR_ILLEGAL_INSTRUCTION_EXCEPTION REBOOT Replace Therapy PCA
E-126 ERR_SWI_ABORT_EXCEPTION REBOOT Replace Therapy PCA
E-127 ERR_INVALID REBOOT Replace Therapy PCA
xxx Error not listed above Replace Therapy PCA

1105751, VER. 01 PAGE 6-1
CHAPTER 6: REPAIR & REPLACE

This Chapter identifies the names, locations, and replacement part (RP) kit numbers of the replaceable
components in the System One 60 BiPAP autoSV Advanced device. Additionally, repair and replacement
procedures are provided in this Chapter. If repair or replacement procedures are performed, the device must
be tested to verify its proper operation. Refer to Chapter 8 for Testing Procedures.
WARNING
To prevent electrical shock, disconnect the electrical supply before attempting to
make any repairs to the device.
CAUTION
Electrical components used in this device are subject to damage from static
electricity. Repairs made to this device must be performed only in an
antistatic, Electro-Static Discharge (ESD) protected environment.

PAGE 6-2 1105751, VER. 01
6.0 RP KITS
BiPAP autoSV Advanced
1/4” Test Adapter (for run-in) 332353
Air Inlet Seal 1080757
1083234 (25 cm RoHS non-

RoHS)
Alarm Assembly
1116509 (25 cm and 30 cm
RoHS)
1083235 (25 cm non-RoHS)

Alarm Holder 1116502 (25 cm and 30 cm
RoHS)
Alarm/Ramp Button (Keypad) 1083255
1080758 (96xP - 25 cm)

Blower Assembly
1118688 (96xT - 30 cm)
Blower Cap 1080759
Blower Housing 1064736
Blower Outlet Bellows 1064747
1106396 (Dom. U.S.)

Bottom Enclosure
1106397 (International)
Flow Manifold 1083252
Humidifier Base Cable 1099563
Link Module (with DB9F-DB9M cable) 1074113
1106207 (96xP - 25 cm non-

RoHS)
Main PCA
1116417 (96xP - 25 cm RoHS)
1122303 (96xT - 30 cm RoHS)
O2 Enrichment Attachment
312710
(for testing)
Outside Panel 1099578
Power Supply (60 Watt) 1091398
Power Supply (80 Watt) 1091399
Right Panel Assembly 1099564
SD Card Slot Cover 1099591
Side (Beauty) Cover 1099592
Sound Abatement Foam 1080760
1103402 (96xP - 25 cm)

Top Cover
1124084 (96xT - 30 cm)
Torx Screwdriver Kit 1040889

1105751, VER. 01 PAGE 6-3
UI Knob 1099581
Warning Label (Domestic U.S.) 1099561
Warning Label (International) 1099562

PAGE 6-4 1105751, VER. 01
6.1 REPLACEMENT INSTRUCTIONS

The following sections provide instructions for replacing components in the System One 60 Series BiPAP
autoSV Advanced devices.
6.1.1 REPLACING THE SD CARD SLOT COVER
Included in Kit Tools Required
• SD Card Slot Cover Small flat blade screwdriver
SD Card Slot
Power Inlet
Air Outlet Port
Filter Area
FIGURE 6-1: SD CARD SLOT COVER LOCATION
TO REMOVE THE SD CARD SLOT COVER:

• Refer to Figure 6-2.
FIGURE 6-2: SD CARD SLOT COVER REMOVAL
TO INSTALL THE SD CARD SLOT COVER:

• Snap the SD Card Slot Cover into place on the back of the device.

1105751, VER. 01 PAGE 6-5
6.1.2 REPLACING THE USER INTERFACE (UI) KNOB
• UI Knob Small flat blade screwdriver
LCD Screen
UI Knob Air Outlet Port
Ramp Button
FIGURE 6-3: UI KNOB LOCATION
To remove the UI Knob:

• Pull the UI Knob straight up from the UI stem. A small flat blade screwdriver may be used to care-
fully pry the UI Knob from the device.
NOTE
A “D” clip is installed in the UI Knob.
To Install the UI Knob:

1. Verify that the “D” clip is installed in UI Knob.
2. Align the flat side of “D” clip with the flat side of the UI stem.
3. Press the UI Knob onto the UI stem.
4. Rotate the UI knob and verify that it is secure and rotates freely.
“D” clip installed
FIGURE 6-4: “D” CLIP IN UI KNOB

PAGE 6-6 1105751, VER. 01
6.1.3 REPLACING THE SIDE (BEAUTY) COVER
Side (Beauty) Cover None
NOTE
The Side (Beauty) Cover is used when the System
One Heated Humidifier is not present.
FIGURE 6-5: SIDE (BEAUTY) COVER
TO REMOVE THE SIDE (BEAUTY) COVER

1. Push the locking tab on the end of the Side (Beauty) Cover towards the device’s Outlet Port.
2. Lift the Cover away from the device.
TO INSTALL THE SIDE (BEAUTY) COVER

1. Insert the Side (Beauty) Cover, support tabs at the front of the device first, into it’s mounting loca-
tion.
2. Press the Side (Beauty) Cover fully into place. Verify that the locking tab snaps and secures the
cover.

1105751, VER. 01 PAGE 6-7
6.1.4 REPLACING THE TOP COVER
Top Cover T15 Torx screwdriver
FIGURE 6-6: TOP COVER
TO REMOVE THE TOP COVER

1. Remove the UI Knob. Refer to section 6.1.2.
2. Place the device on a protected work surface and carefully turn it over to expose its bottom.
3. Using a Torx T15 screwdriver, remove the two #6 x 1-3/4” screws that secure the Top Cover to the
Bottom Enclosure. Refer to Figure 6-7.
4. While securely holding the device together, carefully return it to its upright position.
5. Lift the Top Cover away from the Bottom Enclosure. The SD Card Slot Cover is loosely installed in
the Top Cover.
6. The Ramp Button has a tendency to remain in the Top Cover. If necessary, remove the Ramp But-
ton from the Top Cover and maintain it for installation in the replacement Top Cover.

PAGE 6-8 1105751, VER. 01
Torque screws to 8 in-lbs

during installation.
FIGURE 6-7: SCREW LOCATION
NOTE
The SD Card Slot Cover is loosely installed in the Top
Cover. Use care when removing the Top Cover so as
not to lose the SD Card Slot Cover.
To install the Top Cover:

1. Place the Top Cover onto the Bottom Enclosure.
2. Hold the device together and turn it over to expose its bottom.
3. Secure the Top Cover to the Bottom Enclosure using the two #6 X 1-3/4” screws. Torque screws to
eight (8) in-lbs.
4. Assemble the remainder of the device as instructed in previous sections.

1105751, VER. 01 PAGE 6-9
6.1.5 REPLACING THE ALARM SILENCE/RAMP KEYPAD
Ramp Button T15 Torx screwdriver
UI Knob
Keypad
FIGURE 6-8: KEYPAD
To remove the Ramp Button:

2. Remove the Top Cover. Refer to section 6.1.4.
3. Remove the Keypad from the Top Cover.
To install the Ramp Button:

1. Place the Keypad in the Top Cover.

PAGE 6-10 1105751, VER. 01
6.1.6 REPLACING THE OUTSIDE PANEL
End Panel T15 Torx screwdriver
FIGURE 6-9: OUTSIDE PANEL
To remove the Outside Panel:

3. Slide the Outside Panel out of the Bottom Enclosure.
To Install the Outside Panel:
1. Slide the Outside Panel into the Bottom Enclosure.

1105751, VER. 01 PAGE 6-11
6.1.7 REPLACING THE MAIN PCA
Main PCA T15 Torx screwdriver
FIGURE 6-10: MAIN PCA
To remove the Main PCA:

3. Disconnect the wiring harnesses from the Main PCA. The wiring harnesses are indicated by black
arrows in Figure 6-10.
4. Remove the screw that secures the Main PCA to the Right Side Panel.
5. Squeeze the standoffs, indicated by white arrows in Figure 6-10, to release the Main PCA from its
mounting location in the Bottom Enclosure.
6. Lift the PCA out of the Bottom Enclosure.

PAGE 6-12 1105751, VER. 01
To Install the Main PCA:

1. Place the PCA in the Bottom Enclosure. Be sure that the Flow and Pressure (if applicable) Sen-
sors properly align with the Flow Manifold.
CAUTION
The PCA’s Flow and Pressure Sensors must be in proper alignment with
the Flow Manifold. Otherwise, the device will not operate properly.
NOTE
Model 26x do not include a Pressure Sensor.
The PCA’s Flow and Pressure

Sensors align here.
FIGURE 6-11: FLOW MANIFOLD
2. Connect the wiring harnesses to the PCA.
NOTE
Verify that the standoffs secure the PCA.

1105751, VER. 01 PAGE 6-13
6.1.8 REPLACING THE BLOWER CAP
• Blower Cap • T8 Torx screwdriver

• #4 x 1/2” screw (x7) • T15 Torx screwdriver
Torque screws to 7 in-lbs

FIGURE 6-12: BLOWER CAP
To remove the Blower Cap:

3. Remove the Main PCA. Refer to section 6.1.7.

PAGE 6-14 1105751, VER. 01
4. Using a T8 Torx screwdriver, remove the seven #4 x 1/2” screws that secure the Blower Cap to the
Bottom Enclosure. The screws are indicated by the white arrows in Figure 6-12.
5. Push the grommet and the Blower wiring harness through its mounting hole in the Blower Cap.
6. Remove the Blower Cap from the Bottom Enclosure.
To install the Blower Cap:
1. Insert the Blower wiring harness and grommet through its mounting hole in the Blower Cap. Verify
that the grommet seats properly in the hole.
2. Align the Blower Cap with the Blower Housing in the Bottom Enclosure.
3. Secure the Blower Cap to the Blower Housing using the seven #4 x 1/2” screws.

1105751, VER. 01 PAGE 6-15
6.1.9 REPLACING THE BLOWER ASSEMBLY AND/OR THE BLOWER OUTLET BELLOWS
• Blower Assembly • T8 Torx screwdriver

• Blower Outlet Bellows • T15 Torx screwdriver
Blower and Blower

Outlet Bellows
Removed from Device
FIGURE 6-13: BLOWER ASSEMBLY AND BLOWER OUTLET BELLOWS
TO REMOVE THE BLOWER ASSEMBLY/OUTLET BELLOWS:

4. Remove the Blower Cap.Refer to section 6.1.8
5. Lift the Blower Assembly out of the Blower Housing. Remove the Blower Outlet Bellows from the
Blower Assembly.
To install the Blower Assembly/Outlet Bellows:
1. Place the Outlet Bellows onto the Blower Assembly.

PAGE 6-16 1105751, VER. 01
2. Align the stands located on the bottom of the Blower Assembly with the holes in the Blower Hous-
ing.
FIGURE 6-14: BLOWER INSTALLATION
3. Gently push the Blower Assembly into the Blower Housing.

4. Properly seat the Blower Outlet Bellows in the Blower Housing.

1105751, VER. 01 PAGE 6-17
6.1.10 REPLACING THE FLOW MANIFOLD
• Flow Manifold • T15 Torx screwdriver
Flow Manifold
FIGURE 6-15: FLOW MANIFOLD
To remove the Flow Manifold:

4. Lift the Flow Manifold off of the Right Side Assembly.
To install the Flow Manifold:
1. Place the Flow Manifold onto the Right Side Assembly as shown in Figure 6-15.

