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    Kato MS-15C-V

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    Kato MS-15C-V

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    CR-250 | SERVICE MANUAL ] ACS Compuload MS-15C-V Multivision type, with voice alarm 310544 Introductions... ‘This manual is intended as a handbook for servicing the new multi-vision display type “Compuload” automatic overload prevention equipment installed in KATO cranes. In addition to the overload prevention function of past Automa Crane Stopper (ACS) systems, the new and memory. For servicing, sensor input and control switch data etc. can now be displayed, making problem diagnosis much easier. However, even crane control governed by such advanced electronic technology cannot be expected to perform to its full capacity without the careful follow up of a service e KATO is confident you will be able to provide prompt, effective service using this manual. Symbols and termMSss2:000208 . Boom eg 3 Boom angle B Dicken ead ese Dicken od presue es Jib angle (luffing jib or power jib) ar Boom top angle « Stewing angle o Woking satus Ww. Limit toad w. Aca oad R Working ais H Maximum bit eight Le Boom Teng and oon ange Software The program ois, tored in ROM tht lh nit wat a So een ere eet cru Cental processing unit Subse wit the rut contol he ntepretaton and excuton of aston, or progans. kom Read oly memory Speci ype programmed With freuen wed st of istuctos EPROM See Serr eee creer ceproganme! EP ROM Petal sabe programmable ROM. EP KOM that can be ease lic and ee kam Random acess memory. Memoty which cn be writen onto and read from, 0 Crit boar or subst that cont Inputpt A el Le Lc fa] Safety indicator and asment mae dle amp STOP 1 ‘Automatic sop that an beled with he ACS emergency svi, sto? 1 ‘Automatic sap hat aot be eleed With he ACS emergency sich, 8 fivse Voice synthesis VOICE) ——_—Digilly synthesized voce Serial umn Refers daa tansmited Soquel, cn bt a ine noc Accumulator cor Crane cont computer sytem ‘ADKADIUST) Adment, sw Switch on Overt vk pee a Boo op etna be Disp pe wp ACS main dy BL aL Etecronic illumination ait (2) 971-0001. (acs) Contents {Ta71-00706-0) a Introduction -----" Symbols and terms ~~ 1, Structure and functions 1 = 1 Configuration ~~ ; 1-2 Layout~ 1-3. Block diagram 2. Checks and adjustments 2-1. Inputfoutput for each part Adjustment mode Panel switch and main body input switch action ches .ck indication mode details ~ Adjustment ‘Troubleshooting ~ 3. Replacement 3— 1 Points to note when changing display unit--~ 3-2. Points to note when changing ROM ~ 3— 3. Points to note when changing circuit boards: 3-4 Exploded view of MS-15C-V main body 3.—5 Exploded view of MS-15C-V display unit 3-6 Exploded view of L @ detector ~~ 1. Structure and functions p2:009502 1— 1 Configuration rs7:0o0+0) ‘The MS-15C-V consists of the following components as shown below. Cord reel Hook stowage confirmation etectors L 8 detector Cord roe! Automatic stop device Front working area 5 AV sensor .. Gross load (eotual value) sensor {71K 00086-1), 1-2 me 8 I Layoutrs a 1—3 Block diagramsr:000r0) | a eee splay panel ee ae SW ico a |i i vo h | | Timer ! ' a \ | | [eeow | [erron] [rane | [cru ] [Soe | Pome] LSE |): i i L 0 detector (ACS main body) ft eset ; [[ Boom anae |} Panter | { Secs | | PELover] | || tna seetin’ | | “Seve vue i fr | [Boom feng Jt.) ap a [Pree er 1 — 7 | Sl var + RAM i | Sevag mal {arn vee EPROM Connector (X: the number of minal pins) w q «Skin 10 Ff X: Unit No. Speaker Radio Stabilized power source: ‘SW input lever ‘automatic ] Speaker = AV 24V SW ete stop ete {ra71-200%-0) 2. Checks and adjustments cis2:-007 0 (2 ACS (MS-15C-V) main body adjustment knob and monitor LED layout 2-1 Input/output for each partrs7:.co0¢) (2) Switches on the display panel voor Wode evich layout ObLvR O VOICE VR (sft side of aso: bISP_POWER a ‘coR| 2 “Crwotkina are resiction mode switch a6 Fah slowing resiction sat witch © Fes Ws} For proaram L Backight power 2] °” Aowt contrast edlustr evitch (reduced contrast) WB Lower limit ango sot switch source LED cou ova “K"black/white reversal switch POWER F3 a = at “Hterset mode switch Wa5- Left slewing restrict Gra z vo] Fex,vcice ra “Songs adjuster switch z eI Grereosed coi M7 Unpar lint angle sot switch Oe = a Nu - Working radius restriction o 5 L "L*night illumination switch set switch ry Fl ° 2 a © Yotow | TT receive LED wu) ow ©| Ore +2av) CHECK souour isola ° ° VS via Vag Via vat 812009 .