Parts Manual: Ersatzteilhandbuch Manuel de Pièces Detachées

Parts Manual
Ersatzteilhandbuch
Manuel de pièces detachées WP2000 Series
TABLE OF CONTENT
Printed in Germany
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Page intentionellement laissée blanche
Printed in Germany
TABLE OF CONTENT
Table of Content
MA – SAFETY PAGE SERIAL NR. CUT REV.

Safety Symbols used in the Manual ....................................... M/P-MA-0000-001
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

General .................................................................................. P-ITD-1720-001
Page Numbers ....................................................................... M/P-ITD-1720-002
Truck Data Numbering ............................................................ M/P-ITD-1720-004
P-1.1 – LUBRICATION PAGE SERIAL NR. CUT REV.

Lubrication Type ..................................................................... P-1.1-1720-001
Grease Intervals .................................................................... P-1.2-1720-009
DIA – ELECTRICAL DIAGRAMS PAGE SERIAL NR. CUT REV.

Diagrams ............................................................................... M/P-DIA-1720-001 Rev.1 09/00
M/P – HYDRAULIC PAGE SERIAL NR. CUT REV.

Hydraulic Schematic .............................................................. M/P-HYD-1720-001
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

Covers ................................................................................... P-1.0-1720-001 Rev.2 10/00
Caster Wheel ......................................................................... P-1.5-1720-001 Rev.1 09/00
SECTION 2 – HYDRAULIC PARTS PAGE SERIAL NR. CUT REV.

Tube/Hose Layout .................................................................. P-2.1-1720-001 Rev.2 10/00
Pumpen Motor and Pump ...................................................... P-2.13-1720-001
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

Gearbox ................................................................................. P-3.1-1720-001
Drive Motor ............................................................................ P-3.2-1720-001
Knuckle ................................................................................. P-3.3-1720-001
SECTION 4 – ELEKTICAL PAGE SERIAL NR. CUT REV.

Elektrical ................................................................................ P-4.0-1720-001
Contactor ............................................................................... P-4.4-1720-001
Control Handle ....................................................................... P-4.5-1720-001 Rev.1 09/00
Emergency Disconnect/Battery Connector ............................. P-4.7-1720-001
Charger .................................................................................. P-4.8-1720-001
Instrument ............................................................................. P-4.9-1720-001 Rev.1 09/00
Horn ....................................................................................... P-4.13-1720-001 Rev.1 09/00
SECTION 5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.

Brake ..................................................................................... P-5.6-1720-001
SECTION 7 – MAST/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

Fork Carriage ......................................................................... P-7.7-1720-001 Rev.1 09/00
Lift Structure .......................................................................... P-7.8-1720-001 Rev.1 09/00
Printed in Germany
Rev.2 10/00
P-IDX-1720-001
TABLE OF CONTENT
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.
Lift Cylinder ............................................................................ P-8.4-1720-001
SECTION 10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.

Labels and Decals ................................................................. P-10.9-1720-001
Printed in Germany
P-IDX-1720-002
SAFETY
Printed in Germany
Printed in Germany
SAFETY
Safety Symbols used in the General Maintenance and Repair

Manual Safety Notes
To help guide you through the manual and to highlight DANGER
particular danger areas, we have used graphic illustra-
tions: Read the safety notices in the truck Mainte-
nance and Operator's Manuals.
DANGER
● Failure to do so could result in severe or
This symbol indicates life-threatening risks fatal injuries to maintenance personnel
and/or other persons.
● Failure to comply with this notice may
result in severe or fatal injuries to yourself
or other people. Motorised vehicles can be dangerous if maintenance
and service are neglected. For this reason maintenance
and inspections must be carried out at regular short
intervals by trained personnel working to approved
WARNING
company guidelines.
This symbol indicates the risk of serious
injury and/or serious material damage. Maintenance and Repair
● Failure to comply with this notice may 1. Maintenance work must only be carried out in
result in severe injuries to yourself or other accordance with the test and maintenance pro-
people and/or serious material damage. gram contained in the present Maintenance
Manual and any applicable service notices.
CAUTION 2. Only qualified and authorised personnel may

carry out work on the truck.
This symbol indicates the risk of minor
injury and/or minor material damage. 3. Always keep fire extinguishers in good working
condition. Do not approach fluid levels or leaks
● Failure to comply with this notice may
with a naked flame.
result in minor injuries to yourself or other
people and/or minor material damage.
4. To clean, use a non flammable, non combustible
cleaning solution which is groundwater-neutral.
Only carry out cleaning with an oil separator.
INFORMATION Protect the electrical system from dampness.
Contains additional information with 5. Keep the service area clean, dry and well-venti-
supplementary notes and hints. lated.
6. Do not allow oil to penetrate the ground or enter

OPTION the draining system. Used oil must be recycled.
Oil filters and desiccants must be treated as
OPTION
These items relate to optional features not special waste products. Relevant applicable
supplied with the standard version. regulations must be followed.
Printed in Germany
M/P-MA-0000-001
SAFETY
7. Neutralise and thoroughly rinse any spilled battery Before Operating the Truck
fluid immediately.
● Check the safety devices.
8. Keep the truck clean. This will facilitate the
location of loose or faulty components. ● Get into the driver's seat.
9. Make sure that capacity and data plates, warn- ● Check the operation of the lifting device, travel
ings and labels are legible at all times. direction switch, speed control, steering, warning
devices and brakes.
10. Alterations or modifications by the owner or
operator are not permitted without the express Warnings and Labels on the Truck
written authorisation from Crown.
During regular maintenance check that the warnings
11. Only use original Crown spare parts to ensure the and labels on the truck are complete and legible.
reliability, safety and suitability of the Crown truck.
● Clean any illegible labels.
Before Leaving the Truck
● Replace any faulty or missing labels.
● Stop the truck.
The order and meaning of the warnings and labels on
● Lower the fork carriage fully. the truck are described in section 10.9 of the parts
manual.
● Apply the parking brake.
● Turn off the travel switch and remove the key.
● Block all wheels when parking on an uneven

surface.
Before Carrying out Work on the Truck

● Raise the truck to free the drive wheel. Press the
emergency Stop button and disconnect the
battery.
● Prevent the truck from rolling away.
● Before carrying out work on the hoist frame, the

lift mast or on the fork carriage: Block these parts
according to maintenance instructions in order to
prevent them from dropping.
● Only carry out operational testing when there is

sufficient room to manoeuvre, to avoid the risk of
injury to yourself and others.
Printed in Germany
M/P-MA-0000-002
INTRODUCTION
Printed in Germany
Printed in Germany
INTRODUCTION
General series. Brochures can be obtained from your CROWN

dealer or from the following address:
The present manual is designed for Customer Service
engineers who wish to familiarise themselves with the
maintenance work required for the various truck CROWN Gabelstapler GmbH
components. Moosacher Str. 52
80809 Munich
It also contains troubleshooting sections which can be GERMANY
used to identify and remedy truck faults. Tel.: +49 (0)89 / 93 002 -0
Fax: +49 (0)89 / 93 002 -175 oder 133
INFORMATION
This book is not an operating manual. It is
designed solely for specialist personnel
who have been trained and authorised to
carry out the work described in the manual.
This manual therefore contains fewer and less detailed

warnings than the Operator's Manual, as the latter is aimed
at persons who have very little or no prior experience at
all.
Operating Instructions
This manual contains no operating instructions. An
operating instructions manual is supplied with the vehicle.
Additional copies can be ordered as required.
With the help of this manual you and your personnel will
be able to ensure the long service life, operational safety
and error free functioning of your CROWN vehicle.
Service Training
CROWN offers the appropriate vehicle related training for
service personnel. Details on this training can be obtained
from CROWN on request.
Ordering Spare Parts

The maintenance manual does not cover spare parts.
These are listed in a separate manual.
Spare parts can be ordered by quoting:
● The truck specification number
● The truck model number
● The truck serial number
This information can be found on the truck's data plate.