PAGE 6-18 1105751, VER. 01
6.1.11 REPLACING THE RIGHT PANEL ASSEMBLY
• Right Side Assembly • T8 Torx screwdriver

• T15 Torx screwdriver
FIGURE 6-16: RIGHT PANEL ASSEMBLY
To remove the Right Panel Assembly:

5. Remove the Flow Manifold. Refer to section 6.1.10.
6. Lift the Right Panel Assembly out of the Bottom Enclosure.
To install the Right Panel Assembly:
1. Slide the Right Panel Assembly into the Bottom Enclosure.
2. Place the Flow Manifold onto the Right Panel Assembly as shown in Figure 6-16.

1105751, VER. 01 PAGE 6-19
6.1.12 REPLACING THE HUMIDIFIER CABLE
• Humidifier Cable • T8 Torx screwdriver

Verify that key is

facing upwards
FIGURE 6-17: HUMIDIFIER CABLE
To remove the Humidifier Cable:

5. Remove the Right Panel Assembly. Refer to Replacing the Right Panel Assembly.
To install the Humidifier Cable:
1. Place the Humidifier Cable into the Bottom Enclosure. Be sure the Humidifier Cable is properly
seated in its mounting location.

PAGE 6-20 1105751, VER. 01
6.1.13 REPLACING THE BLOWER HOUSING
Blower Housing • T8 Torx screwdriver

FIGURE 6-18: BLOWER HOUSING
To remove the Blower Housing:

5. Remove the Blower Assembly. Refer to Replacing the Blower Assembly and/or the Blower Outlet
Bellows.
7. Remove the Humidifier Cable. Refer to Replacing the Humidifier Cable.
8. Release the four latches that secure the Blower Housing inside the Bottom Enclosure.
9. Lift the Blower Housing out of the Bottom Enclosure.
To install the Blower Housing:
1. Place the Humidifier Cable into the Bottom Enclosure. Be sure the Humidifier Cable is properly
seated in its mounting location.
2. Press the Blower Housing into its mounting location in the Bottom Enclosure. Be sure that all four
locking tabs secure the Housing.

1105751, VER. 01 PAGE 6-21
6.1.14 REPLACING THE ALARM ASSEMBLY AND/OR ALARM HOLDER
• Alarm Assembly • T8 Torx screwdriver

• Alarm Holder • T8 Torx screwdriver

FIGURE 6-19: ALARM ASSEMBLY AND ALARM HOLDER
To remove the Alarm Assembly and Alarm Holder:

5. Remove the Blower Assembly. Refer to section 6.1.9.
6. Remove the Right Panel Assembly. Refer to section 6.1.11.
7. Remove the Humidifier Cable. Refer to section 6.1.12.
8. Remove the Blower Housing. Refer to section 6.1.13.
9. Lift the Alarm Assembly and Housing out of the Bottom Enclosure.
10. Remove the Alarm Assembly from the Alarm Holder.
To install the Alarm Assembly and Alarm Holder:
1. Place the Alarm Assembly into the Alarm Holder as shown in Figure 6-19.
2. Route the Alarm Assembly Wires through the loop in the Alarm Holder as shown in Figure 6-19.
3. Place the Alarm Assembly and Alarm Holder into the Bottom Enclosure as shown in Figure 6-19.

PAGE 6-22 1105751, VER. 01
6.1.15 REPLACING THE SOUND ABATEMENT FOAM
• Sound Abatement Foam • T8 Torx screwdriver

FIGURE 6-20: SOUND ABATEMENT FOAM
TO REMOVE THE SOUND ABATEMENT FOAM:

9. Remove the Blower Assembly. Refer to Replacing the Blower Assembly and/or the Blower Outlet
Bellows.
12. Remove the Blower Housing. Refer to Replacing the Blower Housing.
13. Lift the Foam out of the Bottom Enclosure.
TO INSTALL THE SOUND ABATEMENT FOAM:

1. Place the Foam in the Bottom Enclosure as shown in Figure 6-20.

1105751, VER. 01 PAGE 6-23
6.1.16 REPLACING THE AIR INLET SEAL
Air Inlet Seal • T8 Torx screwdriver

FIGURE 6-21: AIR INLET SEAL
TO REMOVE THE AIR INLET SEAL:

9. Remove the Blower Assembly. Refer to 6.1.9.
12. Remove the Blower Housing. Refer to Replacing the Blower Housing.
TO INSTALL THE AIR INLET SEAL:

1. Install the Air Inlet Seal in the Bottom Enclosure. Verify that it is flush with the Bottom Enclosure
and fully seated on the two prongs as shown in Figure 6-21.

PAGE 6-24 1105751, VER. 01
6.1.17 REPLACING THE BOTTOM ENCLOSURE
• Bottom Enclosure • T8 Torx screwdriver

• Warning Label • T15 Torx screwdriver
FIGURE 6-22: BOTTOM ENCLOSURE
TO REPLACE THE BOTTOM ENCLOSURE:
NOTE
When you replace the Bottom Enclosure, you must create and apply a serial
number/model number label. Refer to the section 6.1.18 for instructions on
creating a serial number label.

9. Remove the Air Inlet Seal. Refer to section 6.1.16.
10. Install all the components into the new Bottom Enclosure and assemble the device as instructed in
previous sections.

1105751, VER. 01 PAGE 6-25
6.1.18 REPLACING THE SERIAL NUMBER/MODEL NUMBER LABEL

There are several instances in which you will have to replace the Serial Number/Model Number Label (e.g., the
label is becoming illegible or if the Bottom Enclosure is replaced). To ensure traceability of the Device, it is of
utmost importance that when creating the new label for replacement, it includes all of the information from the
original label. Refer to Figure 6-23.
Device Name/
Description Bar code and scanner
box are not needed
Model Number -
Note the “60” in
the 60 Series
Device Model Device manufacture
numbers date in YYYY/MM/DD
format. This Device
was manufactured on
August 21, 2012
Serial Number –
the complete serial
number includes
the four characters
to the far right
(“77AC” in this
example) This is a representation of the
“REV 00” is not
device configuration. This is
needed on
an example of a non-RoHS 60
reproduced labels.
Series Device label.
Configurations will vary.
FIGURE 6-23: SERIAL NUMBER/MODEL NUMBER LABEL
The following is required for creating a label:

• Label Printer (Hand written labels are unacceptable)
• Self-Adhesive Label Stock, Minimum Size: 1-1/8 inch x 2-1/4 inch.
• Self- Adhesive Clear Overlay: Minimum Size: 1-1/8 inch x 2-1/4 inch.
Do the following:
1. Before replacing the original or existing label, design the new label in the same layout, format and
font size as shown in Figure 6-23. Print the label and verify that the label information is the same
as the original or existing label.
2. Remove the existing label and affix the newly created label in the same location and orientation.
Trim label if required.
3. Affix the Clear Overlay over the label. Trim to fit if required.

PAGE 6-26 1105751, VER. 01
6.1.19 READING/VERIFYING THE DEVICE’S SERIAL NUMBER AND MODEL NUMBER
NOTE
The Read Serial Number & Model Number tool can be used only on the CPAP
and Bi-Level devices, not the System One Heated Humidifier.
To read or verify the serial number and model number of a Sleep Therapy device, perform the following:
3. Open the Service Center Tools software from the Windows Start Menu.
4. Select Read Serial Number & Model Number from the drop-down menu.
5. Click on the Execute Tool button.
6. The serial number and model number of the device will be displayed.
6.2 ROUTINE MAINTENANCE AND CLEANING

There is no routine service required for this device. Refer to the following subsections for instructions on
cleaning the device.
6.2.1 CLEANING THE DEVICE
WARNING
To avoid electrical shock, always unplug the power
cord from the wall outlet before cleaning the device.
Do not immerse the device in any fluids
1. Unplug the device, and wipe the outside of the device with a cloth slightly dampened with water
and a mild detergent. Let the device dry completely before plugging in the power cord.
2. Inspect the device and all circuit parts for damage after cleaning. Replace any damaged parts.
6.2.2 CLEANING OR REPLACING THE FILTERS

Under normal usage, you should clean the gray foam filter at least once every two weeks and replace it with a
new one every six months. The white ultra-fine filter is disposable and should be replaced after 30 nights of use
or sooner if it appears dirty. DO NOT clean the ultra-fine filter.
CAUTION
Dirty inlet filters may cause high operating temperatures that
may affect device performance. Regularly examine the inlet
filters as needed for integrity and cleanliness.
1. If the device is operating, stop the airflow. Disconnect the device from the power source.
2. Remove the filter(s) from the enclosure by gently squeezing the filter in the center and pulling it
away from the device.
3. Examine the filter(s) for cleanliness and integrity.

1105751, VER. 01 PAGE 6-27
4. Wash the gray foam filter in warm water with a mild detergent. Rinse thoroughly to remove all
detergent residue. Allow the filter to air dry completely before reinstalling it. If the foam filter is torn,
replace it. (Only Philips Respironics-supplied filters should be used as replacement filters.)
5. If the white ultra-fine filter is dirty or torn, replace it.
6. Reinstall the filters, inserting the white ultra-fine filter first if applicable.
CAUTION
Never install a wet filter into the device. You must ensure
sufficient drying time for the cleaned filter.
6.2.3 CLEANING THE NON-HEATED TUBING

Clean the flexible tubing before first use and daily. Disconnect the flexible tubing from the device. For the 15 or
22 mm flexible tubing, gently wash the tubing in a solution of warm water and a mild detergent. Rinse
thoroughly and allow to air dry.
NOTE
Refer to Section 7.3.3 for the instructions on how to
clean the heated tube.

PAGE 6-28 1105751, VER. 01

1105751, VER. 01 PAGE 7-1
CHAPTER 7: HUMIDIFIER REPAIR AND REPLACEMENT

This section illustrates the names and locations of the replaceable components in the System One Humidifier.
WARNING
To prevent electrical shock, disconnect the Humidifier from the
device before attempting to make any repairs.
CAUTION
Electrical components used in this device are subject to damage from static
electricity. Repairs made to this device must be performed only in an antistatic,
Electro-Static Discharge (ESD) protected environment.
7.0 SYSTEM ONE HUMIDIFIER REPLACEMENT PART (RP) KITS
RP KIT NAME PART NO. RP KIT NAME PART NO.
Dry Box Assembly 1064803 Humidifier Top Housing 1099587
Dry Box Seal (included w/Inlet Seal) 1064804 Inlet Seal (included w/Dry Box Seal) 1064804
Flip Lid Assembly (Non-heated Tubing) 1099588 Outside Panel 1099578
Flip Lid Assembly (Heated Tubing) 1099589 Torx Screwdriver Kit 1040889
Heater Plate Assembly 1099585 Water Chamber Assembly 1099590
Heater Plate Spring 1064807 Warning Label, Dom 1099583
Humidifier Bottom Housing 1099586 Warning Label, Intl 1099584
Humidifier Lower Base 1099582
7.1 HEATED HUMIDIFIER PERFORMANCE CONFIRMATION

Humidifier preheat mode can be used to determine if the System One Heated Humidifier is working properly.
This can be performed after repairs have been made to the humidifier as part of the performance confirmation,
or as a bench checkout procedure. The following steps should be followed if there is a desire to confirm the
performance of the System One Heated Humidifier.
WARNING
• It is important to follow the exact steps below when performing this test
in order to ensure no injury. Read all steps first before performing this
test.
• Do not place your hand directly on the heater plate at any time during
this test as it could result in a burn.
1. Disconnect the patient tubing (if attached) and remove the water tank.