& | vie vie var vo Le acistment 0.9 smn \varaven2var vaio} Lp van) ] “BTehock mode switch Expanded mode switch Varrverewnrovnrd P2 “D'lifting capacity chart ta} Boom ke switet ee ‘mode. switch eee ase ee recsive toramt | prp j Wa3-Left toot sot witch te ED | Od en { PI "A’wotking status sotng modo switch Sot switch 6 6 (Never touch) | “OACS mode switch W2-Sloing ance set sith [ vetow_creon “E'radusperformance curve modo switch Wa Fight tart set switch eect + Adjustment knobs Et end oh prKooo8e) com length and ole ae ELVA!" deplay backight adiustment RS Chere, Om eratt ee ste oe VOICE VA sound volume adjustment a a me PI Orut Creut RI: +3V adjustment (Never touch.) pressure pressure board on | Never touch PT and PT2 | \VR2 and VR3 are adjustment knobs for the interna crcl, so never toch them Ove Overs Over Qves Spare Spare ACC Slewing pressure ancl OvarszOvarzOvar Ovaro | Pse Or ore re FI! Main box circuit, 24V F2: Voice, 24V F3 EL (beckiigh), 28 F4: Display power sue, Ovai7 Overs Overs Over DW nose na CrHEOK LED es) tashes han Spare Spore Spare Soare progrem execution is neva ‘the signal from T.T. is received. [s71K-00016.) Zoro adjustment kndb layout ete) (3) L @ detector adjustment knob layout + Boom anole span adjustment knob VRB: Boom anole zero adjustment knob VR3.VR4 VAT VRB VIEW A, (371 00046-01 Ay CAUTION The L @ detector of the MS-15C-V is adjusted for the boom length and boom angle of the device. Therefore if you replace the L @ detector you must calibrate the angle to zero by moving its attachment orientation, not by tuming the adjustment knob. Only turn VR8 inside L @ if you cannot complete the adjustment by the above method The boom length is set automati retracti lly by extending the boom fully from full (4) Display pane! monit ‘Tarn ADJSW2 to check various switches and data when the display is in adjustment mode. LED and adjustment switch layout sw2 : normal indication mode 0 1 sensor check/software code 2 switch input check mode 3 t + non-functional at present E F : overload indication mode ADISW1 is non-functional at present (apssw2) wi (ADUSW1) Nonfunctionel at present (Always koep sot at zero.) vei u Main body (Display panel, rear side) pasts eae Main body eens 11371-00056] adjust 5V (Do not touch.) adjust contrast (Do not touch.) Monitor LED (L1)...confirms power input to display circuit, and is Monitor LED (.2)...confirms program execution, and flashes irregularly under normal conditions (5) Main body connector terminal specifications MS-1SC-V connector 17 | Overhoisting I signal Connector [No Description Wiring [| Matching POWERIN’ Ty | Solenoid output GND cosas 2 | Solenoid eutpot GND 3 | Main body circt ND 4| Shield 5 | Voice Gnd Display power source GND BL (backlight GND. coeme [ 1 power source, 24V asatove | 9 1 power source, 24V oO 10| Main body circuit power source, 24V = [11 | Voice powersource, 4 | ~ [~ 12 | Display power source, 24V_ - rarvooaeo| 13] EL (backlight) power source, 24V boas 1 | BL power source (illumination), 100V SOOHz Red | 1 5 ees o . 3 | Power source for display box circuit, (-) OV Green | 3 @ © | 4] Bt power source iluminaton), 100V S0oti2 = 2 a71-c00ee.)| 5 | Power source for display box circuit, (+) 8V White 4 {a71-00096-0) Connector |No. Description Conditions Output | Notes [soLouT 1 | Automatic stop | 24V output when safe av sequen 2 | Sequential control A signal Boom length 2 sequent ig | 24V Boom length & full fe fe 2 retraction +60em OM @o\|4 24V output when safe 2av 8 315 fa a @®@ & S| | [piso bettie sigs When ovtput for illumination av @ @|[3] -----------> ~=---------- | w 8 |Drum rotation buzzer output Samat GND [OFF when the lever is operated cablenumber | 9 [Ovetoising ianal OF went xr isoneatei© | ay as above 10 [asamaicaop 2g¥ out whe ae av 4 Boom length & sequential 11 | sequent contol B signal jcomlength = squenial | aay nl ------------ ~------------ | wv 13 [Pitot light yellow signal ‘When alarm is output av | ------------ ~----------- | w 15 |Slewing external lamp output [When operating the slewing lever | 24V 16 |Hook stowage signal ‘When depressurising 2av GND when jib set GND 461+ Automatic stop Lis being output, when the automatic stop function cannot be released with the ACS emergency switch. 342: When the drum rotation confirmation buzzer specification is applied. Voltage and power |wiring colour] Notes Connector | No. Description Conditions ae Notes Connector No. Description level [SWIN 1 [Working lamp SW When working lamp SW is ON Z av | | Pl, P2 tee ee - aaa aaa +3 7 2 [PLIN@2IN) eevee De = 2 [Loweng motion ining SW | Whe oveng mation intng SWisON [200 _ c 2. Zocccccesse 3 [Devic inde iovering ever einer ertie | Gun Doo : oD Wie t | @ @||4 [endeAnatos) | 4 G eS _| i np a ® Olls| ---- = 7 5. |Main winch hoisting lever SW GND 71 © ®Jj 6 [Pi (2) impressed voltage +18V-435V 13] 1] | 6 |auxitiary winch hosting ever sw [When lowering auxiliary winch orthe levers” Gap 7 | aaa 14] 2 - : rarioo12e-i| @ |Shield ae ene Wo eee nnn range | CN2-6 is] 3} |? femal Le 1 [L potential impressed voltage (+) 15.12V Orange 16| 4 : 8 |Right stewing lever SW When slewing leftorthe everis in neutral | GND 2 17[ 6 : ; lov Brown | CNZ—4 4a| 6 | | 9 |Prum rotation buzzer output SW | wnen pressing the winch lever bution SW | GND Dw Yalow | CNB=1 sof 7 ign buzzer output s polite Cogngeaton purzeroupat SW | Wien