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SAFETY18 Ebinder
SAFETY18 Ebinder
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Password: RMEL2018
RMEL ~ 6855 S. Havana, Ste 430 ~ Centennial, CO 80112 ~ (303) 865-5544 ~ FAX: (303) 865-5548 ~ www.RMEL.org
CONFERENCE Agenda
Wednesday, 11:00 a.m. – 11:45 a.m.
Making the Jump: Going
Derek with a review of these
events from a technical and
3:00 p.m. – 3:45 p.m.
Safety Coaches and Field
March 28, 2018 from Peer to Supervisor regulatory perspective. Observations
Lindsay Roberts, Training Ky Bradley, Safety
8:15 a.m. – 9:00 a.m. Representative, Westar
2:00 p.m. – 2:45 p.m. Department Supervisor
Workplace Athlete TD&C, APS
Welcome, Introductions & Energy
Open Discussion Transitioning from employee Cynthia Fassel PT CPE, Focus on roll out of APS
to supervisor comes with President, Injury To Action Safety Coaches program and
Though it may sound
9:00 a.m. – 10:00 a.m. many challenges. When
like an oxymoron, we
field observations. Providing
transitioning to a position quality field observations
Keynote Presentation: working people are more
in which an employee is by key leaders (field focus)
The Secret Ingredient to like athletes than we give
supervising those that were to support the continued
Safety Excellence ourselves credit. There are
previously their peers, the growth of safe work habits.
Doug Sterbenz 7 characteristics of great
change can be especially Teach and educate new
Most company safety difficult. What allow some athletes and none of them leaders and support Crew
programs are average. Some to be successful while involve going to the gym. Foreman in their crews.
of them even fail. And a others fail? What changes What makes individual
few really excel. The ones and team athletes so
that excel always have a
does a new supervisor 3:45 p.m. – 4:30 p.m.
need to make? Based on successful revolves around
secret element. All safety
Roundtable Discussion
information from Kevin embracing these traits.
programs are made or What drives employees that
lost over this one secret
Eikenberry, this workshop
work alone or in groups
4:30 p.m.
addresses the challenges
ingredient. Doug reveals the successful are also these Networking Reception
supervisors face and
secret ingredient of safety leadership skills necessary same characteristics. The
programs that excel and for effective communication Workplace Athlete class is
achieve outstanding results. and role clarity. Along informative, motivating and
If you truly want to move with an overview of the relatable information to all
the needle on your safety course content, best groups of people. It will
results, learn how here practices and challenges change the way you look
of implementation will be at successful athletes and
10:00 a.m. – 10:15 a.m. shared. successful employees. You
Networking Break are a Workplace Athlete.
11:45 a.m. - 1:00 p.m. You will learn the 7
10:15 a.m. – 11:00 a.m. Networking Lunch
characteristics, how they
Panel: Innovative Safety apply to injury free and
Programs successful work completion.
1:00 p.m. – 2:00 p.m. You will easily recognize
Panelist #1: Paul Martinez,
Arc Flash Events From which employees are not
Austin Energy
Emotional and Technical using these characteristics
Panelist #2: Steve Charland,
Perspectives and why they are candidates
Westar Energy
Derek Bell, Kansas City Power for injury or errors.
Panelist #3: Dave McCormack,
& Light
Supervisor, Field Safety PSCO
and SPS , Xcel Energy
Jim Phillips, Brainfiller 2:45 p.m. – 3:00 p.m.
KCP&L’s Senior Director Networking Break
Panelist #4: Jeff Akerly,
Safety Derek Bell examines
Kansas City Power & Light
two recent arc flash
Panelists will review
events that resulted in life-
innovative safety programs
changing and potentially
that increased safety
life-threatening injuries
awareness and improved
to veteran employees
safety culture.
performing routine tasks. In
addition to explaining what
happened and why, Derek
will explore the emotional
toll these events had on the
injured employees, their
families and co-workers. Jim
Phillips, one of the foremost
experts in arc flash hazard
calculations, will follow
Safety Conference
Safety Awareness, Technical Training
and Human Performance
Doug Sterbenz
Owner/Speaker
Present To Win, LLC
Doug@DougSterbenz.com
(785) 633-5706
Doug never imagined himself as a speaker, but has a passion for sharing the
lessons he has learned along the way. He has stories to tell because he has
lived them, and he has a proven track record of leading people to achieve
success. He is often called to speak on safety and leadership, and he has a
message that will personally inspire and challenge any audience.
Doug has serious credibility on the topic of safety from the shop floor to the
executive suite. Having worked as a shift supervisor in a power plant to
launching his company’s power marketing business and going on to lead the
operating activities for the largest electric provider in Kansas.
