MAB REFINERY - OPERATIONS - CLEAN FUEL PROJECT

UNIT 118 INTER-LOCK-LOGIC DIAGRAM

STOP FC-1366 P-101A REFLUX
V-118-101 P-101-A RUN ML-1360 RUN
`
I-1320 STOP P-101A
V-118-161 V-118-161 LEVEL HH LI-1362 85%
START P-101B

STOP FC-1367 P-101B REFLUX

V-118-101 P-101-B RUN ML-1362 RUN
`
I-1330 STOP P-101B
V-118-161 V-118-161 LEVEL HH LI-1362 85%
START P-101A

HP STEAM EXPRT STM PRESS LL

PZI-1561 855.7 PSIG I-1420 HP STEAM HDR

XZV-1421 CLOSE
BL
10 MIN IZ-1420
PV-1324 CLOSE PSA V13 TG TO FLH
I-1340 V-118-161 P-102 SUCTION Ph LL AC-1361 pH 5.5 LV-1361A CLOSE P-102AB DISCH
V-118-161 V-118-161 LEVEL LL LI-1362 10%
I-1370 I-1350 STOP P-102 A

I-1351 STOP P-102 B

TG/FLR HDR ∆P LL PDI-1328 0.0 PSIG I-1260 PV-1324 CLOSE PSA V13 TG TO FLH

V-118-101 LEVEL LL LZI-1310 15%

STOP PR. COND. DRAIN
PSA TAIL GAS PRESS HH PZI-1324 5.07633 PSIG XZV-1312/1313 CLOSE
STOP H2 TO REF&MT HS-1444 P-104 TO V-106
IZ-1410 CONNECT V-106 TO
FEED GAS TEMP HH TZT-1556 140 °F IZ-1310 LV-1310B CLOSE V-107
V-118-106 STOP P-103
STOP PR. COND. DRAIN HP I-1450
V-118-101 LEVEL HH LZI-1310 85% V-106 O/L TEMP HH TI-1530 194 °F
FLARE START P-103
KOD V-106 LEVEL LL LI-1530 16%
V-118-104 LEVEL HH LI-1430 84% ↑
IZ-1200 I-1441 STOP C-103 COMPR.
V-106 LEVEL HH LI-1530 84% P-103 READY ML-1531
C-118-103 C-118-103 ∆P HH PDI-1433 58 PSIG
I-1480 IZ-1210 I-1420 STOP H2 TO REF&MT
DISCH TEMP HH TI-1432 167 °F
V-101 GAS TO H-101 CONNECT V-107 TO HS-1445 P-103 TO V-107
XV-1211 OPEN
IZ-1410 SWITCH V-106
V-118-107 STOP P-104
FC-1345
POWER FAILURE XZS09520B FY-1344 HOLD LP V-107 O/L TEMP HH TI-1500 194 °F I-1460
TO
UTILITIES I-1210 FLARE START P-104
INST. AIR FAILURE PI-1470 58 PSIG XZV-1212 CLOSE CLOSE PSA FEED FC-1344 AUTO FC-1344 V-107 LEVEL LL LI-1500 16%
KOD ↑
GAS INLET--PSA
FEED GAS FLOW LL FZI-1110 17226.683 SCFM 10 SEC XZV-1213 CLOSE TRIP V-107 LEVEL HH LI-1500 84% P-104 READY ML-1501

