TIGAL GP Fab 6190 002 201912 Eng PDF

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TIGAL

GP
PULL AND SLIDE

FABRICATION

6190.002
TIGAL December 2019

GP
PULL AND SLIDE
■  HardwareP.4
■  Design chart hardware P.4
■  Glazing wedge support chart P.6
■  Frame machining P.8
■  MeasurementsP.8
■  Frame concealed drainage 1 leaf + fixed part P.10
■  Frame concealed drainage 2 leaves + fixed part P.12
■  Frame visible drainage 1 leaf + fixed part P.14
■  Frame visible drainage 2 leaves + fixed part P.16
■  Built-in threshold drainage 1 leaf + fixed part P.18
■  Built-in threshold drainage 2 leaves + fixed part P.20
■  Machining of the fixed mullion P.22
■  Machining of intermediate transoms P.23
■  Machining of the thermal break profile for fixed mullion P.24
■  Frame machining for raiser hidden leaf P.25
■  Built-in frame machining for raiser hidden leaf P.26
■  Standard bottom flat cover machining P.27
■  Premium bottom flat cover machining P.28
■  Standard top flat cover machining P.29
■  Premium top flat cover machining P.30
■  Mullion flat cover machining P.31
■  Frame assembly P.34
■  Intermediate transom P.34
■  CrimpingP.35
■  Concealed drainage pinning P.36
■  Visible drainage pinning P.37
■  Gasket holder pinning P.38
■  Gasket holder P.39
■  Perimetral glazing support P.40
■  Gasket holder sealing plugs assembly P.42
■  Connectors assembly on central mullion P.43
■  Central mullion assembly P.44
■  Central mullion plugs and pins assembly P.46
■  Fixed gasket holder P.47
■  Bottom rail and top guide assembly P.48
■  Weather valve balls device plug built-in assembly P.49
■  Weather device plug visible assembly P.50
FABRICATION

■  Central mullion weathering plug assembly P.52


■  Built-in threshold P.54
■  Finishing gasket assembly P.56
1 TIGAL GP
TIGAL GP
■  Finishing profil and corner piece assembly P.57
FABRICATION

■  Frame glazing support assembly P.58


■  2 lateral strike positioning P.59
■  3 lateral strike positioning P.60
■  4 lateral strike positioning P.61
■  Top and bottom strikes assembly P.62
■  Flat cover and pads assembly P.63
■  Fixed light glazing P.64
■  Thermal shield assembly on central mullion P.65
■  Strikes assembly on the central mullion P.66
■  Cover clips assembly P.68
■  Leaf machining P.69
■  Leaves notching groove P.69
■  Gearbox and handle machining P.70
■  Built-in rollers machining P.71
■  Bottom leaf drainage P.72
■  Intermediate transom concealed drainage P.73
■  Link rod cutting P.74
■  Leaf frame assembly P.84
■  Intermediate transom assembly P.84
■  CrimpingP.85
■  PinningP.86
■  Add-on rebate of leaf for built-in threshold P.87
■  Left opening chart P.88
■  Right opening chart P.89
■  Hardware assembly P.90
■  Gaskets assembly P.94
■  Rollers assembly and position P.96
■  Glazing support assembly P.98
■  Leaf Glazing P.99
■  Cover assembly on reinforced central mullion P.100
■  Leaf installation P.102
■  Sealing mechanism assembly P.104
■  Leaf cover clip assembly P.106
■  Leaf cover assembly P.107
■  SummariesP.108
■  Tooling P.108
■  Abbreviations P.109
■  Symbols P.110
■  Updates index P.111

2
3
TIGAL GP
FABRICATION
TIGAL GP Hardware

Design chart hardware


FABRICATION

SEC-000052367 -A
4
Hardware

Design chart hardware

FABRICATION

SEC-000052368 -A
5 TIGAL GP
TIGAL GP Hardware

Glazing wedge support chart


FABRICATION

Lf ≤ 2500 2500 < Lf

TFY3807 x 6 TFY3807 x 8
H ≤ 2000
TGP3819 x 2 TGP3819 x 4

TFY3807 x 8 TFY3807 x 10
H > 2000
TGP3819 x 2 TGP3819 x 4

TFY3807 TGP3819

SEC-000052392 -A
6
7
TIGAL GP
FABRICATION
TIGAL GP Frame machining

Measurements
FABRICATION

Ws
54.5
28.7 54.5 30.8

23.7 38
Ms Mf

Ws
54.5
28.7 54.5 30.8

23.7
Ms Mf

SEC-000052095 - A
8
Frame machining

Measurements

28.7

28.7
54.5

54.5
Hs

Hs
Hp
Hp

54.5

54.5
28.7
58

FABRICATION

SEC-000052095 - A
9 TIGAL GP
TIGAL GP Frame machining

Frame concealed drainage 1 leaf + fixed


FABRICATION

part
⚠ 42mm if machining the frame with a cutter Ø5mm and 40mm if machining the frame with the punch tool.
■ Fixed light drainage

Mf Q R
800 → 1000 2 1
1000.5 → 1200 3 1
1200.5 → 1450 3 1
1450.5 → 1650 4 1
1650.5 → 1900 4 1
1900.5 → 2100 5 1

Mf

Q Q R Q Q

(Mf-240)/(Q-1) (Mf-240)/(Q-1) 120


= =
Mf/2-120

R Q
1X R
TGP3818 40
+ F G F-F G-G
5
2 x TPY3837 40 40 40

5 40 50

40
TGP7004

TGP7005

F G

SEC-000051866 - B
10
Frame machining

Frame concealed drainage 1 leaf + fixed


part
⚠ 42mm if machining the frame with a cutter Ø5mm and 40mm if machining the frame with the punch tool.
■ Main leaf drainage

Ms S

750 → 900 4
900.5 → 1100 5
1100.5 → 1350 6
1350.5 → 1550 7
1550.5 → 1800 8
1800.5 → 2000 9
Ms

S S S S S S

120 (Ms-240)/(S-1) (Ms-240)/(S-1) (Ms-240)/(S-1) (Ms-240)/(S-1) 150


= = = =

S
40
40

42 50
D-D E-E D E
5
50

40
TGP7004 40

TGP7004
TGP7005
40 40
FABRICATION

D E

SEC-000051866 - B
11 TIGAL GP
TIGAL GP Frame machining

Frame concealed drainage 2 leaves + fixed


FABRICATION

part
⚠ 42mm if machining the frame with a cutter Ø5mm and 40mm if machining the frame with the punch tool.
■ Fixed light drainage

Mf Q R
1500 → 1800 2 2
1801 → 2200 3 2
2201 → 2700 3 2
2701 → 3100 4 2
3101 → 3600 4 2
3601 → 4000 5 2

Q R Q Q R Q

120 120
240 240
(Mf-240)/(Q-1) (Mf-240)/(Q-1)
= =

R Q
1X R
TGP3818 40
+ F G F-F G-G
5
2 x TPY3837 40 40 40

5 40 50

40
TGP7004

TGP7005

F G

SEC-000052345 - B
12
Frame machining

Frame concealed drainage 2 leaves + fixed


part
⚠ 42mm if machining the frame with a cutter Ø5mm and 40mm if machining the frame with the punch tool.
■ Main leaves drainage

