Professional Documents
Culture Documents
For Ref Only - Cutting Mechanics
For Ref Only - Cutting Mechanics
For Ref Only - Cutting Mechanics
Chip Friction
Tool
Motion of
workpiece
Chip formation
Chip Tool
Primary zone
of deformation Secondary zone
of deformation
Workpiece
41
Workpiece
Chips
Tool
Workpiece
Tool
Chip
90°
Workpiece
Chip
D
tc
Tool
C -
B
t
A
Workpiece
Chip
Tool
Fh
Motion of
workpiece R Fv
Chip
Tool
C
Fs
Fh
B
- A
Fv Workpiece
R 90°-
Fp
Fn Ft
D
Stress
Strain
Chip
tc
Tool
B R
C 45°
t 45°-
A
Workpiece
Fundamentals of Machining and Machine Tools
Tangential (shear)
stress
C
n
max
E
D K = n
K
A B
Sticking F
zone Slipping zone
l1 l2
ln
Tool
The distribution function of normal stress
=
where, = constant
= constant
= distance from end of chip-tool contact.
If is the normal stress on the rake face at a distance from the end of
contact length.
= max
55
Chip C
Vc Vs
tc Tool
C (90° + – )
Vs
t
V
A 90° –
Workpiece B A
Velocity diagram V
ip
Ch
c tc
Tool Tool
A
A
B V B
V Workpiece
Workpiece
C
Vc
Vs e
Vc Tool
tc
(90° – e + e) C
Vs
e
(90° – e) e V A
B A Workpiece
Velocity diagram V
60
e
d
R T
s C Chip flow
direction
Tool feed
Q
B A
f R. H. Turning
S
Tool
P
rs
Fa
Fr
Ft
Workpiece Workpiece
C C
Rc – d
A B D E
90° – d
ft