pressing the winch lever button SW GND Y® @|, = 7 j- ue =3 21] 9 Lever stand stowage SW Toxo | ® OF impressed voltage (+) +5.12V Bi one-3| 22 [10 2@ [av Purple | CN3= 1 | 12 | Hook stowage mode SW nD @ oll? power source (+) 2344 lov Light green_| CN3—4 4 ns = oa ® @lfs power source (-) = 2ali2 ® Oller mae Gay | cNa-3 D\\ 9 communication input (+) 4 [PTOSW za a 2 fee sre cia (ao=al 15 | Bago tinder desing over cp 10 [T-Teommut p —onwcaav Red | CN2-S ‘Cable number i a ote “ing hei = | Boom length signal input |0.3V~ Gros elscopie eylinder retraction lever | When extending the telescopic cylinder orthe | Gj = = beet ‘6 sw Lever is inn ra C2 fts7-0013€-9)| 12 |Boom angle signal input 0.3V~4.75V_ G en.winding the man winch or the levers in Sc A ra White c [ 18 | Auxiliary winch lowering lever SW. [When winding auxiiary winch or the Tew ND 2 |Stewing angle signal 1 input Oavesey: cet 5 [3 wins le signal 2 input 0,.2V~4.9V eel a 19] ------~--~----- -------+--------- -.| Gnp LI @® @| [2 [Sewing ansle si e rr Gea | D - ® @||4[sn2 4 20 |Left slewing lever SW When slewing righ or the lever is in neutral | GND SS ‘ 8 slsy- 21 |Hook stowage confirmation SW | When the hook is not stowed GND. Tm LOMOMIES moot ttoo- ne 22 | sib status SW When the jib is side lifted or swung out GND 2 rrartcorzena| 8 [Shield 1 23 | Boom angle SW When the angle between chassis and boom is | Gap L perenne taal nee oa Wen the supentrcireisinthe ont working | up VOICE 1_ [LEFT RADIOG) 2 {RIGHT SPEAKER(+) 3 | stieta LEFT SPEAKER(+) RIGHT, LEFT RADIO(-) | RIGHT RADIOG) RIGHT, LEFT SPEAKER) —u ~10— 2-2 Adjustment moderns 0008 Connector |No. Descriptio Voltage and ription Wiring col Matching. | a co power level 1g colour | connector No. Adjustment mode description | _ Brown 1 For ADISW2 see the layout for display panel monitor LED and adjustment switch. [2 [txpey [ss0v Red 2 [4 [RxRDYe) Sanvaia [— | i + lax 5 D +5.0V_ ‘Yellow 4 Ll@ @fisieme Geen 5 sw Derrick pressure correction set/reset mode ® @|[6 [RxD Blue —? |(ADISW2=1) | ® @|| 7 [ers Purple 7 @ @l[s lease - a lemarcl @®@ 9 |Deviesanign ound are ray 8 Indication mode for boom Jength, boom angle, actual load, load, hoist © @® bvies White 9 height, radius, jib offset angle and beam lowering ®®@ 10 | Device assign out; “Black 10 AQ @| [11 [Device assign our mene | 12 [ Device assign on = White/red Indication mode for crane code, display software code and main body software 1 Jevice assign input _ eae ign input COM White/orange od 14 [Device assign input ab ign input 2 |_Whitelyellow 14 | E evi assign input | es S i rrarto014e.0)| 16 [Device assign input 0 Whitefbue | 16 Main body voltage check value (VR) indication mode cor 1 [RXDO 2 |TXD(+) = Ca | Jo ol: ere 7 - ® ol|4 ese Derrick pressure correction value indication mode | @ OIL 5 |RxOw _ || © @|[ 6 frxmo | 7 |RXRDY() ~ 7 Indication mode for derrick holding pressure (P.), derrick head pressure (Ps), 8 — = derrick rod pressure (P:) and jib offset angle marroorzecy| § [CTS Indication mode for slewing angle ( a), slewing angle sensor | input voltage (a) and slewing angle sensor 2 input voltage ( c:) or press the panel nd —— | roe Panel switch and main body input switch check mode Tarvo0i7e-9) } ing ADJSW2 using the panel keys, Set ADJSW2 to “0”. | @Set to the ACS mode on the screen. @Press “0” and “SET” keys (ADISW2 = 1) or “9” and “SET” keys (ADISW2 = 2). How to revert the switched ADJSW2 using the panel keys @Switch the power off and then on. 7 Press “#” and “SET” keys. | | -2- a | (1) Derrick pressure correction set mode details Featlites This mode allows the setting and resetting of derrick jon values. ADISW2=1& Fal pressure corr tng -— tng te a Jib offset angle set value ‘Slewing angle set standard value a Derrick cylinder holding pressure: Slewing angle set value. TEs; aceemerst Pent cence Pal ep Boom angle eet standard value. Deariceyindr Boom angle set value re ing pressu 1901969) With “ADIJSW2 = 1 & fi] SW ON", the display change to the derrick cylinder pressure correction set/reset mode, as shown above. If the derrick cylinder pressure for each of the above set standard values does not match the holding pressure standard value, press SW [Sx] panel key on the right and the derrick pressure will automatically be corrected, the derrick holding pressure standard value matching the adjustment value. The range where this automatic pressure adjustment is possit the standard value + 5.0kgfecm. The pressure values are usually corrected at the factory before shipment, but may be adjusted if the crane stops automatically and the displayed load values prove incorrect. However, this adjustment | affects all set boom operation status, which must consequently be rechecked. ‘The pressure correction values may be reset to 0 by pressing fig), but only for the boom operation status at that particular time. Pressing ADISW2 = 1 & ff] SW allows you to view the pressure correction values for