Doug and his wife Connie have three grown children and live in Topeka,
Kansas.
Panel: Innovative Safety Programs
Paul Martinez
Sr. Power System Engineer
Austin Energy
Steve Charland
Manager, Field Training
Westar Energy
Dave McCormack
Supervisor, Contractor Safety
Xcel Energy
Jeff Akerly
Sr. Manager, Safety Operations
Kansas City Power & Light
RMEL Safety Conference
Grassroots
Safety
Teams
Paul Martinez, PE, PMP
Transmission Substation Engineering and
Construction, Oct 20, 2017
Paul Martinez, Austin Energy, Sr. Power System March 28‐29, 2018
Engineer 1
RMEL Safety Conference
Other Projects/Programs
PPE Poster
Collage
Quarterly
Breakfast
Safety
Videos in
Monthly
Safety
Meetings
Paul Martinez, Austin Energy, Sr. Power System March 28‐29, 2018
Engineer 2
RMEL Safety Conference
Other Projects/Programs
Safety Bingo
Team with
Austin Energy
Safety Group
Meetings with
Workgroups
(without
Management)
Google Voice
Anonymous
Question
Functionality
Paul Martinez, Austin Energy, Sr. Power System March 28‐29, 2018
Engineer 3
RMEL Safety Conference
WESTAR ENERGY
Foreman’s University
WestarEnergy.com
Steve Charland, Westar Energy, Manager, Field March 28‐29, 2018
Training 1
RMEL Safety Conference
• Instructional Format
• “Next Steps”
Open discussion
format.
Steve Charland, Westar Energy, Manager, Field March 28‐29, 2018
Training 2
RMEL Safety Conference
Course topics
• Crew leadership
• Communication
• Decision Making
• Project Planning
Next steps
Steve Charland, Westar Energy, Manager, Field March 28‐29, 2018
Training 3
RMEL Safety Conference
Summary
Affecting long-term
results by helping
the people who
have the most
complicated jobs
become more
effective.
Steve Charland, Westar Energy, Manager, Field March 28‐29, 2018
Training 4
RMEL Safety Conference
Journey to Zero
3/29/2018
Journey to Zero
Journey to Zero
What is SISW
Dave McCormack, Xcel Energy, Supervisor, March 28‐29, 2018
Contractor Safety 1
RMEL Safety Conference
Journey to Zero
• See Something
– Speak up
– Ask Questions
Journey to Zero
• Talk with the foreman or lead
• Stop the work until you have a
safe resolution
• Do not be afraid to take it to
the next level
Dave McCormack, Xcel Energy, Supervisor, March 28‐29, 2018
Contractor Safety 2
RMEL Safety Conference
Journey to Zero
– Job Briefing
Journey to Zero
Responsibility
Every employee has the responsibility to intervene
Every employee has the responsibility to stop work
Dave McCormack, Xcel Energy, Supervisor, March 28‐29, 2018
Contractor Safety 3
RMEL Safety Conference
Journey to Zero
Thank You
Dave McCormack, Xcel Energy, Supervisor, March 28‐29, 2018
Contractor Safety 4
RMEL Safety Conference
Jeff Akerly, Kansas City Power & Light, Sr. Manager March 28‐29, 2018
Safety Operations 1
RMEL Safety Conference
• Guiding Principle
We will never compromise safety
Jeff Akerly, Kansas City Power & Light, Sr. Manager March 28‐29, 2018
Safety Operations 2
RMEL Safety Conference
• Openly listens to the work team’s safety concerns and involves them
in solutions
Jeff Akerly, Kansas City Power & Light, Sr. Manager March 28‐29, 2018
Safety Operations 3
RMEL Safety Conference
Jeff Akerly, Kansas City Power & Light, Sr. Manager March 28‐29, 2018
Safety Operations 4
RMEL Safety Conference
Jeff Akerly, Kansas City Power & Light, Sr. Manager March 28‐29, 2018
Safety Operations 5
Making the Jump: Going from Peer
to Supervisor
Lindsay Roberts
Training Representative
Westar Energy
RMEL Safety Conference
LINDSAY ROBERTS
WESTAR ENERGY
MARCH 28, 2018
It finally happened!
Lindsay Roberts, Westar Energy, Training March 28‐29, 2018
Representative 1
RMEL Safety Conference
Concerns
• How do I make discipline stick with my “friends”?
• How do I get employees to buy in to my new role?
• What can I do to deal with problem employees?
• How do I gain trust, respect, and credibility in my new
role?
