Microporous and Mesoporous Materials

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Microporous and Mesoporous Materials 232 (2016) 39e52

Contents lists available at ScienceDirect

Microporous and Mesoporous Materials


journal homepage: www.elsevier.com/locate/micromeso

LTA zeolite monoliths with hierarchical trimodal porosity as highly


efficient microreactors for strontium capture in continuous flow
Bilel Said a, Agnes Grandjean b, Yves Barre b, Franck Tancret c, Francois Fajula a,
Anne Galarneau a, *
a
Institut Charles Gerhardt Montpellier, UMR 5253 CNRS-Universit e de Montpellier-ENSCM, ENSCM, 8 rue de l’Ecole Normale, 34296, Montpellier Cedex 05,
France
b
CEA, DEN, DTCD, Laboratoire des Proc edes Supercritiques et D
econtamination, F-30207, Bagnols sur Ceze, France
c
Universite de Nantes, Institut des Mat
eriaux de Nantes e Jean Rouxel (IMN), CNRS UMR 6502, Polytech Nantes, Rue Christian Pauc, BP 50609, 44306,
Nantes Cedex 3, France

a r t i c l e i n f o a b s t r a c t

Article history: LTA zeolite monoliths (6 mm diameter, 3 cm length) featuring a hierarchical trimodal network of micro-/
Received 23 November 2015 meso- and macropores (obtained by either controlling the nucleation step of LTA crystallization into
Received in revised form nanocrystals or by creating mesopores into micronic crystals by using organosilane surfactant) were used
5 February 2016
for strontium capture in aqueous medium. LTA monoliths were compared to other LTA zeolite archi-
Accepted 31 May 2016
tectures: LTA microcrystals, commercial LTA beads and bimodal micro-/macroporous LTA zeolite
Available online 3 June 2016
monoliths. In batch mode, the presence of mesopores allowed to increase remarkably by a factor 15 the
diffusion of ions, whereas macropores had no influence on ions transport. In flow mode, only LTA
Keywords:
Zeolite A
monoliths featuring flow-through macropores proved suitable as microreactors. The trimodal LTA
Hierarchical zeolite monoliths were 1000 times more efficient than packed-beds of LTA beads, and 4 times than bimodal
Monolith (micro-/macroporous) LTA monoliths due to higher rates of diffusion. Trimodal LTA monoliths were able
Ion diffusion to treat efficiently 4 L of Sr2þ solution (10 mg L1) with 1 mL of material at a flow rate of 0.5 mL min1 (or
Nuclear wastewater treatment 1 m h1); ie. 4200 bed volumes (BV) were efficiently treated at a flow rate of 34 BV h1, with no Sr2þ
Strontium removal detectable by ionic-chromatography in the effluent. This result highlights the fact that the multiscale
pore architecture engineering of an adsorbent is crucial for process intensification: macropores allow
uniform mass transport of solutions with low pressure drop while the generation of mesopores in ze-
olites leads to faster ionic transport and more efficient crystal use in cation-exchange processes, both in
batch and flow modes.
© 2016 Elsevier Inc. All rights reserved.

1. Introduction Cation-exchange properties of LTA zeolite are mainly industrially


exploited in water softening to trap Ca2þ and Mg2þ cations. The
Our approach foresees developments in the use of nanozeolites largest use for LTA zeolite is the laundry detergent market. By
in microreactor design and their impact as continuous flow devices removing the Ca2þ and Mg2þ cations, LTA zeolite enhances de-
for the purification of wastewater. Shaping LTA in a single piece as tergents efficiency and avoids the ecosystem damage caused by
monolith for flow applications and process intensification is a polyphosphates, which were formerly used [1]. The unique ion-
veritable challenge. Na-LTA (Na12Si12Al12O48.27H2O) with a molar exchange properties of LTA can be used for cleaning up waste-
ratio of Si/Al ratio of 1 features the highest aluminum content water coming from different industrial activities such as in oil
possible in tetrahedral aluminosilicate frameworks. LTA zeolite extraction and its subsequent refining processes by removing the
contains the maximum number of cation-exchange sites, and thus heavy metal ions Pb2þ, Co2þ, Ni2þ, Cd2þ present in this type of
the highest exchange capacity attainable for a zeolite (5.4 meq g1). wastewater. LTA zeolites can also serve to traces determination of
the same heavy metals as preliminary preconcentration systems
[2]. LTA has been also used for desalination purposes of aqueous
solutions containing Csþ, Sr2þ [3].
* Corresponding author.
E-mail address: anne.galarneau@enscm.fr (A. Galarneau).

http://dx.doi.org/10.1016/j.micromeso.2016.05.036
1387-1811/© 2016 Elsevier Inc. All rights reserved.
40 B. Said et al. / Microporous and Mesoporous Materials 232 (2016) 39e52

LTA zeolites have also great potentiality to clean wastewater of 0.30e0.85 mm particle size) were able to treat 1000 bed volumes
nuclear industry and decontaminate radioactive effluents. The (BV) at flow rate 16e26 BV h1 for the removal of 90Sr (7.4 GBq L1,
challenge in nuclear wastewater treatment or radioactive water pH 10, 2.4 mol L1 NaNO3) [5]. However a decrease of decontami-
decontamination is to develop an inorganic material, stable under nation was noticed within time due to ions diffusion limitations [5].
irradiation, easy to handle, able to trap selectively, efficiently and Packed-bed columns of LTA (bed volume 3.5 mL, bed height 4.5 cm,
rapidly in continuous flow radioactive species in low concentration 0.25e0.38 mm particle size, Sr2þ 100 mg L1) have shown an ions
(10e100 ng L1) contained in wastewaters of different composi- uptake decrease with the increase of flow rate (89 BV treated at
tions, including seawater. Sandbags of zeolites were dropped into 40 BV h1 and 42 BV treated at 82 BV h1) revealing a system
the seawater near the power plant to adsorb radioactive Sr2þ and dominated by external diffusion limitation [8]. As an alternative to
Csþ present in high levels after the Fukushima nuclear disaster powders or pellets, we have previously developed hierarchical LTA
(March 11, 2011). The alumino-silicate structures of these zeolites zeolite monoliths (micro-/macropores), synthesized by pseudo-
are extremely durable and resistant to radiation. Additionally, once morphic transformation of silica monoliths, which feature flow
they are loaded with trapped nuclear products, the zeolite-waste through macropores to allow effective aqueous solution transport.
combination can be hot pressed into an extremely durable These LTA monoliths (first generation) featured a skeleton built by
ceramic form, that greatly reduces its hazard compared to con- an aggregation of micronic crystals (1 mm) [9]. LTA monoliths (bed
ventional reprocessing systems. Na-LTA zeolite is one of the most volume 0.7 mL, bed height 2.6 cm) were able to treat 2700 bed
promising materials for radioactive 90Sr removal without pH volumes (BV) at flow rate 12 BV h1 (Sr2þ 10 mg L1) and 1500 BV at
adjustement, as it possesses a high ion-exchange capacity of 57 BV h1. The decrease in BV efficiently treated then increasing
5.4 meq g1 for Sr2þ (236 mg g1), and a high Sr2þ selectivity: flow rate revealed some diffusion limitations. It is therefore of
Sr2þ > Ca2þ > Mg2þ > Csþ > Naþ, and LTA zeolites maintain their prime importance to enhance cations diffusion into these prom-
cation-exchange capacity over a larger range of pH (6 < pH < 13). ising materials to increase their efficiency of ions capture in flow
However, cation-exchange capacity of Na-LTA decreases with an processes.
increase of Naþ concentrations [4]. In the case of molecules, it has been shown that the creation of
Besides zeolites promising materials have been developed to mesoporosity in zeolites, leading to hierarchical zeolites, increases
trap 90Sr as SrTreat® based on layered sodium nonatitanate the diffusion of molecules [10,11]. To examine the role of meso-
(Na4Ti9O20,x H2O) [5,6] and sodium titanosilicate [7], all of them porosity on cations diffusion in continuous flow, we have devoted
demonstrating advantages and drawbacks as shown below. Sodium large efforts to succeed in the synthesis of trimodal hierarchical LTA
titanosilicates feature a high exchange capacity for Sr2þ over a wide monoliths (micro-/meso-/macroporous) by controlling aging and
range of pH (2 < pH < 12), but it has been shown that it is most crystallization steps of the zeolite during the pseudomorphic
effective at high Sr2þ concentration (>500 mg Sr L1) with a ca- transformation [12].
pacity of 1.8 and 4 meq g1 for Sr2þ concentration of 500 and In the present study, two of these LTA monoliths (second gen-
2000 mg L1, respectively [7]. SrTreat® has a high cation-exchange eration) featuring a hierarchical trimodal porosity (micro-/meso-/
capacity (4.1 meq g1) and maintains its activity in the presence of macropores), so an additional mesoporosity (either generated by an
high amounts of Naþ (2 mol/L), but is less effective at pH below aggregation of nanocrystals or by organic-templated micronic
10e11 and requires pH adjustement. Nonatitanates are sensitive to crystals) in comparison to LTA monoliths (first generation) were
the presence of Ca2þ cations with a selectivity: Hþ > Ca2þ, Sr2þ [ studied in batch and flow processes for Sr2þ removal, in order to
Mg2þ, NHþ þ þ þ
4 > K > Li [ Cs . LTA zeolites and sodium non- evaluate the role of materials architecture on ions diffusion. The
atitanates appear therefore as the best materials to treat nuclear size of the monoliths (6 mm diameter, 3 cm length) was chosen in
effluents featuring low Sr concentrations. accordance to catalysis results to prevent external diffusion limi-
Performances of LTA zeolites and sodium nonatitanates [4] tation [13]. Their performances were compared with those of
(previously synthesized by some of us) have been compared in different materials: Na-LTA micronic crystals (5 mm), commercial
batch. For a Sr2þ solution of 100 mg L1, the Sr2þ adsorption ca- Na-LTA (500 nm crystals aggregated with binders into 3 mm beads
pacity at pH 9 of sodium nonatitanate was equivalent to that of Na- or crushed into 100e300 mm particles), LTA-monolith (first gener-
LTA zeolite (4.2 meq g1) and decreased similarly from 4.2 to ation) (with no mesoporosity) and mesoporous silico-aluminate
1 meq g1 when Naþ concentration was increased from 0 to monolith (with no microporosity).
1 mol L1, respectively. A capacity of 2 meq g1 for both materials
was obtained at a Naþ concentration of 0.4 mol L1, as usually 2. Experimental
encountered in seawater. For low Sr2þ concentration of 10 ng L1
(66 kBq L1), both materials absorb selectively 90Sr radionuclides in 2.1. Silica monolith synthesis
low-saline concentration (0.1 mol L1 Naþ). Then Naþ concentra-
tion was increased, the uptake capacity of Na-LTA decreased, First, tetraethylorthosilicate (TEOS, Aldrich) (20 g) is left at
whereas nonatitanate showed a constant uptake until 0.5 mol L1 19  C for 1 h. In parallel, water (24.560 g) and then (2.313 g) nitric
Naþ. However, in presence of Ca2þ (0.067 g L1), Na-LTA zeolite was acid (68%) are added in a 100 mL Erlenmeyer. The mixture is stirred
more selective towards 90Sr than sodium nonatitanate with a for 5 min at room temperature. Polyethylene oxide (PEO 20 kDa)
decrease of radioactivity from 77 kBq L1 to 3.4 and 8.5 kBq L1 for (2.534 g) is added to the mixture and stirred at room temperature
Na-LTA and nonatitanate, respectively. LTA zeolites and non- until having complete dissolution of the polymer. The mixture is
atitanates are therefore both suitable for Sr2þ capture in low con- left 10 min at 19  C in the freezer to cool down the solution
centrations, but with different specificities for both materials: LTA without freezing. The flask is then placed in an ice bath and stirred.
for low Naþ concentration in a wide range of pH (6 < pH < 13) and TEOS (coming from the freezer) is directly added to the slurry and
nonatitanates for low Ca2þ concentration with pH > 9. the solution is stirred for 30 min. The final composition of the
Both materials are commonly present as powders or pellets mixture in molar ratio is: 1 Si/0.60 EO unit/0.26 HNO3/14.21 H2O.
formed by aggregation of micronic crystals, which give rise to Polyvinyl chloride (PVC) tubes of 8 mm diameter and 10 cm length
diffusion limitations in continuous flow processes. Beads of are closed on one side with a cap, sealed with parafilm and kept at
SrTreat® are used in industrial columns. In the lab scale, packed-bed 19  C in the freezer. The tubes are taken from the freezer and filled
columns of SrTreat® (bed volume 0.5 mL, bed height 2.5 cm, with the mixture of the ice bath. The tubes are then closed by caps
B. Said et al. / Microporous and Mesoporous Materials 232 (2016) 39e52 41