each boom operation status. Precautions for pressure correction | ‘+ Set the crane in each boom operation status when setting each standard value. Deviations in the set value ‘mean deviations in the pressure values + Make sure that the outriggers are fully extended and that the crane chass affect pressure values. level. A slanted chassis, *+ For each boom operation status, be sure to place the hook in a posi condition. Use only approved hooks. * Before correcting pressures, always remove the pressure sensor from the derrick cylinder, release the air and zero P, and Ps mn slightly lower than the overhoist Q&\ CAUTION operation status. | + Although replacement display pressure correction values have been set at 0.00 before shipment, always reconfirm. | + If you have changed the display, readjustment must be made for each boom (2) L, 8 ,R, Wa, Way H, 6 0 indication mode details Features This mode allows the display of the boom length, working radius, actual load, it load, hoist height, ‘boom angle and jib offset angle. ae (frre) | [Minimum value indicated] L (boom length) lem R_ (working radius) lcm W, (actual load) 10kg. load) 10kg, (hoist height) lem @ (boom angle) 01° Oy Gib offset angle) o.1° (srroeTEw] Q&y CAUTION In normal indication if the actual load shows *-" it will be displayed as Ot (3) Crane code, display software code and main body software code indication mode details (Crane code and software code indication mode) Féatlires This mode allows the display and confirmation of yo 1g. Ee software code, crane code and outrigger specification. (are) suo cranecode (BAD L Crane code DPsotcode (042-0) MBSottCode (042-0) ‘The crane code will vary with model and function changes. MB = Soft Code indicates the main body software code. DP = Soft Code indicates the display software code. 042-0 a) —+ Software code 's will vary when the version with the same soft code is updated. “The first three digits of the MB and DP software codes should always be the same. If they are differen Code error” will be displayed and the system disabled. However, MB and DP software codes with different version numbers can be used together. (4) Main body analog standard value indication mode details Features This mode allows the display of main body analog standard voltage. ADISW2=1& Fi VR_ Check value of main body voltage _0.001V Standard value 3,000V (Tarioozs€9) (5) Pressure adjustment value indication mode details, Features This mode allows the display of derrick cylinder pressure correction values. apisw2ste Fa] (irre) ‘The derrick cylinder pressure correction values will be indicated as above, according to the present boom operation status, 1) Numerical input of pressure correction In this mode, you can enter the pressure correction values from the ten-key pad. + Use this mode when the display of the MS-15B is replaced to enter the previous correction value on the new display. 2) Operation method Press the “SET” switch. ‘When you do so, the colours of the display window, where the MAIN pressure corr appears, are reversed, indicating that it is ready for numerical input, ‘To input a correction value of +0.1kgf*em’ either press “0” followed by “1”, or just press AX CAUTION ‘The decimal point is fixed so do not try to enter the point. Pressing the decimal point key will make the value of the correction negative. yen “2”, then ‘To enter a correction value of ~1.2kgfecm’, press (if you make a mistake in entering the value) Keep on entering the figures until the correct value appears on the display. Later entries /e{negative), press the “+” key again to toggle the displace ier entries, If you enter the wrong sign (pi e sign. Press the “SET” switch again once you have entered the value correctly. ‘This confirms the MAIN pressure correction value. The display window returns to its normal display mode and the newly-input value is displayed. ‘The display on the “Rooster” display window will now reverse. Repeat steps D and @ above to work through all the settings in order. @Once all values are set, press the fig] switch again and check that the display matches the set values. (ALWAYS check the displayed values before you go any further!) Pressure correction can only be set in the range = 5.0kgf*em’. Ay CAUTION When the pressure correction value is positive the pressure after correction will be higher than it was before and the calculated value of actual load will be greater. (©) Derrick cylinder pressure and jib offset angle indication mode details Features This mode allows the display of derrick cylinder pressures Ps, P, and P,, and jib offset angle. ADISW2=1& (rome) [Minimum value indicated] 80 Jib offset angle 1° Py Derrick cylinder holding pressure O.1kgfeem? PoP, ~ KP, 3 P, Derrick cylinder head pressure 0.1kgfeem” Py Derrick eylinder rod pressure O.1kgfscm* Note! K here represents the ratio of the internal area of the cylinder to the area of the rod and it varies