? ? ?
• How do I get “lazy” people to work? ? ?
• How can I change the culture of my team?
• How can I understand other people’s needs?
Eikenberry, K. & Harris, G. (2011). From Bud to Boss: Secrets to a successful transition to remarkable leadership. San Francisco, CA: Jossey Bass
Lindsay Roberts, Westar Energy, Training March 28‐29, 2018
Representative 2
RMEL Safety Conference
Occupation Safety and Health Administraion. (2016). Recommended Practices for Safety and Health Programs.
Retrieved from: www.osha.gov.
Eikenberry, K. & Harris, G. (2011). From Bud to Boss: Secrets to a successful transition to remarkable leadership. San Francisco, CA: Jossey Bass
Lindsay Roberts, Westar Energy, Training March 28‐29, 2018
Representative 3
RMEL Safety Conference
What is Leadership?
An Action Complex
A An
Responsibility Opportunity
Eikenberry, K. & Harris, G. (2011). From Bud to Boss: Secrets to a successful transition to remarkable leadership. San Francisco, CA: Jossey Bass
Lindsay Roberts, Westar Energy, Training March 28‐29, 2018
Representative 4
RMEL Safety Conference
Leadership is not…
Management A Title
A Gift from
A Power Grab
Birth
Eikenberry, K. & Harris, G. (2011). From Bud to Boss: Secrets to a successful transition to remarkable leadership. San Francisco, CA: Jossey Bass
Leadership Skills
• Balancing rules
• Balancing relationships
• Providing feedback
• Managing conflict
• Power of expectations
Eikenberry, K. & Harris, G. (2011). From Bud to Boss: Secrets to a successful transition to remarkable leadership. San Francisco, CA: Jossey Bass
Lindsay Roberts, Westar Energy, Training March 28‐29, 2018
Representative 5
RMEL Safety Conference
Lindsay Roberts, Westar Energy, Training March 28‐29, 2018
Representative 6
RMEL Safety Conference
Implementation
Lindsay Roberts, Westar Energy, Training March 28‐29, 2018
Representative 7
RMEL Safety Conference
Safety first,
is safety always.”
-Charles M. Hayes
References
• Eikenberry, K. & Harris, G. (2011). From Bud to Boss: Secrets to a
successful transition to remarkable leadership. San Francisco, CA: Jossey
Bass
• Occupation Safety and Health Administraion. (2016). Recommended
Practices for Safety and Health Programs. Retrieved from: www.osha.gov.
Lindsay Roberts, Westar Energy, Training March 28‐29, 2018
Representative 8
Arc Flash Events From Emotional
and Technical Perspectives
Derek Bell
Sr. Director, Safety and Training
Kansas City Power & Light
Jim Phillips
President/Founder
Brainfiller
RMEL Safety Conference
Arc flash events from emotional and technical perspectives
Derek Bell, Kansas City Power & Light
Jim Phillips, Brainfiller
KCP&L’s Senior Director Corporate Safety Derek Bell examines two recent arc
flash events that resulted in life‐changing and potentially life‐threatening
injuries to veteran employees performing routine tasks. In addition to
explaining what happened and why, Derek will explore the emotional toll
these events had on the injured employees, their families and co‐
workers. Jim Phillips, one of the foremost experts in arc flash hazard
calculations, will follow Derek with a review of these events from a technical
and regulatory perspective.