PAGE 7-2 1105751, VER. 01
2. While the therapy device is not running, place your hand above the heater plate (without touching
it) to assess the temperature of the heater plate when off for later comparison.
3. Turn on humidifier preheat mode as described in the User Manual.
4. Allow the device to run in preheat mode for 30 seconds.
5. Place your hand above the heater plate (without touching it) to confirm an increase in heater plate
temperature.
6. Press the control wheel while “Therapy” or the therapy icon is highlighted on the Home screen to
enter therapy and end preheat mode.
7. Press the control wheel again to turn off therapy.
8. If using this procedure as part of the Performance Verification of an entire system, enter the results
(Pass or Fail) on the Performance Verification Data Sheet in Chapter 8.

1105751, VER. 01 PAGE 7-3
7.2 REPLACEMENT INSTRUCTIONS

The following subsections provide information for replacing Humidifier components.
7.2.1 REPLACING THE WATER CHAMBER ASSEMBLY
• Tank Assembly None
FIGURE 7-1: WATER CHAMBER ASSEMBLY
To remove the Water Chamber Assembly:

1. Gently squeeze the latch on the Flip Lid Assembly to release it and lift the Flip Lid Assembly.
2. Pull the Humidifier Tank Assembly out of the Humidifier.
To Install the Humidifier Tank Assembly:
1. With the Flip Lid Assembly in the up position, push the Tank Assembly into the Humidifier.
2. Be sure the Tank assembly is fully seated with the Dry Box Seal.
3. Close the Flip Lid Assembly.

PAGE 7-4 1105751, VER. 01
7.2.2 REPLACING THE DRY BOX SEAL
• Dry Box Seal None

• Inlet Seal
FIGURE 7-2: DRY BOX SEAL
TO REMOVE THE DRY BOX SEAL:

1. Remove the Water Chamber Assembly. Refer to section 7.2.1.
2. Remove the Dry Box Seal.

1105751, VER. 01 PAGE 7-5
It is not necessary to
remove the Flip Lid
Assembly.
Narrow Side of the Seal
FIGURE 7-3: DRY BOX SEAL REMOVAL
TO INSTALL THE DRY BOX SEAL:

1. Insert the narrow side of the Dry Box Seal into the Dry Box Assembly.
2. Verify that the Dry Box Seal is fully Seated in the Dry Box Assembly.

PAGE 7-6 1105751, VER. 01
7.2.3 REPLACING THE DRY BOX ASSEMBLY/HUMIDIFIER INLET SEAL
• Dry Box Assembly Flathead Screwdriver

• Inlet Seal
• Dry Box Seal
Dry Box Assembly
Inlet Seal
FIGURE 7-4: BLOWER CAP
TO REMOVE THE DRY BOX ASSEMBLY/HUMIDIFIER INLET SEAL:

CAUTION
On Heated Tube Humidifiers, a wiring harness is connected
from the Flip Lid Assembly to the Heater Plate in the Lower
Housing. Use caution so as not to damage the Wiring
Harness or connectors when lifting the Flip Lid Assembly.

1105751, VER. 01 PAGE 7-7
2. Insert a flat blade screwdriver into the hole located on the back of the Humidifier and lightly press
inward to release the Dry Box Assembly. Refer to Figure 7-5.
Do not press firmly on the

screwdriver handle. Very light
pressure is needed to release
the Dry Box Assembly.
FIGURE 7-5: DRY BOX SEAL REMOVAL
CAUTION
Do not press firmly on the screwdriver as damage to
the Humidifier may occur.
3. Remove the Dry Box Assembly with Inlet Seal.

4. Remove the Inlet Seal from the Dry Box Assembly.
TO INSTALL THE DRY BOX ASSEMBLY/HUMIDIFIER INLET SEAL:

1. Install The Inlet Seal onto the Dry Box Assembly if necessary.
2. Slide the Dry Box Assembly with Inlet Seal into its mounting location in the Humidifier Bottom
Housing. Verify that the Dry Box Assembly with Inlet Seal are secured and do not fall out of the
Housing.

PAGE 7-8 1105751, VER. 01
7.2.4 REPLACING THE FLIP LID ASSEMBLY
• Flip Lid Assembly None

• Tank Top Seal
FIGURE 7-6: FLIP LID ASSEMBLY
TO REMOVE THE FLIP LID ASSEMBLY:

2. Using a screwdriver or similar probing tool, push in on the latches that secure the Flip Lid Assem-
bly to the Humidifier Top Housing. Refer to Figure 7-7.
NOTE
For Heated Humidifiers equipped with Heated Tubing
circuitry, you must release the wiring harness connector
from the Heater Plate wiring harness connector.

1105751, VER. 01 PAGE 7-9
FIGURE 7-7: FLIP LID ASSEMBLY REMOVAL
3. Continue to bend the Flip Lid Assembly completely backwards until it is completely separated from
the Bottom Housing. Note that if the Heated Humidifier is equipped with Heated Tubing, you must
disconnect the wiring harness. Press in on latch while pulling the wiring harness to disconnect the
wiring harness connectors.
FIGURE 7-8: HEATED TUBE CONNECTOR

PAGE 7-10 1105751, VER. 01
7.2.5 REPLACING THE HUMIDIFIER TOP HOUSING
• Top Housing T8 Torx Screwdriver

• #4 X 1/2” screw (x4)
FIGURE 7-9: HUMIDIFIER TOP HOUSING
TO REMOVE THE HUMIDIFIER TOP HOUSING:

2. Using a T8 Torx screwdriver, remove the four #4 x 1/2” screws that secure the Top Housing to the
Humidifier Bottom Housing.
3. Lift the Top Housing off of the Bottom Housing.
TO INSTALL THE HUMIDIFIER TOP HOUSING:

1. Place the Top Housing onto the Bottom Housing.
2. Secure the Top Housing to the Bottom Housing using the four #4 x 1/2” screws.

1105751, VER. 01 PAGE 7-11
7.2.6 REPLACING THE HUMIDIFIER OUTSIDE PANEL
• Outside Panel T8 Torx Screwdriver
FIGURE 7-10: OUTSIDE PANEL
TO REMOVE THE HUMIDIFIER OUTSIDE PANEL:

2. Remove the Flip Lid Assembly. Refer to section 7.2.4.
3. Remove the Top Housing. Refer to section 7.2.5.
4. Slide the Outside Panel out of the Bottom Housing.
TO INSTALL THE OUTSIDE PANEL:

• Slide the Outside Panel into the Bottom Housing.

PAGE 7-12 1105751, VER. 01
7.2.7 REPLACING THE HUMIDIFIER BOTTOM HOUSING
• Bottom Housing (with Left Side Panel) • T8 Torx Screwdriver

• #6 X 1/4” screw (x4) • T15 Torx Screwdriver
Torque screws t
5 in.-lbs. (x4)
FIGURE 7-11: HUMIDIFIER BOTTOM HOUSING
TO REMOVE THE HUMIDIFIER BOTTOM HOUSING:

3. Remove the Dry Box Assembly with Inlet Seal. Refer to section 7.2.3.
5. Remove the Outside Panel. Refer to section 7.2.6.
6. Remove the Left Side Panel.
7. Using a T15 Torx screwdriver, remove the four #6 x 1/4” screws that secure the Bottom Housing to
the Lower Base Assembly.
TO INSTALL THE HUMIDIFIER BOTTOM HOUSING:

1. Place the Bottom Housing onto the Lower Base Assembly.
CAUTION
Route the Heater Plate wiring harnesses so as not to cause
damage during installation of the Humidifier Bottom Housing.
2. Verify that the Heater Plate Wiring Harnesses are properly routed in the Lower Base Assembly
and not at risk of being pinched or damaged.
3. Using the four #6 x 1/4” screws, secure the Bottom Housing to the Lower Base Assembly. Torque
the screws to 5 in.-lbs.

1105751, VER. 01 PAGE 7-13
7.2.8 REPLACING THE HEATER PLATE ASSEMBLY
• Bottom Housing (with Left Side Panel) • T8 Torx Screwdriver

• #6 X 1/4” screw (x4) • T15 Torx Screwdriver
FIGURE 7-12: HEATER PLATE ASSEMBLY
To remove the Heater Plate Assembly:

6. Remove the Humidifier Bottom Housing. Refer to section 7.2.7.
7. Remove the Heater Plate Assembly.

PAGE 7-14 1105751, VER. 01
To install the Heater Plate Assembly:

1. Place the Heater Plate Assembly into the Humidifier Lower Base as shown in Figure 7-13. Be sure
that the Heater Plate Spring is properly seated under the Heater Plate.
The Heater Plate Assembly is

secured by three small tabs.
FIGURE 7-13: HEATER PLATE INSTALLATION
2. Route the Heater Plate wiring harnesses as shown in Figure 7-13. Be sure the connectors are
properly seated in their mounting locations.
3. Secure the Bottom Housing to the Lower Base using the four #6 x 1/4” screws and assemble the
remainder of the device as necessary.

1105751, VER. 01 PAGE 7-15
7.2.9 REPLACING THE HUMIDIFIER PLATE SPRING
• Humidifier Plate Spring • T8 Torx Screwdriver

• T15 Torx Screwdriver
FIGURE 7-14: HEATER PLATE SPRING INSTALLED IN HUMIDIFIER LOWER BASE
To remove the Heater Plate Spring:

7. Remove the Heater Plate Assembly. Refer to section 7.2.8.
8. Lift the Humidifier Plate Spring out of the Lower Base.
To install the Heater Spring:
1. Set the Heater Plate Spring into its mounting location in the Lower Base.
2. Assemble the remainder of the device as necessary.

PAGE 7-16 1105751, VER. 01
7.2.10 REPLACING THE HUMIDIFIER LOWER BASE
• Humidifier Plate Spring • T8 Torx Screwdriver

• T15 Torx Screwdriver
To remove the Humidifier Lower Base:

7. Remove the Heater Plate Assembly. Refer to section 7.2.8.
8. Lift the Humidifier Plate Spring out of the Lower Base.

1105751, VER. 01 PAGE 7-17
7.3 CLEANING AND MAINTENANCE

There is no routine service required for this device. Refer to the following subsections for instructions on
cleaning the device.
7.3.1 CLEANING THE WATER CHAMBER ASSEMBLY

Hand washing can be performed daily. Dishwashing can be performed once a week. To clean the Water
Chamber Assembly, perform the following:
1. Turn the humidifier setting off, turn the therapy device off, and allow the heater plate and water to
cool.
WARNING
Allow the humidifier heater plate and water to cool down for approximately 15
minutes before removing the water tank. A burn may result from: touching the
heater plate, coming in contact with the heated water, or touching the tank pan.
2. Open the humidifier door with the release lever, and then slide the water tank out of the humidifier
base.
3. Press the tab in the hole on top of the tank in toward the front of the tank. Gently remove the tank
lid from the tank base. Empty any remaining water from the base of the tank.
4. Wash the parts of the tank in the dishwasher (top shelf only) or in a solution of warm water and a
mild liquid dishwashing detergent. Gently wash the middle seal. Rinse the parts with clean water.
Wipe the parts completely on the top and bottom. Allow them to air dry.
CAUTION
Empty and clean the water tank daily to prevent mold and bacteria growth.
Wipe the seal completely.
CAUTION
Use a mild liquid dishwashing detergent only for either hand washing or when
using a dishwasher.
5. Inspect the tank and seal for damage.
NOTE
Never use the water tank if the tank lid does not fit comfortably on the tank
base.
6. Before using the tank, fill it with distilled water no higher than the maximum fill line located on the
front and sides of the tank.
7. Reassemble the tank by placing the hinges on the tank lid over the two tabs on the back of the
tank base. Close the lid until the tab on the lid snaps back under the lip in the tank base. Inspect
the tank. When it is closed correctly, the lid should be seated completely on the middle seal and it
should sit snugly on the tank base so the tab can easily snap back in place. Inspect the water tank

