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    02 PRD-F-02 Capacity Planning

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    Deepak kumar
    The document outlines the line-wise plant capacity for a month. It includes details like the number of machines running, cycle time, available time per shift, number of shifts per day, and projected monthly output for each component. The total projected output across all components for the month is 554,105 units. Time available per shift is calculated as 420 minutes after accounting for breaks, changeovers and cleaning.

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    02 PRD-F-02 Capacity Planning

    Uploaded by

    Deepak kumar
    29 views8 pages
    The document outlines the line-wise plant capacity for a month. It includes details like the number of machines running, cycle time, available time per shift, number of shifts per day, and projected monthly output for each component. The total projected output across all components for the month is 554,105 units. Time available per shift is calculated as 420 minutes after accounting for breaks, changeovers and cleaning.

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    The document outlines the line-wise plant capacity for a month. It includes details like the number of machines running, cycle time, available time per shift, number of shifts per day, and projected monthly output for each component. The total projected output across all components for the month is 554,105 units. Time available per shift is calculated as 420 minutes after accounting for breaks, changeovers and cleaning.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as xls, pdf, or txt
    29 views8 pages

    02 PRD-F-02 Capacity Planning

    Uploaded by

    Deepak kumar
    The document outlines the line-wise plant capacity for a month. It includes details like the number of machines running, cycle time, available time per shift, number of shifts per day, and projected monthly output for each component. The total projected output across all components for the month is 554,105 units. Time available per shift is calculated as 420 minutes after accounting for breaks, changeovers and cleaning.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 8

    Line Wise Plant Capacity as on Month-Year

    Output Plant 15
    SI.No Component B.N.Operation Man power /shift No of Machine Running Cycle time (Sec) Time available in shift Per shift No of Shifts Per day No of days /month Per month

    Grand Total 0
    *Time available per shift/machine
    Total time
    Lunch Time
    Tea time
    JSV
    cleaning time
    Total time avaliable(Mins)
    Seconds/Min
    Total time in sec 100 % effeciency
    Total time in sec 90 % effeciency
    Line Wise Plant Capacity as on Month-Year
    Author: Output PLANT 15
    Cycle time to be updated
    SI.No Type Component B.N.Operation No of Machine Cycle time (Sec) Time available in shift Per shift No of Shifts Per day daysNo of
    Running /month Per month

    Author: Author:
    Time Time
    available available
    per Shift per Shift
    is is
    calculate calculate
    d with d with
    410 mins 410 mins
    & 85% & 85%
    Efficienc Efficienc
    y y

    Grand 0
    Total

    *Time available per shift/machine


    Total time
    Lunch Time
    Tea time
    JSV
    cleaning time
    Total time
    avaliable(Mins)
    Seconds/Min
    Total time in sec
    100 % effeciency
    Total time in sec 90
    % effeciency
    Schedule Vs Machine Planning Month Year
    Plant 15
    BALANCE EXTRA SHIFT BALANCE
    CUSTOMER CAPACITY SHIFT
    SI No. COMPONENT PLANT CAPACITY QTY TO AVAILABLE (MAX10 QUANTITY Backlog
    SCHEDULE (No'S) /SHIFT REQUIRED
    PRODUCE SHIFTS) RECOVERD
    Line Wise Plant Capacity as on Mar -2016
    Output
    SI.No Component B.N.Operation Man power /shift No of Machine Running Cycle time (Sec) Time available in shift Per shift No of Shifts Per day No of days /month Per month
    1 MACR0005 BOLT HOLE 22 1 25 22680 907 3 2722 26 70762
    2 SDE Fine boring 16 1 14 22680 1620 3 4860 26 126360
    3 BIG CONROD BOLT HOLE 13 2 81 22680 560 3 1680 26 43680
    4 BAJAJ CONROD BOLT HOLE 12 2 150 22680 302 3 907 26 23587
    5 HCAS1001 All 2 2 270 22680 168 3 504 26 13104
    6 FPCR0003 BOLT HOLE 16 1 18 22680 1260 3 3780 26 98280
    7 LOW VOLUME CONROD BOLT HOLE 11 1 64 22680 354 3 1063 26 27641
    8 POCR002 FINE BORING 4 1 120 22680 189 3 567 26 14742
    9 HSBH0001/02 FULL OPERATION 1 1 360 22680 63 3 189 26 4914
    10 NEW GANTRY LINE Fine boring 17 1 20.5 22680 1106 3 3319 26 86295
    11 HUB LINE HEXGONAL MILL 3 1 189 22680 120 3 360 26 9360
    12 TOYATA LINE BOLT HOLE 18 1 50 22680 454 3 1361 26 35381
    Grand Total 554105
    *Time available per shift/machine
    Total time 480
    Lunch Time 30
    Tea time 20
    JSV 5
    cleaning time 5
    Total time avaliable(Mins) 420
    Seconds/Min 60
    Total time in sec 100 % effeciency 25200
    Total time in sec 90 % effeciency 22680
    Line Wise Plant Capacity as on MARCH -2017
    Author: Output
    Cycle time to be updated
    No of Machine No of
    SI.No Type Component B.N.Operation Running Cycle time (Sec) Time available in shift Per shift No of Shifts Per day days /month Per month