Safety Conference March 28, 2018
Arc flash events from emotional and technical perspectives
2
2
Derek Bell, Kansas City Power & Light, Sr. March 28‐29, 2018
Director, Safety & Training 1
RMEL Safety Conference
Arc flash events from emotional and technical perspectives
Timeline
• Employee received ticket from DSO to investigate blank meter
• Meter on door led employee to believe it was low voltage (600 volts or less) cabinet
• Walked to meter location with volt meter and leather gloves
• Did not have key to open meter can
• Decided to turn blank meter ticket over to measurement tech to investigate
• Returned to truck but decided to get a voltage read for DSO
• Returned to meter
3
3
Arc flash events from emotional and technical perspectives
Timeline (continued)
• Opened outer door
• Took voltage read at CT test blocks but got abnormal read
• Opened second inner door
• Set volt meter down
• Stuck the lead of volt meter in grounded mesh strap and removed right hand and
went to primary voltage with lead in left hand
• 7200 volts went to ground through volt meter and arc flash occurred
Outer door
Inner door
Volt Meter
4
4
Derek Bell, Kansas City Power & Light, Sr. March 28‐29, 2018
Director, Safety & Training 2
RMEL Safety Conference
Arc flash events from emotional and technical perspectives
Findings Recommendations
• Outside of cabinet was labeled • Affix labels to cabinets reading
Danger High Voltage; however, label Primary Voltage 7200v/7620v
did not indicate actual voltage
• Employee was unfamiliar with this • Initial and subsequent annual
type of switchgear and meter on refresher COPO training for all with
door led him to believe it was low Troubleman title
voltage (600 volts or less) cabinet
• Employee wearing FR base layer, FR • Review event findings with all
thermal layer and FR outer layer; applicable employees to reinforce
however, was not wearing required importance of wearing PPE
hard hat, face shield, safety glasses,
or rubber gloves
5
5
Arc flash events from emotional and technical perspectives
6
6
Derek Bell, Kansas City Power & Light, Sr. March 28‐29, 2018
Director, Safety & Training 3
RMEL Safety Conference
Arc flash events from emotional and technical perspectives
Play Video
7
7
Arc flash events from emotional and technical perspectives
8
8
Derek Bell, Kansas City Power & Light, Sr. March 28‐29, 2018
Director, Safety & Training 4
RMEL Safety Conference
Arc flash events from emotional and technical perspectives
Event Summary
Employee sent ticket for reconnect (Meritex Caves). After
locating meter can, employee cut red seal on meter can
and removed meter can lid. With both line and load
disconnects in on position, employee lifted bypass handle
picking up load resulting in arc flash.
Result
Employee suffered second degree burns to face, neck and
both forearms requiring extensive medical procedures and
recovery time.
Findings
Arc flash occurred.
Employee admitted fault to witness.
Employee removed his short‐sleeve shirt and walked to
his truck.
Employee returned to event location wearing long‐
sleeve shirt (FR) and requested ambulance
9
9
Arc flash events from emotional and technical perspectives
Lessons Learned
Inattention, rushing and not following
written procedures result in severe, life‐
changing/life‐threatening events.
Wear all required personal protective
equipment based on voltage level.
Conclusion
Employee was inattentive and failed to
follow procedure; consequently, he lifted
bypass handle and picked up load resulting
in arc flash.
Employee performed above action not
wearing required personal protective
equipment including hard hat; safety
glasses; hi‐viz, long‐sleeve, button‐up shirt;
balaclava; face shield; and low voltage
rubber gloves and protectors.
10
10
Larue 4/20/2017
Derek Bell, Kansas City Power & Light, Sr. March 28‐29, 2018
Director, Safety & Training 5
RMEL Safety Conference
Arc flash events from emotional and technical perspectives
11
11
Derek Bell, Kansas City Power & Light, Sr. March 28‐29, 2018
Director, Safety & Training 6
Workplace Athlete
• A person who uses mental and physical talents to perform job tasks
safely and effectively.
• Engages in activities and behaviors that offer opportunities to improve
mental and physical strength, as well as health and wellbeing.
Cindy Fassel, Injury To Action, Industrial & March 28‐29, 2018
Physical Ergonomist 1
RMEL Safety Conference
PROFESSIONAL ATHLETE
7 QUALITIES OF AN ATHLETE
• Confidence
Cindy Fassel, Injury To Action, Industrial & March 28‐29, 2018
Physical Ergonomist 2
RMEL Safety Conference
7 QUALITIES OF AN ATHLETE
• Confidence
• Teachability
7 QUALITIES OF AN ATHLETE
• Confidence
• Teachability
• Pride
Cindy Fassel, Injury To Action, Industrial & March 28‐29, 2018
Physical Ergonomist 3
RMEL Safety Conference