from crane to crane, (7) Slewing angle sensor data indication mode det Features This mode allows the display of the slewing angle and slewing angle sensor voltage values 1 and 2. ADISW2=1& [[g5 (Tarra030€3] [Minimum val ao Slewing angle @, Slewing angle sensor voltage value 1 0.001V (0~5.000V) a; Slewing angle sensor voltage value 2 0.001V (0~5.000V) ae 2-3 Panel switch and main body input switch action check indication mode detailscrsr10011-01 ADISW2=2 F@dLFE Use this mode to check the ACS-related input functionality of the panel switches, lever switches ‘te. on the display panel. ‘SW input test ‘Main Box sw input Check indicators for rightside panel switches Check indicators for main body switches input Check indicators for leftside panel switches (7971 -00926-0) “The switch input test mode is displayed as above, in which the 12 switches on either the left or right of the display allow check of panel switch functionality by changing, as shown below, when a panel switch is | Pr | (Press 0 panel switch) —> ‘The twenty-four Main Box sw input switches can check the functionality of the twenty-four switches pressed, [1971-00336-0) icons are shown below. .n means that wiring with the main body input has been left unconnected. switch is tumed OFF. connected to the Here, the Pe indi ‘The SW display reverses when a71-0034€-0) Main body SW input details Main Box sw input t ie | [AF] [am | [e Sw | [ser] | sw || *} [te Toa Heit Wows Tose Woe ol LA 21122] LZ Tate “Wes Nats Noa “Nove wLZI[A[e][ Weta Noy Nove Nod Naz (No. 9] Main winch drum rotation buzzer control SW 3 (black ground) ON » (black ground) ON INo. 10] Auxiliary winch drum rot 4 (black ground) ON [No. 22] Jib status SW JIB Sw (black ground) ON (No. 11] Lever stand SW 7 SET, (black ground) ON [No. 12] [No. 23] Boom angle SW (black ground) ON }] Hook stowage mode SW (black ground) ON = s5) [No. 21] Hook stowage confirmation SW 1r371-0035601 GND Push the main winch lever forwards. {r371-0098€-0) GND Hook stowed (s71-0057E40) mn buzzer control SW GND Push the auxiliary winch lever forwards. (7371-00986-9) GND Tarr 00396.9) GND Set up the lever stand. 371-00400) GND When the angle between the chassis and boom is 0° or less. 710081640) GND When the hook stowage mode SW is pressed. [7371 08660} [No. 13] Front area SW (black ground) ON GND When the superstructure faces to the front. 7+-008369) Display backlight control SW (black ground) ON -24V connection Working lamp lit. IT371-0044€-0} Not fixed (ra71-o04se-0) Winch drum lowering motion (black ground) ON —-24V connect ‘When the lowering motion limiting SW is on. 710042401 PTO SW (black ground) OFF 24V connection When the PTO is on. iT371-0085€-0) Boom derrick/lower lever lowering operation check SW (black ground)ON — GND open When operating the boom derrick/lower lever to the lower side. (rorv-a087e9) Boom derrick/lower lever derricking operation check SW (black ground) ON GND open When operating the boom derrick/lower lever to the derrick side. {r371-0040€-0) Boom extension/retraction lever extension operation check SW (black ground)ON GNDopen When operating the boom extension/retraction lever to the extension side (1371-00406-0) Boom extension/retraction lever retraction operation check SW (black ground)ON — GNDopen When operating the boom extension/retraction lever to the retraction side. (71-00506-9) Main winch lever winding operation check SW (black ground) ON — GND open When operating the main winch lever to the hoist side. (o71-00516-0) ‘Main winch lever lowering operation check SW (black ground) ON GND open When operating the main winch lever to the lower side. (7971-00526-0) ling operation check SW =a} black ground)ON GND open When operating the auxiliary winch lever to the hoist t5| side. (771-00536-0) [No. 18] Auxiliary winch lever lowering operation check SW ry Ps Fea black ground)ON — GND open When operating the aux +3) Tower side. ry winch lever to the (371-00546-0) [No.7] Power jib dertick/lower lever lowering operation check SW Ps #] (black ground)ON = GND open When operating the power jib derrick/lower iever to the Zz lower side. [No. 19] Power jib derrick/lower lever derricking operation check SW ps H] @lack ground)ON GND open When operating the power jib derrick/lower lever to the iL derticl (7371-00556-0) 7971-00506:6) [No.8] Slewing lever right-slewing operation check SW [7] Welack ground)ON GND open When operating the slewing lever to the right. (1371-00576-0) [No. 20] Slewing lever left-slewing operation check SW (black ground)ON GND open When operating the slewing lever to the let. (1371-00500) ‘Note The SW No. corresponds to the terminal number of SWIN connector. Note In lack ground) ON" the icon is displayed in white on the black ground as IN” here means the program decides it ON and differs from the SW ON/OF For instance if the lever related SW is ON (when the contact SW lamp OFF. the program decides it Note GND means