and sealed with parafilm and left in water bath at 40  C for 3 days. 2.3. Synthesis of organic-templated Monolith-LTA (M2)
The phase separation and the sol-gel process take place during this
time. Monoliths are then removed from the tube molds and placed Mesoporosity has been successfully generated in LTA micro-
in 1 L water bath at room temperature. Water is changed every crystals (3e4 mm) by the group of Ryoo [15] by adding a surfactant
30 min until reaching a neutral pH. The monoliths are then organosilane, named 3-(trimethoxysilyl) propylhex-
immersed in 1 L aqueous ammonia (0.1 M) in a polypropylene adecyldimethylammonium chloride in the synthesis gel of the
bottle and left in an oven at 40  C for 1 day. Resulting monoliths are zeolite resulting in mesopore volumes as high as 0.42 mL g1 with
placed in a water bath and water is changed every 30 min until mesopore diameters around 10 nm. Such a strategy has been
neutral pH. The monoliths are then dried at room temperature applied to the synthesis of LTA Monoliths. A surfactant organosilane
during 4 days and calcined at 550  C for 8 h (with a heating rate of named 3-(trimethoxysilyl) propyloctadecyldimethylammonium
2  C/min from 25 to 550  C) under air to totally remove remaining chloride (OTDA) (Scheme 1) was added into the previous synthesis
PEO. The resulting monoliths feature 6 mm diameter, 10 cm length, reaction mixture.
weight 80 mg/cm corresponding to a density of 0.28 g/cm3. They The synthesis composition is given for a calcined silica monolith
can be cut at the desired length with a knife. Silica Monoliths of 5 cm length and 6 mm diameter (400 mg). A solution containing
feature 10 nm pore size, 700 m2/g surface area, mesoporous volume 0.037 g of NaOH, 1.389 g of sodium aluminate (NaAlO2) and 3.828 g
~1 mL/g and macroporous volume ~2 mL/g. of water is prepared. After dissolution, 0.251 g of the previous
seeding-gel is added and the mixture is stirred until dissolution of
the gel. Then 0.368 g of the solution of the organosilane surfactant
2.2. Synthesis of Monolith-LTA nanocrystals (M1) ODTA (commercial solution 72 wt% OTDA in methanol, Aldrich) is
added to the mixture and quickly shaked (around 10 s) to avoid
The synthesis composition is given for a calcined silica monolith precipitation. The calcined silica monolith is placed on the bottom
of 5 cm length and 6 mm diameter (400 mg). First, a seeding-gel is of an autoclave and is totally impregnated with the solution. The
prepared. 0.46 g of NaOH is dissolved in 47.46 g of water. 3.9 g of molar composition of the system is: 1 SiO2/2.54 NaAlO2/32 H2O/
tetrapropylammonium hydroxide (TPAOH 20 wt%) is added, and 0.14 NaOH/0.004 TPAOH/0.08 OTDA. The autoclave is placed in an
the mixture is stirred for 10 min at room temperature. Then the oven at 40  C for 20 h and then at 100  C for 4 h. Monolith is then
magnetic stirring bar is removed and the mixture is stirred vigor- recovered and put in a water bath at room temperature. Water is
ously at 1000 rpm with a screw propeller stirrer shaft. 5.3 g of changed every 30 min until reaching a neutral pH. Monolith is then
Aerosil is added gradually and the agitation is kept 1 h. Then, the dried at 80  C for 1 day and calcined at 550  C for 8 h under air.
solution is put on an autoclave and aged at 100  C for 16 h. The Chemical composition determined by EDX of this monolith was:
obtained solution is kept at 4  C. 10.85 at% Na, 14.39 at% Si, 13.64 at% Al, corresponding to
It is to notice that TPAOH is added in the synthesis gel to favor Na0.75SiAl0.95 or Na9Si12Al11.4. A lower amount of Na was incorpo-
the formation of small crystals and allow a higher homogeneity in rated in the monolith in comparison to the previous synthesis LTA-
the crystals size distribution. TPAOH does not act as a template in Monolith (M1). If the same amount of oxygen and water are present
LTA synthesis as for MFI synthesis, for instance, which occurs at in this sample in comparison to LTA formulation, the cation-
lower amount of Al (Al/Si < 0.14) and higher temperature exchange capacity of Naþ for LTA-Monolith M2 can be estimated
(125 < T < 195  C). Quaternary ammonium cations are well-known as 5.5 meq g1.
to favor the formation of homogeneous nanocrystals in many high
alumina zeolites synthesis, more probably by a charge density
mismatch effect as reported recently [14]. 2.4. Synthesis of alumino-silicate monolith (M3)
Secondly, a solution is prepared under stirring with 0.037 g of
NaOH, 1.389 g of sodium aluminate (NaAlO2) and 3.828 g of water. In order to determine the efficiency of LTA zeolites in cation-
After dissolution, 0.251 g of the previous seeding-gel is added and exchange, a mesoporous amorphous alumino-silicate monolith
the mixture is stirred until dissolution of the gel. A calcined silica was prepared for comparison. The composition of the synthesis
monolith is placed on the bottom of an autoclave and is totally medium was the same as for monolith M1, but no increase in
impregnated with the solution. The molar composition of the sys- temperature at 70  C was performed to avoid zeolite crystallization.
tem is: 1 SiO2/0.14 NaOH/2.54 NaAlO2/32 H2O/0.004 TPAOH. The The synthesis composition is given for a calcined silica monolith of
autoclave is placed in an oven at 40  C for 20 h and then at 70  C for 5 cm length and 6 mm diameter (400 mg). A solution containing
24 h. Monolith is then recovered and put in a water bath at room 0.037 g of NaOH, 1.389 g of sodium aluminate (NaAlO2) and 3.828 g
temperature. Water is changed every 30 min until reaching a of water is prepared. After dissolution, 0.251 g of the previous
neutral pH. Monolith is then dried at 80  C for 1 day and calcined at seeding-gel is added and the mixture is stirred until dissolution of
550  C for 8 h under air. the gel. The molar composition of the system is: 1 SiO2/0.14 NaOH/
The obtained monolith has a composition of Na1.07SiAl1.11 or 2.54 NaAlO2/32 H2O/0.004 TPAOH. A calcined silica monolith is
Na13Si12Al13Ox.yH2O measured by chemical analysis, leading to a placed on the bottom of an autoclave and is totally impregnated
theoretical exchangeable Naþ of 5.6 meq g1. The material features with the solution. The autoclave is placed in an oven at 40  C for
a slight excess of Na and Al in comparison to LTA formulation. We 20 h. Monolith is then recovered and put in a water bath at room
can propose that this material has the following composition: temperature. Water is changed every 30 min until reaching a
Na12Si12Al12O48.27H2O/NaAlO2, corresponding to 95 wt% of LTA.
The weight of LTA monolith increases in comparison to silica
monolith from 80 to 200 mg cm1 due to the incorporation of
aluminum in the silica monolith while preserving the same
external geometry. The ratio between the sodium aluminate solu-
tion used for the pseudomorphic transformation and the silica
monolith gives the mixture composition of Na2.75SiAl2.6 and the
final composition in the material is Na1.07SiAl1.11; half of the sodium
aluminate does not participate to the material formation. Scheme 1. 3-(Trimethoxysilyl)propyloctadecyldimethylammonium chloride (OTDA).
42 B. Said et al. / Microporous and Mesoporous Materials 232 (2016) 39e52