7 QUALITIES OF AN ATHLETE
• Confidence
• Teachability
• Pride
• Responsibility
7 QUALITIES OF AN ATHLETE
• Confidence
• Teachability
• Pride
• Responsibility
• Perseverance
Cindy Fassel, Injury To Action, Industrial & March 28‐29, 2018
Physical Ergonomist 4
RMEL Safety Conference
7 QUALITIES OF AN ATHLETE
• Confidence
• Teachability
• Pride
• Responsibility
• Perseverance
• Commitment
7 QUALITIES OF AN ATHLETE
• Confidence
• Teachability
• Pride
• Responsibility
• Perseverance
• Commitment
• Team First Attitude
10
Cindy Fassel, Injury To Action, Industrial & March 28‐29, 2018
Physical Ergonomist 5
RMEL Safety Conference
THANK YOU
Cindy Fassel, Injury To Action, Industrial & March 28‐29, 2018
Physical Ergonomist 6
Safety Coaches and Field
Observations
Ky Bradley
Safety Department Supervisor, TD&C
Arizona Public Service
RMEL Safety Conference
Ky Bradley
Arizona Public Service
Ky Bradley, Arizona Public Service, Safety March 28‐29, 2018
Department Supervisor 1
RMEL Safety Conference
25
20
15
24
10
18 20
17 16
5
0
2013 2014 2015 2016 2017
T&D
3
• 1 Safety Supervisor
• 3 Sr. Safety Consultants
• 1 VP President
• 10 Directors
• 24+ Managers
• 50+ Supervisors
• 1500+ Professional and Field Workers
Ky Bradley, Arizona Public Service, Safety March 28‐29, 2018
Department Supervisor 2
RMEL Safety Conference
In this Together
Observations
Ky Bradley, Arizona Public Service, Safety March 28‐29, 2018
Department Supervisor 3
RMEL Safety Conference
32
All Recordable Injuries
143
Minor Injuries
231 211
Close Calls MVAs
Safety Coaches
Ky Bradley, Arizona Public Service, Safety March 28‐29, 2018
Department Supervisor 4
RMEL Safety Conference
The Team
10
Ky Bradley, Arizona Public Service, Safety March 28‐29, 2018
Department Supervisor 5
RMEL Safety Conference
Goals
11
Monthly Check in
12
Ky Bradley, Arizona Public Service, Safety March 28‐29, 2018
Department Supervisor 6
RMEL Safety Conference
13
Questions
14
Ky Bradley, Arizona Public Service, Safety March 28‐29, 2018
Department Supervisor 7
Keynote Presentation:
Domino Pushers
Scott Masino
Manager, Corporate Safety
Arizona Public Service
Chuck Hendry
Occupational Health & Safety Coordinator
Austin Energy
RMEL Safety Conference
Scott Masino
• 225 Avoidable MVAs reviewed (2014‐2017)
• 114 Slow forward moving (low speed impact)
• 76 Slow backing (low speed impact)
• 35 Collisions (other vehicle low‐ and medium‐
speed impact)
• 33 Related to confined space ingress/egress
(parking, alleys)
• 76.4% of the 2016 MVAs were non‐DOT drivers
2
Scott Masino, Arizona Public Service, Manager, March 28‐29, 2018
Corporate Safety 1
RMEL Safety Conference
Current Training
• Web‐based
• Every other year
• Scenario based
• 2013 – T&D Smith Driving Program
• DOT drivers only
• Course focus – Aim high in steering, get the big picture, keep your eyes moving,
leave yourself an out, make sure they see you
• 45 min driving assessment
• Successful
• Corp. Safety – Safe Drivers Program
• Blend of Smith Driving and specific training to APS needs
• Developed with input from the Phoenix PD EVOC instructors
• Partnership with Tempe Fire Department
• Implemented in 2017 – 10 active trainers
• 1 hr class room, 2 hrs behind the wheel
Scott Masino, Arizona Public Service, Manager, March 28‐29, 2018
Corporate Safety 2
RMEL Safety Conference
Scott Masino, Arizona Public Service, Manager, March 28‐29, 2018
Corporate Safety 3
RMEL Safety Conference
Occupational Health
& Safety Strategic
Initiative
Chuck Hendry, CUSP
Occupational Health & Safety
2018
The Austin region population boom not slowing, last census data from May
19, 2016:
Arnold Wells,
Austin Business Journal
Chuck Hendry, Austin Energy, Occupational Health March 28‐29, 2018
& Safety Coordinator 1
RMEL Safety Conference
Chuck Hendry, Austin Energy, Occupational Health March 28‐29, 2018
& Safety Coordinator 2
RMEL Safety Conference
Chuck Hendry, Austin Energy, Occupational Health March 28‐29, 2018
& Safety Coordinator 3
RMEL Safety Conference
Chuck Hendry, Austin Energy, Occupational Health March 28‐29, 2018
& Safety Coordinator 4
RMEL Safety Conference
10
Chuck Hendry, Austin Energy, Occupational Health March 28‐29, 2018
& Safety Coordinator 5
RMEL Safety Conference
Chuck Hendry, Austin Energy, Occupational Health March 28‐29, 2018
& Safety Coordinator 6
RMEL Safety Conference
Chuck Hendry, Austin Energy, Occupational Health March 28‐29, 2018
& Safety Coordinator 7
RMEL Safety Conference
Chuck Hendry, Austin Energy, Occupational Health March 28‐29, 2018
& Safety Coordinator 8
RMEL Safety Conference
New Technology
17
18
Chuck Hendry, Austin Energy, Occupational Health March 28‐29, 2018
& Safety Coordinator 9
RMEL Safety Conference
19
20
Chuck Hendry, Austin Energy, Occupational Health March 28‐29, 2018
& Safety Coordinator 10
RMEL Safety Conference
Any Questions?