Ms S

750 → 900 4
900.5 → 1100 5
1100.5 → 1350 6
1350.5 → 1550 7
1550.5 → 1800 8
1800.5 → 2000 9
Ms

S S S S S S

120 (Ms-240)/(S-1) (Ms-240)/(S-1) (Ms-240)/(S-1) (Ms-240)/(S-1) 150


= = = =

S
40
40

42 50
D-D E-E D E
5
50

40
TGP7004 40

TGP7004
TGP7005
40 40
FABRICATION

D E

SEC-000052345 - B
13 TIGAL GP
TIGAL GP Frame machining

Frame visible drainage 1 leaf + fixed part


FABRICATION

⚠ 52mm if machining the frame with a cutter Ø5mm and 50mm if machining the frame with the punch tool.
■ Fixed light drainage

Mf Q R
800 → 1000 2 1
1000.5 → 1200 3 1
1200.5 → 1450 3 1
1450.5 → 1650 4 1
1650.5 → 1900 4 1
1900.5 → 2100 5 1
Mf

Q Q R Q Q

(Mf-240)/(Q-1) (Mf-240)/(Q-1) 120


= =
Mf/2-120

R Q
1X R
TGP3818
+ 40
2 x TPY3837 F G F-F G-G
50 40 50 5 5

40 50

TGP7004 40

TGP7005

F G

SEC-000051875 - B
14
Frame machining

Frame visible drainage 1 leaf + fixed part

⚠ 52mm if machining the frame with a cutter Ø5mm and 50mm if machining the frame with the punch tool.
■ Main leaf drainage

Ms S

750 → 900 4
900.5 → 1100 5
1100.5 → 1350 6
1350.5 → 1550 7
1550.5 → 1800 8
1800.5 → 2000 9

Ms

S S S S S S

120 (Ms-240)/(S-1) (Ms-240)/(S-1) (Ms-240)/(S-1) (Ms-240)/S-1) 150


= = = =

S
40
40

50
52
D-D E-E D E
5 50

50 TGP7004 40 50

TGP7004
TGP7005
40 40
FABRICATION

D E

SEC-000051875 - B
15 TIGAL GP
TIGAL GP Frame machining

Frame visible drainage 2 leaves + fixed


FABRICATION

part
⚠ 52mm if machining the frame with a cutter Ø5mm and 50mm if machining the frame with the punch tool.
■ Fixed light drainage

Mf Q R
1500 → 1800 2 2
1801 → 2200 3 2
2201 → 2700 3 2
2701 → 3100 4 2
3101 → 3600 4 2
3601 → 4000 5 2

Q R Q Q R Q

120 120
240 240
(Mf-240)/(Q-1) (Mf-240)/(Q-1)
= =

R Q
1X R
TGP3818
+ 40
2 x TPY3837 F G F-F G-G
50 40 50 5 5

40 50

TGP7004 40

TGP7005

F G

SEC-000052346 - B
16
Frame machining

Frame visible drainage 2 leaves + fixed


part
⚠ 52mm if machining the frame with a cutter Ø5mm and 50mm if machining the frame with the punch tool.
■ Main leaves drainage

Ms S

750 → 900 4
900.5 → 1100 5
1100.5 → 1350 6
1350.5 → 1550 7
1550.5 → 1800 8
1800.5 → 2000 9
Ms

S S S S S S

120 (Ms-240)/(S-1) (Ms-240)/(S-1) (Ms-240)/(S-1) (Ms-240)/(S-1) 150


= = = =

S
40
40

50
52
D-D E-E D E
5 50

50 TGP7004 40 50

TGP7004
TGP7005
40 40
FABRICATION

D E

SEC-000052346 - B
17 TIGAL GP
TIGAL GP Frame machining

Built-in threshold drainage 1 leaf + fixed


FABRICATION

part
⚠ 42mm if machining the frame with a cutter Ø5mm and 40mm if machining the frame with the punch tool.
■ Fixed light drainage

Mf Q R
800 → 1000 2 1
1000.5 → 1200 3 1
1200.5 → 1450 3 1
1450.5 → 1650 4 1
1650.5 → 1900 4 1
1900.5 → 2100 5 1
Mf

(Mf-240)/(Q-1) (Mf-240)/(Q-1)
= = 120

Q Q R Q Q

Mf/2-120

R Q
R
60
1X
TGP3818
+ 40
2 x TPY3837

40 5

F G F-F G-G
40

5 50 5
TGP7004 40

40

TGP7005

F G
SEC-000051876 - B
18
Frame machining

Built-in threshold drainage 1 leaf + fixed


part
⚠ 42mm if machining the frame with a cutter Ø5mm and 40mm if machining the frame with the punch tool.
■ Main leaf drainage

Ms S

750 → 900 4
900.5 → 1100 5
1100.5 → 1350 6
1350.5 → 1550 7
1550.5 → 1800 8
1800.5 → 2000 9
Ms

S S S S S S

120 (Ms-240)/(S-1) (Ms-240)/(S-1) (Ms-240)/(S-1) (Ms-240)/(S-1) 150


= = = =

S 60

40

42

40 D-D E-E D E

TGP7004 40 5
TGP7004 40

TGP7005
50
FABRICATION

40

D E
SEC-000051876 - B
19 TIGAL GP
TIGAL GP Frame machining

Built-in threshold drainage 2 leaves +


FABRICATION

fixed part
⚠ 42mm if machining the frame with a cutter Ø5mm and 40mm if machining the frame with the punch tool.
■ Fixed light drainage

Mf Q R
1500 → 1800 2 2
1801 → 2200 3 2
2201 → 2700 3 2
2701 → 3100 4 2
3101 → 3600 4 2
3601 → 4000 5 2

(Mf-240)/(Q-1) (Mf-240)/(Q-1)
120 120
= =

Q R Q Q Q Q

240 240

R Q
R
60
1X
TGP3818
+ 40
2 x TPY3837

40 5

F 40 G F-F G-G

5 50 5
TGP7004 40

40

TGP7005

F G
SEC-000052347 - B
20
Frame machining

Built-in threshold drainage 2 leaves +


fixed part
⚠ 42mm if machining the frame with a cutter Ø5mm and 40mm if machining the frame with the punch tool.
■ Main leaves drainage

Ms S

750 → 900 4
900.5 → 1100 5
1100.5 → 1350 6
1350.5 → 1550 7
1550.5 → 1800 8
1800.5 → 2000 9
Ms

S S S S S S

120 (Ms-240)/(S-1) (Ms-240)/(S-1) (Ms-240)/(S-1) (Ms-240)/(S-1) 150


= = = =

S 60

40

42

40 D-D E-E D E

TGP7004 40 5
TGP7004 40

TGP7005
50
FABRICATION

40

D E
SEC-000052347 - B
21 TIGAL GP
TIGAL GP Frame machining

Machining of the fixed mullion


FABRICATION

1 - Machining to be done before the punching operation.


2 - Machining to be done with the punching tool
3 - Applicable for fixed mullions NTB and TB

TGP7009
1 1 2

25
27

100
Ø3
500 Max

Ø3
Ø6

Ø6
100
45.5
27

25

10

4.5 4.5
12
60.5 10.3
4.5 4.5

TGP1305 TGP1302 TGP1302

56
9
TGP1304 / TGP1305 / TGP2305 /
TGP2306 / TGP2307 TGP1302 / TGP2304

SEC-000051937 -B
22
Frame machining

Machining of intermediate transoms

1 - Machining of the central mullion for connector assembly.