neutral pH. Monolith is then dried at 80  C for 1 day and calcined at membrane and remaining Sr2þ concentration of the supernatant
550  C for 8 h under air. was analyzed by ionic chromatography.
The resulting monolith has a composition of 15.36 wt% Si, Flow experiments were performed with monoliths (6 mm
15.9 wt% Al, 16.04 wt% Na measured by chemical analysis corre- diameter, 3 cm length) cladded with PTFE gain with a Sr2þ solution
sponding to a formulation Na15Si12Al13Ox.yH2O leading to a theo- of 10 mg L1 at a flow rate of 0.5 mL min1, corresponding to a lineic
retical exchangeable Na of 7.0 meq g1. In term of synthesis yield, rate (flow rate divided by monolith section) of 1.06 m h1. As in the
the mixture composition was: Na2.75SiAl2.6 and the final composi- case of batch experiments, initial pH of the solution was 6.4 and
tion Na1.25SiAl1.08; half of sodium aluminate do not participate in increased to 7.8 after complete exchange. Monoliths were placed
the material formation. horizontally. No decrease in flow rates were noticed, same flow
rates were obtained at the beginning and at the end of the mono-
2.5. Cladding of monoliths lith, indicating that no pressure drop has occured. The flow of the
Sr2þ solution was regulated by an Alltech® model HPLC pump in
To generate the microreactors for ion-exchange, the monoliths PEEK. At the outlet of the microreactor, the solution was collected
(6 mm diameter, 5 or 10 cm length) are cut into 3 cm length pieces for ionic-chromatography analysis. Sr2þ concentrations of the so-
and inserted in a heat-shrinkable PTFE polytetrafluoroethylene lutions were analyzed by ionic-chromatography with a Metrohm
(PTFE, DSG-CANUSA) tube together with two glass tubes (4 mm apparatus.
inner diameter) at each end and heated at 350  C for 5 min. The
length of 3 cm has been chosen on the bases of previous studies as 2.8. Materials characterization
being the best compromise for running catalytic reactions under
flow without external diffusion limitation [13]. Furthermore, the X-Ray Diffraction (XRD) patterns of the materials were per-
ratio of 5 between bed length and bed diameter is generally rec- formed using a Bruker D8 Advance diffractometer with a Bragg-
ommended in industry for flow processes. Brentano geometry and equipped with a Bruker Lynx Eye detec-
tor. XRD patterns were recorded in the range 4e50 (2q) to identify
2.6. Ca2þ cation-exchange in Na-LTA monoliths zeolite peaks. The angular step size was of 0.0197 and the counting
time of 0.2 s per step.
In order to analyze the microporosity of Na-LTA samples by The textural properties of the materials were determined from
nitrogen adsorption isotherms at 77 K, a cationic exchange of Naþ the N2 adsorption/desorption isotherms at 77 K measured on a
by Ca2þ was performed to allow nitrogen to penetrate into the Micromeritics Tristar 3000 apparatus. The samples were previously
microporosity. The exchange was performed on 100 mg of a piece outgassed in vacuum at 250  C for 12 h. The mesopore diameter
(5 mm length) of Na-LTA-monolith at 80  C with a 0.5 M CaCl2 was estimated using the Broekhoff-deBoer method as it is consid-
solution in a batch reactor with 100 rpm stirring rate using 50 mL of ered one of the most accurate methods for pore size determination
solution. The cation-exchange was repeated three times for 1 h 30. in the case of mesoporous silica [16]. The mesoporous volume was
The resulting Ca-LTA-monolith was washed with water, dried at taken at the end of the capillary condensation at p/p0 ~0.9. Nitrogen
80  C overnight. adsorption isotherms were also performed on Ca2þ exchanged-LTA
monoliths as nitrogen cannot penetrate Na-LTA zeolites.
2.7. Sr2þ adsorption experiments Monoliths morphology was studied using a Hitachi S-4800 I
scanning electron microscope (SEM) at “Plateau Technique du Pole
Sr2þ adsorption experiments on the three materials LTA- Chimie Balard Montpellier”.
monolith-nanocrystals (M1), organic-templated LTA-monolith Chemical analyses of the monoliths were performed at Institut
(M2), alumino-silicate monolith (M3) were performed in batch and des Sciences Analytiques UMR 5280 CNRS Villeurbanne, France. For
in flow using pure Sr2þ solutions in water or in presence of 6 mM Al and Na, samples were mineralized in acidic medium and for Si
sodium acetate (to buffer the solutions at pH 8) in order to inves- analysis, samples were mineralized by alkaline fusion. Elemental
tigate their cation-exchange capacities and their adsorption chemical analyses were performed by ICP-AES. No drying step or
kinetics. water content determination was performed. EDX chemical anal-
Batch experiments were carried out using ground monoliths ysis (in atomic %) were performed on a FEI Quanta 200F (15 kV)
(50e200 mm particle size). For these studies, 10 mg of powder were apparatus.
shaken (50 rpm) in 20 mL (0.5 g L1 material) of Sr(NO3)2 solution. Compression tests were made at the Institut des Mate riaux de
For adsorption isotherms various concentration of Sr2þ were Nantes, France, on monoliths of ~6 mm diameter and ~13 mm
used from 17 to 350 mg L1 (0.2e4 mmol L1, 0.4e8 meq L1) height that had been cut out from monoliths of 5 cm length and
corresponding to a potential loading in the materials of polished.
0.8e16 meq g1 to be compared to the maximum theoretical cation
exchange capacity estimated by the amount of Na in the solids, 5.6, 3. Results and discussion
5.5 and 7.0 meq g1 for M1, M2 and M3, respectively. The sus-
pensions were shaken 24 h before analysis, where equilibrium is 3.1. Description of the materials
reached as proved by kinetics experiments.
For kinetics studies Sr2þ solution concentrations of 180 mg L1 LTA-monoliths were synthesized by pseudomorphic trans-
were used, corresponding to a potential loading in the materials of formation of macro-mesoporous silica monoliths [17]. The pseu-
8.2 meq g1 so in excess in comparison to the maximum theoretical domorphic transformation is a process where the dissolution rate
cation exchange capacity estimated by the total amount of Naþ in of the silica precursor is controlled and adapted to the rate of for-
all monoliths (<7 meq g1). Initial pH of the solution was 5.7 and mation or crystallization of another material to preserve the
increased to 6.8 after complete exchange. To avoid LTA damage and morphology of the parent silica material. This process has been
maintain high adsorption capacity, pH of cationic exchange with successfully applied to beads (5e800 mm) of mesoporous materials
LTA should be above pH 6 and not below pH 5; the optimum pH such as MCM-41 [18,19], MCM-48 [20] and to zeolites beads of SOD,
being between 6 and 8 [8]. For analysis, the powder was separated LTA, FAU-X zeolites [21]. For monolithic shapes with flow through
from the solution by filtration through a 0.2 mm cellulose acetate macropores of 4 mm, the pseudomorphic transformation was
B. Said et al. / Microporous and Mesoporous Materials 232 (2016) 39e52 43