21
22
Chuck Hendry, Austin Energy, Occupational Health March 28‐29, 2018
& Safety Coordinator 11
Personal Protective Grounding in
High-Fault Current Locations
Gary Zevenbergen
Electrical Engineer
Western Area Power Administration
RMEL Safety Conference
Temporary Protective Grounding
in High‐Fault Current Locations
29‐March‐2018
RMEL 2018 Safety Conference
Lone Tree, Colorado
Subject, Office or event
Temporary Protective Grounds
• Temporary Protective Ground cables (TPGs)
• Primary Purpose: Protect the worker from electric shock
hazards while working on de‐energized lines or
equipment.
• Are the most effective means of protecting against
electric shock if:
• Properly designed
• Correctly installed
Subject, Office or event
RMEL 2018 Safety Conference 2
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
1
RMEL Safety Conference
Regulations
• OSHA 1910.269(n)
• Protective grounding equipment shall be capable of
conducting the maximum fault current that could flow at the
point of grounding for the time necessary to clear the fault.
• Note: ASTM F855–09, contains guidelines for protective grounding
equipment.
• ANSI C2‐2017: National Electric Safety Code
• The grounding device shall be of such size as to carry the
induced current and anticipated fault current that could flow
at the point of grounding for the time necessary to clear the
line.
• Note: Refer to ASTM F 855‐04 [B22] for specifications for protective
grounding equipment.
Subject, Office or event
RMEL 2018 Safety Conference 3
Specification: ASTM F 855
• Recognizes ground cables as an assembly
(clamps, ferrules, cable)
• Provides standardized materials
(size, material strength, & mechanical properties)
• Provides short‐time current ratings of all components
• Provides material testing requirements
Subject, Office or event
RMEL 2018 Safety Conference 4
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
2
RMEL Safety Conference
Application Guides
IEEE Std 1048 IEEE Std 1246
Subject, Office or event
RMEL 2018 Safety Conference 5
Technical Papers
Subject, Office or event
RMEL 2018 Safety Conference 6
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
3
RMEL Safety Conference
Temporary Protective Grounding
• Two Primary Objectives
1. TPGs must be capable of carrying the maximum
available fault current for the required clearing time.
• Applies to both thermal and mechanical energy.
2. TPGs must limit the exposure voltage at the work site
to safe levels.
• Proper grounding equipment in conjunction with proper work
practices must protect the worker from hazardous exposure
voltage levels.
It cannot be assumed that accomplishing one objective automatically
accomplishes both objectives
Subject, Office or event
RMEL 2018 Safety Conference 7
Temporary Protective Grounding
• Objective 1: Short‐time current rating
• ASTM F 855 provides short‐time current ratings: Table 1
A Withstand and ultimate short circuit
D Ultimate values are based upon
properties are based on performance with
application of Onderdonk’s equation to
surges not exceeding 20% asymmetry
98% of nominal circular mil area allowed
factor.
by Specification B172 and B173
20% Asymmetry ≈ (X/R ≤ 1.8)
Subject, Office or event
RMEL 2018 Safety Conference 8
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
4
RMEL Safety Conference
Fault Current Characteristics
• A short circuit (fault) in an electrical circuit is a
sudden change in circuit impedance (usually much
lower) causing a sudden increase in current.
Subject, Office or event
RMEL 2018 Safety Conference 9
Fault Current Characteristics
• Short Circuit Programs
• Used to predict the maximum available fault current
using a computer model of the power system.
Ifmax = 20,000 Arms
Subject, Office or event
RMEL 2018 Safety Conference 10
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
5
RMEL Safety Conference
Fault Current Characteristics
• How does the predicted fault current compare with
actual fault current.
Decay Time
Offset
Subject, Office or event
RMEL 2018 Safety Conference 11
Fault Current Characteristics
• Fault Current Offset (DC Component)
• Determined by the point on the voltage sine wave when
fault occurs.
