DP0418009

Automatic transfer switch (Class CB)

DPT-CB010/CB011
Installation and instructions

1. Please read the instruction carefully before you use, please retain it for reference.
2. The picture is only for reference , please prevail in kind
 Contents

1. Introduction…….…………………………...……………………..……...1
2. Product overview...……….…………………….….………….…….….2
3. Installation and dimension ……………….…….………....……….….3
3.1 Installation………..………………………………………………………3
3.2 DPT63 …………....……………………………………….…...….…….3
3.3 DPT160……..………......…………………….….……….…….……….4
3.4 DPT250………..………….………………….……..………...…..….....5
4. Operating…….………………….……………..………….….………….7
4.1 Manual operation……………………………………...……..……...….7
4.2 Electrical operating/Manual Mode………………………….......…….8
4.3 Electrical operating/Automatic Mode …..……………………….…....8
4.4 Locking………………………….……………………....….………..…..9
5. Control Unit……………….….………………………....…….......…...10
5.1 Function introduction…….…..………………..……..………....…….10
5.2 Interface ………………..…………….….……….……..……....…….10
5.3 Operation Mode setting....... ……………...................……....……..11
5.4 Function and threshold setting….………………….....…….…..…..12
6. Connections.………………………………………………...…………15
6.1 Main circuit connections.………………….…..………….……...…...15
6.2 Control circuit connections.………….……………….….…..…....….15
7. Maintenance and Troubleshooting…….………...……….……....…15
7.1 Maintenance………………..…...….………………..….………....….15
7.2 Troubleshooting….………...……………………….….…..……...…..16
1.Introduction
This manual describes the installation and the basic operation of the automatic
transfer switches.

Use of symbols
Hazardous voltage: warns about a situation where a hazardous voltage may cause
physical injury to a person or damage to equipment.

General warning: warns about a situation where something other than electrical
equipment may cause physical injury to a person or damage to equipment.

Caution: provides important information or warns about a situation that may

have a detrimental effect on equipment.

Information: provides important information about the equipment.

-1-
2. Product overview
Automatic transfer switch (class CB)is used to ensure power supply for different
occasions . You can operate the automatic transfer switch either electrically or
manually.

1. primary line
2. changeover switch
3. handle for manual operation
4. secondary line
5. control unit
6. control unit connecting wiring

You can choose Type CB010 or CB011 control unit for each type of changeover
switch.

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3. Installation and dimension
3.1 Installation
The recommended mounting positions for automatic transfer are horizontal, wall
mounted or table mounted.

Do not install the Automatic transfer switches in any position than those described
above.

3.2 Type DPT63

M6×50
3.5...4Nm
×
139
129

113
120

102
80
215
195

185
37.5

122
= =
4- 6.5

144 186

435
455

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3.3 Type DPT160
M6×50
3.5...4Nm

M6 ×4
0
148
138
131

122
111
215
195

185
80
37.5

122
=
4- 6.5

165 216
490
510

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3.4 Type DPT250
3.4.1 Installation

M6×50
3.5...4Nm

M6 ×4 0
148

138
131
205

185

80
37.5

122
= =
4- 6.5

205

410

430

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 3.4.2 Installation for Control unit

The installation and dimension for control unit CB010 and CB011 are the same.

93 93
83 82

36 35 34 33 32 31 30 29 28 27 26 25 24 23

Q1
Q2
Q1
Q2
197
185

-
+
22 21 20 19 18 17 16 15 14 13
4- 4.5

3.4.3 Control Unit and Changeover connection

Only an authorised electrician may perform the electrical installation and maintenance
of OTM_ automatic transfer switches. Do not attempt any installation or maintenance
actions when an OTM_ automatic transfer switch is connected to the electrical mains.

Avoid to attach or insert terminals when the terminal voltage 380V a.c

13 14 15 16 17 18 19 20 21 22
12 V Q2T Q1T Q2O Q2C Q1O Q1 C Q2 K Q1 K

1 2 3
S W2 SW1 M

-6-
4. Operating

Never open any covers on the product. There may be dangerous external control voltages
inside the automatic transfer switch even if the voltage is turned off.
Never handle control cables when the voltage of the automatic transfer switch or external
control circuits are connected.