PAGE 7-18 1105751, VER. 01
for any leaks or damage. If the water tank shows signs of wear or damage, replace the Water
Chamber Assembly.
NOTE
If the lid does not close easily onto the base, separate the two parts, reassemble the
tank, and inspect it again.
7.3.2 CLEANING THE HUMIDIFIER BASE
WARNING
• Allow the humidifier heater plate and water to cool down for approximately 15
minutes before removing the water tank. A burn may result from: touching the
heater plate, coming in contact with the heated water, or touching the tank pan.
• Before cleaning the humidifier, always remove from the therapy device.
1. Clean the humidifier base and heater plate by wiping it with a damp cloth. Allow the platform to air
dry before reconnecting to the therapy device.
2. Inspect the humidifier base for any damage and replace it if necessary.
3. Clean the humidifier outlet port by using a damp bottle brush or a damp cloth. Insert the brush or
cloth approximately 7cm (2.75 inches) into the outlet opening while cleaning.
7.3.3 CLEANING THE HEATED TUBING

Clean the heated tubing before first use and weekly. Heated Tubing is single patient multi-use.
1. Disconnect the heated tubing from the heated humidifier. Refer to the “Disconnecting the Optional
Heated Tubing” section earlier in this manual.
2. Gently wash the heated tubing in a solution of warm water and a mild detergent.
WARNING
Avoid submerging the Humidifier Connector End of the heated tubing in water.
NOTE
If the Humidifier Connector End of the tubing does get wet during the cleaning process, be
sure to thoroughly rinse all soap residue from the connector and air dry before the next use.
3. Rinse thoroughly and allow to air dry. Make sure the tubing is dry before use.
4. Inspect the heated tubing for damage or wear (cracking, crazing, tears, punctures, etc.). Discard
and replace if necessary.

1105751, VER. 01 PAGE 7-19
7.3.4 HOSPITAL AND INSTITUTION DISINFECTION: WATER CHAMBER ASSEMBLY
CAUTION
Only the hospital and institution cleaning and disinfection procedures listed in the
Humidifier user manual are recommended by Philips Respironics. Use of other
cleaning and disinfecting processes, not specified by Philips Respironics, may affect
the performance of the product. Refer to the Humidifier user manual.

PAGE 7-20 1105751, VER. 01

1105751, VER. 01 PAGE 8-1
CHAPTER 8: TESTING
This section provides procedures for conducting final testing of the System One 60 Series BiPAP autoSV
Advanced. Final testing of a device is a mandatory requirement after a repair to the device, or if the device
enclosure has been opened for any reason. This procedure includes Final Testing of the System One
Humidifier. If testing only a Humidifier, a known good BiPAP autoSV Advanced (60 Series) must be available
for use in conjunction with the humidifier. If testing only a device, a known-good Humidifier must be available
for use in conjunction with the device.
8.0 REQUIRED EQUIPMENT

Hardware:
• Link Module (includes DB9F-DB9M Cable) - RI p/n 1074113)
• Digital Manometer (RI p/n 302227, or equivalent) with Pressure Tubing
• Windows-compatible personal computer (PC) running Windows 97, 98, or XP
• Printer
• Flow meter (range: +180 to -180 lpm, 3% accuracy, 1 lpm resolution)
• Flow control valve (RI p/n 1037985)
• O2 Enrichment Attachment (312710)
• Negative flow source (any CPAP capable of delivering 20 cm H2O)
• Three (3) pieces 18” Patient Tubing (RI p/n 1008198)
• System One 60 Series Heated Humidifier
• Heated Patient Tubing (RI p/n 1090800) - if testing heated hose humidifier
• Whisper Swivel II (RI p/n 332113)
• End Cap (not available from Respironics), or similar device
• Pollen (Inlet) Filter (1035443)
• 60W Power Supply for non-heated tubing Humidifier
• 80W Power Supply for heated tubing Humidifier
• Known-good BiPAP autoSV Advanced (60 Series) device (when testing only Humidifiers)
• Known-good (60 Series) Humidifier (when testing only BiPAP autoSV Advanced devices)
• SD card (1 each), available in RI p/n 1063859 - 10 pack
Software:
• Latest version of Service Center Tools Suite (3.2 at time of release of this service manual)
• Latest version of BiPAP autoSV Advanced Service Test Software
• Latest version of Product Operating Firmware Flash Upgrade Utility 3.XX (when applicable)

PAGE 8-2 1105751, VER. 01
8.1 NECESSARY SOFTWARE

You must be a registered user to download service software and product operating software upgrades. If you
are not a registered user, go to http://my.respironics.com and complete the on-line registration process.
Refer to Chapter 1 for information on downloading software.
The Software programs that you will be using are written to communicate between the Device and the PC
through PC Serial Communication Port 1 (Com1). Therefore you must:
• Verify that the Interface cable used to communicate with the Device has been connected to Com1
on the PC and
• That only one software program is being used at one time. Failure to close one program before
opening and attempting to execute another program will result in a communications error. All PC to
Device Communications require the use of Link Module Kit P/N 1074113.
8.1.1 DOWNLOADING THE SERVICE CENTER TOOLS SUITE SOFTWARE

1. Once you have logged onto http://my.respironics.com, click on the Service Software and Docu-
mentation link.
FIGURE 8-1: UTILITY TOOLS LINK

1105751, VER. 01 PAGE 8-3
2. Navigate to Service Center Utility Tools Suite 3.2 (or above version) and click on the Download
button adjacent to it.
FIGURE 8-2: SERVICE CENTER TOOLS SUITE 3.2
3. If you wish to transfer the software to a different PC, click on the Save button and save the file to
an accessible drive, otherwise, click on the Open button and download the software to your PC.
Downloading the software to the default location will place it in the Windows Start menu, as shown
in Figure 8-3.
Click on OPEN to save the software to the

Start menu programs as shown below.
FIGURE 8-3: SAVING SOFTWARE
4. To use the Service Center Tools Suite, remove the SD Card Cover and connect the Link Module
Interface between the Device and PC COM port 1.

PAGE 8-4 1105751, VER. 01
5. Connect Power to the Device. Remember to use the correct Power Supply for heated or non-
heated tubing Humidifiers.
6. Click on the Windows Start menu button and launch the Service Center Tools.
7. Select the Tool Drop Down arrow and the following will be available for selection.
FIGURE 8-4: SERVICE CENTER TOOLS DROP-DOWN MENU
8.1.2 DOWNLOADING THE DEVICE TESTING SOFTWARE

1. This software is also located in the Utility Tools category. Select Utility Tools and locate BiPAP
autoSV Advanced Service Test Software ver 1.2 or above:
FIGURE 8-5: SERVICE TEST SOFTWARE
2. Click on the Download button and install the software, accepting all license agreements, and
default installation locations. If you wish to transfer the software to a different PC, click on the Save
button and save the file to an accessible drive, otherwise, click on the Open button and download
the software to your PC.
3. By clicking on the Open button, the software will be installed to the PCs’ Start menu and is named
BiPAP autoSV Advanced Service Test:
FIGURE 8-6: SERVICE TEST SOFTWARE IN THE START MENU

1105751, VER. 01 PAGE 8-5
8.2 PREREQUISITES FOR FINAL TESTING (CLEAR ERROR LOG/VERIFY REAL-TIME

CLOCK)
1. One of the first verifications that this test software performs validates that the Device under test is
operating with the most current firmware version. If it is not, the test will immediately halt and fail
the Device. Therefore, before testing, verify that the Device is operating with the most current ver-
sion and if required, upgrade the Device using the Flash Upgrade Utility.
2. The Device Error Log must be cleared.
3. The Device Real Time Clock must be accurate. Verify and/or calibrate the Device Real-time Clock.
To Verify/Calibrate the device’s Real-time Clock, click on the Start menu button and launch the
Service Center Tools application.
4. Select Real Time Clock Calibration from the drop-down menu.
5. Click on the Set RT Clock button to set the Real-time clock (this should be performed any time a
PCA has been replaced. You can also verify the Real-time clock by clicking on the Verify RT Clock
button.
FIGURE 8-7: SET/VERIFY REAL-TIME CLOCK
CAUTION
Prior to Setting or Verifying the device’s Real-time Clock, confirm that he PC’s date and time are
accurate. Refer to the PC’s operating instructions for setting the PC’s date and time as necessary.
8.3 FINAL TESTING PROCEDURE

1. Run in the device at maximum output pressure for 20 minutes.
2. Launch the BiPAP autoSV Service Test software from the Windows Start menu.
3. Enter the device’s serial number, model number, and your name when prompted.
4. The test software requires operator interaction throughout the testing program. Be sure to observe
and input accurate information in a timely manner.
5. When setting up the Device as per the Action Required prompt shown in Figure 8-8, be sure to:
a. Remove the SD Card Cover and verify that the SD Card is inserted properly,
b. Use the correct Power Supply required for the Humidifier being used for testing (60W for non-
heated tubing humidifiers or 80W for heated tubing humidifiers), and

PAGE 8-6 1105751, VER. 01
c. Connect the Link Module between the Device and PC Communication Port 1(Com 1 only).
FIGURE 8-8: ACTION REQUIRED WINDOW
6. Click on the Done button when ready and proceed with following all prompts and inputting appro-
priate responses.
7. At the completion of the humidifier testing section, the following Action Required prompt will
appear for setting up equipment for the pressure verification.
8. Connect the equipment as follows (refer to Figure 8-10):

a. Remove the six (6) foot Heated Tubing from the Humidifier Outlet Port, if applicable.
b. Connect the O2 enrichment attachment to the Humidifier Outlet Port and occlude the end of
the attachment.

1105751, VER. 01 PAGE 8-7
c. Zero the Manometer, if applicable, and connect the pressure tubing between the Manometer
and the enrichment attachment pick-off port.
FIGURE 8-10: PRESSURE TEST SETUP
9. Click on the Done button when ready.

10. When prompted, enter the pressure reading from the manometer display for all requested pres-
sures.
11. When the following Action Required window appears, you will have to set up additional equipment.
Proceed to step 12.
12. Connect the equipment as follows (refer to Figure 8-12).

a. Remove the O2 enrichment attachment with manometer from the Humidifier Outlet Port.
b. Connect one section of 18 inch Patient Tubing to the Humidifier Outlet Port and connect the
other end of the tubing to the Flow Control Valve.

PAGE 8-8 1105751, VER. 01
c. Connect one section of 18 inch tubing between the other end of the Flow Control Valve and
the Flow Meter.
FIGURE 8-12: FLOW MEASUREMENT SETUP
13. Verify that the Flow Control Valve is completely open and select the Done button when ready.
14. Monitor the Flow Meter display and select the appropriate interactive button on the test software
display to increase or decrease the blower speed to adjust the flow to the requested setting.
FIGURE 8-13: ADJUST BLOWER SPEED

1105751, VER. 01 PAGE 8-9
15. For the remaining flow verifications, adjust the Flow Control Valve to the requested setting and
enter the appropriate flow measurement when prompted.
FIGURE 8-14: FLOW VALVE ADJUSTMENT/READING

PAGE 8-10 1105751, VER. 01
16. When the following Action Required window appears, you will have to set up additional equipment.
Proceed to step 17.
FIGURE 8-15; ACTION REQUIRED WINDOW
17. Setup for the negative flow portion of testing as follows (refer to Figure 8-16):
a. Connect the Power Supply to the Device which you will be using as the negative flow source
and adjust the Device to the maximum pressure setting.
b. Connect the last section of 18 inch tubing between the outlet port of this Device and the open
end of the flow meter.
c. Start the blower of this Device.
FIGURE 8-16: NEGATIVE FLOW SETUP
18. Click on the OK button when ready.