SW IN connector terminal is grounded. GND open means SW IN connector terminal is off the ground. — 2 2-4 Adjustmentpsr.01205 (1) Precautions on adjusting MS-15C-V ith those of MS-15A, B, or C. 1) The main body and L 6 detector unit of MS-15C-V are incompatible I require the least adjustment work when replaced. ‘Adjusting points when replacing the main body *_Slewing angle ‘+ Pressure sensor zero adjustment ‘Adjusting points when replacing the L @ detector + Adjust to check boom angle zero adjustment and span + Boom length zero adjustment and span check 3) Never move the boom angle and length zero adjustment knob of the main body adjustment kobs in MS-15 series, which is used for adjusting the internal circuit in MS-15C-V. (2) On adjustment How to read the sheet Adjustment method Setting Adjust- Explanation eel oa re ° ‘ADS [Panel | "name Data sw2 | SW {IF NOT] 1) Adjustment procedure @Follow the direction in “explanat Set switches as in “setting”, check the relevant range given in “data”. _ : os @Ilf the valve is outside the given range, adjust the “adjustment knobs” given in “main body adjustment knob and monitor LED layout” and “L @ detector adjustment knob layout”, impossible, follow the instructions in [1F NOT]. ment in “purpose”. indicator LED, and check that the value falls within the @l adjustment iss (8) Power source adjustment (4) Boom angle adjustment Adjustment method &\ CAUTION Na} Purpose Explanation Setting | indicator | Adiust + The adjustment method for the MS-15C-V differs from other ACS equipment. ADJ | Panel] name ment Data It is designed to align by changing the attachment position of the L @ Sw2 | Sw a detector. In general, no adjustment of the knob is required. = The L @ detector is specific to the MS-15C-V and is not compatible with any Pee cern | Main body | | other MS-15 series L.@ detectors. 1 PTO SW=ON Fn ial * Use the L @ detector to make zero and span adjustments for the boom angle | and boom length. There is no need to make adjustments or alterations on the NOT] [Check fase Fr = main body itself. However, the adjustments should be checked. Main body + The main body is also specific to the MS-15C-V and cannot be adjusted it splay | | with other MS-16 mounted. pectormtnoe {CHEK that spay reads *KATO" check - | _| T Check that program is working normally ‘Adjustment method | (Main body) Check CPU&ANALOG bo: 5 LILED: OG board | Na} Purpose Explanation Setting | dicator -| Adivst- | "pid ashing = OK ‘ans [Pasel| name” | amt | Data (Display) Check L2LED; ‘sw2 | SW rapid flashing = OK UFNoT) | pFNoT) Main body Zero adjustment | Use a level gauge to level the boom. Unscrew Disconnect ll but POWER IN and DISP of 8 detector {the four bolts which hold the LO detectorin | 1 | © 8 oorsor* POWER connectors, and confirm 24V | mounting | place and tumn it to the zero posi power source and 8V display power source 1 with tester. T. Aalst te Zero on the eieut board inside IF NOT] the L @ detector. vee | sortie ‘Change main body I/O circuit board UFNOT] | Line the needle onthe sector plate up with | ' | © a way | orem | | Main body - dilay any CHEEK that communication deren the main ‘Transmit Insert sheet of thick paper between the | communication {O82 dpa is norma: ashing ‘Threceive R Span adjustment |sector plate andthe mageet then align the 80" 1 | © e a0" S01" munication | ransmiyteccive LED = OK LED Jon the sector plate with the needle UFNOT] — |Check communication cable conduction - 2 1. Adjust the span on the circuit board inside “| T - pewon |, tel 8 dee. rte ° VR} goss ou 2. Check the wiring and connectors 6) | Display anit Main body ears rola a Panel SW “L” =ON | display unit sti as LED EL Recheck No.1 after adjusting No.2if lights 3 | Recnecking zero Oey ae BE NOT] | Check communication cable conduction Derrick the boom us stops automatically ee pom + ae z, {st maximum elevation. Check the angle where) 1 | © 8 elevation poversoure 4. | Clevation check | tre boom stops. -os*+01° oe 1) 8 Ve 2.98-3.02V = tat [enon _ [Revs tie asic in Nod. and Noa s - - = Disconnect all but POWER IN, DISP POWER and DISP connectors in sequence FFNOT] | and check them, * | Ay CAUTION ENON] ae the main body U0 circuit board + Do not touch knob VR-A inside the L 0 detector. + There is no angle adjustment knob inside the main body, so do not touch knobs inside the main body. a (5) Boom length adjustment ‘The MS-15C-V system is designed so that, in principle, no adjustment of boom length is required. i Adjustment method seing Na} Purpose Explanation tadicwor | AMS | | pi [Pasi] "wane | Ree | ova | BW | eer ai [Tres oom exert 1 | Prpation [emergency sce oes all scons econ of te boo, Fallen [Fully inet he boom and check he boom ct Minium oom | nae” feet |Ienh onan TNT [reorm No fl mtn ane Felevcarion |Faly ond he oom nd nk tome Maxum boom check u C a length + 0.03m 3 | {FNOT) _ [Peon No. fl ovewion seen | Fully retract the boom. Open the cover of the Po cececand tum eon ten sewsr | |g |g, | ¥RE [Minimum boom 4 eaten maces (8) | eng 002m sore (IF NOT) Replace the L @ detector. 