You must operate automatic transfer switch manually before the voltage is connected.

4.1 Manual operation

You can operate the automatic transfer switch manually by using the handle that is
included in the delivery.
To operate the automatic transfer switch manually:
a. Turn selector to the MANU position on control unit.
b. Turn the AUTO/MANU selector to the MANU position on changeover switch.

c. Attach the handle by pressing it to the changeover switch until it clicks into place
When mechanism is not parked on ON/I,OFF,ON/II position base on severe
abnormalities. You need to tap the handle to make it to the right place, and operate
the switch manually.
Remark: you need to press the handle and the mechanism and motor off.

d. Operate the changeover switch by handle to the required position(I,O.II).

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 4.2 Electrical operation/Manual Mode
Electrical operation is means that turn the knob to sent a signal to operate
changeover switch, U1 colse;U1,U2 open; U2 close.

a.Release the handle from the changeover switch panel by pressing down the
locking latch under the switch panel and pulling the handle off.

b.Turn the AUTO/MANU selection switch to AUTO position.

c.Turn the knob to the required position(U1 close;U1,U2 open;U2 close).

And the mechanism has delay time function, parameter setting shown in Section 6.
U1 close U1 U2 open U2 close

4.3 Electrical operating/Automatic Mode

a. Make sure that the handle has been removed before electrical operation
(automatic mode).
b. Turn the AUTO/MANU selection switch to the AUTO position.
c. Parameter setting refer to Section 6.
d. Control unit can detect and control changeover switch after setting.
The mechanism does not run if A phase and C phase missing of U1 and U2 at the
same time, then just only operate the switch manually by using handle.

-8-
 4.4 Locking
4.4.1 Locking the electrical operation
You can lock the electrical operation in all position(I,O,II).
a.Pull up the locking latch under the changeover switch panel.
b.Place the padlock under the latch .

5... 6

The handle cannot be attached when electrical operation is locked.

4.4.2 Locking the manual operation

Manual operation can only be locked on position O.
a.Turn the handle to the required position.
b.Pull out the clip from the handle and place the padlock on the handle.

The handle cannot be removed when manual operation is locked,and manual

operation and electrical operation disable.

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5. Control unit

Control unit must be disconnected from the main circuit during the insulation test.

Base on the difference function configuration, we have CB010 and CB011 for you to
choose.
5.1 Function introduction

CB010 CB011
Under-voltage transfer ×
Over-voltage transfer ×
Phase missing transfer
Delay time setting(s) 1.5 0,3,5,10,15,20,30
Refusing to perform alarm
Release alarm
Phase missing alarm
Over-voltage alarm ×
N pole mistake alarm
Fire fighting
Generator start function ×

5.2 Interface

power state

changeover
switch state

alarm type

working state working state

alarm alarm

UV
ON

70 90
U1

working mode 1
1 OV
working mode
11 0 130

selection 5
RESET
10
15
UV
selection
3 20 70 90
0 30 U2 OV
T1
10
5 15
3 20
110 130
0 30 Ue%
T2

function mode selection function mode selection

CB010 control unit CB011 control unit

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5.3 Control unit Operation Mode setting

U1 means primary line,U2 means secondary line.

5.3.1 The selection of Operation Mode

Automatic Manual Mode Electrical operation/Manual Mode

Mode

U1 close U1,U2 open U2 close

The setting is activated after the botton lasts more than 1 second in the right position.

5.3.2 Running Mode selection

The function mode setting must be on automatic mode,and the function mode is
activated after pressing reset botton.

CB010 control unit

U1 priority/No line priority

No line priority
ON
Knob

U1 priority 1

CB011 control unit

1.The original setting is U1 priority.
2.Manual back switching(base on customer).