Only if this information is provided can the order be
processed quickly, correctly and reliably.
Please refer to the Technical Specifications Sheet for the

utilisable loads, technical data and dimensions for this
Printed in Germany
P-ITD-1720-001
1
INTRODUCTION
Page Numbering in the Manual
The page numbers are on the left and right-hand sides
of the page footer.
If a page has been modified since the last edition, a

revision number will be found in the middle of the
footer:
02 REV. 2/99 means the second amendment to this

page in February 1999.
The page numbers are not necessarily consecutive!
The back page of the manual contains a print

number in the following form:
MS-WP2000S-GB-D-F 11/99
In this example, 11/99 is the edition date.
A page beginning with M/P- is identical in both the maintenance and spare parts manuals:
M/P-1.2-1720-001
M = Maintenance Manual
P = Spare Parts Manual
Chapter Page Number
Section Truck Code

e.g. 1.2 = Test and
Maintenance (Pages which are
Schedule
identical for all trucks
are given the code 0000
here)
A page beginning with M- is only contained in the maintenance manual:
M-1.2-1720-001
M = Maintenance Manual
Chapter Page Number
Section Truck Code

e.g. 1.2 = Test and
Maintenance (Pages which are
Schedule
here)
Printed in Germany
M/P-ITD-1720-002
2
INTRODUCTION
A page beginning with P- is only contained in the spare parts manual:
P-1.0-1720-001
P = Spare Parts Manual
Chapter Page Number
Section Truck Code

e.g. 1.0 = Panels
(Pages which are
here)
Printed in Germany
M/P-ITD-1720-003
3
INTRODUCTION
Model Number
1.6 WP 2015 – 3 – 2 – S
Capacity Load Wheels
1.6 = 1600 kg S = Single

2.0 = 2000 kg T = Tandem
Model Description
Fork Length
WP = Electric Pedestrian Pallet Truck
Dash mm inch
1 36
2 995
Battery Box Size (l x w x h)
3 42
2015 = 150 Ah (146 x 660 x 604)
2020 = 240 Ah (212 x 624 x 627) 4 1125
5 46
6 1210 48
7 54
8 60
I02a-gb
Fork Spread
Dash mm inch
1 18
2 520 20
3 540 22
4 670 27
I03a-gb
Printed in Germany
4 M/P-IT-1720-004
LUBRICATION
Printed in Germany
Printed in Germany
LUBRICATION
Lubricant Type Product Description Manufacturer CROWN-Part-No. Type
Aralube HLP-2 Aral

LM-Grease Castrol
Regulus A2 Century
Grease (multi purpose) Beacon EP2 Esso 053002-001 B
EP2 Maxol
Mobiluxe E2 Mobil
Retinax LX Shell
Aralube SKL2 Aral

Low temperature grease 053002-005 BB
Unirex Lotemp EP Mobil
Kowal 40 Aral
Lubrication oil (chain) Essolube HDX Plus + 40 Esso 053002-007 G
Delvac 1240 Mobil
Low temperature
SHC 626 Mobil 053002-008 GG
lubrication oil
Vitam GF 32 Aral
Hyspin AWS-32 Castrol
Hydraulic oil Nuto H32 Esso 053001-003 D
DTE 24 Mobil
Tellus 32 Shell
Low temperature Univis J 13 Aral

053001-008 DD
hydraulic oil Aero HFA Mobil
Hyp 85W90 Aral

GX - D 85W90 Esso
Transmission oil 053002-004 A
Mobilube HD85/90 Mobil
Spirax MB 90 Shell
Low temperature
Mobilube SHC Mobil 053002-006 AA
transmission oil
Rubber and vinyl dressing H
Special grease MOS2 Lithium Dow Corning 063002-022 M
Universal lubrication oil SAE 40 C
L01-gb
Printed in Germany
M1.0-0000-0001
P-1.1-1720-002
LUBRICATION
Grease items and grease intervals
Grease Items / Grease Intervals
100 250 500 1000 2000

Item Component Type Total
hours hours hours hours hours
Check hydraulic reservoir,

1 D A/R X
replenish if necessary
2 Change hydraulic oil D A/R X
3 Battery comp. lid hinges B A/R X
4 Battery comp. lid latch B A/ R X
Tiller: flat coil springs

5 B A/ R X
for return function
Connecting rod pins and

6 B A/ R X
all lifting mechanism joints
7 Lift cylinder attachment B A/R X
8 Piston rod attachment B A/R X
9 Change gearbox oil A A/R Initial change after 250 hoursof operation X
L08-gb
Printed in Germany
P1.2-1720-009
M1.0-0000-0002
ELECTRICAL DIAGRAMS
Printed in Germany
Printed in Germany
ELECTRICAL DIAGRAMS
Control Circuit
8059801GB
Printed in Germany
Rev.1 09/00
M/P-DIA-1720-001
1
ELECTRICAL DIAGRAMS
Traction Controller
805980_2GB
Printed in Germany
2
M/P-DIA-1720-002
ELECTRICAL DIAGRAMS
Traction Controller
805980_3GB
Printed in Germany
M/P-DIA-1720-003
3
ELECTRICAL DIAGRAMS
Brake and Battery Discharge Indicator
805980_4GB
Printed in Germany
4
M/P-DIA-1720-004
ELECTRICAL DIAGRAMS
Handle Circuit
805980_5GB
Printed in Germany
M/P-DIA-1720-005
5
ELECTRICAL DIAGRAMS
Power Cables
805788GB
Printed in Germany
M/P-DIA-1720-006
6
ELECTRICAL DIAGRAMS
Control Circuit / Freezer Condition
805886_1GB
Printed in Germany
Rev.1 09/00
M/P-DIA-1720-025
7
ELECTRICAL DIAGRAMS
Traction Controller / Freezer Condition
805886_2GB
Printed in Germany
8
M/P-DIA-1720-026
ELECTRICAL DIAGRAMS
Traction Controller / Freezer Condition
805886_3GB
Printed in Germany
M/P-DIA-1720-027
9
ELECTRICAL DIAGRAMS
Brake and Battery Discharge Indicator / Freezer Condition
805886_4GB
Printed in Germany
10
M/P-DIA-1720-028
ELECTRICAL DIAGRAMS
Handle Circuit / Freezer Condition
805886_5GB
Printed in Germany
M/P-DIA-1720-029
11
ELECTRICAL DIAGRAMS
Power Cables / Freezer Condition
805788GB
Printed in Germany
M/P-DIA-1720-030
12
ELECTRICAL DIAGRAMS
CONNECTIONS TRACTION SYSTEM