1105751, VER. 01 PAGE 8-11
19. For the remaining negative flow verifications, adjust the Flow Control Valve to the requested set-
ting and enter the appropriate flow measurement when prompted.
NOTE
• This particular flow meter will not display a minus sign as an indication of
negative flow. Negative flow is described as the flow from the negative flow
source, flowing back into the Device under test to simulate a patient
breathing or exhaling into the Device.
• When entering the negative flow information, you must enter a minus sign for
the negative value, as follows:
20. Complete testing by following all remaining Action Required prompts and entering all information
appropriately.
21. When complete, a test report will be printed. Sign and save the test sheet as required by your facil-
ity’s procedures.
22. If the Device fails testing, troubleshoot for repair and re-test.
23. If the Device passes testing, close the Test Software and Clear the Devices Error Log. This step
removes any errors that may have been created during testing.

PAGE 8-12 1105751, VER. 01
8.4 PERFORMANCE VERIFICATION

If part of your patient setup procedure is to verify actual pressure with a manometer, please use the following
instructions to ensure that the device is functioning properly. This performance verification can be used as a
quick check of the system, and can be performed at any time to confirm proper operation of the device.To
verify the pressure, complete the following steps:
1. Install a clean foam filter into the back of the device.
2. With the device unplugged, connect the system as shown in Figure 8-17.
FIGURE 8-17: PERFORMANCE VERIFICATION SETUP
NOTE
If the device was returned with a Humidifier, connect it
to the Therapy Device and complete this procedure.
3. Turn the manometer on. If it does not display a reading of zero, adjust the manometer to calibrate
it. If the manometer has variable settings for devices, set it to cm H2O.
4. Supply power to the device then place the device in provider mode.
5. Set the device to the 4.0 cm H2O in CPAP mode. For Bi-level devices, set both IPAP and EPAP to
4.0 cm H2O and turn on the Blower.
6. Verify that the pressure displayed on the manometer is within the tolerance provided in the Perfor-
mance Verification Data Sheet located on page 15.
7. Set the device to the maximum therapy delivery setting, 20.0 cm H2O for CPAP devices. For Bi-
level devices, set both IPAP and EPAP to 25.0 cm H2O and turn on the Blower.
8. Verify that the pressure displayed on the manometer is within the tolerance provided in the Perfor-
mance Verification Data Sheet located on page 15.

1105751, VER. 01 PAGE 8-13
9. If the measured pressure value is not within the tolerances specified in the Performance Verifica-
tion Data Sheet located on page 15, prepare the device for troubleshooting and/or repair.
NOTE
Output pressures may vary at local altitude and
barometric pressure. Because of these factors,
devices may slightly vary in output pressure over the
range of the altitude settings.
8.5 VERIFYING THE ALARMS

Use the test orifice when conducting the following tests.
Patient Disconnect Alarm Test
NOTE
The Patient Disconnect Alarm relies on a fixed
relationship between the patient pressure settings and
the open circuit flow of the patient circuit. You must
verify that the Patient Disconnect Alarm operates
properly with the prescribed patient pressures and
circuit.
1. Set the Apnea Alarm setting to Off.

2. Set the Patient Disconnect Alarm setting to 15 seconds.
3. Exit to the Monitor Pressure screen. Remove the closed end cap. Verify that the Patient Discon-
nect alarm occurs in approximately 15 seconds.
4. Press the Alarm Silence/Indicator button to silence the alarm, and wait for one minute until the
alarm sounds again.
5. Press the wheel to clear the alarm.
6. Replace the closed end cap.
7. Set the Patient Disconnect alarm to Off.
Apnea Alarm Test
8. Set the Apnea Alarm setting to 10 seconds.
9. Exit to the Monitor Pressure screen. Verify that the Apnea alarm occurs in approximately 10 sec-
onds.
11. Set the Apnea Alarm setting to Off.
Low Minute Ventilation Alarm Test
12. Connect the device to a test lung.
13. Observe the displayed Min Vent parameter.
14. Set the Low Minute Ventilation Alarm to a value greater than the displayed Min Vent parameter on
the bottom of the Monitoring screen. Verify that the Low Minute Ventilation alarm occurs.
16. Set the Low Minute Ventilation Alarm setting to Off.

PAGE 8-14 1105751, VER. 01
Loss of Power Alarm Test

17. While the device is providing therapy, remove the power connector and verify that Loss of Power
alarm sounds.
18. Reconnect power and verify that the device resumes providing therapy.

1105751, VER. 01 PAGE 8-15
PERFORMANCE VERIFICATION DATA SHEET
Notification # (if applicable):
Model #/Serial #: /
Model Name:
Line Voltage:
Blower Hours
BiPAP (Bi-Level)
IPAP Setting* EPAP Setting* Manometer Reading (Tolerance)*
4 4 (3.50-4.50)
25 25 (24.00-26.00)
*Pressure Setting units and Manometer Reading Units are cm H2O.
Humidifier Test
Heater Plate warms and cools appropriately ( PASS / FAIL (circle one)
NOTE
If the device does not pass all tests, perform repairs as necessary and retest the device.
Result
Pressure Verification PASS / FAIL (circle one)
Result
Alarm Verification PASS / FAIL (circle one)
Tested By (Print / Sign): / Date: / /

PAGE 8-16 1105751, VER. 01

1105751, VER. 01 PAGE 9-1
CHAPTER 9: SCHEMATICS
9.0 PROPRIETARY STATEMENT
Schematics are supplied in direct support of the sale and purchase of this product.
The Schematics are proprietary and confidential. Do not copy the schematics or disclose them to third parties
beyond the purpose for which they are intended.
The schematics are intended to satisfy administrative requirements only. They are not intended to be used for
component level testing and repair. Any changes of components could effect the reliability of the device,
prohibit lot tracking of electronic components, and void warranties. Repairs and testing are supported only at
the complete board level.
The schematics are of the revision level in effect at the time this manual was last revised. New revisions may or
may not be distributed in the future.

Bus Voltage
See Schematic Page 4

Heated Tube
PAGE 9-2
Temp See Schematic Page 5
See schematic Page 2
System Current Heater Plate Thermistor

Monitor
Power Supply PMSM Stator Thermistor
ID
Motor Current Sensing
See Schematic Page 3
Barometric
Pressure Sensor Pressure
-5 to 40 cmH2O Sensor
50 to 115KPa ADC Motor Drive
400kHz I²C 400kHz I²C Power Converter
PWMs
Flow Sensor Humidity Sensor
-120 to +180 LPM 5 to 95 %RH
Vbus Shunt
100KHz I²C GPIO
Regulator
PWMs
FETs
EEPROM
Humidifier
400KHz I²C Heater
FET
PWMs
I2C(0) Drive
I2C(1)
Heated
Microcontroller Hose
FET
PWMs
128 x 64 Graphics LCDisplay SPI(1) Drive
ARM 966E-S Core

96K SRAM
Switch/Encoder GPIO
Accessory Module UART(0) BlueTooth Com

LEDs
GPIO
UART(1)
UART
GPIO
Alarm
Secure Digitial Buzzer
Card SPI(0)
GPIO
Alarm
LEDs
Alarm
DRV8301 Microcontroller
See Schematic Page 5 PIC12F615
Audio Pause
NearField Power Supplies
Switch
COMM
Vin = 10-18Vdc
Vout = 3.3V (Switching) (+3.3V)

1.8V (Linear) (+VCORE)
3.0V (ref) (VREF)
PRODUCT LINE:
Vout Power Fail = 5V(Boost) Q - SERIES

Alarm
PROCESS: TITLE:
ASV4 WITH HEATED TUBE
SCHEMATIC
DRN BY: SIZE DRAWING NO. REV.

J.KAUCIC 07-25-2012
CHK BY: EDMS EDMS D S1101666 4
APPR BY: EDMS EDMS SCALE 1:1 PART NO. 1101666 SHEET 1 OF 6

1105751, VER. 01
+3.3V
L1
+V_BUS 22uH
C24
.1uF
+3.3V
6.3V
47uF
C112
B230LA-E3
+V_BUS +V_BUS
CR30 +V_BUS
100K
R267
GND
R22
R16
16.2K
C146
31.6K
R156 + C2 + C11 + C3
1105751, VER. 01
220uF 220uF 220uF
C28
4.3
120pF
C85
C86
.1uF
.1uF
680pF CAPACITOR SIZE WILL BE DETERMINED EMPIRICALLY
C130
C121
35V 35V 35V
470pF
470pF
C73
C88
.1uF
35V
ENERGY STORED IN CAPACITOR = (C*V^2 / 2)
35V
C118
C137
4.7uF
4.7uF
470pF
CR27 R185 18.2
R181
31.6K
56 78
C25
25V
6800pF
R15
1N4148X R1
10.0K
PWRGND PWRGND
33.2 4 Q1 PWRGND
GND
+V_BUS +3.3V
GND GND FDMC8015L
C23 3 21
PHASE_A
.015uF CR26 56 78
R223 18.2
R42
68.1
.1uF
+3.3V GND
R3
C6
2.2
1N4148X 4 Q4
C131
C155 10uF 10V
*
*
FDMC8015L
C183
R23 205K U1
R2 33.2 C154 10uF 10V
4.7uF 35V
C117
1 56 3 21
GND RT_CLK SS_TR
2 55 PWRGND PWRGND C144 10uF 10V
R8
R9
C7
COMP EN_BUCK PWRGND
R12
R27
R28
10.0K
10.0K
10.0K
10.0K
10.0K
3
2200pF
VSENSE GND
4 54
DRV8301_PWRGD PWRGD PVDD2 GND
R4
5 53 +V_BUS PWRGND
6.49K
DRV8301_OCTW OCTW PVDD2
6
DRV8301_FAULT FAULT 52 C21 .1uF J2:A 24.9 E2 E3
BST_BK 1 PMSM_STATOR_TEMPERATURE
51 CONN M 2 PIN 100 RA
R13 7 PH R5 60 OHMS 60 OHMS
ZERO CR2
DTC 50 +3.3V R224 18.2 J1:C
GND 8 PH 3
35V
35V
CONN M 3 PIN 100 RA
.1uF
C138
C134
C166
4.7uF
4.7uF
DRV8301_SCS
C122
SCS 56 78
470pF
49
C13
10V
C14
10V
1N4148X
.1uF
10uF
VDD_SPI
10pF
9
C135
DRV8301_MOSI R6 J1:B
SDI .1uF 2
10 C29 33.2 Q2
DRV8301_MISO SDO 48 4 J1:A J2:B
11 BST_A PWRGND 1 2
DRV8301_SCLK SCLK 47 FDMC8015L
12 GH_A GND GND
DRV8301_DC_CAL DC_CAL 46 3 21
SH_A PHASE_B MOTOR CONNECTORS
45 GND
C116 2.2uF 13 GL_A CR3
GVDD 44 R225 18.2 56 78
25V C115 .022uF 14 SL_A
MOTOR_EN CP1 .1uF 1N4148X
GND 15 C12 Q6 +3.3V
2.2
CP2 4
R10
C15
43
C141
*
*
10.0K 16 BST_B
EN_GATE 42 R7 33.2 BAS40-04
FDMC8015L
R31 GH_B
GND 41 3 21 2
SH_B +V_BUS
17 40 3
PWM_PHASE_A_HIGH INH_A GL_B PWRGND PWRGND
18 39 1
PWM_PHASE_A_LOW INL_A SL_B CR5
C16
2200pF
19 C9 .1uF
PWM_PHASE_B_HIGH INH_B 38
BST_C
1W
R14
20
R11
.010
16.9K
PWM_PHASE_B_LOW INL_B 37 GND