    1 MACR0005 BOLT HOLE 1 25 22680 907 3 2722 25 68040


    SPLIT

    2 TOYATA LINE BOLT HOLE 1 54 22680 420 3 1260 25 31500


    3 BAJAJ CONROD BOLT HOLE 2 150 22680 302 3 907 25 22680
    Author: Author:
    4 SDE Fine boring 1 15 Time 22680 1512 3 4536
    Time 25 113400
    available available
    FRACTURE

    5 BIG CONROD BOLT HOLE 2 81 per Shift 22680 560 3 per1680


    Shift 25 42000
    is is
    6 FPCR0003 BOLT HOLE 1 18 calculate 22680 1260 3 3780
    calculate 25 94500
    d with d with
    7 LOW VOLUME CONROD BOLT HOLE 1 64 410 mins 22680 354 3 4101063
    mins 25 26578
    & 85% & 85%
    8 NEW GANTRY LINE Fine boring 1 20.5 Efficienc 22680 1106 3 3319
    Efficienc 25 82976
    y y
    9 INTRGARL POCR002 FINE BORING 1 120 22680 189 3 567 25 14175
    10 HSBH0001/02 FULL OPERATION 1 360 22680 63 3 189 25 4725
    HONDA
    11 HCAS1001 All 2 270 22680 168 3 504 25 12600
    12 MARUTI/GM HUB LINE HEXGONAL MILL 1 189 22680 120 3 360 25 9000

    Grand
    522174
    Total

    *Time available per shift/machine


    Total time 480
    Lunch Time 30
    Tea time 20
    JSV 5
    cleaning time 5
    Total time
    avaliable(Mins) 420

    Seconds/Min 60
    Total time in sec
    100 % effeciency 25200

    Total time in sec 90 22680


    % effeciency
    Schedule Vs Machine Planning

    Apr-17
    BALANCE EXTRA SHIFT BALANCE
    CUSTOMER CAPACITY SHIFT
    COMPONENT PLANT CAPACITY QTY TO AVAILABLE (MAX10 QUANTITY Backlog
    SCHEDULE (No'S) /SHIFT REQUIRED
    PRODUCE SHIFTS) RECOVERD

    0 0 0 #DIV/0! 0 0 0
    MACR0005
    0 0 0 #DIV/0! 2 0 0
    SDE
    0 0 0 #DIV/0! 0 0 0
    BIG CONROD
    0 0 0 #DIV/0! 0 0 0
    BAJAJ CONROD
    0 0 0 #DIV/0! 2 0 0
    TOYOTA
    0 0 0 #DIV/0! 10 0 0
    FPCR0003
    0 0 0 #DIV/0! 2 0 0
    LOW VOLUME CONROD
    0 0 0 #DIV/0! 0 0 0
    POCR002

    HSBH0001/02 0 0 0 #DIV/0! 0 0 0

    HUB 0 0 0 #DIV/0! 8 0 0

    New Ganntry line 0 0 0 #DIV/0! 0 0 0


    Amendment History
    Format No.PRD/F/02
    Rev No. Date Amendment Name
    00 01-Jul-10 New
    01 27-Oct-18 Plant -15 added & logo changed Krishna

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