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 U1 priority/No line priority U1 priority/Manual back switching

No line priority Manual back switching

UV UV
ON ON
Knob Knob
70 90 70 90
U1 U1
OV OV
U1 priority 1
U1 priority 1
1 1
110 130 110 130
UV UV
RESET RESET
10 10
5 15 5 15

3 20 70 90 3 20 70 90
0 30 U2 OV 0 30 U2 OV
T1 T1
10 10
5 15 5 15
3 20 110 130 3 20 110 130
0 30 Ue% 0 30 Ue%
T2 T2

5.4 Control unit function and threshold setting

1. under-voltage transfer
When UI has under-voltage fault, control unit sent a signal to transfer to U2.
The value of under-voltage threshold is adjustable ,the range:70%~90% Ue.
When control unit detects the under-voltage fault of U1 and U2 (less than 70%Ue)at
the same time, control unit will sent a signal to transfer to O position .

UV
ON
U1 under-voltage setting
70 90
U1
1 OV

1
110 130
UV
RESET
10
5 15 U2 under-voltage setting
3 20 70 90
0 30 U2 OV
T1
10
5 15
3 20 110 130
0 30 Ue%
T2

2.Over-voltage transfer
When UI has over-voltage fault ,control unit sent a signal to transfer to U2.
The value of over-voltage threshold is adjustable ,the range:110%~130% Ue.
When control unit detects the over-voltage fault of U1 and U2 at the same time,
control unit will sent a signal to transfer to O position.

UV
ON

70 90
U1
1 OV

1 U1 over-voltage setting
110 130
UV
RESET
10
5 15

3 20 70 90
0 30 U2 OV
T1
10
5 15 U2 over-voltage setting
3 20 110 130
0 30 Ue%
T2

- 12 -
3. Phase missing transfer
When UI has phase missing fault,control unit sent a signal to transfer to U2.
When control unit detects phase missing fault of U1and U2 at the same time,control
unit will sent a signal to transfer to O position.
Motor operator is not working when A phase and C phase missing at the same time.

4.Delay time setting

T1:Power state confirmation time .It means that the time from the controller monitor a
failure to confirm it or from monitor the failure is recovered to confirm it.
T2:Power supply close delay time .It means that the shortest delay time from O
position to I or II position.
Remark: delay time threshold:0,3,5,10,15,20,30 seconds.

UV
ON

70 90
U1 OV
1
1
110 130
UV
RESET
10
5 15
T1 3 20 70 90
0 30 U2 OV
T1
10
5 15
T2 3 20 110 130
0 30 Ue%
T2

5.Alarm
When control unit sent a conversion signal,the change-over switch execute command
failed,then control unit stops to sent a conversion signal and sent a alarm signal.
Control unit CB010 Fault light and alarm light blink, and has an alarm sound.
Control unit CB011 Refusing to perform light and alarm light blink, and has an alarm
sound.

Control unit CB010 do not have refusing to perform light.

You need to press the reset botton to reset to automatic mode of control unit after
waiting to the failure relieved.

- 13 -
6.Trip alarm
When the load failure cause breaker tripped:
Control unit CB010 fault light and alarm light blink, and has an alarm sound.
Control unit CB011 tripped light and alarm light blink, and has an alarm sound.

When breakers tripped caused by overload or short circuit of primary line,

changeover cannot change to secondary line automatically .Then you must to check
the cause and finish processing ,kickback the breakers manually.

DPT63 model do not have this function.

7.Phase missing alarm

When power supply has phase missing fault:
Control unit CB010 fault light and alarm light blink,and has an alarm sound.
Control unit CB011 phase missing light and alarm light blink,and has an alarm sound.

8. over-voltage and under-voltage alarm

Control unit alarm light and trouble light blink and has an alarm sound when power
supply has over-voltage or under-voltage fault.

9. Alarm for N pole wrong connection

For 4 pole,when you connect N pole wiring into A,B or C phase:
Control unit CB010 fault light and alarm light blink ,and has an alarm sound.
Control unit CB011 overvoltage light and alarm light blink ,and has an alarm sound.

10.Fire fighting
When fire control centre sent a fire signal to control unit, control unit will sent a
conversion signal to transfer the switch to O position.And alarm light blink,has an
alarm sound. Connections shown in Section 7.

