MSET ENGINEERING CORPORATION SDN BHD

DOCUMENT TITLE: DESIGN CALCULATION DATE : 31/03/2009

DOC. REF. NO.: MSETe/M2-134 ISSUE :

SUBJECT: DAVIT CALC. REVISION:

ISO 9001:2000 REF: 4.0 PAGE : of

MOMENT AND FORCES IN DAVIT AND VESSEL

(Ref:Pressure Vessel Design Manual 3rd Edition by Dennis R. Moss Page 291~295)

1.0 Load on davit

Weight of Blind, WL : 2188 Kg = 21464.28 N
Weight of Davit Boom, W1 : 125.0 Kg = 1226.69 N
Total Weight of Davit, Wd : 247.39 Kg = 2426.94 N

Vertical Impact Factor, Cv : 1.5

Horizontal Impact Factor, Ch : 0.2

Vertical Force, fv = Cv x WL = 32196.42 N

Horizontal Force, fh = Ch x WL = 4292.856 N
Axial Load, P = fv + Wd = 34623.36 N

2.0 Bending Moment in Davit Mast, M 1

Length of Boom, L1 = 913 mm
Length of Mast, L2 = 665 mm
Distance Between Guide to Support, L3 = 460 mm

Moment, M1 = fvL1 + 0.5W1L1 + fhL2 = 32810066.59 Nmm

Force and Moment in Davit.

STRESS IN DAVIT

1.0 Mast Properties

Davit Material : SA 36
Outside Diameter, D = 150 mm
Outside Radius, a = 75 mm

Moment Inertia, I = π/64 x(D4) = 24850488.8 mm4

Cross Sectional Area, A = π/4 x(D2) = 17671.5 mm2
Section Modulus, Z = π/32 x (D3) = 331339.9 mm3
Radius of Gyration, r = D/4 = 37.5 mm

Yield Stress, Fy = 248.22 N/mm2

Allowable Axial Stress, Fa = 0.6Fy = 148.9 N/mm2
Allowable Bending Stress, Fb = 0.66Fy = 163.8 N/mm2

Bend Radius, R = 400 mm

Wall Thickness of Davit, tp = 75 mm

2.0 Stress Coefficient

Coefficient α(Alpha) = (tp x R)/a2 = 5.333333333
Coefficient β(Beta) = 6/(5 + 6α2) = 0.0342
Coefficient K = 1-(9/(10 + 12α2)) = 0.9744

Axial Stress, fa = P/A = 1.96 N/mm2

Bending Moment at Davit Curve
M2 = M1(L2-R)/L2 = 13074688 Nmm

Bending Stress at Mast, fb = M1/Z = 99 N/mm2

Bending Moment at Davit Curve
fb= (M2a/I)[2/(3K √3β)] = 84 N/mm2

Combined Stress, fa/Fa + fb/Fb ≤ 1

Calculate Combined Stress = 0.52799

Since Calculate Combined Stress <1 = Satisfactory

STRESS ON EYE BOLT

Eye Bolt Material : SA 320 B8

Eye Bolt Size : M30
Yield Stress Fy = 206.85 N/mm2
Eye Bolt Tensile Stress Area,As = 561 mm2
Allowable tensile Stress = 0.6Fy = 124.11 N/mm2

Required Tensile Stress = fv/As = 57.39 N/mm2

Allow. Tensile Stress is higher than required. Bolt size used is Sufficient

STRESS ON HEX. BOLT

Hex. Bolt Material : SA 320 B8

Hex. Bolt Size : M30
Yield Stress Fy = 206.85 N/mm2
Hex. Bolt Tensile Stress Area,As = 561 mm2
Allowable tensile Stress = 0.6Fy = 124.11 N/mm2

Required Tensile Stress = fv/As = 57.39 N/mm2

Allow. Tensile Stress is higher than required. Bolt size used is Sufficient

STRESS ON SUPPORT PLATE

Support Plate Material : SA 36

Support Plate Width, w = 100 mm
Diameter of Hole, ø = 33 mm
Support Plate thickness,t = 25.4 mm
Quantity of Plate, n = 2
Cross Sectional Area, A = (w-ø) x t = 1701.8 mm2

