CASE- IIA

PUMP CALCULATION

P-8151

JETTY LOADING PUMP

OPERATION MODE -3

A 28/04/2012 Issued for Review SG SK SK

Rev. Date Description By Chk. Appd.
 PUMP CALCULATION Job No ES-2012-007
P-8151 Doc. No PR-CAL-002
Rev. A
OPERATION MODE -3
Date 28/04/2012

OBJECTIVE

The objective of this calculation is to perform hydraulic calculations to check the adequacy of existing
pump P-8151 with present 379 mm impeller diameter and 1450 rpm in operation Mode-3. (In operation
Mode 3 , existing pump P-8151 transfers Propylene oxide to CSL battery limit and new pump P-8103
does not operate)

BASIS

Fluid Pumped Heavy Aromatics

Pumping Rate Normal 3.60 m³/hr
Pump Flow Design 3.60 m³/hr
Temp. 30 °C
Density 963 kg/m³
Viscosity 2.36 cP
Static Head (Suction) 0.3 m
Suction Pressure 0.01 kg/cm² g (10 mbar, per shown in PID)
Static Head (Disch.) 6.7 m
Destination Pressure 0.61 kg/cm² g (Note 3)
Vapor Pressure 0.09367 kg/cm² a

SCHEMATIC DIAGRAM
Suction line: Section A-B-C (6" & 10" Line)
Discharge line: Section E-G (10" line) & G-H-K-L (4" Line)

EL: 15.007 m
K

L
CSL BL
Existing 10"
EL: 5.82 m
Disch. Line

T-8103

1 1/2"
E 10" 4"
H EL: 1.2 m
EL: XXm
C G
A
LLL: 0.3 m A 6" P-8151
4"
F 4"
EL: 2.145 m
D
P-8103
Friction Losses in Suction & Discharge Piping :

Section Pipe ID Straight Des.Flow Velocity Friction Equiv. DP

mm Length,m m³/hr m/s Factor Length, m kg/cm²
A-B-C (6") 40.9 5 3.60 0.760 0.031 9 0.0185
A-B-C (10")
E-G #REF! #REF! #REF! #REF! #REF! #REF! #REF!
G-H-K-L
 PUMP CALCULATION
Product
Project:
Distribution & Export Facilities
Job No ES-2012-007
P-8151
Product
Project:
Distribution & Export Facilities
Doc. No PR-CAL-002
Rev. A
OPERATION MODE -3
Date 28/04/2012

Fluid Pumped Heavy Aromatics

Temperature T 30 °C
Specific Gravity 0.963
Viscosity @ T 2.36 cP
Vapour Pressure @ T 0.0937 kg/cm² a
Volume Flow @ T 4 m³/hr

Pump Discharge Pressure :

Destination Pressure 0.61 kg/cm² g
Static Head 0.645 kg/cm²
Frictional Loss #REF! kg/cm²
Other 0.00 kg/cm²

Discharge Press. #REF! kg/cm² g

#REF! kg/cm² a #REF! Mlc

Pump Suction Pressure :

Source Pressure 0.01 kg/cm² g

Static Head 0.03 kg/cm²
Other 0.00 kg/cm²
Line Loss 0.0185 kg/cm²

Suction Press. 0.02 kg/cm² g

1.05 kg/cm² a 10.9 Mlc

Differential Pressure : #REF! kg/cm2 #REF! mLC

NPSH (A)
Suction pressure 1.05 Kg/cm2 a
Vapor pressure 0.0937 Kg/cm2 a
Net suction pressure 0.96 Kg/cm2 a
Actual NPSH 9.98 m
Safety Margin 0.00 m
NPSH (A) 9.98 m

Hydraulic Power : #REF! kW

Hydrualic HP #REF! HP

NOTES:
1. Suction static head is based on 0.6 m LLL in T-8103 and max. suction elevation (2.345 m) .
2. Discharge static head is based on 1.2 m P-8151 discharge nozzle elevation and maximum
elevation (15.007 m) in delivery line. Syphoning effect in discharge line is neglected.
3 Destination pressure is adujsted mannually so as that P-8151 develope head (50 m)
corresponding to 35 m3/hr flow.
 PUMP CALCULATION Job No ES-2012-007
P-8151 Doc. No PR-CAL-002
Rev. A
OPERATION MODE -3
Date 28/04/2012
HYDRAULIC CALCULATION- 6" SECTION OF SUCTION PIPE (SEGMENT A-B-C)

FLUID DATA
Fluid Description Heavy Aromatics Density 962.63
Flowrate (Design) 4 m3/h Viscosity 0.00236

PIPE DATA CALCULATION

Pipe Size (NPS) 1.5 inch Straight Length 5
Pipe MOC CS Flow area (A ) 0.00132
Schedule No 40s Velocity (V) 0.76
Pipe ID (D1) 0.0409 m Relative Roughness (ε /D1) 0.00110
Pipe Roughness 0.045 mm Reynolds Number ( NRe ) 12666.0984253302
Friction Factor ( f ) 0.031

No. of Equi.
Fittings Description L/D
fittings Length, m
90 Degree Standard Elbow 30 0
45 Degree Standard Elbow 16 0
90 Degree long Radius Elbow 20 2 1.7
90 Degree Street Elbow 50 0
45 Degree Street Elbow 26 0
Elbow /Bend
15 mitre bend 4 0
30 mitre bend 8 0
45 mitre bend 15 0
60 mitre bend 25 0
Square Corner Elbow 57 0
Ball Valve Std. bore 6 1 0.3
Std Tee, flow through run 20 0
Tee
Std Tee, flow through branch 60 0
Foot Valves with With poppet lift-type disc 420 0
Strainer With leather-hinged disc 75 0
Full open 13 0
Conventional Wedge Disc, Double 3/4 open 35 0
Gate Valve
Disc or Plug Disc 1/2 open 160 0
1/4 open 900 0
Globe Valve 340 0
Conventional Swings Full open 135 0
Clearway Swing Full open 50 0
Check Valve Globe Lift or Stop Full open 340 0
Angle Lift or Stop Full open 145 0
In-LineBall Full open 150 0
Butterfly Valve 6" and larger 20 0
Pipe entrance K= 0.5 - 0
Pipe exit K=1 - 0
Sudden Expansion θ > 45 D2 =0.25 39.98 1 1.64
D1 D2
Other Gradual expansion θ < 45 D2 =0.30 31.21
Reducer (θ < 45o) D1 D2 D2 =0.03 44.51 0
Reducer (θ > 45o) D2 =0.03 64.95 0 0

Equivalent Length- Fittings 4

Equivalent Length- Total ( Straight length + Equi. Length -fittings) 9
Pressure drop 0.01848
07
2

2
B-C)

kg/m3
Kg/m.s

m
m2
m/s

θ = 60 deg

θ = 45 deg
θ = 60 deg

m
Kg/cm2