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Steel Structure Building Construction Procedure Search

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This procedure is useful for building construction Aluminium & Glass Work Methods (9)
based upon the steel structure erection work. Based
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on the design and speci cation, this document
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Steel Structure Building Construction Procedure

Health & Safety Requirements

Each workers shall be physically quali ed to perform the duties to which he is assigned. Popular Tags

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Setting of safety rope is mandatory on Roof when carry out the roo ng work.
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Cleaning of concrete column top surface. Operation SMDB statement swms T&C Method

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Leveling mortar base (using high grade mortar G150 ) at middle of 4 anchor-bolts with the same level of
bottom of column-base-plate.

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Checking level of column.
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Steel Structure Erection Procedure
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Phase 1:  Anchor Bolt Setting

Step 1: Marking for boundary line of starting column on footing

Step 2: Check and adjust position of starting column-rebar if necessary.

Step 3: Set form for starting column and support them carefully.

Step 4: Marking for bolt-group-center line on side of form.

Step 5: Set template  with anchor bolts. The template position is higher than concrete surface level.
Marking line of bolt-group-center and each bolt must be matched on the template.

Adjust position of the template according to marking line on footing by plum bob.

Step 6: Welding diagonal supporting bar  to column rebar and anchor bolt.

Step 7: Check position of anchor bolt again.

Step 8: Protect bolt heads by masking tape

Step 9: Cast concrete for starting column

Step 10: After casting concrete, re-check anchor bolt position. Adjust the template if necessary.

Phase 2: Steel Structure Erection

Step 1:

Set up 2 side columns of braced bay (between Grid 4 and Grid 5), including bracing beams.
Erect interior columns (along grid C1-4 and C1-5) with temporary bracing.
Tighten anchor bolts and nuts su ciently to prevent columns from rocking.
Assemble rafter components of Grid 4 on the ground into connection.
Install all bolts in rafter splices to proper tension, using turn-o -nut method and torque wrench.
Raise the rst assembled rafter on top of column by cranes.
Install bolts of rafter through column connection and tighten to snug position.
Secure all temporary, wire ropes bracings, plumb and align the column and rafter before releasing
the crane.

Step 2:

Using same procedure to assemble other parts of the rafter of Grid 5 (A – F).
Place it on top of interior columns.
Bolt to column connections and tighten.
Secure temporary bracings.

Step 3:

Assemble the rafter of Grid 6 (same as the rst erected rafters). Connect and bolted to column
splices. The crane has to keep holding the rafter in position until su cient purlins ( 1/3 of total
purlins at that area ) have installed to provide rigid support for the bay. The crane can release if
having temporary bracing cables for both sides at interval of maximum 10 m.
Continue erecting the next rafters of the brace bay.
Completing purlins, ange braces, roof bracings.
Plumb and align before proceeding to erect the next bays.
After checking the alignment and squareness, tighten again anchor bolts, column connection, girts
bolts, and eave strut bolts to required tension by torque wrench.

Step 4:

Continue erecting columns

rafters for the next bays, using
same procedure described in
Step 1.
Complete installation of purlins
and girts.
Complete roof angle bracings,
and all secondary members.

Step 5:

Fabrication and installation of roo ng panels. (See “Erection Procedure for roof Panel”)

Step 6:

Install wall panels, downspouts and gutters.

Complete trims and accessories.

Inspection & Quality Control for Metal Building Works 

Inspection is necessary at all steps of erection process, from the times materials are rst received until
the structure is completely installed. Inspection during the steel erection process shall be continuous in
order to prevent the occurrence of possible damage and to require the maintenance of high standard
workmanship. Inspection shall include members, painting, connection, alignment, bracings, roo ng and
wall cladding, equipment and false work.

Inspection of Members

Inspect members for damage due to mishandling or careless storage.

Make sure that each member is placed in its proper position in the structure and that llers, shims,
and washers required for the type of connection are properly used.
Prevent abuse of material by bending, straining, or heavy pounding by sledges.
Inspect the accuracy of match-marked connections.
Check the painting work.
After nishing the painting work, all steel members shall be checked to make sure that small area
of steel members is painted.

Inspection of Steel Connection

a. Anchor bolts:

– Check the tolerance of dimensions between anchor bolts to meet the required tolerance (5mm).

– Check the tightness of anchor bolts to meet the require forces.

b. Bolts connection:

– The supervisor has to assure himself that the wrenches used are calibrated properly so that bolts are
tightened the proper amount. Also the proper lengths of bolts shall be checked.