Name Description
Name Description
A (Female) 8 Pole Spox Molex
TM Traction Motor
B (Female) 6 Pole Spox Molex
C (Female) 3 Pole Spox Molex Line Line Contactor
D (Female) 6 Pole Spox Molex Tab 03GB
E (Female) 8 Pole Spox Molex
A (Male) 8 Pole Spox Molex HYDRAULIC SYSTEM
B (Male) 6 Pole Spox Molex
Name Description
C (Male) 3 Pole Spox Molex
PM Pump Motor
D (Male) 6 Pole Spox Molex
E (Male) 8 Pole Spox Molex P Lift Contactor
JC 202 6 Pole Mini Fit Jr Molex SV Hydraulic Lowering Valve
PC 202 6 Pole Mini Fit Jr Molex Tab 04GB
JC 402 4 Pole Mini Fit Jr Molex Opt.
PC 402 4 Pole Mini Fit Jr Molex Opt. SWITCHES AND POTENTIOMETER
JC 403 3 Pole Mate-N-Lok AMP Opt. Name Description
PC 403 3 Pole Mate-N-Lok AMP Opt. RAS Lift Switch
JC 404 8 Pole Mini Fit Jr Molex
LOS Lower Switch
JC 404 8 Pole Mini Fit Jr Molex Opt.
HSS Travel Speed 1 & 2
PC 404 8 Pole Mini Fit Jr Molex
HNS Hor n Switch
JC 406 8 Pole Mini Fit Jr Molex
LMS Lift Limit Switch 150mm
PC 406 8 Pole Mini Fit Jr Molex
JC 410 8 Pole Mini Fit Jr Molex LMS1 Lift Limit Switch Opt.
PC 410 8 Pole Mini Fit Jr Molex SAS Safety Reverse Switch
JC 411 6 Pole Mini Fit Jr Molex KYS Key Switch
PC 411 6 Pole Mini Fit Jr Molex BRS Brake Switch
JC 412 4 Pole Mini Fit Jr Molex ORS Override Switch
PC 412 4 Pole Mini Fit Jr Molex POT Potentiometer
BD Batter y Disconnect SBE 160 FS Forward Switch
BD Batter y Disconnect LB DIN 43589 RS Reverse Switch
Plug Holder For ON-Board Charger Opt.
THS Ther mostat Opt.
Plug For ON-Board Charger Opt.
Tab 05GB
Tab 01GB
UNITS FUSES AND FUSEHOLDERS

Name Description
Name Description
TCM Controller SEM FU1 Fuse 1, 125A, Traction & Lift
HN Hor n FU2 Fuse 2, 10A, Signal
BR Brake FU3 Fuse 2, 2A, Opt.l
BDI Batter y Discharge Indicator Fuse Holder Signal
TT/BDI Combi Instrument Opt. Fuse Holder Traction & Lift
Console Hand-Held Programmer Fuse Holder Opt.
BATT Batter y 24V/200Ah Tab 06GB
BATT Batter y 24V/150Ah
Power Pack ON-Board Charger
HR Heater Package Opt.
Tab 02GB
Printed in Germany
M/P-DIA-1720-031
13
ELECTRICAL DIAGRAMS
HARNESSES AND POWER CABLES

Description Name
Handle Harness Harness
Main Harness Harness
BDI Cable Harness Harness
Switch Assembly R/T Harness
+BATT - A1 Power Cable
VMN - A2 Power Cable
BD:1 -FU1 Power Cable
FU1 - Line Contactor Power Cable
BD:2 - P Power Cable
Line - PM Power Cable
PM - P Power Cable
Main - +BATT Power Cable
BD:1 - FU1 Power Cable
BD:1 - FU1 Power Cable
Tab 07GB
Printed in Germany
14
M/P-DIA-1720-032
HYDRAULIC SCHEMATIC
Printed in Germany
Printed in Germany
HYDRAULIC SCHEMATIC
M1457
Printed in Germany
M/P-HYD-1720-001
1
Printed in Germany
PARTS
ERSATZTEILE
PIÈCES DÉTÀCHE
Printed in Germany
Printed in Germany
SECTION 1
ABSCHNITT 1
CHAPITRE 1
Printed in Germany
COVERS
VERKLEIDUNG
REVÊTEMENT
M1443
Printed in Germany
Rev.2 10/00
P-1.0-1720-001
4
COVERS
VERKLEIDUNG
REVÊTEMENT
Index Part No Part Name Bezeichnung Désignation No. Req

Pos. Artikel Nr.: Erf. Stckz.
Index Réference Quantité
1 045290 Knuckle Cover Verkleidung/Deichsellagerung Revêtement/Logement-direction 1

2 050005-061 Screw Schraube Vis 2
3 805831-002 Cover Verkleidung Revêtement 1
(2.0t/with Charger/EU-Plug) (2.0t/mit Ladegerät/EU-Stecker) (2.0t/avec Chargeur/
EU-Connector)
(2.0t/with Charger/UK-Plug) (2.0t/mit Ladegerät/UK-Stecker) (2.0t/avec Chargeur/
UK-Connector)
EU-Connector)
UK-Connector)
045289-002 Cover Verkleidung Revêtement 1
(2.0t/without Charger) (2.0t/ohne Ladegerät) (2.0t/sans Chargeur)
5 805825-001 Nut Mutter Ecrou 3
EU-Connector)
UK-Connector)
UK-Connector)
9 109127-001 Clip Arrow Indicator (Green) Markierung,Schlüßelst. (Grün) Clip avec flèche (verte) 1
10 109127-003 Clip Arrow Indicator (Red) Markierung,Schlüßelst. (Rot) Clip avec flèche (rouge) 1
11 807103 Spacer Distanzbuchse Douille d'ecartement 2
16 045314-001 Cover (2.0t) Verkleidung (2.0t) Revêtement (2.0t) 1
045314-002 Cover (1.6t) Verkleidung (1.6t) Revêtement (1.6t) 1
17 805845 Plate (2.0t) Platte (2.0t) Plaque (2.0t) 1
18 805814 Spring (2.0t) Feder (2.0t) Ressort (2.0t) 1
19 050067-012 Screw (2.0t) Schraube (2.0t) Vis (2.0t) 2
20 805828 Support (2.0t) Halterung (2.0t) Support (2.0t) 1
805829 Support (1.6t) Halterung (1.6t) Support (1.6t) 1
22 805813 Wedge Keil Cale 1
23 051057-013 Spring Feder Ressort 2
25 805816-001 Retainer (2.0t) Halterung (2.0t) Support (2.0t) 1
805816-002 Retainer (1.6t) Halterung (1.6t) Support (1.6t) 1
Always Specify Model & Serial Number

Bitte immer Modell- und Seriennummer angeben.
Spécifez systématiquement le modéle et le numéró de série
Printed in Germany
Rev.2 10/00
P-1.0-1720-002
5
COVERS
VERKLEIDUNG
REVÊTEMENT
M1443
Printed in Germany
Rev.2 10/00
P-1.0-1720-003
6
COVERS
VERKLEIDUNG
REVÊTEMENT


