(TOTAL EXPERIENCE- 23+ YRS/NP- 2 MONTHS/ CTC-9.

50 LPA/EXPECTATION-25%-30% HIKE)

ATUL MITAL
Contact Nos.: 8872221673, 9416914789 ~ E-Mail: mital.atul@gmail.com

JOB OBJECTIVE
Seeking assignments in production and Maintenance with a leading organization of high repute industry.

PROFILE SUMMARY
 A competent professional with 23 years of experience in Production & Maintenance Operations, Process
Enhancements, Quality Management System, EHS Operations, Project Management and Team Management
 Currently associated with Pioneer Industries Limited Pathankot as Manager (Maintenance & Operation)
 Gained significant exposure of operation and maintenance of Mashing, Multiple Effect Evaporator, Second Stage
Evaporator, Spray Dryer, Vacuum Band Dryer, Retort, Pouch Filling machines (Nichrome, Autotech etc), RO &
DM Plant, Boiler etc. Also having the exposure of operation and maintenance of Hammer / Roller mill for distillery
/ food plant, grain cleaning system, rice dryer etc.
 Gained significant exposure of working on ERP (JDE & BPCS); sound knowledge of ISO 22000, 14000, 18000
&50001.
 Proficient in appraising the prevalent production and maintenance systems/ processes, identifying loopholes if
any and undertaking result-oriented measures for alleviating them and documenting the same
 Demonstrated abilities in enhancing production process operations, optimizing resource & capacity utilization,
escalating productivity & operational efficiencies while curtailing costs & expenses
 Expertise in ensuring sufficient human, financial, technological, informational & material resources are available
for carrying out effective operations
 Excellence in managing technically advanced cost-efficient and state of the art production systems and processes
 An effective communicator with honed interpersonal, planning, problem solving, leadership and motivational skills

CORE COMPETENCIES
Operations & Maintenance:
 Planning & effectuating predictive & preventive maintenance schedules for various equipment / lines to increase
machine up time & equipment reliability
 Implementing maintenance schedules and carrying out periodic checks to ensure performance of various equipment
and maintaining requisite documents for the same
 Having exposure of maintenance of plant equipment (Pumps, Blower, Filling machines (Nichrome and Autotech),
Retort, UHT lines, Tetrapack Stirlizers etc.
 Having exposure of maintenance of RO, DM plant and Softner.
Project Management:
 Lead the different projects for Capacity expansion, cost savings, quality improvement project, set up of new plant etc.
Production Planning & Control:
 Monitoring production operations with respect to cost, resource deployment, time over-runs, quality compliance and
manpower planning to ensure timely execution of activities
 Handling the planning, scheduling and management of production; ensuring completion of assignments within time
and budgetary parameters.
Process Enhancements:
 Taking stringent quality measures including preparation of necessary documents for ensuring compliance with
standards & customer requirements
 Implementing various techniques for cycle time / cost reduction, entailing identification of opportunities, analysis of
data, conducting tests, cost benefit analysis and implementation.
Manpower Management:
 Directing & leading the technical personnel; imparting continuous on job training to the workforce for accomplishing
greater operational effectiveness / efficiency
 Working on talent pool and succession planning of the management cadre and workforce, appraising their KRA based
performance and providing feedback on the same.

ORGANIZATIONAL EXPERIENCE
Since Dec’15 Pioneer Industries Limited Pathankot as Manager (Maintenance, Operation & Projects)
Key Result Areas:
 Heading the grain milling plant for food and distillery along with 2 supervisors and 12 operators.
 Heading the mechanical maintenance team of food plant including 4 engineers and 8 technicians with an additional
responsibility of operation & Maintenance of Rice Milling for food plant and Distillery.
 Heading the spent wash decantation and rice dryer section including 1 supervisor and 8 operators. Preparing the Mass
and material balance and throughput calculations.
 Scheduling & executing mechanical maintenance schedule to ensure maximum availability of equipment and lower the
breakdown.
 Rationalize the spares of equipment and spare equipment and ensuring the availability.
 Enhancement of DDGS output and reducing the cost of processing.
 Leading the project team and daily review of project work progress as per the timelines for timely completion of
project.
 Leading the new product development project from product development to plant design and plant installation to
commissioning.
 Major Projects are as under:
a) Set up of new Absolute Alcohol plant with storage area (New production Facility) and project was
commissioned in a record period of 3 months including engineering design, civil and structure work,
equipment supply, installation etc.
b) New rice dryer installation bought from GRAND Jiangsu China (capacity enhancement). Dryer is very
energy efficient and getting the high cost savings in terms of energy consumption per unit of production.
c) Capacity enhancement of grain milling along with the automation of the plant. Complete milling line
installed by the BUHLER India. (Energy and cost savings)
d) Set of pilot plant for rice protein (pilot plant for new product development)
e) Mechanization and automation of DDGS packing line (Process improvement through engineering
excellence)
f) Rice flour storage capacity enhancement to facilitate the plant maintenance without any downtime.
g) Working on Project Zero Breakdown.