STEAM FLOW LL FZI-1118 110231 LB/HR 10 SEC ˂ FC-1120

2 MIN FV-1119 CLOSE EMRG H2 R-118-104 COMRESSOR RUN ML-1761A RUN EMERG H2 FROM R-
S/C RATIO LL FFZI-1111 1.7/1.0 10 SEC LOW I-1470 XV-1133 CLOSE
104 TO V-105
XZV-1121 CLOSE CLOSE V-133 FV-1110 CLOSE FLOW
K-118-101 SPEED HH SZI-1204 729 RPM FEED GAS INLET-- FEED GAS TO V-133
XZV-1122 CLOSE H-101/HTER FV-1117 CLOSE
K-118-102 SPEED HH SZI-1160 729 RPM
H-118-101 10 SEC XZV-1123 OPEN OPEN V-133 U/S FV-1118 CLOSE
E-102 GAS PRESS HH PZI-1110 542.4 PSIG 10 SEC CLOSE HP STM
BLEED GAS TO
10 SEC XZV-1124 OPEN FV-1109 CLOSE TO V-133/HTER
FLH
FIRE-BOX PRESS HH PZI-1183 0.0 PSIG 10 SEC
FV-1118 CLOSE PULSE SIGNAL FV-1119 OPEN HP STM TO V-133
FIRE-BOX PRESS LL PZI-1183 - 0.071 PSIG 10 SEC CLOSE HP STM
FV-1109 CLOSE TO V-133/HTER FV-1108 CLOSE HTER FEED GAS
COMB AIR PRESS LL PZI-1204 0.02 PSIG 10 SEC
FV-1108 CLOSE HTER FEED GAS PULSE SIGNAL FV-1557 OPEN OPEN HTER
H-101 GAS TEMP HH TZI-1210 1670 °F 20 SEC BYPASS FEED
IZ-1100 STOP K-118-101 PULSE SIGNAL FV-1559 OPEN GAS/STM
HTER FD G. FLOW LL FZI-1108 5358.79 SCFM 10 SEC STOP REFORMER
STOP K-118-102 DRAFT BLOWERS PULSE SIGNAL FV-1120 OPEN OPEN
HTER HTER GAS TEMP HH TZI-1554 1337 °F 20 SEC EMERGENCY H2
XZV-1105 CLOSE D-101 CBD I-1100 PULSE SIGNAL FV-1560 OPEN TO V-133/HTER
HTER S/C RATIO LL FFZI-1551 2.8 / 1.0 10 SEC
10 SEC PULSE SIGNAL XZV-1113 OPEN V-101 GAS TO FLH PC-1183 CLOSE FIREBOX DRAFT
STEAM D-118-101 LEVEL LL LZI-1250 58%
DRUM D- XZV-1131 OPEN OPEN FC-1204 CLOSE
101 D-118-101 LEVEL HH LZI-1250 93% IZ-1180 120 SEC EMERGENCY H2 FC FAN IN AIR
XZV-1132 OPEN TO V-133/HTER PC-1204 CLOSE
U-128 TR1 IZ-1060

HZS-1571 IZ-1570 E-109 PRESSURE HH PI-1251 391.6 PSIG

10 SEC XZV-1571 OPEN V-132B GAS TO FLH

XZV-1101 CLOSE FEED GAS B/L PULSE SIGNAL HC-1181 OPEN EMERGENCY DAMPERS V-118-135
FUEL GAS PRESS LL PZI-1342 0.0145 PSIG 10 SEC MT SC I-1240 I-1251 MOV-1280 CLOSE
V-135 IN TEMP HH TC-1260 455 °F
PULSE SIGNAL PC-1309 RAMP DOWN V-101 GAS TO FLR
FUEL GAS V-102 LEVEL HH LZI-1340 84% 10 SEC XZV-1222 CLOSE FEED GAS TO V-133 I-1241 MOV-1284 OPEN I-1252 MOV-1282 CLOSE
V-135 INLET MOV MOV-1280 OPEN
2 MIN FV-1559 CLOSE FC-1560 EMRG H2
FUEL GAS LEAK TEST XA-1229 84% 10 SEC XZV-1223 OPEN OPEN V-133 U/S SWITCH TC-1260 TO MAN
IZ-1220 BLEED GAS TO ˂ LOW FLOW V-135 OUTLET MOV MOV-1282 OPEN
WITH FROZEN OUTPUT
XZV-1224 OPEN FLH