1
20 2.5
4.3

TGP1302

25
Ø6 TWU0009

9
4.5

30.5
Ø6
TFY1311

TFY1101

22
Ø6 TWU0009
9

4.5

30.5
FABRICATION

Ø6
TGP1302 TFY1311

SEC-000052363 -B
23 TIGAL GP
TIGAL GP Frame machining

Machining of the thermal break profile for


FABRICATION

fixed mullion
⚠ Pre-drill at Ø5 mm.
1 - Standard threshold.
2 - Built-in threshold.

TGP4002

1
950 ≤ Hs ≤ 1650 1650 ≤ Hs ≤ 2250 2250 < Hs ≤ 2700
TGP4002 TGP4002 TGP4002

22 22 22
323

323

Ø5
22
Ø5
22 323
Ø5
22
(2*Hs/3)-140
Hs/2-31.5

Hs/3+76.5

293
293

293

950 ≤ Hs ≤ 1650 1650 ≤ Hs ≤ 2250 2250 < Hs ≤ 2700


TGP4002 TGP4002 TGP4002

22 22 22
323

323

323

Ø5 Ø5 Ø5
22 22 22
(2*Hs/3)-125
Hs/2-31.5

Hs/3+91
308

308

308

SEC-000052117 -B
24
Frame machining

Frame machining for raiser hidden leaf

⚠ 3 mm clearance for symmetrical bar

Ms Mf
2
3

1S
TVE067 500
500 Max Max
150 150 150 150
1F
61
150

22 22
25 1S
1F
32 28 17 35

TVE067
500 Max
150

2
32

1S 1F
FABRICATION

25 22 22
4.7

SEC-000052428 -A
25 TIGAL GP
TIGAL GP Frame machining

Built-in frame machining for raiser hidden


FABRICATION

leaf

⚠ 3 mm clearance for symmetrical bar

Ms Mf
2S
3

1S
TVE067 500
500 Max Max
150 150 150 150
1F
61
150

22 22
25 1S
1F
32 28 17 35

TVE067
500 Max

2F
2F
150

2S
32

20 500 32
150 Max 150

1S 1F

25 22 22
4.7

SEC-000052429 -A
26
Frame machining

Standard bottom flat cover machining

H1, H2 ...H4
C1
(C6) C2
...
C5
B1, B2 ...B4

750 ≤ Ws ≤ 900
B1 L-Ws/2-76

B2 Ws/2-18

B1 B2

900 < Ws ≤ 1050


B1 L-Ws+186

B2 Ws-547

B3 243

B1 B2 B3

1050 < Ws ≤ 1400


B1 L-Ws+139

B2 Ws-500.5

B3 243

B1 B2 B3

B1 L-Ws+139 1400 < Ws ≤ 2000

B2 Ws/2-239

B3 Ws/2-285.5
FABRICATION

B4 243 B1 B2 B3 B4

SEC-000052451 -A
27 TIGAL GP
TIGAL GP Frame machining

Premium bottom flat cover machining


FABRICATION

H1, H2 ...H4
C1
(C6) C2
...
C5
B1, B2 ...B4

750 ≤ Ws ≤ 900
B1 L-Ws/2-95

B2 Ws/2-18

B1 B2

900 < Ws ≤ 1050


B1 L-Ws+167

B2 Ws-547

B3 243

B1 B2 B3

1050 < Ws ≤ 1400


B1 L-Ws+120

B2 Ws-500.5

B3 243

B1 B2 B3

B1 L-Ws+120 1400 < Ws ≤ 2000


B2 Ws/2-239

B3 Ws/2-285.5

B4 243
B1 B2 B3 B4

SEC-000052455 -A
28
Frame machining

Standard top flat cover machining

H1, H2 ...H4
C1
(C6) C2
...
C5
B1, B2 ...B4

750 ≤ Ws ≤ 900
H1 L-Ws/2-76

H2 Ws/2-18

H1 H2

H1 L-Ws+139
900 < Ws ≤ 1400

H2 Ws-500.5

H3 243

H1 H2 H3

H1 L-Ws+139 1400 < Ws ≤ 2000


H2 Ws/2-239

H3 Ws/2-285.5

H4 243
H1 H2 H3 H4
FABRICATION

SEC-000052456 -A
29 TIGAL GP
TIGAL GP Frame machining

Premium top flat cover machining


FABRICATION

H1, H2 ...H4
C1
(C6) C2
...
C5
B1, B2 ...B4

750 ≤ Ws ≤ 900
H1 L-Ws/2-95

H2 Ws/2-18

H1 H2

900 < Ws ≤ 1400


H1 L-Ws+120

H2 Ws-500.5

H3 243

H1 H2 H3

H1 L-Ws+120 1400 < Ws ≤ 2000


H2 Ws/2-239

H3 Ws/2-285.5

H4 243
H1 H2 H3 H4

SEC-000052457 -A
30
Frame machining

Mullion flat cover machining

Flat cover TGP2517 machining: Hs<1650


*C6 only valid on No Premium versions
1 - Standard threshold.
2 - Buil-in threshold.

C1 112 H1, H2 ...H4


C1
C2 Hs-560
*C6 C2
C3 112 ...
C5
*C6 Hs-14 B1, B2 ...B4

1 2

C1
C1
C2

C2
C3
C3

FABRICATION

SEC-000052452 -A
31 TIGAL GP
TIGAL GP Frame machining

Mullion flat cover machining


FABRICATION

Flat cover TGP2517 machining: 1650 <Hs <= 2250 (See design chart hardware)
*C6 only valid on No Premium versions
1 - Standard threshold.
2 - Built-in threshold.

A B C D
H1, H2 ...H4
C1 112 112 112 112 C1
*C6 C2
C2 Hs/2-325 Hs-Hp-538 Hs-Hp-112 Hs/2-325 ...
C5
C3 Hs/2-325 Hp-112 Hp-538 Hs/2-325
B1, B2 ...B4
C4 112 112 112 112

*C6 Hs-14 Hs-14 Hs-14 Hs-14

1 2

C1
C1
C2

C2
C3
C3

C4
C4

SEC-000052453 -A
32
Frame machining

Mullion flat cover machining

Flat cover TGP2517 machining: 2250 <Hs <= 2700 (See design chart hardware)
*C6 only valid on No Premium versions
1 - Standard threshold.
2 - Built-in threshold.
E F G H I
H1, H2 ...H4
C1 112 112 112 112 112
C1
C2 Hs/3-247 Hs/3-247 Hs/3-247 Hs/3-247 Hs-Hp-538 *C6 C2
...
2Hs/3-Hp- 2Hs/3-Hp+ Hp-Hs/3+ C5
C3 Hs/3-247 Hs/3-247
381 45 45
B1, B2 ...B4
C4 Hs/3-247 Hp-112 Hp-538 Hs/3-247 Hs/3-247

C5 112 112 112 112 112

*C6 Hs-14 Hs-14 Hs-14 Hs-14 Hs-14

1 2

C1
C1
C2

C2
C3

C3
C4

C4
C5
C5

FABRICATION

SEC-000052454 -A
33 TIGAL GP
TIGAL GP Frame assembly

Intermediate transom
FABRICATION

1 - Alignment of the bearing edge of the connector with the edge of the end piece. Connector always in contact
with the upper face of the cross member (load bearing).

