PROJECT

PRESENTATION
“SAFETY IS OUR PRIORITY“
 FABRICATION YARD
WORKSHOP
LOCATION :
Lot 12454, Jalan
Pelabuhan Utara,
42000 Port Klang,
Selangor Darul Ehsan,
Malaysia.
 FABRICATION YARD
MAIN ENTRANCES

FABRICATION SHOP PROJECT OFFICE

PROJECT STORAGE
AREA
BLASTING
PAINTING AREA

ASSEMBLY AREA

LOAD-OUT AREA
FABRICATION YARD
SAFETY PLAN
 YARD HOUSEKEEPING
PLAN
MORNING SECTION
0830 HOURS
- AFTER TOOLBOX
WORK PLACE HOUSE KEEPING &
IDENTIFIED HAZARD.
FABRICATION TOOLS AND
EQUIPMENT CHECKING.
LIFTING EQUIPMENT CHECKING.
EVERNING SECTION
1730 HOURS
- BEFORE EOB
WORK PLACE HOUSE KEEPING &
IDENTIFIED HAZARD.
FABRICATION TOOLS AND
EQUIPMENT CHECKING.
LIFTING EQUIPMENT CHECKING.
 CAPACITY PLAN
PIPING FABRICATION
CARBON STEEL PIPING STAINLESS STEEL PIPING
ESTIMATE PROJECT DIA. INCH ESTIMATE PROJECT DIA. INCH
2148 DIA.INCH – 27.14 TONS 2395.5 DIA.INCH – 26.18 TONS
PRODUCTION RATE PER DAY : PRODUCTION RATE PER DAY :
25 TO 35 DIA. INCH / TEAM 20 TO 30 DIA. INCH / TEAM
PROPOSE NO. OF TEAM : PROPOSE NO. OF TEAM :
6 TEAM AT PEAK 6 TEAM AT PEAK

1 TEAM = 1 FITTER / 2 HELPER / 1 WELDER 1 TEAM = 1 FITTER / 2 HELPER / 1 WELDER

DURATION : DURATION :
25 TO 30 DAYS 30 TO 35 DAYS

NOTE :
PRODUCTION RATE IS INCLUDING MARKING, CUTTING, FIT-UP,
WELDING AND QC INSPECTION.
FABRICATION RECORD.
 CAPACITY PLAN
STRUCTURAL FABRICATION
STRUCTURAL 2ND AND TERTIARY STRUCTURAL – PIPE SHOE / SUPPORT
ESTIMATE PROJECT WEIGHT ESTIMATE PROJECT NO. OF SUPPORT
21.3 TONS / 21,300 KG 200 EA
PRODUCTION RATE PER DAY : PRODUCTION RATE PER DAY :
500 – 800 KG / TEAM 5 TO 10 EA / TEAM
PROPOSE NO. OF TEAM : PROPOSE NO. OF TEAM :
3 TEAM AT PEAK 2 TEAM AT PEAK

1 TEAM = 1 FITTER / 2 HELPER / 1 WELDER 1 TEAM = 1 FITTER / 2 HELPER / 1 WELDER

DURATION : DURATION :
25 TO 30 DAYS 15 TO 25 DAYS

NOTE :
PRODUCTION RATE IS INCLUDING MARKING, CUTTING, FIT-UP,
WELDING AND QC INSPECTION.
FABRICATION RECORD.
 CAPACITY PLAN
BLASTING & PAINTING
PIPING STRUCTURAL – PIPE SHOE / SUPPORT
ESTIMATE PROJECT AREA : ESTIMATE PROJECT AREA :
550 SQM 300 SQM

PRODUCTION RATE PER DAY : PRODUCTION RATE PER DAY :

15 – 20 SQM / TEAM 20 – 25 SQM / TEAM
PROPOSE NO. OF TEAM : PROPOSE NO. OF TEAM :
3 TEAM AT PEAK 2 TEAM AT PEAK

1 TEAM = 1 BLASTER / 2 HELPER / 1 PAINTER 1 TEAM = 1 BLASTER / 2 HELPER / 1 PAINTER

DURATION : DURATION :
15 TO 20 DAYS 10 TO 15 DAYS

NOTE :
PRODUCTION RATE IS INCLUDING BLASTING, PAINTING AND QC
INSPECTION.
FABRICATION RECORD.
 PROJECT ORGANIZATION CHART
PROJECT MANAGER

PROCUREMENT PROJECT COST CONTROL PROJECT ENGINEER PROJECT FINANCE QA HSE

QAQC
ENGINEERING CONSTRUCTION COORDINATION

PROJECT ENGINEER CONSTRUCTION PROJECT MANPOWER

WELDING ENGINEER
ENGINEERING COORDINATOR COORDINATOR

MATERIAL COORDINATOR
DESIGN ENGINEER

CONSTRUCTION
DOCUMENT CONTROL SUPERVISOR
ENGINEER

FOREMAN BLASTER
QAQC INSPECTOR FOREMAN WELDER FOREMAN FITTER FOREMAN RIGGER FOREMAN SCAFFOLDER E&I TECHNICIAN MATERIAL COORDINATOR
PAINTER

STRUCTURAL / PIPE STRUCTURAL / PIPE

HSE SAFETY PROMOTER RIGGER SCAFFOLDER BLASTER
WELDER FITTER

STRUCTURAL / PIPE
TECH WEIGHT PAINTER
WELDER
 HSE

REFER HSE DEPARTMENT

HSE – SAMPLE DOC.
HSE – GREEN CARD
PTW TEMPLATE
 QUALITY

• FABRICATION PROCESS CONTROL - QUALITY CONTROL

PLAN / ITP
• SPECIAL PROCESSES MANAGEMENT – WELDING (WPS,
PQR)
• IDENTIFICATION AND TRACEABILITY - WELDING
CONSUMABLES, MATERIAL IDENTIFICATION, WQT.
• CONTROL OF DOCUMENTS AND RECORDS
• NDT
• BLASTING & PAINTING
• HANDLING, STORAGE AND DELIVERY
WELDING PROCEDURE
 LIST OF WPS

• WPS-P-2015-001 GTAW SA 106 Gr.B

• WPS-P-2015-002 GTAW/SMAW SA 106 Gr.B
• WPS-P-2015-003 GTAW A516 Gr.60 (P1G1) + A516 Gr.70 (P1G2)
• WPS-P-2015-004 GTAW A333 Gr.6 (P1G1) + A333 Gr.6 (P1G1)
• WPS-P-2015-005 GTAW A790 UNS31803 (P10H G1)
• WPS-P-001-2010 GTAW SA 106 Gr.B (P1 to P1)
• WPS-P-003-2010 GTAW/SMAW SA 106 Gr.B (P1 to P1)
• WPS-P-004-2010 GTAW SA 312 TP 316 L (P8 to P8)
• WPS-P-005-2010 GTAW/SMAW SA 312 TP 316 L (P8 to P8)
• WPS-P-006-2010 GTAW SA 312 TP 316 L to SA 106 Gr.B (P8 to P1)
• WPS-P-007-2010 GTAW/SMAW SA 312 TP 316 L to SA 106 Gr.B (P8 to P1)
REFER QAQC DEPARTMENT
SAMPLE WELDER LIST

REFER QAQC DEPARTMENT