FC-1361 CLOSE STRIPPING STM

I-1220 I-1300
PC-1340/1342 V-118-161 LEVEL HH LI-1362 85%
V-118-161
PSA TG PRESS HH PZI-1341 60 SEC XZV-1232 CLOSE STOP PSA OFF GAS CHANGE SET
IZ-1230 TO REFORMER POINT TO ZERO
PSA PSA TG PRESS LL PZI-1341 0.18 PSIG 10 SEC XZV-1233 CLOSE BURNERS
HC-1342 CLOSE
TAIL PSA TAIL GAS TO
FUEL GAS FLOW LL FZI-1340 1057.793 SCFM 60 SEC XZV-1234 OPEN PSA OFF GAS TO FLH
GAS H-101 FUEL GAS
PRC. G. FLOW TO FG LL FZI-1346 31730.143 SCFM 60 SEC I-1230
FC-1345/1344
CLOSE PROCESS
1ST STAGE HDS HH PZT-1758 29 PSIG G. TO H-101 F GAS

2ND STAGE HDS HH PZI-1759 29 PSIG

R-118-104 GAS DISCH. TEMP. HH TZT-1752 392 °F IZ-1500 MZS-1501 STOP STOP R-118-104
GAS DISCH. PRESS HH PZI-1754 3355 PSIG
LUBE OIL PRESS PZI-1766 145 PSIG 5 SEC

V-118-161 COND. TEMP. HH TZI-1362 MZS-1858 STOP STOP P-118-102A

IZ-1850
MZS-1859 STOP STOP P-118-102B
 UNIT 118 INTER LOCK LOGIC
EQUIPMENT SWITCH SUBJECT SET POINT ACTIVATE VALVE ACTION EQUIPMENT AFFECT FINAL CONDITION

FZI-1110 FEED GAS FLOW LL 17226.683 SCFM XZV-1121 CLOSE H-118-101 CLOSE FEED GAS TRIP REFORMER

FZI-1118 PROCESS STEAM FLOW LL 110231 LB/HR XZV-1122 CLOSE H-118-101 CLOSE FEED GAS TRIP HTER

FFZI-1111 S/C RATIO LL 1.7/1.0 XZV-1123 OPEN PROCESS GAS BLEED OUT TO FH TRIP PSA
SZI-1204 K-118-101 SPEED HH 729 RPM XZV-1124 OPEN PROCESS GAS BLEED OUT TO FH OPEN EMERGENCY H2 TO V-118-133
SZI-1160 K-118-102 SPEED HH 729 RPM FV-1118 CLOSE H-118-101 CLOSE PROCESS STEAM OPEN EMERGENCY H2 TO V-118-134
H-118-101
PZI-1110 E-118-102 GAS PRESS HH 542.4 PSIG FV-1108 CLOSE V-118-134 HTER CLOSE FEED GAS CUT OFF FEED GAS TO UNIT
FIRE BOX PRESS HH 0.0 PSIG FV-1109 CLOSE V-118-134 HTER CLOSE PROCESS STEAM
PZI-1183 IZ-1100
FIRE BOX PRESS LL - 0.071 PSIG K-118-101 STOP BLOWER
PZI-1204 COMB AIR PRESS LL 0.02 PSIG K-118-102 STOP BLOWER
TZI-1210 REFORMER GAS TEMP HH 1670 °F XZV-1105 CLOSE D-118-101 CLOSE CBD
FZI-1108 FEED GAS FLOW LL 5358.79 SCFM XZV-1113 OPEN PSA OPEN UPSTREAM VENT TO FH
V-118-134 TZI-1554 GAS OUTLET TEMP HH 1337 °F XV-1131 OPEN V-118-133 OPEN EMERGENCY H2
FFZI-1551 HTER S/C RATIO LL 2.8/1.0 XV-1132 OPEN V-118-134 HTER OPEN EMERGENCY H2
STEAM DRUM LEVEL LL 58% XZV-1101 CLOSE V-118-131 CLOSE FEED GAS SUPPLY
D-118-101 LZI-1250
STEAM DRUM LEVEL HH 93% XZV-1212 CLOSE PSA CLOSE FEED GAS
IZ-1210 TRIP PSA
U128-TR1 IZ-128-1060 XZV-1213 CLOSE PSA CLOSE FEED GAS
PZI-1342 FUEL GAS PRESS LL 0.0145 PSIG XV-1211 OPEN PSA DIVERT PSA FEED GAS TO H-101 FUEL GAS
FUEL GAS
LZI-1340 V-118-102 LEVEL HH 85% FY-1344 HOLD PSA HOLD FUEL GAS CALCULATION DIVERT PSA FEED GAS TO REFORMER FUEL
I-1210 GAS
POWER FAIL IZ-1410 POWER/INSTRUMENT FAIL TRIP FC-1344 AUTO PSA SWITCH FC-1344 TO AUTO
H-101 FUEL IZ-1220 FUEL GAS TO REFORMER TRIP FC-1345 SWITCH PSA SWITCH FC-1345 TO FC-1344
PSA IZ-1230 PSA OFF GAS TRIP XZV-1222 CLOSE V-118-102 CLOSE REFINERY FUEL GAS
FEED GAS IZ-1570 DEPRESSURIZE IZ-1220 XZV-1123 CLOSE V-118-102 CLOSE REFINERY FUEL GAS CLOSE REFINERY FUEL GAS