Yield Stress Fy = 248.22 N/mm2

Allowable tensile Stress = 0.6Fy = 148.93 N/mm2

Required Tensile Stress = fv/(Axn) = 9.46 N/mm2

Allow. Tensile Stress is higher than required. Plate thickness is Sufficient

STRESS AT GUIDE AND SUPPORT

Forces in davit guide

Support Length, L4 = 150 mm

Support width, B 200 mm

Radial Force at Guide and Support, Fr = M1/L3 = 71326 N

Circ. moment at guide and support, Mø = FrL4 = 10698935 Nmm

ø(0) ø (radian) cos ø Fr cos ø(N) sinø FrL4sinø(Nmm)

0 0.0000 1.0000 71326 0.0000 0.0000
10 0.1745 0.9848 70243 0.1736 1857851
20 0.3491 0.9397 67025 0.3420 3659251
30 0.5236 0.8660 61770 0.5000 5349467
40 0.6981 0.7660 54639 0.6428 6877143
50 0.8727 0.6428 45848 0.7660 8195860
60 1.0472 0.5000 35663 0.8660 9265549
70 1.2217 0.3420 24395 0.9397 10053710
80 1.3963 0.1736 12386 0.9848 10536394
90 1.5708 0.0000 0.0000 1.0000 10698935

Note: Fr is maximum when davit rotation ø is at 0 o, Møis maximum when davit rotation at 90 o

Long. Moment at Support, Mx = PL4 = 231 Nmm

Equivalent unit load, w = (Fr cos ø/B ) + (6Fr sinøL4/B2)

Equivalent radial load, Fre = wB/2

ø(0) ø (radian) cos ø sinø w(N/mm) Fre(N)

0 0.0000 1.0000 0.0000 356.63 35663.12
10 0.1745 0.9848 0.1736 629.89 62989.07
20 0.3491 0.9397 0.3420 884.01 88401.13
30 0.5236 0.8660 0.5000 1111.27 111127.17
40 0.6981 0.7660 0.6428 1304.77 130476.67
50 0.8727 0.6428 0.7660 1458.62 145861.70
60 1.0472 0.5000 0.8660 1568.15 156814.80
70 1.2217 0.3420 0.9397 1630.03 163003.15
80 1.3963 0.1736 0.9848 1642.39 164238.74
90 1.5708 0.0000 1.0000 1604.84 160484.02
Note: Fre May be substituted for Mø and Fr as an equivalent radial load for any rotation of davit
other than 0o or 90o
SHELL STRESSES

Stress on shell due to Mx, Mø and Fr will be calculate using local load procedure (WRC 107)
Using PV-elite to continue

Manual Calculation is under Construction.

 MSET ENGINEERING CORPORATION SDN BHD
DOCUMENT TITLE: DESIGN CALCULATION DATE : 31/03/2009

DOC. REF. NO.: MSETe/M2-134 ISSUE :

SUBJECT: DAVIT CALC. REVISION:

ISO 9001:2000 REF: 4.0 PAGE : of

1.0 MOMENT AND FORCES IN DAVIT AND VESSEL

(Ref:Pressure Vessel Design Manual 3rd Edition by Dennis R. Moss Page 291~295)

1.1 Load on davit

Weight of Blind, WL : 1542 Kg = 15127.02 N
Weight of Davit Boom, W1 : 1.4 Kg = 13.30 N
Total Weight of Davit, Wd : 95.22 Kg = 934.07 N

Vertical Impact Factor, Cv : 1.5

Horizontal Impact Factor, Ch : 0.2

Vertical Force, fv = Cv x WL = 22690.53 N

Horizontal Force, fh = Ch x WL = 3025.404 N
Axial Load, P = fv + Wd = 23624.60 N

1.2 Bending Moment in Davit Mast, M1

Length of Boom, L1 = 760 mm
Length of Mast, L2 = 668 mm
Distance Between Guide to Support, L3 = 389 mm

Moment, M1 = fvL1 + 0.5W1L1 + fhL2 = 19270827.28 Nmm

Figure 1: Force and Moment in Davit

2.0 STRESS IN DAVIT

2.1 Mast Properties

Davit Material : SA 106B SCH 80
Outside Diameter, Do = 114.3 mm
Wall Thickness of Davit, tp = 8.56 mm
Inside Diameter, Di = 97.18 mm
Outside Radius, a = 57.15 mm
Bend Radius, R = 400 mm