805796-001 Cover (Incl. 6-15) Verkleidung (Inkl. 6-15) Revêtement (Incl. 6-15) 1
(2.0t-1.6t/without Charger) (2.0t-1.6t/ohne Ladegerät) (2.0t-1.6t/sans Chargeur)
(2.0t-1.6t/with Charger/EU-Plug) (2.0t-1.6t/mit Ladegerät/ (2.0t/avec Chargeur/
EU-Stecker) EU-Connector)
(2.0t-1.6t/with Charger/UK-Plug) (2.0t-1.6t/mit Ladegerät/ (2.0t/avec Chargeur/
UK-Stecker) UK-Connector)
805793-001 Cover Assy (2.0t) Verkleidung (vollst./2.0t) Revêtement (monatge/2.0t) 1

(incl. 16-24,28-30) (inkl. 16-24,28-30) (incl. 16-24,28-30)
805799-001 Cover Assy (1.6t) Verkleidung (vollst./1.6t) Revêtement (monatge/1.6t) 1
(incl. 16,20-23,28-30) (inkl. 16,20-23,28-30) (incl. 16,20-23,28-30)

Printed in Germany
Rev.2 10/00
P-1.0-1720-004
7
CASTER WHEEL
STÜTZRAD
ROUE DE APPUI
M1448
Printed in Germany
P-1.5-1720-001
8
CASTER WHEEL
STÜTZRAD
ROUE DE APPUI

0 805888-001 Caster Wheel Assy Stützrad (vollst.) Roue d'stabilsatrice (montage) 2

(incl.1-13 ) (inkl. 1-13) (incl.1-13 )
1 805888-004 Knuckle Cover Gelenkabdeckung Revetém. support roue stabil. 2
2 805888-009 Axle Achse Axe 2
3 050000-047 Pin Stift Goupille 4
4 805888-012 Bearing, Ball Kugellager Roulement ó billes 4
5 805888-010 Wheel Rad Roue 2
6 805888-005 Caster Rig Stützverspannung Stabilsatrice 2
7 805888-008 Axle Achse Axe 2
8 051058-013 Slide Bearing Gleitlager Palier de glissement 4
10 805888-007 Plate Platte Plaque 2
12 805888-003 Grub Screw Gewindestift Tige fileté 2
14 050012-048 Ring, Retaining Sicherungsring Bague de retenue 2
15 055002-002 Bearing, Ball Kugellager Roulement ó billes 2
805888-006 Wheel Assy Rad (vollst.) Roue (montage) 2

(incl. 4,5) (inkl. 4,5) (incl. 4,5)

Printed in Germany
Rev.1 09/00
P-1.5-1720-002
9
Printed in Germany
SECTION 2
ABSCHNITT 2
CHAPITRE 2
Printed in Germany
TUBE/HOSE LAYOUT
ROHR-/SCHLAUCHPLAN
SCHEMA DES TUYEAUX
M1436
Printed in Germany
P-2.1-1720-001
12
TUBE/HOSE LAYOUT
ROHR-/SCHLAUCHPLAN
SCHEMA DES TUYEAUX

0 Tube-/Hose Layout Rohr-/Schlauchverbindung Schema des tuyeaux

1 Lift Cylinder Hubzylinder Vérin de levage 2
(see Section 8.4) (siehe Abschnitt 8.4) (voir Section 8.4)
2 050000-027 Roll Pin Spannstift Goupille 2
3 805704 Clamp Klammer Clip 2
4 064061-002 Elbow Winkelverschraubung Coude 1
5 054165-012 Hose Assy Schlauch ,vollst. Tuyau complet 1
6 805777-002 Pipe Rohrleitung Tuyau 1
8 050073-001 Spring Nut Federmutter Ecrou de ressort 2
9 052072-002 Clamp Hose Rohrschelle Bride de tuyau 2
11 064009-002 T-Connector T-Verschraubung T-Connecteur 1
12 054174-001 Elbow Winkelverschraubung Coude 1
13 054165-013 Hose Assy Schlauch ,vollst. Tuyau complet 1
14 064004-003 Connector Verschraubung Connecteur 1

Printed in Germany
Rev.2 10/00
P-2.1-1720-002
13
PUMP MOTOR AND PUMP
PUMPENMOTOR UND PUMPE
POMPE MOTEUR ET POMPE
M1442
Printed in Germany
P-2.13-1720-001
14
PUMP MOTOR AND PUMP
PUMPENMOTOR UND PUMPE
POMPE MOTEUR ET POMPE

0 805770-001 Pump Motor and Pump (2.0t) Pumpenmotor und Pumpe (2.0t) Pompe moteur et pompe (2.0t) 1
(without 27,28) (ohne 27,28) (sans 27,28)
805770-002 Pump Motor and Pump (1.6t) Pumpenmotor und Pumpe (1.6t) Pompe moteur et pompe (1.6t) 1
(without 27,28) (ohne 27,28) (sans 27,28)
1* Screw Schraube Vis 4
2* Washer Scheibe Rondelle 4
3* Plug Stöpsel Bouchon 1
4* Circlip Seegering Clip 1
5* Rear Flange Kollektorlagerdeckel Palier arrière 1
6* Insulating Cap Isolierschutzkappe Capot isolant 1
7* Brush Plate Kohlebürstenhalter Plaque porte-balais 1
8* 805140 Brush Set Kohlebürstensatz Balai/Set 4
9* Nut Mutter Ecrou 4
10** N/A Armature Anker Induit 1
11** N/A Motor Housing Motorgehäuse Moteur logement 1
12** N/A Front Flange Antriebslagerdeckel Palier avant 1
13 805144 Coupling Kupplung Noix 1
14 805145 Pump Support (incl. 24) Pumpen-Anschlußplatte (ink.24) Pompe equipe (incl.24) 1
15 805146 Pressure Relief Valve Druckbegrenzungsventil Limiteur de pression 1
16 805147 Plug Stopfen Bouchon 1
17 805148 Plug Stopfen Bouchon 1
18 805149 Electro Poppet Valve Magnetventil Electro valve à clapet pilote 1
19 805150 Flow Restrictor Mengenbegrenzer Limiteur de debit 1
20 805151 Pressure Filter Druckanschluß Filtre pression 1
21 805152 Check Valve Rückschlagventil Clapet anti-retour 1
22 805153 Return Pipe Rücklaufleitung Tuyauterie retour 1
23 805154 Auxiliary Return Line Zusätzliche Rücklaufleitung Tuyauterie retour 1
24 805155 Pump Pumpe Pompe 1
25 805156 Suction Pipe Saugleitung Tuyauterie aspiration 1
26 805157 Filler Tank Behälter Reservoir 1
27 805762 Plate Platte Plaque 1
805158 Motor Motor Moteur 1

(incl.1-12) (incl.1-12) (incl.1-12)
* 805141 Incl. 1-2 Inkl. 1-2 Incl. 1-2 1

* 805142 Incl. 3-5 Inkl. 3-5 Incl. 3-5 1
* 805143 Incl. 3,4,6,7,8,9 Inkl. 3,4,6,7,8,9 Incl. 3,4,6,7,8,9 1
** N/A Not available as spare part Nicht als Einzelteil erhältlich Non dispouible individuellement