2- ⚠ The connector mounted outer side of the central mullion is mounted in the opposite direction of others
(Grooves into inward).
3 - Place the corner cleat TFY4000 and inject TW110 into corner cleat and pins.

22 4.5 4.5 25

TFY1311 T760003
TFY1301 T760005 30.5 9
TFY1302 T760006
1
TFY1303 T760009
TFY1304 T760012

2
TAY0001 /
TAY0002 TFY4000
22
4.5

3
TGP1302
TFY1311
T760003

TAY0001 / TFY1101
TAY0002
TW110

4.5 25

SEC-000052364 -B
34
Frame assembly

Crimping

Thickness of the knives 3 mm mini, modify the positioning dimensions according to the thickness of the knives.
1 - Frame concealed drainage
2 - Frame visible drainage

53* = Preset rating of each knife

TGP3605

TGY3604
TW201
T750204

TW201

TW110

3 3 3
13 13
*
53

55 5.5
i
in
m
3

3 3 3
11 7.5
55

3 3 3
FABRICATION

7.5 7.5
55

SEC-000051853 -B
35 TIGAL GP
TIGAL GP Frame assembly

Concealed drainage pinning


FABRICATION

TFY3702
TGP3605

TGY3604

T750204
TW201
TAY0001
/ TAY0002

TW201

TW110

TGP7002
.5

30
30

.5

Ø3 Ø3
/ Ø6 / Ø6
Ø3 Ø6 Ø6
12.5 13
56.5

TGP7002

Ø3 Ø6 Ø6
12.5 13
56.5

SEC-000052157 -B
36
Frame assembly

Visible drainage pinning

TGY3604

T750204
TW201
TAY0001
/ TAY0002

TW201

TW110

TGP7002
.5

30
30

.5

Ø6 Ø6

Ø6 Ø6 Ø6
13 13
56.5

TGP7002

Ø6 Ø6 Ø6
13 13
56.5
FABRICATION

SEC-000052158 -B
37 TIGAL GP
TIGAL GP Frame assembly

Gasket holder pinning


FABRICATION

⚠ Do not forget the notch.

TGY3604
TAY0001
/ TAY0002
TW201

TW201

TW110

1.5

2.5
TGP2303

TGP7008
1.5
8

2.5

TGP1300
.5

30
30

.5

Ø6 Ø6
38

38

TGP7008
28.5

28.5

TGP1300 TGP2303

SEC-000051901 -B
38
Frame assembly

Gasket holder

100 100

TGP1300

TFY5008
FABRICATION

SEC-000052094 -A
39 TIGAL GP
TIGAL GP Frame assembly

Perimetral glazing support


FABRICATION

⚠ Ensure that the glazing supports do not cover the drainage of the lower cross member.
1 - Respect the distances to position the peripheral glazing supports.
2 - Fit the peripheral glazing supports on the frame, TGP3806 (Gray) on the top crossbar and TGP3807 (Black)
on the low crossbar and mullion.
1 80 80
700 Max 700 Max
80

TGP3806
TGP3806
700 Max
700 Max

TGP3807
TGP3807
80

700 Max 700 Max


80 80

TGP3806
2 TGP3807

SEC-000052084 -B
40
Frame assembly

Perimetral glazing support

3 - Internal side, face fix the gasket holder frame.

4- ⚠ After assembly check for 3 mm of clearance in the upper part on the outside for pressure
equalisation.
5 - Fit and screw the TGP3701 clips into the glazing supports.

3 4

TGP1300

TGP3701

TAY0056
FABRICATION

SEC-000052084 -B
41 TIGAL GP
TIGAL GP Frame assembly

Gasket holder sealing plugs assembly


FABRICATION

Fit plugs TGP3803 at the top and bottom of the central mullion of the gasket holder frame.

TGP3803 TGP1300

SEC-000052118 -B
42
Frame assembly

Connectors assembly on central mullion

Fit the connectors TGP3601 at the top and bottom of the central mullion.

TGP3601

TGP1302

FABRICATION

TGP3601

SEC-000052119 -A
43 TIGAL GP
TIGAL GP Frame assembly

Central mullion assembly


FABRICATION

Standard mullion: Front assembly Reinforced mullion: Tilt assembly

⚠ Do not damage the powder-coating.

TGP1303 TGP1300

TGP1300

TGP1302

TGP1302
TGP1300 TW118
TW118
TGP1300

SEC-000052120 -B
44
Frame assembly

Central mullion assembly

1 - Fix with screws TAY0081 in pre-drills Ø3.


2 - Clip the connector TGP3601 into the frame.

1
150

Ø3

TAY0081
500 Max
150

TGP3601
FABRICATION

SEC-000052120 -B
45 TIGAL GP
TIGAL GP Frame assembly

Central mullion plugs and pins assembly


FABRICATION

⚠ Break the breakable part of the plugs for a standard assembly and the top plug for PMR assembly
BUT do not break it on the bottom plug of a PMR assembly.
1 - Installation of plugs TGP3804 according to instructions.
2 - Glue the caps with TW110.
3 - Assembly of the pins.

TW110

2
TGP3804

TAY0001 /
TAY0002

TGP3804
1 1

TAY0001 /
TAY0002

SEC-000052121 -B
46
Frame assembly

Fixed gasket holder

20

T410010 FABRICATION

SEC-000052309 -B
47 TIGAL GP
TIGAL GP Frame assembly

Bottom rail and top guide assembly


FABRICATION

⚠ Make sure to seal on few centimeters the stainless steel rail to the right of the plug TGP3804.

TGP2516

TAY0056

TPW4000

TW118
SEC-000052076 -B
48
Frame assembly

Weather valve balls device plug built-in


assembly
⚠ Respect the mounting direction of weather valve balls.

TGP3818

TPY3837 TPY3837

FABRICATION

TW110
SEC-000052122 -B
49 TIGAL GP
TIGAL GP Frame assembly

Weather device plug visible assembly


FABRICATION

TGP3820

SEC-000052421 -A
50
51
TIGAL GP
FABRICATION
TIGAL GP Frame assembly

Central mullion weathering plug assembly


FABRICATION

⚠ Align the two faces carrefully.

TGP3800

TW110

TGP3800

SEC-000052123 -B
52
Frame assembly

Central mullion weathering plug assembly

⚠ Align the small weathering plug with the main part.

TW110

3.5
TGP3800
5.6

FABRICATION

TW110
SEC-000052123 -B
53 TIGAL GP
TIGAL GP Frame assembly

Built-in threshold
FABRICATION

1 - Fit the add-on profile TGP1301 and fix with TVE067 screws.
2 - Fit the pre-drilled TGP2517 built-in threshold over the entire width of the frame and fix with TVE067 screws.

⚠ After assembly of the threshold, mount the rail TPW4000.


3 - Fit the pre-drilled frame rebate TGP2515 and fix with T471002 screws.

TVE067 TGP1301 TGP2517


TPW4000

TVE067 TVE067
500 500
150 Max 150 150 Max 150 TGP1301
Ø5.5
TGP2517
2

TW110

T471002

TGP2515

TW118

SEC-000052373 - B
54
Frame assembly

Built-in threshold

4 - Fit the embedded threshold cover TGP4000.