GH_C
21 36 24.9 E5 E6
PWM_PHASE_C_HIGH INH_C SH_C PWRGND PMSM_BUS_VOLTAGE
22 35 R17 60 OHMS 60 OHMS
PWM_PHASE_C_LOW INL_C GL_C PWRGND
VREF 34
SL_C
R18
C18
C17
10V
C19
1uF
C22
10pF
10V
1000pF
.1uF
3.32K
23 C4
DVDD 33
1uF 24 SN1
REF 32
SP1 +V_BUS
AGND 25 1000pF
PMSM_PHASE_CURRENT_B SO1 C31 GND GND GND GND
26 31
PMSM_PHASE_CURRENT_C SO2 SN2
30 +V_BUS
SP2
27 +V_BUS CR25
AVDD 29 R226 18.2
35V
.1uF
PVDD1
35V
28
C124
C145
C167
C180
4.7uF
4.7uF
470pF
C5 AGND 56 78 +V_BUS
1N4148X
PGND-PAD
R19

33.2
301
R21
REGENERATIVE VBUS 1uF Q3
57
4
1/3 W
+V_BUS DRV8301
10V 3
SHUNT REGULATOR AGND FDMC8015L PWRGND R25
GND
3 21 3 221 1
C1
+V_BUS PHASE_C
.1uF
Q5
35V
C214
1/3 W
4.7uF
56 78 FDD4243
301
Q7
R30
1/3 W
3 CR4 R227 18.2 1 2
PWM_HUMIDIFIER_HEATER
Q16
C26
4
*
C140
1N4148X 2 J9:D
*
1 GND 5
2.2
R24
Q8 FDMC8015L
R20 33.2 3 21
FDD4243
221
R34
2 PWRGND PWRGND
1/3 W
NTR4003NT1G
C143
CR9
1000pF
PWRGND
3
1SMA24AT3
C27
1W
R26
.010
2200pF
Q9 R36 R37 R38 PWRGND

PWRGND AND GND
1 NTR4003NT1G 3
PWM_MOTOR_VBUS_SHUNT_HIGH 15 15 15 J9:C TIED TOGETHER AT PIN 3
2W 2W 2W PWRGND PWRGND ON INTERNAL GROUND LAYER
2 PWRGND
+V_BUS
PWRGND
GND
+V_BUS
3
R250
10.0K
Q10 +3.3V J9:A

1 FDD6630A 1
PWM_MOTOR_VBUS_SHUNT_LOW 4
R251
2 FDC658AP
5.49K 3 Q28
Use low side as safety and high side as switch 3 PWRGND
PWRGND +3.3V 1 2 5 6
R73
68.1
Q19
1 NTR4003NT1G
HEAT_TUBE 2
J9:B
2
R41
68.1
+3.3V
C153 10uF 10V
C20
10pF
C147
C158 C159
CR34
1000pF
C152 10uF 10V
2
1
10uF .1uF GND
R45
1SMA24AT3
6.49K
10V 10V C136 10uF 10V
CR8
PWRGND PWRGND PWRGND
BAS40-04
3
GND
GND GND GND PRODUCT LINE:
R33
6.49K
2 1 Q - SERIES
E12 E19 24.9 CONN M 2 PIN 100 RA J3:A 24.9 E8 E9
HEAT_TUBE_TEMP CONN M 2 PIN 100 RA
HUMIDIFIER_HEATER_TEMPERATURE
R44 J3:B R35
60 OHMS 60 OHMS 60 OHMS 60 OHMS PROCESS: TITLE:

C30
10V
C32
SCHEMATIC
10V
C48
.1uF
10uF
10pF
CR10
10pF
600W
C191
C157 C156
CR29
600W
.1uF 2.2uF MOTOR CONTROLLER
10V 25V
GND GND GND GND J.KAUCIC 07-25-2012
GND GND CHK BY: EDMS EDMS D S1101666 4
GND GND APPR BY: EDMS EDMS SCALE 1:1 PART NO. 1101666 SHEET 2 OF 6
PAGE 9-3
PAGE 9-4
THERMAL ANEMOMETRIC FLOW SENSOR

+V_SENSOR NFC
FLOW_I²C_SCLK
+V_SENSOR
+V_SENSOR MT1
1 +3.3V * C226 * C227
SCLK
2 C37 C36 3 1
VDD E17
3 10uF .1uF +3.3V *Y3
GND 10V 10V GND GND
4 60 OHMS
DATA
GND SDP703-3 * E21
FLOW_I²C_DATA C40 C168
GND GND
32
31
30
29
28
27
26
25
.1uF 10uF *U3
10V 10V
XIN
NC9
NC8
* C232
* C233
* R331
NC11
NC10
XOUT
+V_SENSOR
VPS_TX
+3.3V +3.3V
GND_TX
GND GND
GND * C230
ANT_ GND GND
C45 C46 1 24
TX1 NC7
10uF .22uF 2 23
TX2 NC6
16V 10V 3 22
* C228
* C229
* R330
* R333
* R334
* C231 NC1 GND
ANT 4 21
NC2 ST_R1
5 20
GND RX1 SSI_1
6 19
RX2 SSI_0
PIEZO RESISTIVE PRESSURE SENSOR +V_SENSOR * R332 7
NC3 SPI_SCK
18
DRV8301_SCLK
MT2 8 17
6 GND_RX SPI_MOSI DRV8301_MOSI
2 +VS
PRESSURE/EEPROM_I²C_SCLK SCL GND
1 4 33
PRESSURE/EEPROM_I²C_DATA SDA BOUT- EP
+V_SENSOR 7 8
NC BOUT+
C47
16V
R43
.22uF
5 +3.3V +3.3V
SS 3 GND GND
2.00K GND
ASDX001G24RDO
ST_R0
NC4
NC5
UART_RX/IRQ_IN
VPS
UART_TX/IRQ_OUT
SPI_SS
SPI_MISO
9
SA=0x28 GND
10
11
12
13
14
15
16
NOTES:
10.0K
10.0K
R335
R336
+V_SENSOR DRV8301_MISO
1. THIS PCA SUPPORTS 3 OPTIONS FOR THE MAIN
PRESSURE SENSOR; MT2, MT4 OR MT6.
* MT4 +3.3V
NF_SEL
2. EACH PART SHARES THE SAME 0x28 i2C ADDRESS. NC 1 GND
3. MT4 AND MT6 USE AN OVERLAPPING FOOTPRINT 2 Bluetooth Module NF_IRQ
NC
ON THE PCB. GND 6 VSS
3 NF_IRQ_IN
NC
NC 4
*
7 VDD
SENSOR PAD USAGE NC 5 J14
* C234
* C235
MT4 8 SDA
10
NC
MT6 NC 11
9 SCL
12 GND GND GND
NC +3.3V
MT2 NC 13
THROUGH-HOLE NC 14
*C182 *R220
GND GND BLUE_RXD
31
30
29
MT2 +V_SENSOR
+3.3V
RF
* MT6
*C33
* U2 * R80
GND
GND
MT6 1 BLUE_PAIRING
NC 1 28
*C35
9 8 2 GND GND +3.3V
NC GND
GND 6 VSS
3 2 27
BRIDGE+ VDD NC
4 GND
* C225
8
7
*R328
BSINK 3 26 2
7 VDD
5 CP_RESET PIO2 TXD
NC
*
*
4 25 *Q30
PIO3 PIO5 1
10 SDA GND
R84
8 * R266
R108
NC 5 24
9 BLUE_CTS NRTS MOSI I_POWER I_POWER +3.3V
11 SCL NC *R201 3
12 6 23
MT4 NC BLUE_TXD RXD MISO I_POWER
15 NC BRIDGE- 13
7 22
14 PCMO SCLK
16 NC NC 3
GND GND 8 21
*C34
*R78
USB_D+ NCSB
* R76
* R77
*Q14
9 20 1
USB_D- PIO4 DRV8301_PWRGD
1
14
GND
1 10 19 *R256 2
16 BLUE_RTS NCTS PIO7 CP_I2C_SDA
1
11 18 *R255 I_POWER
ATMOSPHERIC SENSOR PCMI PIO6 CP_I2C_SCL
GND * C181
12 17 * R241
+V_SENSOR +V_SENSOR PCMC RES BLUE_RESET
*R269
+V_SENSOR 13 16 +3.3V
MT5 PCMS VDD
8 1
*U4 GND
SCL VDD GND 14 15
7 2 GND GND 1 8
GND VCC
* R268
SDA REG
BOARD OUTLINE
*C113
*C114
6 4 R309 33.2 C211 C212 C213

NC SHDN CP_I2C_SDA 2 SDA 7 * R329 CP_RESET
R308 33.2 5 3 10uF .22uF 1uF RST
*C170
RST GND C210 10V 6.3V GND

1uF 16V GND 3 6
GND GND NC SCL CP_I2C_SCL
MPL115A2T1 6.3V +3.3V +3.3V +3.3V
GND 4 5
GND NC NC
SA=0x60
* R79
EP
GND GND
9
GND
GND
*C177
*C175
*C176
GND
GND GND GND
CAPACITIVE HUMIDITY SENSOR Authentication Chip
+V_SENSOR
+V_SENSOR
MT3
5
VDD
HUMIDITY_SCLK 6 C51
SCL C49
1 10uF .1uF
SDA 10V
HUMIDITY_DATA 2 10V
GND
SHT20
GND PRODUCT LINE:
GND
Q - SERIES
PROCESS: TITLE:

SCHEMATIC
SENSORS

J.KAUCIC 07-25-2012

1105751, VER. 01
+V_BUS_FILTERED +V_BUS_FILTERED
+V_BUS_FILTERED +V_BUS +3.3V
CONFIGURATION EEPROM +3.3V +3.3V +3V_BATT +VCORE +VCORE
R39 390 OHMS @ 100 MHZ ADDRESS = A0 +3.3V
E16
R48
10 U8
10.0K
2 1 8 B1
DU VCC C62 C63 C64 C65
C53
.1uF
+3.3V
10V
C54 C55 C56 C57 C58 C59 C60 C61
C52
C8
.1uF
CR1632
35V
+3.3V
4.7uF
NTR4502 1 2 7
Q11 E1 WC .01uF .01uF .01uF .01uF .01uF .01uF .01uF.01uF .01uF .01uF .01uF .01uF
V_LEDS 25V 25V 25V 25V *J12:A
+3.3V 3 6 25V 25V 25V 25V 25V 25V 25V 25V 1
GND E2 SCL GND +3.3V
R93
PWRGND
10.0K
3 GND J12:E JTAG CR42
R235
GND 5
1.00K
*
4 5 R318*
VSS SDA +3.3V
25V
C89
+3.3V GND GND
.01uF
GND GND +VCORE J12:J
1105751, VER. 01
M24M01-RMN6 C66 10
619
+3.3V +3.3V +VCORE
R61
R62
3
619
619
619
619
619
619
619
R54
R55
R56
R57
R58
R59
R60
3
Q12
10.0K
GND J12:B
.01uF 2
1 25V GND J12:F GND
6 1
9
*Q50
NTR4003NT1G
49
23
43
57
73
86
102
120
17
81
112
39
R63
R65
R67
2.00K
2.00K
2.00K
J12:D
CR18
2
R49
R50
R51
R52
2
CR11
CR12
CR13
CR14
CR15
CR16
CR17
4
10.0K
10.0K
10.0K
10.0K
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
R316
J12:I
VDD
VDD
VDD
VDD
9
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
10.0K
R64
R66
R68
GND
VBATT
2.00K
2.00K
2.00K
107 R206 33.2 R310 J12:H +3.3V +3.3V
3 R165 33.2 67 JTRST JTAG_TRST 8 GND
PRESSURE/EEPROM_I²C_SCLK P0.0 115 R216 33.2 10.0K
R169 33.2 11 JTDI JTAG_TDI R311 J12:G GND
R69
R70
PRESSURE/EEPROM_I²C_DATA P2.1 117 R211 33.2 7
10.0K
10.0K
1 R196 33.2 33 JTDO JTAG_TDO
Q13
FLOW_I²C_SCLK 10.0K CR41 +3.3V
P2.2 111 R209 33.2 J12:C
*
R197 33.2 35 JTMS JTAG_TMS 3 *