successfully realized for MCM-41 macroporous monoliths [22], SOD


[23] and LTA micro-/macroporous monoliths [17]. This first gener-
ation of LTA-monoliths featured flow through macropores of 4 mm,
a skeleton of 3 mm thickness built by an aggregation of micronic
crystals (1e2 mm), with no mesoporosity, and will represent our
benchmark material (M0) from litterature [9,17]. This synthesis was
succeed thanks to low amount of NaOH and high amount of
alumina in comparison to classical LTA synthesis to slow down the
dissolution of the silica monolith. The synthesis of M0 was per-
formed using a one step crystallization process at 100  C for 18 h,
which led to few nucleation sites favoring the growth of large
crystals of micrometric size in the monolith skeleton leading to a
bimodal (micro-/macroporous) porosity.
In the new synthesis strategy of LTA-monoliths, we used the
same gel composition as previously, but we followed a two steps
procedure: the silica monolith with the parent “synthesis gel” was
first aged at 40  C for 20 h to insure the formation of a high number
of nuclei, and then the crystallization step was performed at 70  C
for 24 h. The large number of nuclei issued from the first step of Fig. 2. XRD pattern of the trimodal LTA monolith (M1) with average crystal size of
aging and the low temperature of crystallization results in the 126 nm. Inset: Structure of LTA zeolite taken from reference: M. Viertelhaus, A. E.
formation of nanocrystals instead of microcrystals, leading to the Taylor, L. Kloo, I. Gameson and P. A. Anderson, Dalton Trans., 2006, 2368e2373, http://
dx.doi.org/10.1039/B517094J.
development of a homogeneous network of mesopores in between
these nanocrystals. SEM image of this LTA-monolith nanocrystals
(named thereafter M1) (Fig. 1) reveals the uniform macroporous
network of ~4 mm and a skeleton thickness of ~2.5 mm formed by an
aggregation of nanocrystals of ~300e500 nm at the surface of the
skeleton and of ~100 nm in the core of the skeleton. The X-Ray
diffractions pattern of M1 (Fig. 2) exhibits the characteristic peaks
of LTA zeolites, with peak widths corresponding to crystallites
diffraction domains of 126 nm calculated by the Williamson-Hall
theory [24] (and between 75 and 407 nm by the Scherrer theory
[25] with an average of 156 nm), in agreement with SEM obser-
vations. Nitrogen adsorption isotherms of M1 (Fig. 3) have been
performed under sodium and calcium forms after cation-exchange
of Naþ by Ca2þ to allow N2 to penetrate into the microporosity of
LTA. The Na-M1 isotherm reveals the mesoporous part of the
sample (Fig. S1). The Na-M1 isotherm is characteristic of a meso-
porous material with homogeneous cylindrical pores of 30 nm of
diameter and 0.056 mL g1 of mesopore volume resulting from the
space between LTA nanocrystals of 100 nm. The cation-exchange of
Naþ by Ca2þ allows nitrogen to access to the microporosity of LTA as
Ca-LTA features micropores of 0.48 nm. The Ca-M1 isotherm gives

Fig. 3. Nitrogen adsorption isotherms at 77 K of trimodal LTA monoliths M1 and M2


after cation exchange Naþ by Ca2þ.

the total pore volume of the LTA monolith and by difference with
the mesopore volume, the micropore volume of LTA-monolith M1
is estimated at 0.18 mL g1. LTA powders features generally a
micropore volume of 0.26 mL g1, this would mean that LTA-
monolith M1 is formed by 70 wt% of LTA. However, this conclu-
sion is contradictory with chemical analysis results. Indeed, LTA-
monolith M1 has a composition of Na12Si12Al12O48.27H2O/NaAlO2
corresponding to 95 wt% of LTA. One can suspect that some alter-
ation of the LTA-monolith occured during the cation exchange with
Ca2þ performed with a CaCl2 solution at 80  C at a pH of 4.5. These
conditions of ion-exchange largely used efficiently for microcrys-
tals of LTA might be too drastic for LTA nanocrystals leading to some
collapse of the structure. This statement will be confirmed by
cation-exchange with Sr2þ under milder conditions (pH 6.5 at
25  C) (see following section 3.2).
Fig. 1. SEM picture of the trimodal LTA monolith (M1) built by an aggregation of
To increase the mesopore volume of M1, a new synthesis of LTA-
nanocrystals of 100 nm in the core and 400 nm in the shell of the skeleton. Inset: monolith was performed by adding a surfactant organosilane, 3-
Picture of monolith 6 mm diameter, 3 cm length. (trimethoxysilyl) propyloctadecyldimethylammonium, named
44 B. Said et al. / Microporous and Mesoporous Materials 232 (2016) 39e52

OTDA, into the synthesis of the monolith. The addition of this type 0.7e1.2 mm rough spherical crystals containing pores of 25e50 nm
of surfactant organosilane (using a hexadecyl chain instead of diameter at the surface of the particles. These pores are formed by a
octadecyl chain as in our study) was reported in the synthesis of 3D aggregation of LTA “lamellar-like” pellets of ca. 100 nm large and
LTA powders in solution and led after crystallization at 100  C for 40 nm thickness, defining the small crystal size domains of ca.
4 h to LTA mesoporous zeolites powders consisting in crystals of 140 nm evidenced by XRD. The mesopores of 15 nm diameter
4 mm featuring mesopores with diameter of 11 nm and mesopore revealed by nitrogen adsorption are not visible on SEM pictures and
volumes as high as 0.40 mL g1 for a molar ratio surfactant orga- are more probably located in the core of the micronic near spherical
nosilane/Si ¼ 0.08 [15]. The same molar ratio ODTA/Si ¼ 0.08 was crystals. A core-shell structure of these spherical crystals can be
used in the synthesis of LTA monolith. The synthesis of organic- hypothesized with a porosity of ~35 nm in the shell connected to a
templated LTA-monolith (named thereafter M2) was performed porosity of ~15 nm in the core. The synthesis of LTA monolith
with an aging period of 20 h at 40  C and a crystallization at 100  C performed at 40  C for 20 h and at 100  C for 4 h in absence of
for 4 h (as for the direct synthesis of Ryoo et al. [15]). The tem- organosilane led to a totally different morphology with a dense
perature of crystallization had to be raised at 100  C for 4 h to insure phase in the core of the skeleton and crystals of 600 nm at the
LTA crystallization, as at 70  C for 24 h the resulting monolith was surface of the skeleton (Figs. S2 and S3). This indicates that ODTA is
amorphous. Organosilanes are well-known to slow down the responsible for the particular morphology and size of the LTA
crystallization rate of zeolites [26,27]. The XRD pattern of M2 (not particles (spherical particles of ~1 mm) in the whole skeleton and
shown) is similar to the one of M1, with crystallites diffraction that the generation of mesoporosity is due to multi-bilayer ODTA
domains of 140 nm by the Williamson-Hall theory [24] (and be- templating stabilizing a “lamellar shape-like” of LTA nanocrystals of
tween 70 and 300 nm by the Scherrer theory [25] with an average about 100 nm large.
of 126 nm). The nitrogen adsorption isotherm of Na-M2 (Fig. S1) In summary, two trimodal hierarchical LTA monoliths were
features a mesopore volume of 0.058 mL g1 with a bimodal obtained featuring either an aggregation of nanocrystals of 100 nm
mesoporosity around 15 and 35 nm. The nitrogen adsorption with mesopores of 30 nm (LTA-monolith M1) or an aggregation of
isotherm of Ca-M2 reveals a micropore volume of 0.189 mL g1 mesoporous particles of 700 nm with mesopores of 15 and 35 nm
(Fig. 3), corresponding to 73 wt% LTA. As for the LTA-monolith M1 (LTA-monolith M2). To underline the role of crystalline LTA zeolite
the amount of LTA content may be underestimated due to the in the cationic-exchange, an amorphous mesoporous alumino-
drastic conditions of cation-exchange of Naþ by Ca2þ at pH 4.5. silicate monolith was also prepared by reacting the parent silica
SEM images of M2 reveal that the skeleton of M2 is different monolith in the synthesis gel at 40  C for 20 h (without further
from M1 (Fig. 4). M2 skeleton is formed by an aggregation of crystallization step). The alumino-silicate monolith (named there-
after M3) has a composition of Na15Si12Al13Ox.yH2O leading to a
theoretical exchangeable Na of 7.0 meq g1. This monolith features
a dense skeleton (Fig. S4), is totally amorphous (Fig. S5), and fea-
tures no microporosity and a mesoporous volume of 0.23 mL g1
with a mesopore diameter of 16 nm. The mechanical strengths of
the monoliths were tested under compression (~6 mm diameter
and ~13 mm height). LTA-monoliths M1 and M2 featuring small
crystals are much more resistant than LTA-monolith M0 featuring
microcrystals: compression strengths of 1.8 MPa were measured for
monoliths M1 and M2 while the compression strength of monolith
M0 was below 0.5 MPa for a similar density of 0.75 g cm3. This
result shows the benefit of very small crystals in the monolith
skeleton in insuring a high mechanical cohesion. As comparison,
the parent silica monolith and the alumino-silicate monolith M3
have higher compression strengths of 2.7 and 4.8 MPa for densities
of 0.28 and 0.50 g cm3, respectively.