Printed in Germany
P-2.13-1720-002
15
Printed in Germany
SECTION 3
ABSCHNITT 3
CHAPITRE 3
Printed in Germany
DRIVE UNIT
GETRIEBE
BOÎTE DE VITESSES
M1439
Printed in Germany
P-3.1-1720-001
18
DRIVE UNIT
GETRIEBE
BOÎTE DE VITESSES

0 805844-002 Drive Unit Getriebe Boîte de vitesses 1

2 805808 Drive Tyre (Vulkollan) Antriebsrad (Vulkollan) Roue motrice (Vulkollan) 1
805809 Drive Tyre Assy (Rubber) Antriebsrad, vollst. (Vollgummi) Roue motrice,montage(Bondage)1
805872 Rubber Tyre Vollgummireifen Roue de bondage 1
805871 Wheel Felge Roue 1
(only for Rubber) (nur für Vollgummi) (pour bondage)
806972 Drive Tyre (Poly) Antriebsrad (Poly) Roue motrice (Poly) 1
3 805100 Wheel Shaft Flanschwelle Essieu 1
4 805110-001 Seal Wellendichtring Joint 1
5 805111-001 Bearing Ball Kugellager Roulement á billes 1
6 805112-001 Ring, Retainig Sicherungsring Bague de retenue 1
7 805113-001 Bushing Buchse Douille 1
8 805111-002 Bearing Kugellager Roulement á billes 1
9 805101 Transmission Case Gehäuse Boîte de transmission 1
10 805102 Gear Zahnrad Pignon, engrenage 1
11 805114-001 Shim Paßscheibe Rondelle d'ajustage 5
12 805114-002 Shim Paßscheibe Rondelle d'ajustage 2
14 805103 Gearbox Cover Getriebedeckel Capuchon de boîte de vitesse 1
16 805115-002 Motor Screw Motorschraube Moteur de vis 2
17 805115-003 Motor Screw Motorschraube Moteur de vis 2
19 805116-001 Washer Scheibe Rondelle 1
20 805104 Gear Zahnrad Pignon, engrenage 1
23 805105 Pinion Ritzel Pignon 1
24 805106 Key Paßfeder Ressort d'ajustage 1
26 805107 Cap Verschlußdeckel Capuchon 1
29 805117 O-Ring O-Ring O-Ring 1
31 805110-002 Seal Wellendichtring Joint 1
32 805118 Ring Ring Ring 1
33 805108 Pinion Ritzel Pignon 1
35 805110-003 Seal Dichtring Joint 3
805109 Breather Entlüftungsfilter Soupape d'evacuation d'air 1

Printed in Germany
P-3.1-1720-002
19
DRIVE MOTOR
FAHRMOTOR
MOTEUR DE TRACTION
M1444
Printed in Germany
P-3.2-1720-001
20
DRIVE MOTOR
FAHRMOTOR
MOTEUR DE TRACTION

0 805839 Drive Motor Fahrmotor Moteur de traction 1

2 805137-001 Ring Retaining Sicherungsring Bague de retenue 1
3 805128 Motor End Cover Lagerschild Flasque 1
4 805129 Headband Abdeckung Planche a bornes 1
5 805130 Brush Box Bürstenhalter Porte balais 1
7 805131 Brush Bürste Balais 4
8 805132 Spring Feder Ressort 4
9 805138 Bearing Ball Kugellager Roulement á billes 1
10 805137-002 Ring Retaining Sicherungsring Bague de retenue 1
11 805133 Lead Assy Anschlußstück (vollst.) Pile (montage) 2
(incl. 12,13) (inkl. 12,13) (incl. 12,13)
13 805139 Washer Scheibe Rondelle 4
15 805134 Field Coil Set Assy Feldspulensatz (vollst.) Bobinage de moteur (montage) 1
(incl. 12,13) (inkl. 12,13) (incl. 12,13)
16 805135 Armature Anker Induit 1

Printed in Germany
P-3.2-1720-002
21
KNUCKLE
DEICHSELLAGERUNG
LOGEMENT DIRECTION
M1437
Printed in Germany
P-3.3-1720-001
22
KNUCKLE
DEICHSELLAGERUNG
LOGEMENT DIRECTION

0 805711-001 Knuckel Deichsellagerung Logement direction 1

(incl. 2-8/10-18) (inkl. 2-8/10-18) (incl. 2-8/10-18)
805711-002 Knuckel Deichsellagerung Logement direction 1
(incl. 2-8/10-18) (inkl. 2-8/10-18) (incl. 2-8/10-18)
(Freezer/Corrosion) (Kühlhaus/Korrosion) (Entrepôt frigorifique/corro.)
1 Control Handle Deichsel Direction 1
053002-001 Lubrication Schmiermittel Lubrifiants AR
3 803353 Spacer Distanzstück Entretoise 1
4 805760 Axle Achse Axe 1
5 050000-003 Roll Pin Spannstift Goupille tendeuse 1
6 805847 Knuckel Assy Deichsellagerung (vollst.) Logement direction (montage) 1
(incl. 7,8) (inkl. 7,8) (incl. 7,8)
045215 Knuckel Deichsellagerung Logement direction 1
7 805859 Switch Schalter Commutateur 2
803310 Actuator Betätiger Levier 2
10 805738 Damper Sheet Dämpferplatte Amortisseur 1
13 045234 Cable Protection Kabelführung Protecteur de câble 1
14 045317 Nilos Ring Nilos Ring Nilos Ring 2
15 045319 Bearing Kugellager Roulement 2
16 045318 Bearing outer race Lager/Außenring Bague extérieure 2
17 045222 Flange Flansch Bride 1
18 050052-004 Pin Stift Goupille 2

Printed in Germany
P-3.3-1720-002
23
Printed in Germany
SECTION 4
ABSCHNITT 4
CHAPITRE 4
Printed in Germany
ELECTRICAL PARTS
ELEKTRIK
COMPOSANTS ÈLECTRIQUES
M1446
Printed in Germany
P-4.0-1720-001
26
ELECTRICAL PARTS
ELEKTRIK
COMPOSANTS ÈLECTRIQUES

1* 805757 Holder Halter Support 1

2* 050025-004 Screw Schraube Vis 2
3* 050073-002 Spring Nut Federmutter Ressort de ecrou 2
4* 050068-002 Nut Mutter Ecrou 2
5* 803310 Actuator Schalterbetätigung Mécanisme-commutateur 1
6* 805864 Microswitch Schalter Commutateur 1
803619-001 Microswitch Schalter Commutateur 1
7* 050004-032 Screw Schraube Vis 2
8* 050008-004 Nut Mutter Ecrou 2
9 805733 Plate Platte Plaque 1
11 050073-002 Spring Nut Federmutter Ressort de ecrou 3
13 805824 Fuse Holder Sicherungshalter Porte-fusible 1
16 802816-005 Fuse Sicherung Fusible 1
19 805780-001 Controller Impulssteuerung Commande d'impulsions 1
805780-002 Controller Impulssteuerung Commande d'impulsions 1
053051-008 Heat Paste Wärmeleitpaste Páte conductrice de chaleur AR
22 805821 Bracket Halterung Support 1
26 Contactor Schütz Contacteur 2
(see section 4.4) (siehe Sektion 4.4) (voir Section 4.4)
050009-003 Washer Scheibe Rondelle 4
28 045266 Buss Bar Stromschiene Sonore de pont 1
805855-001 Lift Limit Switch Assy Hub-Schalter Assy Commutateur de élév 1