PREVIOUS EXPERIENCE
Since Oct’14 Parag Milkfoods Pvt Ltd Palamaner Disst. Chittoor Andhra Pradesh as Deputy Manager
To Dec 15 (Maintenance)

Key Result Areas:

 Heading & supervising the mechanical maintenance team including 1 Engineer and 4 Officers
 Facilitating shift officers during breakdown/bottlenecks to ensure meeting / exceeding the KPIs
 Scheduling & executing mechanical maintenance schedule to ensure maximum availability of equipment and lower the
breakdown.
 Rationalize the spares of equipments and spare equipments and ensuring the availability.
 Leading the site energy team. Prepared the site EnMS strategy and monitoring on daily basis as per ISO 50000.
 Engaged in SAP development project as core team member for PM module.
 Preparation of maintenance budget and budget for casting for next 2 years. Monthly tracking of expenses against the
allocated budget head.
 Major Projects are as under:
a) Developed preventive maintenance schedule for the plant.
b) Engaged in the commissioning of IBL Boiler.
c) Flavored milk line installation which includes 6 head packing machine, retort, Canning machine etc.
d) Installation and commissioning of RO Plant.
e) Involved in Development of SAP PM module.
Since Sep’02 Glaxo-Smithkline Consumer Healthcare Ltd.,Sonepat, Haryana as Assistant manager
To Sep’14 (Production)
Tools Used: Kaizen, AAR, FMEA, RCA, TPM and Lean Sigma activities
Key Result Areas:
 Heading
 Heading & supervising the production and maintenance Team including 2 Executives & 7 Officers
 Facilitating shift officers during breakdown/bottlenecks to ensure meeting / exceeding the shift KPIs
 Ensuring the preventive maintenance of the equipment as per the schedule and maintaining the maintenance plan.
 Scheduling & executing production plans to ensure high levels of throughput, recovery and hygiene during operations.
 Scheduling & executing the maintenance plan to assurance of product delivery right first time without any delay.
 Preparing & maintaining daily & monthly reports related to production operations and plant incident activities
 Ensuring:
o 100% availability of process equipments to meet site KPIs
o All the activities are within compliance to QMS, HACCP and EHS in manufacturing operations
 Handling shift operations and maintenance of plants processes like Mix Preparation, Multiple Evaporator, Secondary
Effect Evaporator, Spray Dryer, Vacuum Bend Dryer & Dry Blending to ensure integrated plant operations
 Conducting:
o Root cause analysis for every breakdown and implementation of action plans
 o Departmental functions analysis for Yield and TPD achieved
o In place & In use gap analysis for Quality and EHS Policies of organisation and standard operating procedures.
o Risk analysis for associated activities impacting the product quality and work place safety
 Assisting Production Manager to improve product yield, plant throughput, in-process RFT and finished good RFT
 Scheduling shifts of SDWT Teams and administering their performance by daily tracking of score cards.
Highlights:
 Steered efforts in reducing product waste from 2% to 2.5% and attaining a cost saving of Rs. 40 – 45lakhs in 2012.
 Single-handedly carried out internal audits of Integrated Management System

 Served as :
o Subject matter expert to initiate various enhancements in production operations in order to improve equipment &
process efficiencies
o OE Expert of Process Department to acquire Green Belt Certification for the company through post successful
completion of assessment procedure by leading & managing Lean Sigma activities
o Support Production Manager in timely completion of new initiatives and manufacturing changes
 Deftly increased Tons per day from 67 to 90 through various initiatives resulted inreduction in CIP frequency
 Increased plant capability from 24 KT to 33 KT in spray dryer stream
 Significantly supported to successful commissioning of 02 Vacuum band dryers and enhancement of plant capacity
from 33 KT to 51 KT
 Received various awards:
o Leading waste reduction Project & delivering OE savings
o Leading Waste Kaizen and 75% actions completion in 1.5 months
o Best OE Coordinator Award in year 2010
o Expert certification for Horlicks Technocrat Meet
o Developed the system for real time supply performance metrics tracking & trending
o Quality, compliance and sustaining low batch nRFT
o Project Recovery improvement and wastage reduction

Jun’97 – Sep’02 SWIL Ltd., Bharuch as Technician

Sep’96 – May’97 Rock Drill (I) Pvt. Ltd. Jodhpur as Production Supervisor

ACADEMIC DETAILS
 Diploma in Mechanical Engineering fromGovernment Polytechnic College Jodhpur (Board of Technical Education
Rajasthan, Jodhpur).

PERSONAL DETAILS
Date of Birth: 3rd November, 1973
Permanent Address: #290/10, Chawla Colony, Near Old HBC, Sonepat – 131001, Haryana, India
Languages Known: English and Hindi
Location Preference: Anywhere in India.