Moment Inertia, I = π/64 x(Do4-Di4) = 4000261.7 mm4

Cross Sectional Area, A = π/4 x(Do2-Di2) = 2843.6 mm2
Section Modulus, Z = (π/32Do)x (Do4-Di4) = 69995.8 mm3
Radius of Gyration, r = Sqrt(I/A) = 37.5 mm

Yield Stress, Fy = 241.317 N/mm2

Allowable Axial Stress, Fa = 0.6Fy = 144.8 N/mm2
Allowable Bending Stress, Fb = 0.66Fy = 159.3 N/mm2

2.2 Stress Coefficient

Coefficient α(Alpha) = (tp x R)/a2 = 1.048337899
Coefficient β(Beta) = 6/(5 + 6α )2 = 0.5175
Coefficient K = 1-(9/(10 + 12α2)) = 0.6119

Axial Stress, fa = P/A = 8.31 N/mm2

Bending Moment at Davit Curve
M2 = M1(L2-R)/L2 = 7731410 Nmm

Bending Stress at Mast, fb = M1/Z = 275 N/mm2

Bending Moment at Davit Curve
fb= (M2a/I)[2/(3K √3β)] = 97 N/mm2

Combined Stress, fa/Fa + fb/Fb ≤ 1

Calculate Combined Stress = 0.66382

Since Calculate Combined Stress <1 = Satisfactory

3.0 STRESS ON BOLT

3.1 Stress on Eye Bolt

Eye Bolt Material : SA 320 B8
Eye Bolt Size : M30
Yield Stress Fy = 206.85 N/mm2
Eye Bolt Tensile Stress Area,As = 561 mm2
Allowable tensile Stress = 0.6Fy = 124.11 N/mm2

Required Tensile Stress = fv/As = 40.45 N/mm2

Allow. Tensile Stress is higher than required. Bolt size used is Sufficient

3.2 Stress on Hex. Bolt

Hex. Bolt Material : SA 320 B8

Hex. Bolt Size : M30
Yield Stress Fy = 206.85 N/mm2
Hex. Bolt Tensile Stress Area,As = 561 mm2
Allowable tensile Stress = 0.6Fy = 124.11 N/mm2

Required Tensile Stress = fv/As = 40.45 N/mm2

Allow. Tensile Stress is higher than required. Bolt size used is Sufficient

4.0 STRESS ON SUPPORT PLATE

Support Plate Material : SA 36

Support Plate Width, w = 100 mm
Diameter of Hole, ø = 33 mm
Support Plate thickness,t = 25.4 mm
Quantity of Plate, n = 2
Cross Sectional Area, A = (w-ø) x t = 1701.8 mm2

Yield Stress Fy = 248.22 N/mm2

Allowable tensile Stress = 0.6Fy = 148.93 N/mm2

Required Tensile Stress = fv/(Axn) = 6.67 N/mm2

Allow. Tensile Stress is higher than required. Plate thickness is Sufficient

5.0 STRESS AT GUIDE AND SUPPORT

Forces in davit guide

Support Length, L4 = 150 mm

Support width, B 200 mm

Radial Force at Guide and Support, Fr = M1/L3 = 49539 N

Circ. moment at guide and support, Mø = FrL4 = 7430910 Nmm

ø(0) ø (radian) cos ø Fr cos ø(N) sinø FrL4sinø(Nmm)

0 0.0000 1.0000 49539 0.0000 0.0000
10 0.1745 0.9848 48787 0.1736 1290364
20 0.3491 0.9397 46552 0.3420 2541521
30 0.5236 0.8660 42902 0.5000 3715455
40 0.6981 0.7660 37949 0.6428 4776497
50 0.8727 0.6428 31843 0.7660 5692408
60 1.0472 0.5000 24770 0.8660 6435357
70 1.2217 0.3420 16943 0.9397 6982772
80 1.3963 0.1736 8602 0.9848 7318018
90 1.5708 0.0000 0.0000 1.0000 7430910

Note: Fr is maximum when davit rotation ø is at 0 o, Møis maximum when davit rotation at 90 o

Long. Moment at Support, Mx = PL4 = 157 Nmm

Equivalent unit load, w = (Fr cos ø/B ) + (6Fr sinøL4/B2)

Equivalent radial load, Fre = wB/2

ø(0) ø (radian) cos ø sinø w(N/mm) Fre(N)