• Random, Unpredictable (Worst case occurs @ 90°)
• Decay Time: REQ XEQ Fault
Location
• Determined by the X/R ratio of the system
as seen from the fault location. Equivalent
Source
• High X/R ratios – Long Decay Times
• Increases the thermal energy the cable must absorb
• Imposes greater mechanical forces on the ground cable
Subject, Office or event
RMEL 2018 Safety Conference 12
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
6
RMEL Safety Conference
Effect of X/R on Decay Time
Decay Decay
Time Time
Decay Time Decay Time
Subject, Office or event
RMEL 2018 Safety Conference 13
Temporary Protective Grounding
• Objective 1: Short‐time current rating for High X/R
• ASTM F 855 provides short‐time current ratings: Table 2
Correlate Grade Size
to Conductor Size
1H ‐> #2
2H ‐> 1/0
3H ‐> 2/0
4H ‐> 3/0
5H ‐> 4/0
6H ‐> 250 MCM or 2‐2/0
7H ‐> 350 MCM or 2‐4/0
Subject, Office or event
RMEL 2018 Safety Conference 14
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
7
RMEL Safety Conference
Temporary Protective Grounding
• What is the basis for ASTM F 855
Table 2?
• ASTM F 855
• 1.6.1 Currents presented in Table 2
are based upon the values from EPRI
Project RP2446 Computer Program Ratings account for the
RTGC “A Desktop Computer Program mechanical energy/stress
for Calculating Rating of Temporary as well thermal energy.
Grounding Cables” and are to be used
in situations involving an asymmetry
value greater then 20 % (X/R > 1.8),
see Appendix X4.
Subject, Office or event
RMEL 2018 Safety Conference 15
Temporary Protective Grounding
• Based on the results Cable Size 1/0 2/0 4/0
Cross ‐Sec (Sq‐mm) (98%) 52.41 66.07 105.06
of EPRI Project Initial Temp (C) 50 50 50
Final Temp (C) 1,083 1,083 1,083
RP2446, Initiation Angle (deg) 90 90 90
Subject, Office or event
RMEL 2018 Safety Conference 16
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
8
RMEL Safety Conference
Temporary Protective Grounding
• What about work sites with fault current that
exceeds the single cable rating?
Conductor Weights (lbs./ft.)
• Use a larger cable – 2/0 AWG – 0.424
• Works ok until you get larger than 4/0 – 4/0 AWG – 0.676 (+59%)
• Use more than one cable – 250 MCM – 0.802 (+19%)
– 350 MCM – 1.120 (+40%)
• Generally speaking for fault currents > 40,000 Amps
• Multiple ground cable assemblies per phase may be
needed.
Subject, Office or event
RMEL 2018 Safety Conference 17
Multi‐cable Considerations
• IEEE Standard 1048‐2016
• Identical Cable Assemblies
• Apply De‐rating factor to single‐cable rating
• Install cables close together
• Only full current testing can determine the actual short
circuit capability
• In the absence of actual test data, de‐rate the TPGs by at
least 10% when multiple cables are required.
Subject, Office or event
RMEL 2018 Safety Conference 18
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
9
RMEL Safety Conference
Multi‐cable Considerations
• IEEE Standard 1246‐2011
• To be sure that balanced current flows through each
TPG, the following items can be made equal:
• Size and type of stirrups
• Size and type of clamp
• Length and ampacity of each conductor
• Similar connection of each conductor in the clamp
• Torque applied to each clamp
• Install cables close together
• To account for unequal current division, reduce the
thermal current rating by at least 10% of each TPG used
in the multiple assembly set
Subject, Office or event
RMEL 2018 Safety Conference 19
Multi‐cable Considerations
• ESMOL Technical Paper: “Factors in sizing Protective
Grounds”
• When it is essential that more than one cable be employed,
the following requirements should be observed:
• The cables shall be of equal length
• The cables shall be of equal cross‐section
• The cables shall be from the same material, stranding, and lay
distance.
• The same connecting parts and components shall be employed
• The cables shall be installed next to each other.
• De‐rate the cable ratings by
• 10% if the cables are restrained
• 20% if the cables are not restrained
Subject, Office or event
RMEL 2018 Safety Conference 20
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
10
RMEL Safety Conference
Multi‐cable Considerations
• ASTM F 855‐2015
• To account for unequal current sharing, it is
recommended that the subsequent multi‐TPG per phase
rating be reduced by at least 10 %.
• Users seeking applications of multiple assemblies should
perform their own tests to determine the ratings for
multiple TPGs per phase for both low and high
asymmetry.
Subject, Office or event
RMEL 2018 Safety Conference 21
High‐Current Multi‐Cable Test
The Desired Outcome
Subject, Office or event
RMEL 2018 Safety Conference 22
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
11
RMEL Safety Conference
Multi‐cable Considerations
• Successful deployment of multi‐cable grounding for
high‐current locations requires more than just
properly rating the cable assemblies.