5 - Install the glazing gasket T410010 with a 20 mm gap at the top for the pressure equalization.

TGP4000

T410010

5
FABRICATION

SEC-000052373 - B
55 TIGAL GP
TIGAL GP Frame assembly

Finishing gasket assembly


FABRICATION

45°

90°
TGP5006

45°

TGP5006

90°

SEC-000052125 -B
56
Frame assembly

Finishing profil and corner piece assembly

1 - On the gasket holder frame side mount corner pieces TGP3805 in the upper and lower transom.
2 - Always on the gasket holder frame side mount the profiles TGP4003 on the high, low and the mullion.
3 - On opening side mount the TGP4001 profiles on the upper and lower transom. On the mullion only if no
finish cap TGP2512.

TGP3805
TGP4001 TGP4003

TGP3805

TGP4003

TGP4001
FABRICATION

SEC-000052201 -A
57 TIGAL GP
TIGAL GP Frame assembly

Frame glazing support assembly


FABRICATION

⚠ H>2m = Add glazing support TFY3807 in the middle of the mullion.


⚠ In the lower section, mount the wedge support TGP3819 under the glazing support. Before mounting apply
pressure as indicated until partial breakage to create a weak point and facilitate assembly.

40 40

H>2m = +2 TFY3807
H

TFY3807

40 40

40 40

TGP3819

TFY3807

SEC-000052126 -A
58
Frame assembly

2 lateral strike positioning

Design chart 2 point: Hs<1650


1 - Standard threshold
2 - Built-in threshold
3 - Position the strike using the marking.
4 - Pre-drill at Ø 3.5 mm in the center of the oblong hole, screw to hold the lock then check its position.
5 - Pre-drill at Ø 3.5 mm then fix the piece.
22

Ø4.8
1 2

3 3

229
229

Hs-234.5
Hs-234.5

229
229

4
FABRICATION

TGP6000

SEC-000052128 -B
59 TIGAL GP
TIGAL GP Frame assembly

3 lateral strike positioning


FABRICATION

Design chart 3 points: 1650 <Hs <= 2250 (See design chart hardware)
1 - Standard threshold.
2 - Built-in threshold.
3 - Position the strike using to the marking.
4 - Pre-drill at Ø 3.5 mm in the center of the oblong hole, screw to hold the lock then check its position.
5 - Pre-drill at Ø 3.5 mm then fix the piece.

⚠ Example
A B C D

X Hs/2-6 Hp+207 Hp-219 Hs/2-6


22

Ø4.8

1 2

229
229

3
3 3

4
TGP6000
X
X

229
229

Hs = 2250
B
Hp = 1050

B X = Hp+207
X = 1257 mm
SEC-000052129 -B
60
Frame assembly

4 lateral strike positioning

Design chart 4 points: 2250 <Hs <= 2700 (See design chart hardware)
1 - Standard threshold.
2 - Built-in threshold.
3 - Position the strike using to the marking.
4 - Pre-drill at Ø 3.5 mm in the center of the
oblong hole, screw to hold the lock then
check its position.
5 - Pre-drill at Ø 3.5 mm then fix the piece.

⚠ Example

E F G H I

X Hs/3+72 Hp+207 Hp-219 Hs/3+72 Hs/3+72


22

Ø4.8 Y 2*Hs/3-84 2*Hs/3-84 2*Hs/3-84 2*Hs/3-84 Hp+207

1 2

229
229

5
3 3

4
TGP6000
Y
Y

X
X

Hs = 2600
G
Hp = 1050
229
229

G X = Hp-219
X = 831
FABRICATION

G Y = 2Hs/3-84
Y = 1649
SEC-000052130 -B
61 TIGAL GP
TIGAL GP Frame assembly

Top and bottom strikes assembly


FABRICATION

1 - Valid for top strikes.


2 - Valid for bottom strikes.

TGP6000

750 ≤ Ws ≤ 900
1 2

Ws/2-6

TGP6000
900 < Ws ≤ 1400
1

255.5
Ws-221

TGP6000
900 < Ws ≤ 1050
2

255.5
Ws-267.5

TGP6000
1050 < Ws ≤ 1400
2

255.5
Ws-221

TGP6000
1400 < Ws ≤ 2000
1 2

255.5
Ws/2-6
Ws-221
SEC-000052131 -B
62
Frame assembly

Flat cover and pads assembly

1 - Mount the covers TGP2507 on the top and bottom transom.


2 - Fit and screw the sash pads TGP3814 on the handle side.
3 - Fit the grooved covers TGP2507 on the right and left jamb.

⚠ Fit the groove covers before the blocking to avoid blocking the anti-false maneuver .

TGP2507

1 2

TGP2507
TGP3814 T470044

TGP2507

FABRICATION

SEC-000052132 -B
63 TIGAL GP
TIGAL GP Frame assembly

Fixed light glazing


FABRICATION

1 - Position the glazing on the glazing supports.


2 - Install the glazing beads on the transom.
3 - Install the glazing beads on the stiles.

SEC-000052133 -B
64
Frame assembly

Thermal shield assembly on central


mullion

TGP4002

TW118

FABRICATION

SEC-000052082 -A
65 TIGAL GP
TIGAL GP Frame assembly

Strikes assembly on the central mullion


FABRICATION

⚠ Use pre-drilling of TGP4002 to drill the mullion and install locks with screws of kit .
⚠ In the lower part and the upper part, the dimensions start on top of the caps.
1 - Standard threshold

TGP6004
/ TGP6005

16
Ø4.8

1
950 ≤ Hs ≤ 1650 1650 ≤ Hs ≤ 2250 2250 < Hs ≤ 2700
TGP6000 TGP6000 TGP6000
/ TGP6001 / TGP6001 / TGP6001
323

323

323

TGP6004
/ TGP6005
(2*Hs/3)-140
Hs/2-32

Hs/3+76.5
293

293

293

TGP3800

SEC-000052127 -B
66
Frame assembly

Strikes assembly on the central mullion

2 - Built-in threshold

2
950 ≤ Hs ≤ 1650 1650 ≤ Hs ≤ 2250 2250 < Hs ≤ 2700
TGP6000 TGP6000 TGP6000
/ TGP6001 / TGP6001 / TGP6001
323

323

323

TGP6004
/ TGP6005
(2*Hs/3)-125
Hs/2-18

Hs/3+91
308

308

308

TGP3801
/
TGP3802
FABRICATION

SEC-000052127 -B
67 TIGAL GP
TIGAL GP Frame assembly

Cover clips assembly


FABRICATION

⚠ For a PMR threshold, replace the lower TGP3812 with a TGP3813.

TGP3810

TGP3810 /
TGP3812 /
TGP3813
TGP2512
TGP3812 TGP3813

TGP3812

TGP2512

TGP3810
1/700 mm

TGP3812 / TGP3813

SEC-000052134 -A
68
Leaf machining

Leaves notching groove

1 - Standard opening profile.


2 - Reinforced opening profile.