HAND SWITCH HZS-1571 SYSTEM S/D XZV-1124 OPEN V-118-102 BLEED OUT V-102 FUEL GAS OUTLET TO FH
FC-1340 CLOSE V-118-102 CHANGE FC-1340 SET POINT TO ZERO
I-1220 CLOSE FUEL GAS CONTROL VALVES
PC-1340 CLOSE V-118-102 CHANGE PC-1340 SET POINT TO ZERO
XZV-1232 CLOSE PSA STOP PSA FEED GAS TO H-101 FUEL GAS
CUT OFF PSA FEED GAS TO REFORMER
IZ-1230 XZV-1233 CLOSE PSA STOP PSA FEED GAS TO H-101 FUEL GAS FUEL GAS
XZV-1234 OPEN PSA BLEED PSA FEED GAS TO FH
HC-1342 CLOSE PSA STOP PSA FEED GAS TO H-101 FUEL GAS
I-1230 FC-1344 CLOSE PSA STOP PSA FEED GAS TO H-101 FUEL GAS CLOSE FUEL GAS CONTROL VALVES
FC-1345 CLOSE PSA STOP PSA FEED GAS TO H-101 FUEL GAS
FC-1119 CLOSE H-118-101 STOP PROCESS STEAM CLOSE OF:
FC-1110 CLOSE H-118-101 STOP FEED GAS FLOW REFORMER GAS CONTROL VALVES
FC-1117 CLOSE H-118-101 STOP FEED GAS FLOW REFORMER STEAM CONTROL VALVES
FC-1118 CLOSE H-118-101 STOP PROCESS STEAM CLOSE REFORMER DRAFT CONTROL VALVES
FC-1109 CLOSE V-118-134 HTER STOP PROCESS STEAM OPEN EMERGENCY H2 TO REFORMER
FC-1119 OPEN H-118-101 OPEN PROCESS STEAM OPEN EMERGENCY STEAM TO HTER
FC-1108 CLOSE V-118-134 HTER STOP PROCESS STEAM OPEN FIRE BOX DAMPERS
FC-1557 OPEN V-118-134 HTER OPEN FEED GAS RAMP DOWN PSA UP STREAM PRESSURE
I-1100 FC-1559 OPEN V-118-134 HTER OPEN PROCESS STEAM
FC-1120 OPEN H-118-101 OPEN EMERGENCY H2
FC-1560 OPEN V-118-134 HTER OPEN EMERGENCY H2
PC-1183 STOP H-118-101 STOP FLUE GAS FLOW
FC-1204 STOP H-118-101 STOP COMBUSTION AIR FLOW
PC-1204 STOP H-118-101 STOP COMBUSTION AIR FLOW
HC-1181 OPEN H-118-101 OPEN AIR DAMPERS
PC-1309 RAMP D V-118-101 RAMP DOWN PSA UP-STREAM PRESSURE
FC-1559 STOP (2M) V-118-134 HTER STOP STEAM FLOW AFTER 2 MINUTES