1 Remove the maximum boom length setting, v3 |binem tom mtiempprsateracnmien | 1 fc ft mi 5 adjustment length setting gear back on the potentiometer (6) | length + 0.02m Sere eee ere | eect ben hen he st sce UPNOT] [Rep We 9 deer Pom No ful econ ack end Nos 6 | Rechecking lui extension check — 26 — ‘Adjustment method Setting No | Purpose Explanation aoe ee Adjust: ‘ADS [Panel] name” | "ment | Data sw2| SW Extend the boom and check that it extends nommally Sequential | Retract the boom without pressing the boom control check | enson/tetracton lever button, to check that the boom retracts normally cok the sequential contol outpt signals A urnory [Chg te sevens put sion Replace the main body CPU & ANALOG HF NOTI {circuit board AX CAUTION + Do not touch knob VR-A inside the L @ detector. + There is no boom length adjustment knob inside the main body, so do not touch knobs inside the main body. {full extension For_sensing boom lenath Set screws. — Boom length sensor gear Maximum boom leneth setting gear (rae) a (6) Pressure sensor adjustment 2-5 Troubleshootingrs:.001306 i 2- 5 - 1 MS-15C-V error number details ‘Adjustment method T 4 Ex | 5 Na} Purpose Explanation ‘Setting uber a een Data Bol [Display RAM defective sw2| sw B02 Display ROM defective ~ 03 Main body analog power source defective | 3,000V + 005 : Lower the boom fully and stop the engine. vee Es Display operation defective Input data defective (change program ROM) Pressure zero. the derrick eylinder rod and head pressures check [rer removethe pane senortoeeneie| ' | & | Fi oo:o4 06 Main Body RAM defective ites ees vrs E07 in body ROM defective i 08 in body operation defective Input data defective (change program ROM) 1 Check wiring and connectors. Change - 709 | Boe | 31 | Display EEP ROM defective Change display CPU circuit board [IF NOT] | pressure sensor, and/or main body ome) B10 ‘Communication between main body and display | Communication between the main body and display disabled} CPU&ANALOG eireuit board detective Wien the prio sereor in nal ateg Bil Communication between main body and display | Communication data defective Precaution | zero adjustment with ar released the pressure detective vill vary by about 1~1.Skajem” B12 Communication between main body and display | Display receive defective | " - defective Jere ge |Confinn “check pressure” for each boom F201 342] Communication between main body and COR confirmation | Peron status detective i Z 7 21) 12] COR system defective |COR communication between DT and FT defective, COR RAM and ROM defective UE NOT) {IF NOT] Change the pressure sensor 0 Boom length sensor defective ‘Sensor disconnected and shorticuied - Bal Boom length adjvsment fective L< Lin ~ S0em or L > Lmax + 50em (7 Sewing angle adjustment Bas L.8 cable disconnected ] 50 Boom angle sensor defective Sensor disconnected and shorted \ | Adjustment method B60 ‘Desrick cylinder pressure operation defective | PrePs X K (eylinder are ratio) | Na) Purpose Explanation [sete nor | Adv E61 Derik eylinder pressure PI defective | Disconnection and shortircuit | ADI ndicator | a [en Derrick eylinder pressure sensor defect Disconnection and shorci | SW2 MS ‘Slewing angle sensor defective owing angle defective " - Slewing angle sensor defective Slewing sensor connector disconnected Slewing angle [Slew the crne font and lowerthe boom onto | | ae s | ze10 adjustment |the boom res a ves | 0° 02° rene eee ‘The crane does not automati while FXX error is being generated 1 th top | (The intermittent alarm is output.) i enor |Petform No.3 eros point of a, and as . aan 5 1 J eheck 3% 2: Error Nos. which generate only with the crane models detecting outrigger strokes with COR. Joa Other errors Cross point of | Stop the crane where the voltages of cy and a 13503 + Adj SW Error a, and a.scheck| as indicate the same value while slewing, le Occurs when “ADJ SW1” or “ADJ SW2” on the display is not set to the set po: 2 a, 37V £03V = | + Soft Code Error Change slewing angle sensor and/or i ay unit inci tur wor | Cpanes sewing anal sensor Occurs when soft codes of the main body ROM and display unit ROM do not coincide, (This can be confirmed only in check mode.) ~ 28 — 2 5 2 Troubleshooting (1) Actions against faulty operation 1) ACS displays an error No. In the situation below, ACS activates the safety indicator, displays the error No. and stops the crane ‘The actions against the errors occurred are described in “(2) Inspections and countermeasures to the error Nos.”. ‘When the crane stops automatically with an instantaneous error display, the error No. will appear while the crane control levers are in the position other than neutral, so do not put the levers back in neutral position before you have confirmed the error No. displayed. When normal operation cannot be restored by the steps in , or , replace the parts as necessary listed in . 