3.2. Strontium adsorption experiments

3.2.1. Batch experiments on strontium adsorption


Batch experiments of Sr2þ adsorption were performed with the
crushed monoliths M1, M2 and M3 (0.5 g L1).

3.2.1.1. Strontium adsorption isotherms. Adsorption isotherms were


performed by increasing the concentrations of Sr2þ solutions from
0.2 to 4 mmol L1 (17e350 mg L1), with a ratio of 0.5 g L1 of solid,
which corresponded to potential adsorption capacities from 0.4 to
16 meq g1 for the monoliths, to be compared to the theoretical
exchange capacity assumed to be equal to the Naþ amount in the
materials, 5.6 meq g1 5.5 meq g1 and 7.0 meq g1 for M1, M2 and
M3, respectively (Table 1). To set up an adsorption isotherm curve,
the concentration of Sr2þ extracted by the solid, named also
adsorption capacity (Q (meq g1 (eq. (1)) was plotted as a function
of equilibrium Sr2þ concentration remaining in solution, as
Fig. 4. (A) SEM picture of the trimodal LTA monolith (M2) built by an aggregation of
expressed in equation (1).
mesoporous microcrystals of 0.7e1.2 mm. (B) Higher magnification of SEM pictures for
LTA-Monoliths M1 and M2. Qe ¼ (C0 e Ce) (V/m) (1)
B. Said et al. / Microporous and Mesoporous Materials 232 (2016) 39e52 45

Table 1
Adsorption properties of LTA-monoliths M1 and M2 and alumino-silicate monolith in batch.

M1 nanocrystal LTA M2 mesoporous LTA M3 alumino-silicate

CECtheorical (meq g1) 5.6 5.5 7.0


Qmax (from isotherm)
meq g1 5.8 5.3 2.2
Qmax (Langmuir Model)
mg g1 260 239
meq g1 5.9 5.4
KL (L g1) 0.44 0.15

where C0 (meq L1) is the initial concentration of strontium, Ce by the low slope at low Sr2þ concentration. In the mesoporous
(meq L1) is the strontium concentration in solution at equilibrium, alumino-silicate monolith M3 the sodium is mainly not in an
V (L) is the volume of the solution, and m (g) is the mass of exchangeable position but rather in the structure of the material.
adsorbent. These results confirm that the presence of LTA zeolites structure
The adsorption isotherms of Sr2þ obtained for M1, M2 and M3 into the material is a prerequisite thus highly suitable for high
are reported in Fig. 5. Two main characteristics are contained in strontium adsorption ability.
these curves: the slope at low Sr2þ concentrations remaining in The Langmuir adsorption isotherm is most widely used for the
solution, which is linked to the selectivity of the materials and the adsorption of molecules or ions from a liquid solution [28]. The
value of the plateau from isotherm curves corresponding to the model is based on several basic assumptions: (i) the adsorption
experimental maximum adsorption capacity that has to be takes place at specific homogeneous sites within the adsorbent; (ii)
compared to the theoretical maximum exchange capacity of the a molecule or an ion occupies one site; (iii) the adsorbent has a
solid (assuming here to be equal to the initial amount of Na in each finite capacity for the adsorbate (at equilibrium, a saturation point
solid, Table 1). According to these data, the experimental adsorp- is reached where no further adsorption can occur); (iv) all sites are
tion capacities of M1 and M2 are respectively equal to 5.8 and identical and energetically equivalent (the adsorbent is structurally
5.3 meq g1, which represent in both cases 100% of the theoretical homogeneous).
adsorption capacity of these LTA monoliths (within the limit of the The equation of Langmuir is represented as follows:
accuracy of chemical analyses). LTA powders have a classical ex-
change capacity around 5.4 meq g1 depending on the amount of KL Cf
Qe ¼
water present in the zeolite. These high exchange capacities of the 1 þ aL Cf
LTA monoliths prove that nitrogen adsorption performed on Ca-
exchanged monoliths (see above in section 3.1) underestimate where Qe (meq g1) is the adsorbed amount of Sr2þ in the solid at
the micropore volume of the materials, possibly due to a partial equilibrium Sr2þ concentration in the solution Cf (mmol L1), and
degradation of the nanocrystals at pH 4.5. The LTA-monoliths are KL (L g1) and aL (L mg1) are the Langmuir isotherm constants. The
therefore mainly constituted of LTA zeolites crystals. The Sr2þ Langmuir isotherm constants are evaluated through linearization
adsorption ability of M2 is slightly lower than for that of M1. On the of the Langmuir equation:
contrary, the adsorption isotherm of the mesoporous alumino-
silicate monolith M3 (Fig. 5) reveals a very low maximum adsorp- Cf 1 a
¼ þ LC
tion capacity, equal to 2.2 meq g1, and a low selectivity, as shown Qe KL KL f
Hence by plotting Cf/Qe against Cf it is possible to obtain the
value of KL from the intercept and the value aL from the slope. The
theoretical monolayer capacity of adsorption is: Qmax ¼ KL/aL.
The values of Qmax and KL for the Langmuir equation are re-
ported in Table 1 for LTA monoliths. The calculated Qmax are in
accordance with the observed maximum capacity of adsorption
showing that all sites of cations exchange are identical and ener-
getically equivalent.

3.2.1.2. Strontium adsorption kinetics in batch mode. In order to


develop continuous flow processes, adsorbents should feature not
only high adsorption capacity but also fast cation-exchange ki-
netics. Adsorption kinetics have been investigated first in batch
mode to evaluate the rate of cationic-exchange of the different
monoliths. Measurements were realized with a solution of
180 mg L1 in strontium, that represents an excess of Sr2þ in each
case (the plateau of each isotherm) with a potential adsorption
capacity of 8.2 meq g1 for the monoliths. The quantity of stron-
tium adsorbed (Qt in meq g1) at time t is expressed as followed:

Qt ¼ (C0 e Ct) (V/m)

Fig. 5. Sr2þ adsorption isotherms in batch of LTA-Monoliths M1 and M2 and for where Ct (meq L1) is the remaining concentration of strontium in
alumino-silicate Monolith M3 (0.5 g L1 monolith). solution after a specific time t (min) and C0 is equal to 180 mg L1.
46 B. Said et al. / Microporous and Mesoporous Materials 232 (2016) 39e52

The kinetic data for M1, M2 and M3 monoliths are reported in to chemisorption, in our case the cation-exchange of Naþ by Sr2þ
Fig. 6 and compared to the adsorption kinetics obtained in litera- until the sites of adsorption are fully occupied. From the fits of the
ture for LTA powder [9] consisting of cubic crystals of 5 mm kinetics curves in batch, we calculate the amount of Sr2þ adsorbed
(micropore volume 0.26 mL g1, cation exchange capacity at equilibrium (Q e), the rate adsorption constant (k) and the initial
5.4 meq g1). LTA-monolith nanocrystals M1 reaches its maximum adsorption rate h ¼ kQ 2e . Cation-exchange rates are reported in
adsorption capacity within around 20 min. Slightly slower kinetics Table 2 and clearly demonstrate the remarkable fast cation-
are observed for mesoporous LTA-monolith M2, which reaches its exchange properties of LTA monoliths featuring trimodal hierar-
maximum adsorption capacity within around 60 min. Alumino- chical porosity (micro-/meso-/macropores). LTA-monoliths M1 and
silicate monolith M3 exhibits low kinetics with a low maximum M2 allow cation-exchange rates 10e15 times faster than LTA
adsorption capacity reached after 200 min. This result emphasizes powder (5 mm crystals) and commercial LTA (beads 3 mm - 500 nm
once again the important role of zeolites structure for high crystals þ binders) and around 30 times faster than LTA monolith
adsorption capacity. Pure LTA crystals with a size of 5 mm exhibits a M0 with no mesopore, which skeleton is formed by a dense
much slower kinetics adsorption rate than LTA monoliths M1 and continuous aggregation of 1 mm crystals. This result definitely
M2 and reach their maximum adsorption capacity after ~400 min. demonstrates that the additional mesoporosity generated in LTA
The LTA monolith made of microcrystals (M0) featuring no meso- monoliths accounts for the faster exchange properties. Note that
porosity, shows slightly slower kinetics in comparison to LTA the trimodal LTA monolith M1 features a slightly faster (1.5 times)
powder [9]. cation-exchange rate in comparison to the trimodal LTA monolith
Rates of cation-exchange can be calculated by using different M2, suggesting that aggregation of zeolite nanocrystals (100 nm) is
kinetic models as pseudo-first-order or pseudo-second-order rate slightly more efficient than larger particles (1 mm) of zeolite
models [29]. In the case of LTA powders and LTA-monolith M0 featuring mesopores.
(featuring no mesoporosity), it has already been shown that a Comparison with literature results is not straight forwards due
pseudo second-order model describes accurately the kinetics of to different experimental conditions. However, Metwally et al. [29]
cation adsorption [9]. The linearization of the pseudo-second order used quite similar conditions as us for Sr2þ adsorption measure-
reaction model can be written as: ments using hydrous titanium oxide, a new promising sorbent for
strontium removal. At pH 6 this material features an adsorption
t
¼
1
þ
1
t capacity of 3.3 meq g1 at 25  C and as high as 6.5 meq g1 at 35  C,
Q t kQ 2e Q e in comparison to 5.4 meq g1 for LTA zeolites independently of
temperature and shape. The adsorption kinetic of hydrous titanium
where k (q mg1 min1) is the rate constant, t (min) is the time, Q t oxide follows a pseudo-second-order rate model and adsorption
and Q e (mg g1) are the adsorption at time t and at equilibrium, rates of 0.2 and 0.4 meq g1 min1 were obtained at 25 and 35  C,
respectively. respectively. These rates of adsorption are in the same order of
The plots t/Q t versus t for the different materials are reported in magnitude as LTA powders and LTA-monolith with bimodal
Fig. 7. As comparison, a commercial LTA zeolites (Aldrich, molecular porosity (micro-/macroporous), but 10 times lower
sieve 4A, 3 mm beads) was also evaluated in Sr2þ adsorption ki- (4.3 meq g1 min1) than LTA-monoliths with trimodal porosity
netics (Fig. S6). This commercial LTA is shaped as beads of 3 mm (micro-/meso-/macroporous). This comparison suggests the fact
formed by 500 nm nanocrystals embedded in alumina fibers and/or that the multiscale engineering of the pore architecture of an
clays plates (Fig. S6). This commercial LTA features a micropore adsorbent is fundamental for process intensification. The genera-
volume of 0.20 mL g1, that should correspond to 77 wt% of LTA, tion of mesopores in zeolites has been shown to lead to faster
and a mesopore volume of 0.11 mL g1 due to voids between molecular transport and more efficient crystal use in catalytic
binders and LTA crystals (Fig. S6). The curve-fitting plots of the processes [30]. However, to the best of our knowledge a similar
pseudo-second-order models (Figs. 7 and S6) show high linear demonstration had not been reported to date in the case of the
correlation coefficients (R2) indicating that the model successfully transport of ions especially in flow mode. The differences in Sr2þ
described the kinetics. This model assumes that adsorption is due adsorption kinetics between the different LTA materials of varying
origins undoubtedly come from diffusion limitations.
Ion adsorption (chemisorption, ion-exchange) is a multi-step
process involving transport of the ions from the aqueous phase to
the surface of the solid particle followed by diffusion of the ions
into the pore interiors of the particles. This multi-step process can
be described by the following sequence:

(i) diffusion of ions in solution to the surface of the solid (bulk


diffusion),
(ii) diffusion of ions through the transition layer between liquid
and solid also called boundary layer to the entrance of the
pores (film diffusion or external diffusion),
(iii) adsorption and ion-exchange of the ions onto sites,
(iv) diffusion of these adsorbed ions through the solid (intra-
particle diffusion).

As solutions are shaken (50 rpm), the diffusion of ions into the
solution is not considered as a limiting step. The rate of adsorption/
ion-exchange of ions on zeolite sites is assumed to be faster than
Fig. 6. Kinetic curves of Sr2þ adsorption in batch with a solution of 180 mg L1 with
the rates of diffusion. Consequently, the two diffusion limiting steps
crushed LTA monoliths M1 and M2, alumino-silicate Monolith M3 (0.5 g L1 material) are external mass transfer (film diffusion) and intraparticle diffu-
and as comparison LTA powder (cubic particles of 5 mm) of ref. [9]. sion. Different models have been proposed to quantify diffusion
B. Said et al. / Microporous and Mesoporous Materials 232 (2016) 39e52 47

Fig. 7. Linearization of the kinetic Sr2þ adsorption data in batch by the pseudo-second order reaction model for LTA monoliths M1 and M2.

Table 2
Calculated parameters (Qe maximum adsorption, k adsorption rate constant, h initial adsorption rate) by the pseudo-order kinetic model for Sr2þ adsorption (from a solution of
180 mg Sr2þ L1 with solid 0.5 g L1) onto different materials: LTA-monoliths with trimodal porosity M1, M2, alumino-silicate monolith M3, commercial LTA beads (Aldrich),
LTA powder (5 mm crystals) [ref 9], LTA-monolith microcrystals M0 from Ref. [9].

Materials Maximum Adsorption rate Initial adsorption Correlation coefficient R2


adsorption Qe meq g1 constant k 104 g mg1 min1 rate h ¼ kQ2e meq g1 min1

LTA-M1 5.3 34.9 4.298 0.99959


LTA-M2 4.7 28.6 2.772 0.99998
Si/Al-M3 1.1 4.8 0.026 0.9957
LTA beads 3.7 4.8 0.288 0.9957
LTA-M0 [9] 4.6 1.3 0.116
LTA powder [9] 5.4 2.3 0.292

limitations: empirical models as the one proposed for molecules by would result in a linear relationships. If the intraparticle diffusion is
Weber and Morris [31], which is to attempt to fit the experimental solely controlling the process, the line would pass through the
data to a simple functional form, which not possesses any theo- origin. When the lines do not pass through the origin, this is
retical basis, or mechanistic model named homogeneous particle indicative of some degree of external diffusion limitation (bound-
diffusion model (HPDM) [29,32], which attempt to use detailed ary layer control); the intraparticle diffusion is not the only rate-
physical concepts to describe the process. However, this may lead controlling step, but other processes may control the rate of
to prohibitively complex models that may be difficult to apply in adsorption. The intercept C of the linear portion is considered to be
practice [33]. However when kinetics of adsorption show a rela- proportional to the boundary layer thickness [28].
tively rapid initial rate of adsorption (within 1e2 h) before to give a The amounts of adsorbed strontium Qt as a function of the
gradual approach to the equilibrium condition (as for LTA- square root of time for both trimodal LTA monoliths M1 and M2 and
Monoliths), the empirical model proposed by Weber and Morris LTA powder are reported in Fig. 8 and show different linear portions
[31], named also intraparticle diffusion model, gives good results before saturations: one for LTA monolith M1 and two for LTA
[34]. Accordingly to the model of Weber and Morris [31], the monolith M2 and LTA powder. The first linear portions obtained for
determination of the limiting steps of the adsorption process may the 3 samples are crossing the Y axis at 2.5 meq g1 (Fig. 8),
be achieved by plotting the amount of adsorbed ions in a material revealing some external diffusion limitation in addition to internal
(mmol g1) as a function of the square root of time (t1/2). If linear diffusion control. The rate of stirring of 50 rpm should not be high
plots are obtain, this suggest intraparticle diffusion to be the rate- enough to avoid external diffusion limitations for grinded mono-
limiting step in the overall kinetic process. Relative rate constants liths (50e200 mm particles) and 5 mm particles for LTA powder. The
(k) are taken from the slopes of straight lines. These k values do not slope of the first initial linear portion is high and similar for both
have the usual dimensions for kinetic rate constant and cannot be trimodal LTA monoliths indicating a rapid similar rate of diffusion
considered as specific rate parameters. The k values are expressed (0.57 meq g1 min½) inside the particles. However, for LTA mono-
in mmol per weight of sorbentet1/2, that is k ¼ mmol g1 t1/2. The lith M2 a second linear portion with a lower slope appears indi-
root time dependence may be expressed by the following equation: cating an additional slower intraparticle diffusion after an uptake of
4.3 meq g1, corresponding to 92% of occupancy of the exchange
pffiffi sites, which is rapidly reached. For LTA powder (cubic crystals of
Qt ¼ ki t þ C
5 mm) the slope of the initial linear portion is lower than for LTA
where Qt is the amount of Sr2þ adsorbed on the solid at time t monoliths indicating a slower rate of diffusion of ions (0.18 meq g1
(mg g1), ki the intraparticle diffusion rate (mg g1 min1/2), t the min½) inside the crystal until an uptake of 4.3 meq g1, corre-
time (min), and C is the intercept (mg g1). sponding to 78% of occupancy of the exchange sites. An additional
The ki values are found from the slopes of Qt versus t1/2 plots. If lower intraparticle diffusion is observed for LTA powder after this
the intraparticle diffusion is involved in the adsorption process, uptake, corresponding to 22% of the exchange sites difficult to
then the plot of the uptake (Qt) versus the square root of time reach. Considering a cubic crystal of 5 mm, we could assume that
48 B. Said et al. / Microporous and Mesoporous Materials 232 (2016) 39e52

The mechanistic homogeneous particle diffusion model (HPDM)


[29,32], was attempted following the method presented by Met-
wally et al. [29] (Fig. S7). If the adsorption kinetic is controlled by
external diffusion, then the following equation can be used to
calculate the diffusion coefficient D:

3DC
lnð1  XÞ ¼ t
r d Cr

where X ¼ Qt/Qmax, C and Cr are the equilibrium concentrations of


the ion in solution and in solid phases, r the radius of the particle,
d the thickness of the film.
If the adsorption kinetic is controlled by intraparticular diffu-
sion, then the following equation can be used to calculate the
diffusion coefficient Dintra:

  2D 2
intra p
ln 1  X 2 ¼ t
r2
These two model equations were tested with the kinetic data of
Fig. 8. Linearization of the kinetic Sr2þ adsorption data in batch by the intraparticle
Sr2þ adsorption for trimodal LTA monoliths M1 and M2 and mes-
diffusion model proposed by Weber and Morris [ref. 31] for LTA monoliths M1 and M2
and M0 (from Ref. [9]). oporous silico-aluminate monolith M3 by plotting the functions
eln(1-X) and eln(1-X2) as a function of time. The straight lines
obtained in both cases do not pass through the origin (Fig. S7),
Naþ cations in a shell of 2 mm are easily exchanged, whereas the one indicating that both external and intraparticular diffusion operate,
in a core of 1 mm are slowly reached. Trimodal LTA monolith as already suggested with the previous model using the square root
nanocrystals M1 shows therefore a fast intraparticle diffusion due of t. Therefore, it is not possible to use the equations of HPDM
to the nanosized of the crystals (100 nm, 400 nm). Trimodal mes- model to calculate the diffusion coefficients.
oporous LTA monolith M2 shows mainly (up to 92% exchange ca- To the best of our knowledge very few data exist concerning the
pacity) a fast intraparticle diffusion of ions as in the case of LTA increase of cations diffusion upon generation of mesopores into
monolith M1 due to the mesopores inside the micronic particles zeolites. Only Xue et al. [26] have reported that mesoporous Na-LTA
(0.7e1.2 mm) and a slower intraparticle diffusion due presumably to crystals (crystals size 0.7e1 mm) synthesized in the presence of
the micrometer size of the aggregates and/or the inhomogeneous phenylsilanes could enhance diffusion of Mg2þ by increasing the
mesopore diameter inside the particles, supposed to be a core/shell mesopore volume. The effective diffusion constants were 170 times
organization of mesoporosity with larger pores (35 nm) at the larger (41 105 s1) for mesoporous LTA featuring a mesopore
external surface of the particles and smaller ones (15 nm) in the volume of 0.27 mL g1 than for LTA powders (0.24 105 s1) with no
core of the particles more difficult to reach. Initial diffusion co- mesoporosity. An effective diffusion constant of ~1.1 105 s1 was
efficients, Di, can be calculated from plots of Qt versus the square obtained for mesoporous LTA crystals with a mesopore volume of
root of t (Fig. 8) with the formula [27]: 0.08 mL g1. The latter value stands in the same order of magnitude
for Sr2þ diffusion in our trimodal LTA monoliths (D ¼ 2 105 s1)
Qt pffiffi featuring a similar mesopore volume of 0.05 mL g1 [27]. The
¼k t
Qmax mesopores inside zeolite crystals shorten the diffusion path lengths
and thus facilitate the transport of cations into the micropores and
with their access to the exchangeable sodium ions of the solid.
The unique shape and textural characteristics of the LTA
 1=
36Di 2 monoliths featuring interconnected trimodal distribution of pores,
k¼ and particularly the presence of flow through macropores opens
r2 p
the route for cation-exchange in continuous flow mode without the
where k, the intraparticle diffusion rate, is the slope of the initial necessity of preparing packed columns or shaping zeolitic powders
linear portion. by using binders. As macroporous silica monolith microreactors
The effective diffusion time constants are given in Table 3. Sr2þ made of amorphous silica demonstrated two and three fold higher
diffusion into LTA crystals occurs 10 times faster in LTA monolith efficiencies compared to packed-bed reactors and batch experi-
featuring a trimodal hierarchical pore structure than into the LTA ments, respectively, in various catalytic and sorption processes
powder. The additional mesoporosity into LTA zeolites increases by [13,17,35e40], improvement of strontium removal in continuous
a factor 10 the ions diffusion rate and thus definitely enhances the flow is therefore expected for hierarchical trimodal LTA monoliths
accessibility of cations to the active sites of the zeolites. (micro-/meso-/macroporous).

Table 3 3.2.2. Flow experiments on strontium capture


Diffusive model of kinetic experiments in batch. Qmax: experimental maximum
In radioactive effluents, the strontium concentration is very low
exchange amount, t100: time of exchange reach to equilibrium, Di/r2: initial effective
diffusion time constants.
around 5e10 ng L1 and the strontium adsorption exchange ca-
pacity is followed by scintillation measurements [9]. For non-
Samples Qmax (meq g1) t100 (min) 105 Di/r2 (s1)
radioactive elements, the use of ionic chromatography to follow
LTA Monolith M1 5.35 25 1.67 cations uptake does not allow to reach accurately such low con-
LTA Monolith M2 4.65 72 2.18 centrations. Therefore we have chosen to use the lowest strontium
LTA Powder 5.40 506 0.16
concentration (10 mg L1) ensuring accurate results. Flow
B. Said et al. / Microporous and Mesoporous Materials 232 (2016) 39e52 49

Table 4
Characteristics of experiments in flow for LTA monoliths (M0 [ref. 9], M1, M2) and
alumino-silicate monolith (M3) for a flow rate of 0.5 mL min1

M0 [ref. [9] M1 M2 M3

m (g) 0.499 0.67 0.63 0.451


Diameter (cm) 0.6 0.6 0.6 0.6
Height (cm) 1.9 3.1 3.00 3.2
H/D 3.1 4.3 5.2 5
Darcy Rate (m/h) 1 1 1 1
C0 (mg L1) 9.6 10.2 10.0 10.6
Qstatic (mg g1)a 174 212 144 e
Qdyn (mg g1)b 60 61 60 33
a
Obtained from using the Langmuir equation with the fitted parameter of Table 1.
b
Obtained by integrating the curve Volume treated (L) ¼ f(Cf (mg/L)) divided by
the mass of monolith.

pressure in the column. Commercial LTA beads with binders are


therefore not suitable for in flow experiments for strontium capture
for microreactors design.
Fig. 9. Breakthrough curves of Sr2þ adsorption in continuous flow at a flow rate of
The different monoliths (LTA monolith M1 nanocrystal, meso-
0.5 mL min1 with a solution 10 mg L1 Sr2þ for trimodal LTA monoliths M1 and M2, porous LTA monolith M2 and alumino-silicate monolith M3) have
alumino-silicate Monolith M3 (6 mm diameter, 3 cm length) and as comparison been compared using the same initial feed concentration, the same
bimodal LTA Monolith M0 from Ref. [9]. Darcy rate and the same H/D ratio of the column. These data have
been compared to those obtained using macroporous LTA mono-
liths exhibiting no mesoporosity (M0) [9], obtained with the same
Darcy rate, the same initial concentration but with a lower H/D
experiments were performed with monoliths of 6 mm diameter,
(Table 4). The breakthrough data of the four monoliths are shown
3 cm length, bed volume ~0.9 mL (about 0.7 g), with strontium
on Fig. 9. To compare the experiments, the breakthrough data have
solutions (10 mg L1) at a flow rate of 0.5 mL min1 (corresponding
been plotted as a function of bed volume (BV) treated (L mL1).
to a Darcy rate of 1 m h1). The materials used in these flow ex-
Several conclusions can be drawn from these data:
periments were the trimodal hierarchical LTA monoliths M1 and
First the shapes of the breakthrough curves of trimodal LTA
M2, the silico-alumina monolith M3 and a packed-bed of com-
monoliths M1 and M2 and mesoporous alumino-silicate monolith
mercial zeolite LTA (Aldrich) packed in a column of similar volume
M3 are steeper than the one of bimodal LTA monolith M0 (with no
as the monolith.
mesoporosity). This difference is attributed to the nature of the
Breakthrough curves were obtained by plotting the concentra-
porosity of each sample: monoliths M1, M2 and M3 contain mes-
tion of Sr2þ at the exit of the monolith (Cf(t)) as a function of time or
opores whereas M0 does not. Mesoporosity enhances adsorption
volume throughput. Breakthrough curves are usually expressed in
kinetics in continuous flow as shown previously in batch kinetics
terms of normalized concentration defined as the ratio of effluent
experiments and then improves the mass flow behavior. However,
ion concentration to its intlet concentration (Cf(t)/C0) as a function
caution must be taken because the H/D ratio was lower for
of effluent volume for a given bed volume (Fig. 9). The shape of the
monolith M0 than for the other monoliths (M1, M2 and M3),
breakthrough curve and the breakthrough volume (or time) are the
respectively 3 and 5. It is known that decreasing the H/D ratio (with
most important factors for determining the dynamics and the
the same Darcy rate) leads to a decrease of the efficiency of the
practical aptitude of the flow process. The shape of a breakthrough
column with a breakthrough front less linear. Nevertheless, these
curve as a function of volume (or time) depends on many param-
eters such as the bed volume, the bed diameter, the bed height, the
flow rate (F, mL min1) and the feed concentration (C0, mg L1). An
Table 5
ideal breakthrough curve would show an instantaneous jump in
Experimental data used for in-flow experiments with a strontium solution of
the effluent concentration from zero to the feed concentration 10 mg L1 with monoliths (6 mm diameter): bimodal LTA-monoliths M0 from
when the column capacity is reached. In case of highly selective Ref. [9] and trimodal LTA-monolith nanocrystals M1. Calculated maximum adsorp-
adsorbent, the adsorption zone is linear, perpendicular to the bed, tion (Qbed), adsorption rate constant (Kth) and adsorption rate (h ¼ KthQ2bed) under
flow by the Thomas model.
and in this ideal case the height of this front depends only on the
initial concentration of the effluent and on the Darcy rate. The M0 [ref. [9]] M0 [ref. [9]] M1
Darcy rate is a lineic rate as the ratio of the flow rate and the surface m (g) 0.50 0.68 0.67
area of the column (here the surface area of the monolith). A Darcy Length (cm) 1.90 2.58 3.10
rate higher than 1 m h1 is considered necessary for a represen- Density (g cm3) 0.94 0.93 0.76
tative experiment able to be scale up at pilot and industrial scale. BV (mL) 0.53 0.73 0.88
F (mL min1) 0.50 0.15 0.50
When the breakthrough curve is not ideal another important F (BV h1) 57 12 34
parameter is the ratio height (or length) to diameter (H/D) of the C0 (mg L1) 9.6 11.2 10.2
column, where a ratio higher than 5 is considered as enough to Efficiencya (L) 0.8 2.0 3.7
avoid any leakage. (L mL1) 1.5 2.7 4.2
(mg g1) 16 29 57
Packed-beds of commercial LTA zeolites grinded (100e250 mm)
(meq g1) 0.36 0.66 1.29
or ungrounded (3 mm) show an immediate leakage of Sr2þ after Qbed (mg g1) 60 65 62
only 5 min with a concentration of 4 mg L1 (other 10 mg L1 initial Kth (mL mg1 min1) 0.07 0.05 0.22
concentration) found at the exit of the column. This corresponds to KthQ2bed (meq mL1 min1) 0.10 0.08 0.41
a very weak efficiency of 2.5 103 L mL1 of the column. A grinding a
Efficiency means breakthrough times or volume without any detectable stron-
at 60 mm, leads to a plugging of the column with an increase of tium by ionic chromatography and the corresponding uptake of the solid.
50 B. Said et al. / Microporous and Mesoporous Materials 232 (2016) 39e52