– After connecting, all bolts shall be tightened to obtain the required tension values

Using turn-o nut method: Tighten more 120o+/-30o for bolt diameter >12mm, tighten more 60o-
0+30o for bolt diameter = 12mm.
Torque wrench: the actual value must be within the recommended value +/-5_10%.

– Every connection point shall be inspected with the inspection record that is made by the team leader,
with the con rmation of responsible engineers and Site Manager. The actual value of tension or torque
moment of every bolt in the connection shall be shown on the record.

Bolt Tension Required (Table 1)

Bolt diameter Minimum Tension Recommended Torque

D N M

mm   KN   N.m  

12.7   53   136  

15.9   84   271  

19.0   125   481  

22.2   173   773  

25.4   226   1153  

28.6   249   1437  

31.7   317   2027  

35.0   378   2658  

38.1   459   3526  

Alignment Inspection of Steel Structure

After the rst bay (braced bay) is erected, the columns shall be made plumb and the rafters shall
be straight.
After completing the erection of main frames the alignment check shall be done again, before
continuing the erection of the successive bays.
The tolerance of column plumb must be within the value of 1/500 of column height, but can not
be more than 25mm.
The tolerance of Rafter alignment (from straight rafter – line) must be within the value of 1/300 of
Span.
After completing the erection of main frames, the nal check of alignment (plumbing and
straightness) for the all columns and rafters of whole building shall be done.

Adjustment of bracing

Adjustable diagonal bracing is xed after all parts of the structure are in place. In bolted structures
having diagonal bracing, wall bracings are adjusted after the columns are plumbed, and roof bracing are
adjusted when rafters are in straight line.

Inspection of Roo ng and Wall cladding

Check sequence of roof panels on roof.

Check correct starting- end position of roof and wall panels.

Check right screws using.

All screws must be perpendicular to panels, and rubber washer thickness must be from 1.00 to 1.20 mm.

Final Inspection of Steel Structure

After completing all trims and accessories, a nal inspection of the building shall be done:
All bracings in position and tightened.
All bolts in place and high strength bolts tightened to correct tension value.
Check that roof and gutters are clear of debris and ferrous metals.
Check improper drilled screws.
Check opening for joinery.
Touch up any damaged paint

Additional Resources for Steel Fabrication & Building Construction Works

Below is comprehensive list of additional tools and tackles that you may need for doing the steel
structure construction works.

Heavy Duty Machinery

1 Portable Roll former

2 Portable Air Compressor

3 Seamer

4 Electric Hydraulic Engine Unit

5 Diesel Engine Unit

6 Uncoiler

7 Crimper

Tools & Instruments

1 Combination Wrench

2 Allen key Set

3 Strap Wrench 18″

4 Screw Driver

5 Adjustable Wrench 24″

6 Wrench

7 Sweeping Broom

8 Stapler for insulation

9 Mastic Gun (Silicon)

10 Goggles

11 Fire Extinguisher

12 Nibbler

13 Cutting Snip 10″

14 Hack Saw

15 C Clamps various size

16 Electric extension 50M

17 Screw Gun

18 Drill machine

19 Grinder (small)

20 Nylon Rope

21 Riveter (heavy duty)

22 Vernier Caliper (digital)

23 Vice Grip 8″

24 Utility Knife

25 Line Man’s Pliers 8″

26 Long Nose Pliers 6″

27 Side Cutter 8″

28 Digital tester (VOM)

29 First Aid Kit

30 Plastic tarpaulin cover 8mx10m

31 Plastic Gallon 20 litter

32 Feller Gauge mm

33 3 Claw Mechanical Puller small

34 Hydraulic Jack 20 tons

35 Level

36 Scow Bar 1m length

37 Electric soldering Iron 100 watts

38 Oiler

39 Ball Peen Hammer (medium)

40 Torch

41 Tape 8 meters

42 Tape 30 meters

43 Tape 5 meters

Supporting 

1 Sca olding 1.5 meters

2 Bracing for sca olding

3 Platform for sca olding

4 Jack for sca olding

5 Wheel for sca olding

6 Spreader bar

7 Stair for sca olding

8 Extension Cord (Cable 3×16+1×10)

9 Electrical box

10 Stand Conveyor

11 Roof Panel Carriage

Safety Gears

1 Safety Clothes

2 Universal Harness (1008833 size M)

3 Rope Lanyard 2m with G)

4 Safety rope (14mm Polyamide Rope)

5 Helmet

Category: Construction Method Statements Stainless Steel Fabrication Tags: building construction , metal
building homes , steel deck , steel structure method statement

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