(*Incl. Index 1-8) (*Inkl. Index 1-8) (*Incl. Index 1-8)
805855-003 Lift Limit Switch Assy Hub-Schalter Assy Commutateur de élév 1
(*Incl. Index 1-8) (*Inkl. Index 1-8) (*Incl. Index 1-8)

Printed in Germany
P-4.0-1720-002
27
CONTACTOR
SCHÜTZ
CONTACTEUR
5
1
M0623
Printed in Germany
P-4.4-1720-001
28
CONTACTOR
SCHÜTZ
CONTACTEUR

0 802820 Contactor-Main/Pump Schütz-Haupt/Pumpe Contacteur-batterie/levage 2

1 803689 Contact Schraubkontakt, vollst. Contact vissé complet 4
2 803690 Movable contact Kontaktstößel Mobile contact 2
3 803691 Bobbin Spule Bobine 2
5 803693 Cover Abdeckung Revétement 2
6 803694 Screw Schraube Vis 4

Printed in Germany
P-4.4-1720-002
29
CONTROL HANDLE
DEICHSEL
TIMON
M1455
Printed in Germany
P-4.5-1720-001
30
CONTROL HANDLE
DEICHSEL
TIMON

0 805713-001 Control Handle Deichsel Timon 1

805713-002 Control Handle Deichsel Timon 1
1 804937 Grip Griff Piognée 1
050064-015 Screw Schraube Vis 1
5 045322 Handle Arm Deichselarm Bras de direction 1
6 051058-001 Bushing Buchse Palier-gliesseur 2
7 803348 Stop Anschlag Butoir 1
9 803918 Switch Assy Schalter (vollst.) Commutateur (montage) 1
802842 Switch Schalter Commutateur 1
14 803330 Guide Plate Führungsträger Porte-guide 1
15 803325 Bellow Balg Soufflet 1
16 802852 Button Umkehrtaste Inverseur de marche 1
17 805785 Wiring/Handle Arm Deichselarm/Kabel Câble de direction 1
805861 Wiring/Handle Arm Deichselarm/Kabel Câble de direction 1
18 805832 Cable Holder Kabelhalter Câble de support 1
20 Hup Cap Kappe Capuchon 1
(see next Page) (siehe nächste Seite) (voir page suivante)
805867-001 Wiring/Handle Arm Assy Deichselarm/Kabel (vollst.) Câble de direction (montage) 1

(incl. 17-19) (inkl. 17-19) (incl. 17-19)
805867-002 Wiring/Handle Arm Assy Deichselarm/Kabel (vollst.) Câble de direction (montage) 1
(incl. 17-19) (inkl. 17-19) (incl. 17-19)

Printed in Germany
Rev.1 09/00
P-4.5-1720-002
31
CONTROL HANDLE
DEICHSEL
TIMON
M1456
Printed in Germany
Rev.1 09/00
P-4.5-1720-003
32
CONTROL HANDLE
DEICHSEL
TIMON

0 805868-009 Hup Cap Assy Kappe (vollst.) Capuchon (montage) 1

805868-010 Hup Cap Assy Kappe (vollst.) Capuchon (montage) 1
1 807949-001 Hup Cap Kappe Capuchon 1
2 802855 Button, Horn Huptaste Bouton avertisseur sonore 1
5 803347 Holder Halter Support 1
803630 Holder Halter Support 1
7 805857 Switch Assy Harness Schalter und Kabelbaum (vollst) Commutateur et Câble (mont.) 1
050008-004 Nut Mutter Ecrou 2
8 804357 Button, FWD/REW Wippe, Fahrschalter Bouton à bascule, accél. 1
9 803392 Pin, Adjusting Einstellstift Goupille d'ajustage 1
10 117258 Shaft Schaft Arbre 1
14 805672 Potentiometer Fahrschalter Accélérateur 1
16 802856 Button, U/L Wippe, Heben/Senken Bouton à bascule, lev/des. 1
18 803340 Pin Bolzen Boulon 1
803640 Pin Bolzen Boulon 1
20 803341 Pin Bolzen Boulon 2
803641 Pin Bolzen Boulon 2
21 803337 Actuator, Horn Hebel, Signalhorn Levier 1
803638 Actuator, Horn Hebel, Signalhorn Levier 1
803635-001 Bushing Buchse Douille 1
23 803335 Actuator, Upper Hebel, Heben Levier 1
803636 Actuator, Upper Hebel, Heben Levier 1
24 803333 Actuator, Lower Hebel, Senken Levier 1
803633 Actuator, Lower Hebel, Senken Levier 1
26 089362 Switch (RAS, HNS, LOS1) Schalter (RAS, HNS, LOS1) Commutateur (RAS, HNS, LOS1)3
803676 Cable Assy Kabel (vollst.) Câble (montage) 1

Printed in Germany
Rev.1 09/00
P-4.5-1720-004
33
CONTROL HANDLE
DEICHSEL
TIMON
M1456
Printed in Germany
Rev.1 09/00
P-4.5-1720-005
34
CONTROL HANDLE
DEICHSEL
TIMON


30 805607 Console Konsole Console 2
806500 Console Konsole Console 2
31 805869-001 Bracket, Switch Schalterträger Porte-commutateur 1
805869-002 Bracket, Switch Schalterträger Porte-commutateur 1
093603 Insulation Isolierung Isolante 2

(not shown) (nicht gezeichnet) (pas sur le cropuis)
083019 Jumper Drahtbrücke Fil 1
(not shown) (nicht gezeichnet) (pas sur le cropuis)

Printed in Germany
Rev.1 09/00
P-4.5-1720-006
35
EMERGENCY DISCONNECT/BATTERY CON.
NOT-AUS/BATTERIESTECKER
ARRÊT D'URGENCE/CONNECTEUR DE BATTERIE
M1451
Printed in Germany
P-4.7-1720-001
36
EMERGENCY DISCONNECT/BATTERY CON.
NOT-AUS/BATTERIESTECKER
ARRÊT D'URGENCE/CONNECTEUR DE BATTERIE

0 SBE 160 SBE 160 SBE 160

1 045239-001-01Emergency Disconnect Not-Aus Arrêt d'urgence 1
2 805852 Battery Connector Batteriestecker Connecteur de Batterie 2
805856-001 Emergency Disconnect Assy Not-Aus (vollst.) Arrêt d'urgence (montage) 1

(incl. 1-3) (inkl. 1-3) (incl. 1-3)
0 LB DIN 43589 LB DIN 43589 LB DIN 43589

1 045239-001-02Emergency Disconnect Not-Aus Arrêt d'urgence 1
2 805853 Battery Connector Batteriestecker Connecteur de Batterie 2
805856-002 Emergency Disconnect Assy Not-Aus (vollst.) Arrêt d'urgence (montage) 1

