HD160 Series 160 Watt High Density AC/DC Power Supply

Product Description
The HD160 Series of switching power supplies utilizes advanced
component and circuit technologies to deliver the industry’s smallest 160
Watt switcher. The series has been designed for Medical , Telecomand
Industrial Applications to satisfy 1U height considerations, the package
measures only 4.00 x 2.00 x 1.06”. All models offer universal AC input
with active power factor correction (PFC), flexible output configurations
and compliance to worldwide safety and EMC standards. Features
include:
1.06”

• 160W compact high-density models

• The most power in the industry standard 2 x 4” Footprint
4.00” • Universal AC input with PFC
• Low Profile / 1U Package
• Convection cooled operation up to 100 Watts
• RoHS compliant
2.00” • High efficiency operation of 90% (Typical)
• International regulatory approvals

Input Electromagnetic Compatibility

AC Input Voltage 90-264VAC (47-63Hz) or 170-370 VDC Electrostatic Discharge EN61000-4-2, ±4KV Contact / ±8KV Air Discharge
Input Current 2A Max Continuous Radiated Susceptibility EN61000-4-3, 26-1000MHz, 10V/M, 80% AM
Input Reflected Ripple FCC 68 part 15 Class B EFT / Bursts EN61000-4-4, ±2KV
Power Factor Correction 0.98 at 220VAC (typical) Surges EN61000-4-5, ±2KV Line-Earth, ±1KV Line-Line
Input Line Protection 3A 250VAC IEC Type Conducted Immunity EN61000-4-6, 0.15-800MHz, 10V, 80% AM
Hold-up Time >16msec @ Full Load Voltage Dips EN61000-4-11, 95% Dip & 10ms, 30% Dip & 500ms
Efficiency 90% Typical Voltage Interruptions EN61000-4-11, 95% Reduction, 5s
Leakage 100/200uA @ 115/230 VAC (max) Fluctuations & Flicker EN61000-3-3

Output Environmental
Line Regulation ± 0.1% for Vin (min.) to Vin (max.) Operation Temperature -20 ~ +50C Derate of 2.5%/C up to +70C
Load Regulation V1 = ±1% / V2 = ±5% Max Storage Temperature -20C ~ +85C
Adjustment Range ±5% Minimum
Cooling Forced Air Cooling 200LFM
100W Max Convection
Min. Load Requirement None Humidity Up to 95% RH Non-condensing
Ripple ± 1% (20MHz) Shock & Vibration 0.75G Peak Half Sine, 6 Axes
Transient Response Better than 5% For 50% Step Load MTBF >300,000 Hours
Over-Voltage Protection 115-150% (Latched Shut-down)
Turn-On Delay 1 Sec. Max.
Initial Setting Accuracy ± 1% Safety & Emissions
Over-Current 110-130% of I-Max (Auto-Recovery) Safety Approvals Industrial / Telecom: UL/cUL60950, EN60950
Medical: UL/cUL60601-1, EN60601-1
CE Mark (LVD)

RoHS
COMPLIANT

www.digipwr.com Digital Power Corporation Phone: (866) 344-7697

 HD160 Series 160 Watt High Density AC/DC Power Supply

Model Selection Guide

200 LFM AIRFLOW RATINGS
Model Output Power V1 Output V2 Output
HD160-105 112 Watts +5V @ 20A +12V @ 1A
HD160-112 160 Watts 12V @ 13.3A +12V @ 1A
HD160-124 160 Watts 24V @ 6.66A +12V @ 1A
HD160-148 160 Watts 48V @ 3.33A +12V @ 1A
Contact factory for other voltage configurations.

CLEARANCE TOP AND BOTTOM

?0.312 [?7.92] MOLEX (22-23-2021)
CLEARANCE TOP AND BOTTOM
TYP 4 PLS ?0.312 [?7.92] 4 PIN MOLEX (22-23-2021)
?0.159 [?4.04]
TYP 4 PLS 0.10 SPACING 4 PIN
MOUNTING HOLE
0.10 SPACING
?0.159 [?4.04]
4.00 [101.6] TYP 4 PLS MOUNTING HOLE
4.00 [101.6] TYP 4 PLS
3.75 [95.3]
3.75 [95.3]

1 4
1 4
INPUT CONNECTOR J1 INPUT CONNECTOR J1
J3 8 J3 8 Pins 1 AC Neutral Pins 1 AC Neutral
Pins 2 AC Line Pins 2 AC Line

INPUT SPADE CONNECTOR

INPUT SPADE CONNECTOR
Gnd AC Ground
Gnd AC Ground
OUTPUT CONNECTOR J2
2.00 [50.8] OUTPUT CONNECTOR J2 Pins 1,2,3,4
2.00 [50.8] 1.75 [44.5]
DC Return
Pins 1,2,3,4 DC Returns
Pins 5,6,7,8 V1
1.75 [44.5] Pins 5,6,7,8 V1
1-N OUTPUT CONNECTOR J3
2-L Pins 1,2 Return
MOLEX (26-60-4030) OUTPUT CONNECTOR J3
Pins 3,4 12V (FAN)
3 PIN, CTR PIN REMOVED Pins 1,2 Return
J1 J2 1 Pins 3,4 12V (FAN)
0.156 SPACING GND
1 J2 1
GND

QUICK DISCONNECT TAB MOLEX (26-60-4080)

0.250" [6.35] X 0.032" [0.81] 8 PIN
MOLEX (19705-4301) MOLEX (26-60-4080) 0.156 SPACING
QUICK DISCONNECT TAB
0.250" [6.35] X 0.032" [0.81] 8 PIN
MOLEX (19705-4301) 0.156 SPACING

1.06 [27.0]

1.06 [27.0]

0.17 [4.4] MAX

SMT COMPONENT
HEIGHT

0.17 [4.4] MAX

SMT COMPONENT
Digital Power Gresham P ower
HEIGHT Telkoor Power
North America / Asia UK / Europe Israel
www.digipwr.com www.greshampower.com www.telkoor.com
41920 Christy Street Gresham House, Telford Road 5 Giborey Israel Street
Fremont, CA 94538, USA Salisbury, Wiltshire SP2 7PH, UK Natanya, Israel 42293
Phone (510) 657 2635 Phone +44 (0) 1722 413 060 Phone +972 9 8632333
Fax (510) 353 4023 Fax +44 (0) 1722 413 034 Fax +972 9 8658444
sales@digipwr.com enquiries@greshampower.com sales@telkoor.com

www.digipwr.com Digital Power Corporation Phone: (866) 344-7697

Revision A: 03/27/07 All specifications subject to change. Please consult Digitial Power for latest specifications.