You need to press the reset botton to reset the automatic mode after fire
fighting relieved.

The signal send by fire control centre should be 24V d.c., more than 1
second.

11.Generator Start Automatically

As electric power for primary line, and generator for secondary line, control unit will
sent out a signal to start generator when there is a fault of power supply, waiting for
generator power stable ,then change-over switch will transfer to secondary line.
Connections shown in Section 7.

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6. Connection
6.1 Main circuit connections
2P 3P 4P

6.2 Control circuit connections

* Alarm Generator start Q1 close Q2 close Q1 trip Q2 trip Fire fighting

- +
Terminals 36 35 34 33 32 31 30 29 28 27 26 25 24 23 *terminal 23,24 for customers connecting 24V d.c. fire signal that lasts more than 1 second is activate.
terminal 25~36:passive contacts for customers connecting, Control unit CB010 do not have generator start function.
for (3A/250V a.c.,3A/28V d.c.)
customers
24V d.c.

Motor operation U2 input U1 input monitor signals for two switches

SW2 SW1 M U2C U2B U2A U2N U1N U1A U1B U1C
1 2 3 4 5 6 7 8 9 10 11 12
4P

22 21 20 19 18 17 16 15 14 13
22 21 20 19 18 17 16 15 14 13

Terminals
on U2C U2B U2A U2N U1N U1A U1B U1C
3P

DPT

22 21 20 19 18 17 16 15 14 13
SW2 SW1 M U2C U2B U2A U2N U1N U1A U1B U1C
2P

22 21 20 19 18 17 16 15 14 13
1 2 3
U2 connection U1 connection

7.Maintenance and troubleshooting

7.1 Maintenance
To ensure the reliability of the change-over switch, and should be
periodically (recommended every three months) carried out a transfer
test to confirm the change-over switch is working properly.

- 15 -
 7.2 Troubleshooting
S/N state
Power supply normally, the
1
controller without any display
Controller is connected, but it
2 6.Voltage is out of the normal range
can not automatic transfer.
3 OTM_C_D transfer continually
Primary line is normal, but
4 Check and troubleshooting
DPT change to secondary line
5 Fire fighting fault
Power supply normally, but
6 and terminal
control unit display phase lost
CB010 has been at trouble
alarm
7 or C phase
CB011 has been at
8 overvoltage alarm
analysis
1.Cables are not connected terminals
2.The cable has loosen which it was
connected controller and changeover
switch.
1.Control unit or changeover switch is
on manual state, or electrical
locking ,or handle mounted.
2.Terminal loose
3.Fuse is broken
4.delay time setting is wrong
5.Fire fighting signal input to controller
1.loose or poor connect between cable
and terminal
2.Voltage fluctuating, and the fluctuation
range beyond the
overvoltage or under voltage setting
value
terminal connection loose(primary line
terminal or control unit connection)
1.fire fighting is not 24V d.c.
2.fire fighting signal is in wrong polarity
3.fire fighting signal lasts less than 1
second
1.loose or poor connect between cable
1.line loss phase missing
2.N pole is connected mistakenly to A,B
1.Line overvoltage
2.N pole is connected mistakenly to A,B
or C phase
- 16 -
action
1.Check it and connect it again
2.Check it and plug in again
1.Change to automatic Mode or
relieve electrical locking or
remove the handle
2.Check it and plug in again
3.Change fuse
4.Modify the delay time setting
5.Cancel the fire fighting signal
6.Check voltage, make sure the
voltage range in 70% ~130%.
1.Check the connections
2.Reset the value of overvoltage
or under-voltage(eg.change115%
to 125%) or enlarge changeover
delay time setting
Please input the correct fire
fighting signal, it must be
24V.d.c.and last more than 1
second.
Check and troubleshooting
Check and troubleshooting
Check and troubleshooting
ABB Xinhui Low Voltage Switchgear Co., Ltd.
Jingzhou Industrial Development Zone,
Xinhui District, Jiangmen, Guangdong,
529100
Tel : 0750 632 2200
Fax : 0750 667 7526