(incl. 1-3) (inkl. 1-3) (incl. 1-3)

Printed in Germany
P-4.7-1720-002
37
CHARGER
LADEGERÄT
CHARGEUR
M1450
Printed in Germany
P-4.8-1720-001
38
CHARGER
LADEGERÄT
CHARGEUR

805849 Charger Assy Ladegerät (vollst) Chargeur (montage) 1

(only 1-4) (nur 1-4) (pour 1-4)
1 805834 Charger Ladegerät Chargeur 1
804863-003 Cage Nut Käfigmutter Ecrou 3
7 Instrument Instrument Instrument 1
8 805835 Plug Holder Steckerhalter Support prise 1
11 805843 Plug Stecker Prise 1
(British Standard) (Englischer Standard) (Anglais)
15 805732 Panel Cable Guide Kabelführung Guide de câble 1

Printed in Germany
P-4.8-1720-002
39
INSTRUMENT
INSTRUMENT
INSTRUMENT
M1449
Printed in Germany
P-4.9-1720-001
40
INSTRUMENT
INSTRUMENT
INSTRUMENT


2 050073-002 Spring Nut Federmutter Ressort de Ecrou 2
5 072708 Key Switch/Key and Nut Schlüsselhalter/Schlüssel und Interrupteur à clé/clé et 1
Mutter Ecrou
107151-001 Key Schlüssel Clé 1
6 802833 Combi Instrument Kombiinstrument Instrument universel 1
106288 Discharge Meter Entladeanzeige Indicateur de d'echarge 1
803678-012 Terminal Tabs Steckverbindung Polaire 2
805862 Cable Kabel Câble 1
(only for BDI and BDI Charger) (nur für BDI und Ladegerät) (seulement pour BDI et chargeur)
7 805771 Clip Clip Clip 1
8 805752 Fuse Holder Sicherungshalter Fusible support 1
805751 Fuse Sicherung Fusible 1

Printed in Germany
Rev.1 09/00
P-4.9-1720-002
41
HORN
HUPE
KLAXON
M1447
Printed in Germany
Rev.1 09/00
P-4.13-1720-001
42
HORN
HUPE
KLAXON

1 078708-002 Horn Hupe Klaxon 1


Printed in Germany
P-4.13-1720-002
43
Printed in Germany
SECTION 5
ABSCHNITT 5
CHAPITRE 5
Printed in Germany
BRAKE
BREMSE
FREIN
M1441
Printed in Germany
P-5.6-1720-001
46
BRAKE
BREMSE
FREIN

0 807102 Brake Assy (24V) Bremse, vollst. (24V) Frein, montage (24V) 1
1 805119 Nut Adjusting/Pressure Block Einstellring/Druckstück Bague de ajustage/piéce d'pres. 1
2 805120 Repair Kit Reparatursatz Pochette reparations 1
3 805121 Magnet Magnetkörper Piéce magnétique 1
4 805122 Ring, Retainig Sicherungsring Bague de retenue 1
5 805123 Hub Nabe Moyeu 1
6 805124 Armature Plate Ankerscheibe Induit 1
7 807105 Armature Rotor Rotor 1
8 805125 Ring, Protection Abdeckring Bague de couverture 1
9 807104 Friction Plate Reibblech Plque de friction 1

Printed in Germany
P-5.6-1720-002
47
Printed in Germany
SECTION 7
ABSCHNITT 7
CHAPITRE 7
Printed in Germany
FORK CARRIAGE
GABELTRÄGER
PORTE-FOURCHE
M1440
Printed in Germany
P-7.7-1720-001
50
FORK CARRIAGE
GABELTRÄGER
PORTE-FOURCHE

045196-002-04 Fork Carriage Gabelträger Porte-Fourche 1

(520mm Fork Spread/ (520mm Gabelspreizung/ (520mm ecartement des fourches/
995mm Fork Lenght- 995mm Gabellänge- 995mm longueur de fourche-
150Ah/Single Loadwheel) 150Ah/Lastrolle, einfach) 150Ah/Roulette porteuse, simple)

Printed in Germany
Rev.1 09/00
P-7.7-1720-002
51
FORK CARRIAGE
GABELTRÄGER
PORTE-FOURCHE
M1440
Printed in Germany
P-7.7-1720-003
52
FORK CARRIAGE
GABELTRÄGER
PORTE-FOURCHE


150Ah/Tandem Loadwheel) 150Ah/Lastrolle, doppelt) 150Ah/Roulette porteuse, double)
150Ah/Single Loadwheel) 150Ah/Lastrolle, doppelt) 150Ah/Roulette porteuse, double)
045197-004-06Fork Carriage Gabelträger Porte-Fourche 1

Printed in Germany
Rev.1 09/00
P-7.7-1720-004
53
FORK CARRIAGE
GABELTRÄGER
PORTE-FOURCHE
M1440
Printed in Germany
P-7.7-1720-005
54
FORK CARRIAGE
GABELTRÄGER
PORTE-FOURCHE



Printed in Germany
Rev.1 09/00
P-7.7-1720-006
55
LIFT STRUCTURE
HEBEVORRICHTUNG
DISPOSITIF DE LEVAGE
M1438
Printed in Germany
P-7.8-1720-001
56
LIFT STRUCTURE
HEBEVORRICHTUNG

0 Lift Structure Hebevorrichtung Dispositif de levage

1 050000-015 Pin Spirol Stift Goupille 12
2 045433 Shaft Bolzen Boulon 2
3 055084-008 Bushing Buchse Bague 4
4 054011-006 Grease Nipple Schmiernippel Graisseur 16
5 805761-002 Link Upper Assy (incl.3,4/RH) Gelenk, vollst. (inkl.3,4/RH) Raccord montage (incl. 3,4/RH) 1
805761-001 Link Upper (RH) Gelenk (RH) Raccord (RH) 1
6 805754-002 Link Upper Assy (incl.3,4/LH) Gelenk, vollst. (inkl.3,4/LH) Raccord montage (incl. 3,4/LH) 1
805754-001 Link Upper (LH) Gelenk (LH) Raccord (LH) 1
7 805773-002-02 Link Lower Assy (incl. 4,8) Gelenk, vollst. (inkl.4,8) Raccord montage (incl.4,8) 1
(520mm Fork Spread) (520mm Gabelspreizung) (520mm ecartement des fourches)
805773-002-03 Link Lower Assy (incl. 4,8) Gelenk, vollst. (inkl.4,8) Raccord montage (incl.4,8) 1
805773-002-04 Link Lower Assy (incl. 4,8) Gelenk, vollst. (inkl.4,8) Raccord montage (incl.4,8) 1
805773-001-02 Link Lower Gelenk Raccord 1
8 055084-009 Bushing Buchse Bague 20
12 045292-001 End Tension Bar Zugstangenaufnahme Barre de traction 2
13 045482-002-01Tension Bar Zugstange Barre de traction 2
(995mm Fork Lenght- (995mm Gabellänge- (995mm lougener de fourche-
045482-002-02Tension Bar Zugstange Barre de traction 2
200Ah/Single Loadwheel ) 200Ah/Lastrolle, einfach) 200Ah/Roulette porteuse, simple)
150Ah/Single Loadwheel ) 150Ah/Lastrolle, einfach) 150Ah/Roulette porteuse, simple)
200Ah/TandemLoadwheel ) 200Ah/Lastrolle, doppelt) 200Ah/Roulette porteuse, double)