TGP7003

TGP1201

TGP1200 / TGP1201 / TGP1203 /


TGP1200 TGP1202 / TGP1204 / TGP2202 /
1 TGP2204 / TGP2205 / TGP2206 /
1
TGP2207
2.5
2.5

2.5
2.5
4.5
TGP1205

1
1
2.5
2.5

TGP7003

TGP1202 / TGP1203 / TGP1204

1
1
2.5
2.5
FABRICATION

SEC-000051886 -B
69 TIGAL GP
TIGAL GP Leaf machining

Gearbox and handle machining


FABRICATION

TGP7007

26.7 26.7

Ø10

21.5
120

116

43
Ø12

Ø10

R2.5
2.4 2.4

20

TGP6008

SEC-000051917 -B
70
Leaf machining

Built-in rollers machining

14 150
6.6
30.5

R2.5

TGP1205

18 18

X2

TGP6006

750 ≤ Ws ≤ 1050

250 18

1050 < Ws ≤ 2000

X4

TGP6006
250 300 130 18

180 kg < Vtl ≤ 300 kg


FABRICATION

SEC-000052396 -A
71 TIGAL GP
TIGAL GP Leaf machining

Bottom leaf drainage


FABRICATION

⚠ 22mm if machining the opening with a cutter Ø5mm and 20mm if machining the opening with the punch tool.
2 drainages at the ends if L ≤ 1000 mm
1 additional drainage in the center if L> 1000 mm

⚠ Additionnal machining when infill thickness exceeds 37 mm in line with drainage slots.
22 22 22
R2.5

20 20 20

4.5 TGP7006
(5)
TGP1200 /
TGP1205 /
TGP2202

19.5 (150)
173
Ws/2

25 25 25

TGP7006
7 (7)

TGP2514

(Ws-19.5)/2

SEC-000051938 -B
72
Leaf machining

Intermediate transom concealed drainage

One drainage slot at each and one additional slot if L ≤ 1000m per 500 mm if L > 1000 mm.

⚠ Additional drainage by milling when infill thickness exceeds 27 mm in line with drainage slots :
1 - Fixed / Fixed : Glazed in fixed light.
2 - Fixed / Leaf : Glazed in fixed light over open in vent.
3 - Leaf / Fixed : Open in vent over glazed in fixed light.
4 - To be cut T740043 according to profile chamber.
22
4.5

TEK7017
1 2 3

TW110

4
T740043

10
15
18
28
38
48
58
68

TW110 TW110
FABRICATION

98

SEC-000052311 -B
73 TIGAL GP
TIGAL GP Leaf machining

Link rod cutting


FABRICATION

⚠ T3, T4, T5, T6, T7 : Link rods identification for assembly

950 ≤ Hs ≤ 1650

TGP3604
T3
75
Hs-Hp-357.5 T6

T5
Hs-709.5

T7
Hs

Hp-357.5

Hp

T4
75

SEC-000052395 -A
74
75
TIGAL GP
FABRICATION
TIGAL GP Leaf machining

Link rod cutting


FABRICATION

⚠ T3, T4, T5, T6, T7, T8, T9 : Link rods identification for assembly
⚠ Example

Hs = 1900
A
Hp = 600

T6 1900/2 - 265
= 685 mm

TGP3604 1650 ≤ Hs ≤ 2250 1650 ≤ Hs ≤ 2250

T3
75

T3

75
T6 T6
T5 T5

(Hs-Hp-477.5)
(Hs/2-264.5)

A B
(Hs/2-384.5)

(Hs/2-384.5)

T9
90
(Hs/2-Hp-123)
Hs

Hs

T8 T9 T8

T7
(Hs/2-384.5)

(Hs/2-384.5)

T7
(Hp-357.5)
(Hp-357.5)

Hp
Hp

T4
75

T4
75

SEC-000052098 -B
76
Leaf machining

Link rod cutting

⚠ T3, T4, T5, T6, T7, T8, T9 : Link rods identification for assembly
⚠ Example

Hs = 2100
C
Hp = 1100

T5 2100/2 - 385
= 665 mm

TGP3604 1650 ≤ Hs ≤ 2250 1650 ≤ Hs ≤ 2250

T3 T3

75
75

T6 T6

(Hs-Hp-357.5)
T5 T5
(Hs-Hp-357.5)

C D
(Hs/2-384.5)
(Hs/2-384.5)

Hp-Hs/2-123

T9
Hs
Hs

T8 T8 T7
T9
90

(Hs/2-384.5)
(Hs/2-384.5)

T7
(Hs/2-264.5)
(Hp-477.5)

Hp
Hp

T4 T4
75

75

FABRICATION

SEC-000052098 -B
77 TIGAL GP
TIGAL GP Leaf machining

Link rod cutting


FABRICATION

⚠ T3, T4, T5, T6, T7, T8, T9, T10, T11 :


Link rods identification for assembly

⚠ Example
Hs = 2600
F
Hp = 700

T11 2x2600/3 - 321 - 700


= 712 mm

TGP3604
2250 ≤ Hs ≤ 2700 2250 ≤ Hs ≤ 2700

T3

75
T3
75

T6 T6

T5 T5

Hs/3-186.5
Hs/3-186.5

E F
(Hs-829.5)/3
(Hs-829.5)/3

T11 T11
T10 T10
2*Hs/3-321-Hp
(Hs-829.5)/3
(Hs-829.5)/3

Hs/3-186.5

Hs
Hs

Hs/3-Hp-45

T8 T8
T9
90

T9
(Hs-829.5)/3
(Hs-829.5)/3

T7 T7
Hp-357.5
Hp-357.5

Hp
Hp

T4
75

T4
75

SEC-000052153 -B
78
Leaf machining

Link rod cutting

⚠ T3, T4, T5, T6, T7, T8, T9, T10, T11 :


Link rods identification for assembly

⚠ Example
Hs = 2500
G
Hp = 1050

T7 1050 - 478
= 572 mm

TGP3604
2250 ≤ Hs ≤ 2700 2250 ≤ Hs ≤ 2700

T3 T3

75
75

T6
T6
T5 T5

Hs/3-186.5
Hs/3-186.5

G (Hs-829.5)/3
H
(Hs-829.5)/3

2*Hs/3-Hp-201
T11
2*Hs/3-Hp-201

T11
T10 T10
(Hs-829.5)/3
(Hs-829.5)/3

Hs
Hs

T9
Hp-Hs/3-201

T9
90

T8 T7 T8 T7
(Hs-829.5)/3
(Hs-829.5)/3

Hp
Hs/3-186.5
Hp-477.5

Hp

T4 T4
75
75

FABRICATION

SEC-000052153 -B
79 TIGAL GP
TIGAL GP Leaf machining

Link rod cutting


FABRICATION

⚠ T3, T4, T5, T6, T7, T8, T9, T10, T11 :


Link rods identification for assembly

⚠ Example

TGP3604 2250 ≤ Hs ≤ 2700

T3

75 T6

T5
Hs-Hp-477.5

I
(Hs-829.5)/3

T11
90

T10
(Hs-829.5)/3
Hs

T9
Hp-Hs/3-201

T8 T7
(Hs-829.5)/3

Hp
Hs/3-186.5

T4
75

Hs = 2400
I
Hp = 1300

T6 2400 - 1300 - 478


= 622 mm
SEC-000052154 -B
80
81
TIGAL GP
FABRICATION
TIGAL GP Leaf machining

Link rod cutting


FABRICATION

⚠ T1, T2 : Link rods identification for assembly

T131299 750 ≤ Ws ≤ 900


TFY7008 Ws-289.5
Ws/2-144.5 Ws/2-144.5 T131299

T1

T2

Ws T131299

900 < Ws ≤ 1050


Ws-289.5
70 116.5 T131299

T1

T2

116.5 T131299
Ws

SEC-000052097 -B
82
Leaf machining

Link rod cutting

⚠ T1, T2 : Link rods identification for assembly

1050 < Ws ≤ 1400


Ws-289.5
T131299 70 116.5

T1

T2

T131299
Ws

1400 < Ws ≤ 2000


Ws-289.5
Ws/2-144.5 Ws/2-144.5
T131299
70 116.5

T1

T2

Ws
T131299
FABRICATION

SEC-000052097 -B
83 TIGAL GP
TIGAL GP Leaf frame assembly

Intermediate transom assembly


FABRICATION

1 - Alignment of the bearing edge of the connector with the edge of the end piece. Connector always in contact
with the upper face of the cross member (load bearing).
2 - Backer rod Ø20.