0 0.0000 1.0000 0.0000 247.70 24769.70
10 0.1745 0.9848 0.1736 437.49 43748.85
20 0.3491 0.9397 0.3420 613.99 61398.72
30 0.5236 0.8660 0.5000 771.83 77183.02
40 0.6981 0.7660 0.6428 906.22 90622.15
50 0.8727 0.6428 0.7660 1013.08 101307.77
60 1.0472 0.5000 0.8660 1089.15 108915.21
70 1.2217 0.3420 0.9397 1132.13 113213.31
80 1.3963 0.1736 0.9848 1140.71 114071.48
90 1.5708 0.0000 1.0000 1114.64 111463.65
Note: Fre May be substituted for Mø and Fr as an equivalent radial load for any rotation of davit
other than 0o or 90o
SHELL STRESSES

Stress on shell due to Mx, Mø and Fr will be calculate using local load procedure (WRC 107)
Using PV-elite to continue

Manual Calculation is under Construction.

 MSET ENGINEERING CORPORATION SDN BHD
DOCUMENT TITLE: DESIGN CALCULATION DATE : 31/03/2009

DOC. REF. NO.: MSETe/M2-134 ISSUE :

SUBJECT: PROPERTIES OF SECTION REVISION:

ISO 9001:2000 REF: 4.0 PAGE : of

PROPERTIES OF SECTION
(Ref:Pressure Vessel Handbook 10 th Edition by Paul Buthod Page 450 & 451)
This table provides formula for calculating section Area, Moment of Inertia, Polar moment of
inertia, Section Modulus, Radius of gyration and Centroidal distance for various cross section
shapes.

Nomenclature :
A = Area mm2
I = Moment of inertia mm4
J = Polar moment of inertia mm4
Z = Section modulus mm3 = I/y
r = Radius of gyration mm = Sqrt (I/A)
y = Centriodal distance mm

a) Rectangular relationships:

A=bxh
I = (b x h3)/12
Z = (b x h2)/6
r = 0.289 x h
y = h/2

b) Triangular relationships:

A = b x h/2
I = (b x h3)/36
Z = (b x h2)/24
r = 0.236 x h
y = h/3
c) Circle relationships:

A = π /4 x d2
I = π/64 x d4
Z = π/32 x d3
J = (π x d4) /32
r = d/4
y = d/2

d) Hollow circle relationships:

A = π/4 x( d2 - di2)
I = π/64 x( d4 - di4)
Z = π /(32 x d) x (d4 - di4)
J = (π x d4) /32 x (d4 - di4)
r = sqrt ((d2 - di2) /16) wrong-to be check
y = d/2

e) Half- Circle relationships:

A = π x d2 /8
I = 0.007 d4
Z = 0.024 d3
r = 0.132 d
y = 0.288 d

f) Half-Hollow Circle relationships:

A = 1.5708 (Ro2-ri2)
I = 0.1098(Ro4-ri4) -
[0.283Ro2ri2 (Ro-ri)/(Ro+ri)]
Z = I/y
r = Sqrt (I/A)
y = 0.424(Ro3-ri3)/(Ro2-ri2)
g) Ellipse relationships:

A = π x ab
I = 0.7854 a3b
Z = 0.7854 a2b
r = a/2
y=a

h) T-Shape relationships:

A = bs + ht
I = 1/3{[ty3 + b(d-y)3] -[(b-t)(d-y-s)3]}
Z = I/y
r = Sqrt (I/A)
y = d - {[d2t + s2(b-t)]/2(bs +ht)}

i) L-Shape(equal angle) relationships:

A = t(2a - t)
I = 1/3{[ty3 + a(a-y)3]-[(a-t)(a-y-t)3]}
Z = I/y
r = Sqrt (I/A)
y = a - {[a2 + at-t2]/2(2a-t)}
j) L-Shape(unqual angle) relationships:

A = t(a + b - t)
I = 1/3{[ty3 + a(b-y)3]-[(a-t)(b-y-t)3]}
Z = I/y
r = Sqrt (I/A)
y = a - {[t(2d + a) + d3]/2(d+a)}

k) I-Shape relationships:

A = bd-h(b-t)
I = [bd3 -h3(b-t)]/12
Z= [bd3 -h3(b-t)]/6d
r = Sqrt (I/A)
y = d/2