Printed in Germany
Rev.1 09/00
P-7.8-1720-002
57
LIFT STRUCTURE
HEBEVORRICHTUNG
M1438
Printed in Germany
P-7.8-1720-003
58
LIFT STRUCTURE
HEBEVORRICHTUNG


150Ah/Tandem Loadwheel ) 150Ah/Lastrolle, doppelt) 150Ah/Roulette porteuse, double)
15 045292-002 End Tension Bar Zugstangenaufnahme Barre de traction 2
16 050000-017 Pin Spirol Stift Goupille 4
18 805810 Load Roller (Vulkolan) Lastrolle (Vulkolan) Roulette porteuse (Vulkolan) 2
805229 Bearing Ball Kugellager Roulement ó billes 4
19 804665 Bushing Buchse Bague 4
20 806510 Plate Side Seitenplatte Attache 4
21 050009-036 Spacer Distanzstück Entretoise 4
22 050009-023 Spacer Distanzstück Entretoise AR
23 804192 Load Roller Lastrolle Roulette porteuse 4
805229 Bearing Ball Kugellager Roulement ó billes 8
25 045303-002 Raiser Single Assy (incl.4,8) Hebegelenk, einfach (inkl. 4,8) Levier simple (incl. 4,8) 2
045303-001 Raiser Single Hebegelenk, einfach Levier simple 2
045301-002 Raiser Tandem Assy (incl.4,8) Hebegelenk, doppelt (inkl. 4,8) Levier double (incl. 4,8) 2
045301-001 Raiser Tandem Hebegelenk, doppelt Levier double 2

Printed in Germany
Rev.1 09/00
P-7.8-1720-004
59
Printed in Germany
SECTION 8
ABSCHNITT 8
CHAPITRE 8
Printed in Germany
LIFT CYLINDER
HUBZYLINDER
VERIN DE LEVAGE
M1435
Printed in Germany
P-8.4-1720-001
62
LIFT CYLINDER
HUBZYLINDER
VERIN DE LEVAGE

0 805600 Lift Cylinder Assy ø60 Hubzylinder (vollst.) ø60 Vérin de levage (montage) ø60 2
1 805595 Cylinder Tube Zylinderrohr Tuyau de cylindre 2
2 804766 Guide Ring Führungsring Bague d'appui 4
3 804760 Seal Dichtring Joint 2
4 804754 Wiper Abstreifer Racloir 2
5 805599 Piston Rod Kolbenstange Tige de piston 2

Printed in Germany
P-8.4-1720-002
63
Printed in Germany
SECTION 10
ABSCHNITT 10
CHAPITRE 10
Printed in Germany
LABELS AND DECALS
SCHILDER UND AUFKLEBER
AUTOCOLANTS ET ÈTIQUETTES
M1445
Printed in Germany
P-10.9-1720-001
66
LABELS AND DECALS
SCHILDER UND AUFKLEBER
AUTOCOLANTS ET ÈTIQUETTES

0 805717-xxx Labels & Decals Beschilderung Autocollants 1

1 106158-019 Crown Logo Crown Logo Crown Logo 3
2 869054-xxx Decal Operator Warning Warnschild/Fahrzeugbetrieb Avertissement véh. de transport 1
3 869020-xxx Decal Battery Warning Warnschild/Batterie Avertissement/Batterie 1
4 869255-xxx Name Plate Typenschild Plaque relative 1
5 869036-xxx Decal No Riding Warnschild/Keine Mitfahrer Avertissement/danger transport 1
6 869012-xxx Decal Battery, Charger Warnschild Elektrik Avertissement circuit électrique 1
xxxxxx-001 German Deutsch Allemand

xxxxxx-002 French Französisch Francais
xxxxxx-003 Spanish Spanisch Espagnol
xxxxxx-004 Dutch Holländisch Hollandais
xxxxxx-005 Italian Italienisch Italien
xxxxxx-006 English Englisch Anglais

Printed in Germany
P-10.9-1720-002
67
Printed in Germany
CROWN Gabelstapler GmbH
Moosacher Straße 52
80809 München
Telefon +49 (0)89 93 00 2 – 0
Telefax +49 (0)89 93 00 2 – 175 und 13
MP-WP2000-GB • Rev.2 • 10/00 • Printed in Germany

Parts Manual: Ersatzteilhandbuch Manuel de Pièces Detachées

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Parts Manual: Ersatzteilhandbuch Manuel de Pièces Detachées

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Parts Manual

MA – SAFETY PAGE SERIAL NR. CUT REV.

ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

P-1.1 – LUBRICATION PAGE SERIAL NR. CUT REV.

DIA – ELECTRICAL DIAGRAMS PAGE SERIAL NR. CUT REV.

M/P – HYDRAULIC PAGE SERIAL NR. CUT REV.

SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

SECTION 2 – HYDRAULIC PARTS PAGE SERIAL NR. CUT REV.

SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

SECTION 4 – ELEKTICAL PAGE SERIAL NR. CUT REV.

SECTION 5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.

SECTION 7 – MAST/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

SECTION 10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.

Safety Symbols used in the General Maintenance and Repair

CAUTION 2. Only qualified and authorised personnel may

6. Do not allow oil to penetrate the ground or enter

● Turn off the travel switch and remove the key.

● Block all wheels when parking on an uneven

Before Carrying out Work on the Truck

● Prevent the truck from rolling away.

● Before carrying out work on the hoist frame, the

● Only carry out operational testing when there is

General series. Brochures can be obtained from your CROWN

This manual therefore contains fewer and less detailed

Ordering Spare Parts

Spare parts can be ordered by quoting:

● The truck specification number

● The truck model number

● The truck serial number

This information can be found on the truck's data plate.

Please refer to the Technical Specifications Sheet for the

If a page has been modified since the last edition, a

02 REV. 2/99 means the second amendment to this

The page numbers are not necessarily consecutive!

The back page of the manual contains a print

In this example, 11/99 is the edition date.

Chapter Page Number

Section Truck Code

A page beginning with M- is only contained in the maintenance manual:

Chapter Page Number

Section Truck Code

Chapter Page Number

Section Truck Code

Capacity Load Wheels

1.6 = 1600 kg S = Single

Lubricant Type Product Description Manufacturer CROWN-Part-No. Type

Aralube HLP-2 Aral

Aralube SKL2 Aral

Low temperature Univis J 13 Aral

Hyp 85W90 Aral

Rubber and vinyl dressing H

Special grease MOS2 Lithium Dow Corning 063002-022 M

Universal lubrication oil SAE 40 C

Grease Items / Grease Intervals

100 250 500 1000 2000

Check hydraulic reservoir,

2 Change hydraulic oil D A/R X

3 Battery comp. lid hinges B A/R X

4 Battery comp. lid latch B A/ R X

Tiller: flat coil springs

Connecting rod pins and

7 Lift cylinder attachment B A/R X

8 Piston rod attachment B A/R X