FC-
1366/1367 STOP P-101AB REFLUX STOP REFLUX FLOW
COND. STRIPPER LEVEL HH 85% I-1320 P-118-101 AB STOP STOP RUNNING PUMP
LI-1362 P-118-101 AB START START STANDBY PUMP
V-118-161
I-1340 LV-1361 A CLOSE P-102 AB DISCH. CLOSE CONTROL VALVE
COND. STRIPPER LEVEL LL 10%
I-1370 P-118-102 AB STOP STOP RUNNING PUMP
TZT-1362 CONDENSATE TEMPERATURE HH IZ-1850 P-118-102 AB STOP STOP RUNNING PUMP

HP STEAM PZI-1561 HP STEAM HDR PRESS. LL 855.7 PSIG I-1420 XZV-1421 CLOSE CLOSE HP STEAM HDR B/L XZV

LL PRESS DIFFERENCE (PSA TAIL

PDI-1328 GAS/FLR HDR 0 I-1260 PV-1324 CLOSE CLOSE PSA V13 TO FLARE HEADER
PSA SKID
IZ-1310 XZV-1212
V-118-101 LEVEL HH 84% XZV-1213
CLOSE CLOSE PSA FEED GAS INLET TRIP PSA
LZI-1310
I-1210
PSA SKID I-1320 P-118-101A
V-118-101 LEVEL LL 15% P-118-101B
STOP STOP RUNNING PUMP
I-1330
PZI-1324 PSA TAIL GAS PRESSURE HH 5.0763 PSIG IZ-1200 XZV-1212
XZV-1213
CLOSE PSA SKID CLOSE PSA FEED GAS INLET TRIP PSA
TZT-1556 PSA FEED GAS INLET TEMP HH 140 °F IZ-1210
I-1210 FC-1344/1345 SWITCH SWITCH FC-1345 TO FC-1344 CONTROL PSA FEED GAS TO FUEL GAS

PZI-1341 PSA OFF GAS TO REF. FG PRESS HH

PSA OFF GAS TO REF. FG PRESS LL 0.18 PSIG XZV-1212
PSA TAIL GAS IZ-1230 XZV-1213
CLOSE PSA SKID CLOSE PSA FEED GAS INLET TRIP PSA
FZI-1340 REFINERY FUEL GAS FLOW LL 1057.793 SCFM
FZI-1346 PRC GAS FLOW TO REF FG LL 31730.14 SCFM
HC-1342 CLOSE
I-1230 CLOSE PSA FEED GAS TO REFORMER FG
FC-1345/1344 CLOSE

LI-1430 V-118-104 LEVEL HH 84% I-1480 C-118-103 STOP STOP NITROGEN CIRCULATION
C-118-103 PDI-1433 C-118-103 ∆P HH 58 PSIG I-1420 R-118-104 STOP STOP H2 ADDITION TO N2 CIRCUIT
TI-1432 DISCHARGE TEMPERATURE HH 167 °F

PZT-1758 1ST STAGE HDS PRESS HH 29 PSIG

PZI-1759 2ND STAGE HDS PRESS HH 29 PSIG
R-118-104 TZI-1752 GAS DISCHARGE TEMP. HH 392 °F IZ-1500 R-118-104 STOP STOP EMERGENCY H2 COMPRESSOR

PZI-1754 GAS DISCHARGE PRESS HH 3355 PSIG

PZI-176 LUBE OIL PRESSURE 145 PSIG