R319
2 FLOW_I²C_DATA P2.3 108 R208 33.2
R199 33.2 110 JTCK JTAG_TCK
R312
NTR4003NT1G
10.0K
HUMIDITY_SCLK P1.5 97 R207 33.2 GND GND GND GND

* R313
NTR4003NT1G
R202 JRTCK JTAG_RTCK 3
NTR4003NT1G
NTR4003NT1G
R53
3 3 3 3 3 3 3 33.2 114
NTR4003NT1G
Q24
NTR4003NT1G
NTR4003NT1G
NTR4003NT1G
10.0K
Q27
Q26
Q25
Q23
Q22
HUMIDITY_DATA P1.6
Q20
GND 28
R203 33.2 59 P8.1
1 1 1 1 1 1 1 P3.1 1 *
P8.2 30 Q51
GND RAMP_LED R162 33.2 68
2 2 2 2 2 2 2 P3.7 2
HUMIDIFIER_SET_LED5 R164 33.2 12 34 R270 33.2
P5.0 P8.4 USER_SHTDN R317
GND HUMIDIFIER_SET_LED4 R170 33.2 36 R271 33.2
GND GND GND GND GND GND INPUT_1 10.0K GND
R315
88 P0.6 P8.5
10.0K
HUMIDIFIER_SET_LED3 R171 33.2 38 R272 33.2

* R314
90 P0.7 P8.6 RED_LED

HUMIDIFIER_SET_LED2 R172 33.2 14 44 R273 33.2 R92 10.0K
P7.4 P8.7 YELLOW_LED GND GND GND
HUMIDIFIER_SET_LED1 R173 33.2 15 51 R274 33.2 GND HEARTBEAT_Y
P7.5 P9.3
HUMIDIFIER_SET_LED0 R174 33.2 118 52 R275 33.2 HEARTBEAT_R
P7.6 P9.4
HUMIDIFIER_ON_INDICATOR_WHITE R175 33.2 119 26 R276 33.2
P7.7 P8.0 AUDIO_PAUSE_STATUS * R75 +3.3V
* R277 NF_SEL
RAMP_SWITCH R192 33.2 99
+3.3V P1.1
ROTARY_ENCODER_INPUT_A R193 33.2 101 29 R94 33.2
P1.2 P6.0 PWM_PHASE_A_HIGH
R234
R233
R232
R231
R230
R229
R155
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
ROTARY_ENCODER_INPUT_B R194 33.2 106 31 R95 33.2
P1.3 P6.1 PWM_PHASE_A_LOW
ROTARY_ENCODER_SELECT_SWITCH R195 33.2 109 19 R96 33.2
P1.4 P6.2 PWM_PHASE_B_HIGH
RAMP 20 R97 33.2
P6.3 PWM_PHASE_B_LOW
C70
10V
.1uF
83 R98 33.2
GND P6.4 PWM_PHASE_C_HIGH
2 1 SW1 * 84 R99 33.2
+3.3V +3.3V P6.5 PWM_PHASE_C_LOW
VREF
GND 54 R100 33.2
2 1 SW2 * 122 AVDD USBCLK_P2.7 PWM_MOTOR_VBUS_SHUNT_HIGH
92 R105 33.2
R236 123 AVREF P6.6 PWM_MOTOR_VBUS_SHUNT_LOW
PMSM_PHASE_CURRENT_B 33.2
2 1 45 R107
PWM_HUMIDIFIER_HEATER
1uF
SW3 P2.5
C71
C72
* 100
.1uF
10V
10V
R101
R102
R103
R104
10.0K
1.00K
1.00K
1.00K
R106 4
AVSS
C184
100pF
+3.3V 1.00K
C74
C75
C76
C77
C78
C79
R163
R182
R183
R112
R113
R114
R115
R116
R117
1.00K
1.00K
1.00K
1.00K
1.00K
10.0K
10.0K
10.0K
100pF
100pF
100pF
100pF
100pF
100pF
1.00K
AGND
SW4 E27
3
A R109 100 R237 AGND P4.0
C 2
B R110 100 PMSM_PHASE_CURRENT_C P4.1 32 R244 33.2
1 P8.3 DRV8301_PWRGD GND GND
100
C80
10V
.1uF
E D R111 100 PMSM_BUS_VOLTAGE P4.2 69 R245 33.2
128 P0.1 DRV8301_OCTW
PMSM_STATOR_TEMPERATURE P4.3 71 R246 33.2
127 P0.2 DRV8301_FAULT
C185
100pF
HUMIDIFIER_HEATER_TEMPERATURE P4.4 76 R247 33.2 +3.3V
+3.3V +3.3V 126 P0.3 DRV8301_DC_CAL
GND HEAT_TUBE_TEMP P4.5 R248 33.2
C81
C82
C83
C84
78
100pF
100pF
100pF
100pF
125 P0.4 DRV8301_SCS
SYSTEM_BUS_CURRENT P4.6 85 R249 33.2
AGND 124 P0.5 MOTOR_EN
PS_ID P4.7
GND C94 C95 BLUE_RXD
.1uF .1uF U9
GND GND R204 33.2 18
10V BLUE_TXD NF_IRQ
R122
R123
R124
R125
R126
10V P5.1 STR911FAW44X6

10.0K
10.0K
10.0K
10.0K
10.0K

+3.3V 53 R176 33.2 DISPLAY_CS#
GND GND P2.6 RESET
*J4:D R119 33.2 37 25 R177 33.2 DISPLAY_RST#
+3.3V GND BUZZER P2.4 PHYCLK_P5.2
4 CONN 4 PIN M 100 96 65 R178 33.2 DISPLAY_CD
R120 10.0K
J4:C USBDP P3.5
3 R121 10.0K 95 63 R179 33.2 SSP1_SCLK R184
CONN 4 PIN M 100 USBDN P3.4
J4:B ZERO
C150 2 R150 33.2 55 66 R180 33.2 SSP1_MOSI
CONN 4 PIN M 100 P3.0 P3.6 DS1
10uF J4:A R151 33.2 93
10V 1 CONN 4 PIN M 100
P6.7 1
CS0
10.0K R154 * R228 2
C43
C42
C41
C39
C38
Humidifier on RST
100pF
100pF
100pF
100pF
100pF
GND 10.0K R157

GND UART_RXD R217 33.2 60 R253 3
UART_RXD P3.2 CD
UART_TXD R218 33.2 98 CR20 619 DISPLAY
UART_TXD P1.0 3 4
BLUE D0
NTR4003NT1G GND +3.3V 5
DRV8301_SCLK 116 R198 33.2 1 D3
P1.7 V_LEDS
DRV8301_MOSI 27 6
P5.3 Q21 2
Humidifier on VDD
R200 33.2 U15
DRV8301_MISO R254 1 7 7
R186 33.2 70 VIN
VOUT VSS
P5.4 GND
C92
C90
+3.3V 3 619 5 6 C91

R187 33.2 77 CR33 8 17
NCVOUT
.1uF 10V
P5.5 ANT
10uF 10V
ORANGE VB1+ ANT

R188 33.2 79 2.2uF 6.3V
1uF
.1uF
6.3V
C187
C188
C190
P5.6 8 3 9 16
R189 33.2 80 1 NC VOUT VB1- ANT_ ANT_
4.7uF 35V
R148
R149
P5.7
10.0K
10.0K
R190 33.2 5 +V_BUS 4 2 GND 10 15

+3.3V P7.0 ADJ VOUT VB0- BL_K
Q29 2
R191 33.2 6 GND C93
R133
R134
R135
R136
R137
R138
R139
R140
+3.3V TL317CPW
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
10.0K
P7.1 NTR4003NT1G GND 11 14
J7:D J7:H R152 VB0+ BL_A
4 8 J10:D GND R240 2.2uF 6.3V
10
4 61 12 13
R238
J7:I 1.00K P3.3 BLUE_RTS GND VLCD GND

9 J10:C R131 33.2 7 10 R205 40.2
3 33.2 BLUE_CTS
E18
P7.2 P2.0 BL_ANODE
J7:E R153 R132
33.2 13 46 R258 33.2 RA96061501
1M
BLUE_RESET
10V
5 P7.3 P9.0
10uF
C189
R239
R259 390 OHMS @ 100 MHZ GND

C96
47
25V
1.00K R141 10.0K 91 33.2

3.3M
R143
.33uF
J7:K J7:B DRV8301_SCLK TAMPER_IN P9.1 BLUE_PAIRING

11 2 J10:B R142 10.0K 94 50 R260 33.2
2 MII_MDIO P9.2 NF_IRQ_IN
35V
DRV8301_MOSI
C186
4.7uF
J7:F J7:G 21 R261 33.2 3

6 7 DRV8301_MISO J10:A EMI_BWR_WRL
1 22 GND
SD_CARD_CS#
GND +3.3V EMI_WRH
J7:M J7:A E10 * PWRGND 1 GND
13 1 74 58 LCD_BACKLIGHT Q39
GND COMM_PIC
100
SD_CARD_DETECT EMI_ALE P9.5
R145
J7:N J7:J E11 75 62 R252 33.2 R242 NTR4003NT1G
14 10 SD_CARD_PROTECT EMI_RD P9.6 HEAT_TUBE 2 BL_ANODE
64
J7:C J7:L E13 P9.7 10.0K
R144
1.00K
3 12 +3.3V R243 33.2 BL_CATHODE
BAS40-04 GND
89 100 R257 GND
600 OHMS @ 100 MHZ 2 RESET RESET_IN RESET_OUT
GND CR6 10.0K PRODUCT LINE:
3
C172
SD CARD +3.3V C97 GND
1000pF
BAS40-04 C174 1 Q - SERIES
VSSQ
VSSQ
VSSQ
X2_CPU
X1_CPU
X1_RTC
VSS
VSS
VSS
VSS
PANASONIC AXA2R73061P 1UF

+3.3V +3.3V +VCORE +VCORE
8
* JP2
2
72 VSSQ
Y1 Y2
56
42
48
6.3V
24 VSSQ
40 VSSQ
87
82
16
10pF PROCESS: TITLE:

105 VSSQ
121 VSSQ
103
104
113
CR7 GND
1 41 X2_RTC
3 32.768 KHZ
C171
C173
4 MHZ ASV4 WITH HEATED TUBE
1000pF
1000pF
C68 1
3
2
BAS40-04 +3.3V SCHEMATIC