2) ACS fails to display anything or indicate correct Operate the contrast increase/reduce adjuster switches to confirm the ACS di @Check that a “peep” tone sounds when the contrast adjuster switches are pressed. If the “peep” sounds but there still no display, the display LCD module or its drive circuit is defective. Change the display unit. isplay check LED L2 is flashing @Check flashing normally _ Disassemble display unit, and check connector between CPU and liquid crystal circuit boards. Reassemble and check. Change id crystal circuit board. @lf not flashing Display input power source +8V (at connector terminal) and display supply power +8V at main body connector Change cable, display CPU and/or main body V/O circuit board(s). 3) Crane cannot be released from autom: stop If ACS display is in ACS mode. Check if 24V is output at the SOL OUT connectors No.1 and No.10, - Change main body /O circuit board @When 24V is being output at the SOL OUT connectors No.1 and No.10 regardless of lever operation of the crane. Automatic stop circuit yutomatic stop solenoid —30— iminated, even after operating switches for work lamp, display panel or illumination @If main body 1/0 circuit board L: If L2 does not light Check connections and wiring of SOL OUT connector No.6 and POWER IN connector No.13. Use tester to confirm that there is about AC 100V between DISP POWER No.1 and No.4. body 1/0 circuit board. body and display unit Change m: @Power cable connecting mi Connectors in display unit lay EL connectors one by one, and check that they light. 5) Display unit. partial Ilumination connectors in the display unit Change the EL that do not light. 6) No input from panel SW Panel SW in panel SW check mode in adjustment mode Panel SW connectors in the display unit Panel SW shield connector Change panel SW and/or display CPU circuit board. mn, but buzzer does not sound 7) Pressing panel SW changes display in Display buzzer connector If voltage of the display unit connectors varies. Change buzzer and/or display CPU circuit board. - 31 - " @) Inspections and countermeasures to the error Nos. EOL B02 E03 E05 06 07 B08 279.72 pag FoF B10 < E11, 12 F20 Fat B40 < Change display CPU circuit board. Note) Refer to the section “Replacement”. Change display ROM and/or CPU circuit board. [ADISW2 = 1 & FR] ) ‘+ Remove the analog sensor connector to check again. Change main body CPU & ANALOG circuit board. + When E05 is displayed, record the outrigger status, boom operation. status, boom angle and length, slewing angle, jib offset angle, radius, Toad ete. *+ Main body voltage from “Adjustment Contact your authorised Kato dealer for further instructions. Change main body CPU & ANALOG circuit board Change main body program ROM and/or CPU & ANALOG cit ‘See E05 . Change the display CPU circuit board. board. * Ifthe main body 1/0 circuit board L If not lit: Check power source wiring, POWER IN connector No.10. + If the main body monitor LED “CHECK” is flashing, Ifnot flashing : Change main body program ROM. + The main body-display unit communication cable ‘Change main body CPU & ANALOG and/or I/O circuit board(s). + The main body. isplay unit communication cable wiring (Be sure to move the cable while checking.) This error is displayed when the wiring or connector contact is imperfect. * That the main body DISP R and T LEDs and display unit R and T LEDs are flashing, Main body DISP T LED -> Main body DISP R LED = Display unit T LED If there is no abnormality in the wiring or connectors, change the main body CPU & ANALOG and/or display CPU circuit board(s). Wiring connections between ACS main body and COR If main body CPU & ANALOG circuit board LEDs L3 and LA are flashing. If only L4 is lit : Change ACS CPU & ANALOG circuit board. If both L3 and L4 are not lit : Check wiring , change COR DI and ACS CPU & ANALOG circuit board. COR L @ wiring and connectors, L potentiometer of L @ mechanism Change L @ mechanism, BAS E50 E61 E71 E80 - - L@ mechanism Change L @ mechanism. L @ wiring and connectors L 6 wiring and connectors, @ potentiometer of L @ mechanism Change L @ mechanism. Wiring connectors P, and P, pressure sensors Change P, and P, sensors. P, wiring connectors Change P, sensor. P, wiring connectors ‘Change P, sensor. ‘Slewing angle sensor wiring and connectors Change slewing angle sensor. (3) MS-1SC-V crane-side ACS-related circui car ose ‘a am pet mtn) 59 == i 1 al al (a71-00566-9} (4) ACS activation condition table Kinds of ACS ale EZ] | eager" Liivcomeaoron) «| S] E/E] |g ome Vs PEL el e| [| 205 aT yet ay El glbst § s\zelele|2]e| 2/3] : gl) 2/4] Flee) @ alelelaley'lelelelzie|elelelal3]2| eee AVE TS] Tele; gy4y" ig st) al ay el ele ls 4 & é 2/8\8 & ©|0|@|0|o|@|o|a|@/e|e\e O|®|O|O|e|@ Denice | BE TOOT X[ x] xT x/OTO/O[O]x [O/O[O/O/x|O)x/Q/O

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