TFY1311 T760003 TFY3646 T740043


TFY1301 T760005 TFY3646 T740043
TFY1302 T760006 TFY3646 T740043
2 TFY1303 T760009 TFY3646 T740043
TFY1304 T760012 TFY3646 T740043

TAY0001 /
TAY0002
TWU0009 22
4.5

TGP1200 /
TGP1201
TFY3646 T770020
T760003

TFY1311

TW110

2
30.5

SEC-000052022 -B
84
Leaf frame assembly

Crimping

⚠ Set of 7mm offset knives in the vertical plane for crimping the 2 cleats in one operation.
Applicable on sash TGP1200 / TGP1201 / TGP1202 / TGP1203 / TGP1204 / TGP2202 / TGP2204 / TGP2205 /
TGP2206 / TGP2207

53* = Preset dimension of each knife

T750204
TW201
TGP3602

TGP3603

TW201

TW110

TGP1201
*
53

5.5 TGP3602

T750204
TGP1203

3 3
7
3 3
3
63.5
7
FABRICATION

SEC-000051912 -B
85 TIGAL GP
TIGAL GP Leaf frame assembly

Pinning
FABRICATION

Applicable on sash TGP1200 / TGP1201 / TGP1202 / TGP1203 / TGP1204 / TGP2202 / TGP2204 / TGP2205 /
TGP2206 / TGP2207

T750204 TAY0001
TFY3702 / TAY0002

TGP3602

TW201

TW201
TGP3603

TW110

.5

32
Ø3 Ø3
32

.5
TGP1203

TGP3602

TGP7003

TGP1201
3
30
.5

Ø6 Ø6
30

.5

Ø3
4.5 Ø6
65
T750204

SEC-000051940 -B
86
Leaf frame assembly

Add-on rebate of leaf for built-in threshold

Fit the add-on pre-drill rebate TGP2514 on bottom transom leaf with screws TAY0056.

80 500 max 500 max 80

TW110

TGP2514

TAY0056

FABRICATION

SEC-000052393 -A
87 TIGAL GP
TIGAL GP Leaf frame assembly

Left opening chart


FABRICATION

Inside view

Hs
Ws

TGP6001

TGP6003 TGP6005

Leaf 750<Ws≤900 900<Ws≤1050 1050<Ws≤1400 1400<Ws≤2000


950<Hs≤1650

1x 1x 2x
1650<Hs≤2250

1x 1x 2x
1x
1x 1x 1x
2250<Hs≤2700

1x 1x 2x
2x
2x 2x 2x

SEC-000052562 -A
88
Leaf frame assembly

Right opening chart

Hs
Inside view

Ws

TGP6000

TGP6002 TGP6004

Leaf 750<Ws≤900 900<Ws≤1050 1050<Ws≤1400 1400<Ws≤2000


950<Hs≤1650

1x 1x 2x
1650<Hs≤2250

1x 1x 2x
1x
1x 1x 1x
2250<Hs≤2700

1x 1x 2x
2x
2x 2x 2x
FABRICATION

SEC-000052563 -A
89 TIGAL GP
TIGAL GP Leaf frame assembly

Hardware assembly
FABRICATION

Hardware kits TGP6000 - TGP6001 - TGP6002 - TGP6003 - TGP6004 - TGP6005 - TGP6007 - TGP3604
1 - Lay the frame flat, the external face facing up.
On the handle side at the top and bottom insert the mechanism for corner drive + locking points + link rods.

⚠ Take care of the direction of the locking points (INSIDE).


2 - Central mullion side, insert the mechanism for corner drive + link rods machined with adjustable pin in medium
position + locking hooks + link rod.

⚠ Take care of the pin to be in medium position.

SEC-000052085 -C
90
Leaf frame assembly

Hardware assembly

3 - On the transom top and bottom, insert the corner drive + link rods + guiding pin.

4- ⚠ Insert in the transom the corner drive with the groove for the locking clip on the transom side without
screwing them and adjust the setting. Insert the locking clips in the corner drive.

4
FABRICATION

SEC-000052085 -C
91 TIGAL GP
TIGAL GP Leaf frame assembly

Hardware assembly
FABRICATION

5 - Assembly of the gearbox and the handle:


A - Turn over the frame, machining for the handle visible.
B - Remove the locking screw from the gearbox.

C- ⚠ Insert the gearbox with the anti-locking push button toward the top.
D - ⚠ Insert the handle in the middle position (Medium) to hold the gearbox in position.
6 - Adjust the gearbox settings and screw the corner drives.

SEC-000052086 - B
92
Leaf frame assembly

Hardware assembly

7 - A - Turn over the frame, external face up. Insert the drilling template TGP7000 in the transom using the
eccentric pin and drill to Ø3 then Ø7.
B - Screw the locking points TOP on the top transom and BOTTOM on the bottom transom.

⚠ Lock point Bottom complete on TGP1200 but reduced on TGP1205.


C - Remove all plugs from the corner drives.
D - Operate the handle to check a complete cycle of opening and closing operation.

7 A

TGP7000

TGP1200 TGP1205
22

Ø4

D
FABRICATION

SEC-000052086 - B
93 TIGAL GP
TIGAL GP Leaf frame assembly

Gaskets assembly
FABRICATION

1 - Insert the rebate gasket TGP5004 in the mullion and transom on the handle side.

⚠ Notch 5mm at the extremities for a flush finish with the mullion at the top and bottom.
2 - Install the glazing gasket T410010 with a 20 mm gap at the top for the pressure equalization.

5 mm

TGP5004

T410010

20 mm

SEC-000052087 -B
94
95
TIGAL GP
FABRICATION
TIGAL GP Leaf frame assembly

Rollers assembly and position


FABRICATION

Position the rollers TGP6006, pre-drill, then screw.

⚠ Take care up the direction of the rollers (INSIDE)

TGP6006
10

Ø4

SEC-000052099 -B
96
Leaf frame assembly

Rollers assembly and position

1 - 2 rollers: Weight per leaf ≤ 180 Kg (width 750 => 1050)

2 - 2 rollers: Weight per leaf ≤ 180 Kg (width 1050 => 2000)

3 - 4 rollers: 180 Kg < Weight per leaf ≤ 300 Kg


TGP6006

19 19

258 19

258 19
FABRICATION

SEC-000052099 -B
97 TIGAL GP
TIGAL GP Leaf frame assembly

Glazing support assembly


FABRICATION

⚠ Number of glazing support TPW3816:


H < 2250 = 10 glazing supports
H > 2250 = 12 glazing supports

⚠ Place a glazing support on the mullion at the handle level.