Fig. 10. (Left) Fit (dashed line) by the Thomas Model following a pseudo-second order reaction model of the breakthrough curve of Sr2þ adsorption of the trimodal LTA monolith M1
in continuous flow at a flow rate of 0.5 mL min1 with a solution 10 mg L1 Sr2þ. (Right) Linearization of the breakthrough curve data.

data show clearly the effect of trimodal porosity in LTA monoliths featuring pores of 35 nm, and when all these sites are exchanged,
for in flow applications where the leakage appears with larger cations diffuse inside the core of the particles (characterized by
volume treated. pores of 15 nm), which liberate new exchange sites at the shell of
The dynamic capacity of each column can be estimated in a first the particles for a novel Sr2þ adsorption. A double step break-
approximation by integrating the Volume ¼ Y(Concentration) through curves was reported for Mn2þ adsorption with granular
curve (inverse of the breakthrough curve). The dynamic capacity carbon columns and a single step curve was obtained by either
for each monolith (M0, M1, M2 and M3) is reported in Table 4. On decreasing the flow rate or by increasing the length of the mono-
the other hand, the static capacity of each monolith can be obtained liths, leading in the meantime to a higher efficiency of the column
from the Langmuir fit of the isotherm curves (Table 1). This “useful” [41]. Decreasing the flow rate or increasing the bed length will
capacity (or static capacity) corresponds to the experimental ca- increase the residence time in the column, and more homogeneous
pacity with an equilibrium Sr2þ concentration equal to the feed cationic-exchange can be expected in the whole bed, due to longer
concentration (here 10 mg L1). The comparison of the dynamic time for diffusion when diffusion limitation is present. Therefore,
capacity with the useful capacity allows to know if the entire ma- for a given flow rate of 0.5 mL min1, a slight increase of the length
terial has been used for the exchange and if all the exchangeable of the LTA monolith M2 should further increase its efficiency.
sites of the monolith are accessible. As shown in Table 4, in all cases Rates of cationic exchange could be also calculated in flow.
the useful capacity is always higher than the dynamic capacity Different approaches are used for the description of adsorption
meaning that some exchangeable sites are not used under flow through a column. For our previous LTA monoliths with no meso-
experiments. The presence of mesoporosity in LTA monoliths has a porosity (M0) [9], the breakthrough curves of strontium adsorption
marginal effect on the dynamic capacity: 1.36 meq g1 (60 mg g1) were well fitted by the Thomas model [42]. The Thomas model
for bimodal LTA-monolith M0, and 1.39 and 1.37 meq g1 (61 and assumes a Langmuir isotherm with a pseudo-second order
60 mg g1) for trimodal LTA-monoliths M1 and M2, respectively. expression in order to calculate the residual adsorption capacity.
The dynamic capacity of LTA-monolith M0 represents about 30% of The model ignores dispersive effects such as axial dispersion or
its useful capacity, it amounts to 30% in case of M1 and 42% for M2. dispersive mass transfer. The Thomas model is following the
However, though the dynamic capacity does not change drastically equation:
with the presence of mesoporosity, the efficiency of the monoliths
to treat a solution without any detectable Sr2þ by ionic chroma-  
tography depends clearly on the presence of mesoporosity. The C0 K Q m
 1 ¼ exp th bed  Kth C0 t
bimodal LTA monolith M0 (without mesoporosity) was able to treat Cf ðtÞ F
efficiently 1.5 and 2.7 L mL1 bed of solution for flow rates of 57 and
12 BV h1, respectively [9]. The trimodal LTA monolith nanocrystals or for linearization:
M1 is able to treat efficiently 4.2 L mL1 bed at 34 BV h1 (Fig. 9),
without any detectable Sr2þ by ionic chromatography. During more !
than 5 days in continuous flow, no Sr2þ was going out from the C0 Kth Q bed m
ln 1 ¼  Kth C0 t
column. This corresponds to a capture of 1.3 meq Sr g1. Similarly, Cf ðtÞ F
the mesoporous LTA monolith M2 was able to treat efficiently
3.8 L mL1 bed. Therefore LTA monoliths with hierarchical trimodal where C0 (mg L1) is the initial strontium concentration (at the
porosity increase by a factor of 2 the column efficiency in com- entrance of the monolith), Cf(t) (mg L1) is the concentration of
parison to bimodal LTA monoliths. strontium at time t (min) at the exit of the monolith, Kth
Note that LTA-monolith M2 features a particular shape of the (L mg1 min1) is the adsorption rate constant, m (mg) is the mass
breakthrough curve with a two steps process probably coming from of the monolith, F (mL min1) is the flow rate and Q bed (mg g1) is
the additional intraparticle diffusion limitation revealed by the the maximum capacity of adsorption of the monolithic bed under
batch kinetics experiment. All happens as if two kinetic phenom- dynamic conditions that can be compared to the dynamic capacity
ena occur, a fast one as in LTA Monolith M1, and a slower one. We calculated in a first approximation by integrated the curve Volume
can propose that cations are first exchanged rapidly with the ex- treated (L) as a function of Cf(t) (mg L1) as described previously
change sites at the shell of the micronic (0.7e1.2 mm) LTA particles (Table 4).
B. Said et al. / Microporous and Mesoporous Materials 232 (2016) 39e52 51

The Kth and Qbed values (Table 5) were calculated from slopes and comparison to a column filled with powders difficult to handle. The
intercepts of the linear plots of ln [(C0/Cf(t)) 1] against t for trimodal scaling up from laboratory scale to the pilot scale and then to in-
LTA monolith M1. From the regression coefficient (R2 ¼ 0.99282), it dustrial scale is a key parameter allowing the validation of the
can be concluded that the experimental data fitted well with process for actual contaminated effluents. The scaling up of the
Thomas model for LTA trimodal monolith M1 (Fig. 10). An adsorption initial silica monoliths, used as starting materials for LTA monoliths
rate constant (Kth (M1) ¼ 0.22 mL mg1 min1) and a adsorption synthesis by pseudomorphic transformation, with larger diameters
rate (h ¼ KthQ 2bed (M1) ¼ 0.41 meq mL1 min1) were found, which and lengths sizes is in progress.
are 4 times higher than for LTA bimodal monolith (Kth
(M0) ¼ 0.06 mL mg1 min1, h ¼ KthQ 2bed Acknowledgements
(M0) ¼ 0.10 meq mL1 min1). This model was not applied to LTA
monolith M2 due to the complex form of the breakthrough curve. This research was funded by the ANR French agency, Project
LTA trimodal monoliths with nanocrystals (M1) are therefore highly Labex CheMIsyst, ANR-10-LABX-05-01.
suitable for efficient strontium capture in flow, undoubtedly in
comparison to LTA powder impossible to packed in columns or LTA
Appendix A. Supplementary data
beads with very low efficiency, and 4 times more efficient than
bimodal LTA monolith (M0) with no mesoporosity. Trimodal LTA
Supplementary data related to this article can be found at http://
monoliths with nanocrystals (M1) is also more cost effective, in
dx.doi.org/10.1016/j.micromeso.2016.05.036.
comparison to trimodal mesoporous LTA monolith M2, with similar
properties, as no surfactants were added.
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