GND GND GND PROCESSOR
10pF GND 2 GND GND 1M 22M
10V
10V
10V
10V
10V
10V
10V
10V
10uF
10uF
10uF
10uF
10uF
10uF
10uF
10uF
C102
C103
C104
C105
C106
C107
C108
C109
R146 R71
GND GND GND 3 CR19 C98 C99 SIZE DRAWING NO. REV.
18pF 18pF C100 C101 DRN BY: J.KAUCIC 07-25-2012
C67 1 S1101666
6.0pF 6.0pF CHK BY: EDMS EDMS D 4
10pF GND GND GND GND APPR BY: EDMS EDMS SCALE 1:1 PART NO. 1101666 SHEET 4 OF 6
GND GND GND GND GND
PAGE 9-5
PAGE 9-6
12V DC INPUT FROM
AC POWER SUPPLY Q18
FDD4243
+ F1
2
3
J8 8A
2
SIG
1
-
.1uF
C218
C217
C161
C164
C216
CR24
C215
R166
CR23
10.0K
.1uF 16V
VREF
4.7uF 35V
4.7uF 35V
4.7uF 35V
4.7uF 35V
SMCJ26CA
SH
BZX84B16LT1
PWRGND CR28
PWRGND PWRGND PWRGND
PWRGND C111 C110
1uF 1N4148X
.1uF
+VCORE
R167
10V
5.49K
R219 10V +3.3V U13
PS_ID LM1117MPX-1.8
100 390 OHMS @ 100 MHZ
IN OUT
E14
PWRGND AGND GND OUT + C133
C192
10uF
100pF
10V
C69
.1uF
10V
10uF
C120
VREF 10V
GND
GND LMP8640
6 GND GND
GND
3 V+
+3.3V
1 24.9
BAS40-04 U11 SYSTEM_BUS_CURRENT
1W
.008
R147
2 R40 U14 VREF
E20 4
3 REF3030
V- 390 OHMS @ 100 MHZ R159
600 OHMS @ 100 MHZ 1 2
C44
1 2 VIN VOUT
100pF
CR31 +V_BUS NC E15 10 GND
5
C126
3
10V
1uF
.1uF
10V
.1uF
10V
10V
10uF
10uF
C127
C128
C125
C129
R74
10V
10pF
C193
GND AGND
2.00K
CR32
600W
AGND
GND AGND AGND AGND AGND AGND

GND GND PWRGND
+3.3V
+3.3V
+3.3V
ACCESSORY
R168
1.00K
UART_RXD R324
R158
+V_BUS +V_BUS
1.00K
100
CR44
J5:A * 1.00K
1 Q15:B +V_BUS 1/4W +5V_BOOST
R161 MMDT2222A MBRX140
L2 U10
1N4148X U5 CR43
Q15:A 1 7 R323 1 6
C87
35V
C10
10pF
VINVOUT SW VOUT
10uF
CR36 MMDT2222A 10uH
J5:B 100
R89
*CR35 MBRX140
1.00K
2 5 6 1/4W + C204 3 5
NC VOUT VIN FB
J5:E R88 1.5F
R337
25V
10V
8 3 4 2
.1uF
5
10V
10uF
10uF
C205
R325
C207
22PF
C208
C209
PWRGND PWRGND 5.5V
R85
.1uF
35V
3.24M
C200
C201
NC VOUT SHDN GND
4.7uF
1.00K
J5:F ZERO ZERO
GND
6 4 2
GND ADJ VOUT
7
LTC3526L
25V
.1uF
C206
TL317CPW GND
GND GND GND
GND
PWRGND R322 GND
R326
1.02M
1.21K GND GND

* C236
* R338
UART RXD 4
J5:D R129 1.00K * R86
1uF
10V
10V
10uF
C202
R321
C203
R130 100 GND
3.24K
J5:C C219
UART TXD 3
* R87 GND GND
1000pF
10pF
10pF
+3.3V GND
100K
R127
PWRGND C220
CR21
CR22
600W
600W
J5:G
* R128
7
C50
C132
1000pF
PWRGND
GND GND GND GND C221
100
GND
R264
1000pF
C222
10pF C160
+V_BUS
1000pF
100
R265
C223
10pF C148
+V
R47
24.9
+3.3V 1000pF
10pF C149 C224
CR37
2
1
BAS40-04
1000pF
35V
C162
4.7uF
PWRGND
R262
GND AGND GND
1.00K
R210
10.0K
Q17:A
R212 R215 MMDT2222A
PWRGND TIE GROUNDS TOGETHER HERE
1.00K 100K
*
1.00K
C169 Q17:B UART_TXD
R90
5
5.60K
+3.3V +V MMDT2222A R263 R160
7 R29 ZERO
R213
4.53K
U6:B RESET
6 0 OHM
1/4W
R91
+3.3V
1.00K
LM393DGKR
GND AGND GND
(4=GND,8=+V)
R214
GND
80.6K
* R221
3 GND
*R72
1
* R32
U6:A MOTOR_EN PRODUCT LINE:
2
LM393DGKR Q - SERIES
R222
(4=GND,8=+V)
10.0K
PROCESS: TITLE:
10pF
+V ASV4 WITH HEATED TUBE
CR1
SCHEMATIC
GND
C139
MMSZ4678T1
POWER SUPPLY

GND GND J.KAUCIC 07-25-2012
.1uF
C163
GND

1105751, VER. 01
+3.3V YEL
CR40:B
R279
80.6
LSY T67B 3
Q48 1
YELLOW_LED
NTR4003NT1G
2
R280
10.0K
GND
+3.3V
GND
R281
1105751, VER. 01
10.0K
AUDIO_PAUSE_STATUS
+3.3V
2 1 SW5*
*
*
3 2 1 SW6
AUDIO PAUSE BUTTON
R282
R283
Q49 1.00K 2 1 SW7*
NTR4003NT1G 1
2
GND
+5V_BOOST
R284 J11:A
GND 1
CONN M 2 PIN 100 RA BUZZER
R285 ZERO J11:B
2 CONNECTOR
CONN M 2 PIN 100 RA
ZERO
3
Q46
3
1
BUZZER
1 Q45
2
R286
2
NTR4003NT1G
R287 GND 10.0K
+3.3V
100K GND
2 GND
NTR4003NT1G
+5V_BOOST GND RED_LED
1
BSS84LT1
Q47 R288
3 10.0K
+5V_BOOST
25V
25V
.1uF
C195
C196
.01uF
GND
+5V_BOOST CR39 R289 AUDIO PAUSE BUTTON LED
*
GND MBRX140 40.2
+5V_BOOST CR40:A
R320
+5V_BOOST
U7 GND R290
100K
R301
1 8 2 40.2 RED
VDD VSS BSS84LT1
R298 33.2 2 7 R295 33.2 GND
GP5/OSC1/CLKIN GP0/ICSPDAT LSY T67B

R299 33.2 R296 33.2 1 Q40
3 3 GP4/OSC2 GP1/ICSPCLK 6 +5V_BOOST
R300 33.2 4 5 R297 33.2
GP3/MCLR/VPP GP2/T0CKI CR38
3 R291
100K
R292
1 Q41
PIC12F615-I/SN MBRX140 470
+5V_BOOST
2
100K
R293
GND
+5V_BOOST
+3.3V
GND
3
100K
R294
+3.3V
NTR4003NT1G
+3.3V +5V_BOOST
R302 Q42 1
100K
R304
ZERO *J13:D 4 2 R327
*
3 R305 J13:A 10.0K
C194
1
100pF
* GND
J13:B COMM_PIC
C198
*Q44 1 2
*
NTR4003NT1G
* J13:E
5
3
* C197
2 GND
* R303
J13:C
GND 3 1 Q52
GND GND GND NTR4003NT1G
GND 2
+5V_BOOST GND
+3.3V
100K
R306
INPUT_1
3 R307
10.0K
C199
Q43 1
USER_SHTDN
*
2
GND
GND
PRODUCT LINE:
NTR4003NT1G
Q - SERIES
PROCESS: TITLE:

SCHEMATIC
PIC PROCESSOR

J.KAUCIC 07-25-2012
PAGE 9-7
PAGE 9-8 1105751, VER. 01

NO. 1105751, VER. 01
EMH 07/28/2015

Philips Respironics Bipap Autosv Advanced System One (60 Series and 30 CM) Service & Technical Reference Manual

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Philips Respironics Bipap Autosv Advanced System One (60 Series and 30 CM) Service & Technical Reference Manual

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Philips Respironics BiPAP autoSV Advanced

System One (60 Series and 30 cm)

Service & Technical Reference Manual

© 2015 Koninklijke Philips N.V. All rights reserved.

This page intentionally blank.

CHAPTER 2: WARNINGS & CAUTIONS

CHAPTER 3: SPECIFICATIONS & CLASSIFICATIONS

4.3.4 Provider Mode Screen Descriptions ................................................................................... 4-6

CHAPTER 5: TROUBLESHOOTING AND ERROR CODES

CHAPTER 6: REPAIR & REPLACE

CHAPTER 7: HUMIDIFIER REPAIR AND REPLACEMENT

7.1 HEATED HUMIDIFIER PERFORMANCE CONFIRMATION ....................................................... 7-1

This page intentionally blank.

1.0.1 HEATED TUBE

FIGURE 1-1: HEATED TUBE CONNECTION

BiPAP autoSV Advanced System One (60 Series and 30 cm)

BiPAP autoSV Advanced System One (60 Series and 30 cm)

1.1 THEORY OF OPERATION DIAGRAMS

FIGURE 1-2: VENTILATOR EXTERNAL INTERFACES

BiPAP autoSV Advanced System One (60 Series and 30 cm)

FIGURE 1-3: SYSTEM BLOCK DIAGRAM

BiPAP autoSV Advanced System One (60 Series and 30 cm)

1.2 PRODUCT OPERATING SOFTWARE UPGRADES

FIGURE 1-4: LINK MODULE

BiPAP autoSV Advanced System One (60 Series and 30 cm)

2. Click on the Service Software and Documentation Software link.

Service Software and

FIGURE 1-5: DOWNLOADING OPERATING SOFTWARE

BiPAP autoSV Advanced System One (60 Series and 30 cm)

3. Select “Product Operating Updates” from the drop-down menu.

FIGURE 1-6: SERVICE SOFTWARE MENU

BiPAP autoSV Advanced System One (60 Series and 30 cm)

FIGURE 1-7: DOWNLOAD SOFTWARE

1.3 SERVICE NOTICE

BiPAP autoSV Advanced System One (60 Series and 30 cm)

1.4 SERVICE TRAINING

1.5 PRODUCT SUPPORT STATEMENT

U.S.A. and Canada International

BiPAP autoSV Advanced System One (60 Series and 30 cm)

This page intentionally blank.

BiPAP autoSV Advanced System One (60 Series and 30 cm)

CHAPTER 2: WARNINGS & CAUTIONS

BiPAP autoSV Advanced System One (60 Series and 30 cm)

BiPAP autoSV Advanced System One (60 Series and 30 cm)

• This device is activated when the power cord is connected.

BiPAP autoSV Advanced System One (60 Series and 30 cm)

BiPAP autoSV Advanced System One (60 Series and 30 cm)

CHAPTER 3: SPECIFICATIONS & CLASSIFICATIONS

3.0 THERAPY DEVICE SPECIFICATIONS (25CM DEVICE)

BiPAP autoSV Advanced System One (60 Series and 30 cm)

Declared Dual-Number Noise Emissions Values In accordance with ISO 4871

Static Dynamic Dynamic

Device ± 0.5 cm H2O < 0.5 cm H2O < 1.0 cm H2O

Parameter Range Accuracy

Breath Rate 4 to 30 BPM Greater of ± 1 BPM or 10% of setting

Inspiration Time 0.5 to 3 seconds ± (10% of setting + 0.1 second)

Displayed Parameter Accuracy

Parameter Accuracy Resolution Range