⚠ Arrange the glazing support on the low crossbar above the previously mounted TGP6006 rollers.

300 TPW3816

H > 2250 = +2 TFY3816


H
300

TGP6006

SEC-000052100 -B
98
Leaf frame assembly

Leaf Glazing

1 - Position the glazing on the glazing supports.


2 - Install the glazing beads on the transoms.
3 - Install the glazing beads on the mullions.

2
FABRICATION

SEC-000052067 -B
99 TIGAL GP
TIGAL GP Leaf frame assembly

Cover assembly on reinforced central


FABRICATION

mullion
Cut the cover in straight cut.
Before fitting the leaf, slide the cover in place on the reinforced mullion

Cover TGP2203 / TGP2513 on reinforced profile TGP1203 / TGP1204.

TGP2203 /
TGP2513

TGP1203 /
TGP1204

SEC-000052093 -A
100
FABRICATION

101 TIGAL GP
TIGAL GP Leaf frame assembly

Leaf installation
FABRICATION

⚠ The handle must be in the open position (Vertical up).


⚠ Align the roller TGP6000 casters in the outward position of the sash.
⚠ Position the leaf on the frame according to the instructions.

TGP6000

SEC-000052088 -B
102
Leaf frame assembly

Leaf installation

Use the drill jig TGP7001 for pre-drilling Ø 3mm and put the anti-lifting shims TGP6000.
or
If you do not have the drill jig:
1 - Slide the anti-lifting shims TGP6000 onto the sash.
2 - Fix the anti-lifting shim with the screw include in the kit.
3 - Make a pre-drilling Ø 3mm and screw the two screws include in the kit.

TGP7001 1 2

1 2

TGP6000

3
1 2

TGP6000
FABRICATION

SEC-000052088 -B
103 TIGAL GP
TIGAL GP Leaf frame assembly

Sealing mechanism assembly


FABRICATION

Installation of sealing mechanism TGP6009, TGP6010, TGP6011, TGP6012.

⚠Put the window in the micro-ventilation position and the sealing mechanism retracted to the minimum.
1 - Clamp the part into the profile.
2 - Put a shim of 20 mm on the groove cover and push the piece into contact. Hold the sealing mechanism in
position with a screw in the oblong hole..

⚠ Remove the shims after tightening. 20


2

20

SEC-000052089 -B
104
Leaf frame assembly

Sealing mechanism assembly

3 - Operate the handle completely to check the adjustment of the sealing mechanism and adjustable locking.

⚠ If the handle does not move properly, adjust the setting.


A - Adjust the sealing mechanism axis with the adjustement screws.

⚠ If the handle operate properly but there is play under the sealing mechanism review the setting.
B - Set <2mm = Sealing mechanism setting only
C - Set> 2mm = Set the handle to the open position (Vertical up) and adjust the adjustable locking.
4 - If the handle operate correctly and there is no play under the the sealing mechanism then put the last fixing
screws.

3 C

+2.5

>2 mm
-2.5

B
<2 mm

FABRICATION

≠ 2 mm

SEC-000052089 -B
105 TIGAL GP
TIGAL GP Leaf frame assembly

Leaf cover clip assembly


FABRICATION

1 - Locking 2 points = 2 clips TGP3817


2 - Locking 3 points = 2 clips TGP3817
3 - Locking 4 points = 4 clips TGP3817

TGP3817
TGP1201

TGP6000
TGP3817

1 2
=
=

TGP6000
=

TGP3817
=

=
=

=
=

SEC-000052091 -A
106
Leaf frame assembly

Leaf cover assembly

1 - Drill Ø15 to 80mm from the end of the cover TGP2511. T470044 4
2 - Fit the seal TGP5004 and the brush TGP5005.
3 - Insert the caps TGP3815 (Sash cover left) or
TGP3816 (Sash cover right), and TGP3809.
4 - Screw upper and lower caps.
5 - Apply TW110 between the end of the gasket and the cover
then fit the assembled cover on the clips TGP3817 and
sealing mechanism.
TW110
1 2 TGP5004
=

TGP3815 /
112

Ø15 3 TGP3816
150

TW110 TGP3809

TGP2511

TGP2511
TGP5005
150
112

TGP2511

TGP5005
FABRICATION

TGP5004
SEC-000052092 -B TW110
107 TIGAL GP
TIGAL GP Summaries

Tooling
FABRICATION

TEK7017 TFY7008 TGP7000

Open out drainage cassette Punching tool for sliding rod Top and bottom locking point drilling jig

TGP7001 TGP7002 TGP7003

Anti-lifting drilling jig Tool for frame corner-cleats Tool for sash corner-cleats and groove ends

TGP7004 TGP7005 TGP7006

Tool 1 for frame drainage Tool 2 for frame drainage Tool for sash drainage

TGP7007 TGP7008 TGP7009

Tool for handle and gear box Tool gasket holder Tool for T-connector of fixed mullion

TGP7010 TW110 TW118

Stand alone simplifed autonomous press Small joint sealant Silicon cartridge

TW201 TW540 TWU0009

2 component glue Perfopack lubricant Cassette for pinned cleats

108
Summaries

Abbreviations

AFT = Anti-finger trapping device


BTC = Sill, flashing, architrave
CC = Aluminium clip section for glazing bead
EPDM = Ethylène Propylène Diène Monomère
H = Height (H1, H2 ...)
Hf = Rebate height
Hp = Handle height (from bottom of the leaf)
Hs = Sash height
Hv = Leaf height
Hv1 / Hv2 = Transom height
L = Width (L1, L2 ...)
Lf = Rebate width
Lv = Leaf width (Lv1, Lv2 ...)
Mf = Middle fixed part
Ms = Middle sash part
PMR = Persons with Restricted Mobility
SF = Slave leaf
SFP = Slave leaf percussion
T1, T2, T3 ... = Link rod
TB = Thermal Break
NTB = No Thermal Break
Vtl / Vtx = Leaf / leaves
VS = Main leaf
Ws = Sash width
FABRICATION

SEC-000052574 -A
109 TIGAL GP
TIGAL GP Summaries

Symbols
FABRICATION

Symbols Designation Symbols Designation Symbols Designation

Important note Drilling Screw


Warning

Punching Inject glue Key (Allen, Torx,


...)

Machining Sealing hit


Sealant EPDM
compatible

Milling Glue Pin punch

CN Machining by Cutting tool Rivet tool


CNC machine

Milling template Pliers Assembly


XX
X XX XX XXXX

X XXXX
X XX XXX

only manual

xx
Drill jig Pliers for folding Head type and
dimension
xx

Tools Visual landmark

SEC-000048243 -A
110
Summaries

Updates index

Version 6190.002 Date December 2019 Page

Add TGP6007 and TGP3604 90

FABRICATION

111 TIGAL GP
COPYRIGHT © - December 2019 - Document n° 6190.002

The entire content of this documentation, including articles, images, screen prints, graphic design, logos,
downloads and other files, is the exclusive property of Hydro Building Systems companies and are protected by
French and International laws on Copyright and also by French and International laws on Intellectual Property.
Any reproduction or copy made in whole or in part and in any form without the agreement
of the author is illegal and constitutes infringement sanctioned by civil and penal court.
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