• Special attention must be paid to:
• Cable Assembly Construction
• Cable Assembly Installation
Subject, Office or event
RMEL 2018 Safety Conference 23
Cable Assembly Construction
Subject, Office or event
RMEL 2018 Safety Conference 24
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
12
RMEL Safety Conference
Cable Assembly Construction
• Cable pulled out of the ferrule
Subject, Office or event
RMEL 2018 Safety Conference 25
Cable Assembly Construction
• Crimping a ferrule onto the cable must be done
such that maximum strength is achieved.
• It may require a different crimping process.
Burndy Crimp Finn Power
• Any crimping
specification applies to
a specific cable/ferrule
combination.
• Perform pull tests on
conductor/ferrule
to validate strength
of crimping process.
Subject, Office or event
RMEL 2018 Safety Conference 26
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
13
RMEL Safety Conference
Cable Assembly Installation
Subject, Office or event
RMEL 2018 Safety Conference 27
Cable Assembly Installation
• Clamp Spacing and Current Distribution
• The more space
between the
clamps, the
more divergent
the current
distribution
becomes.
• More than 3
inches, usually
resulted in cable
failure.
Courtesy of Duke Energy
Subject, Office or event
RMEL 2018 Safety Conference 28
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
14
RMEL Safety Conference
Cable Assembly Construction
• Just because a clamp, ferrule, and
cable is rated 5H (47,000 Amps) as
a single assembly
• Does not guarantee that two such
assemblies will survive when
installed in parallel at 80,000
Amps.
Subject, Office or event
RMEL 2018 Safety Conference 29
Cable Assembly Construction
Subject, Office or event
RMEL 2018 Safety Conference 30
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
15
RMEL Safety Conference
Cable Assembly Construction
Subject, Office or event
RMEL 2018 Safety Conference 31
Cable Assembly Installation
• Clamp Spacing:
• Mechanical Torque on the Clamps.
• Placing clamps close
together reduces the
rotational torque due
Force Force Force Force
to the attractive force
applied to the cables.
• Best option: install the
clamps so they touch
each other.
Subject, Office or event
RMEL 2018 Safety Conference 32
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
16
RMEL Safety Conference
Cable Assembly Installation
• Multiple Ground Cables & Current Density
• The more TPGs that are paralleled,
• The current carried by the last TPG incrementally decreases
• The overall performance uncertainty of the parallel TPGs
increases.
• Minimizing the number of parallel cables increases the
probability of successful performance
Courtesy of Duke Energy
Subject, Office or event
RMEL 2018 Safety Conference 33
Cable Attachment Points
• IEEE Std 1246‐2011
• Fixed‐point protective grounding terminals attached to the
bus conductors, equipment terminals, or structures have
been gaining acceptance in the utility industry.
• These terminals provide an attachment point for protective
grounds that lends itself to the adaptability of standard
clamps.
• This avoids forcing these clamps to conform to a wide range
of conductor sizes and configurations.
• These fixed attachments (studs and stirrups) need to be able
to withstand, mechanically and electrically, the available
short‐circuit current.
• The corona protection of the attachment points needs to be
considered.
Subject, Office or event
RMEL 2018 Safety Conference 34
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
17
RMEL Safety Conference
Cable Attachment Points
Subject, Office or event
RMEL 2018 Safety Conference 35
Cable Attachment Points
Custom Attachment Designed by DMC Power for WAPA
Subject, Office or event
RMEL 2018 Safety Conference 36
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
18
RMEL Safety Conference
Summary
• Insure that ground cable assemblies are rated
properly.
• Most HV and EHV substations and lines exceed
ASTM F 855 Table 1, X/R ≤ 1.8
• Near power plants or large EHV transformers
• X/R ratios can exceed 30.
• If cable assemblies are not properly designed
• High‐current tests have validated that ground cable assembly
failure occurs within the first few cycles with high X/R locations
Subject, Office or event
RMEL 2018 Safety Conference 37
Summary
• Insure that ground cable assemblies are
constructed properly.
• Insure that the cable‐to‐ferrule crimping process
provides the necessary mechanical strength.
• Have a QA process in place to insure that the cable
assemblies meet the specification standards
• Only use clamps that have proven to survive multi‐cable
installations.
Subject, Office or event
RMEL 2018 Safety Conference 38
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
19
RMEL Safety Conference
Summary
• Insure that ground cable assemblies are installed
properly.
• Pay attention to the spacing between the clamps.
• If possible include restraints to limit cable movement.
• Provide designated attachment hardware.
Subject, Office or event
RMEL 2018 Safety Conference 39
Questions?
Subject, Office or event
RMEL 2018 Safety Conference 40
Gary Zevenbergen, Western Area Power March 28‐29, 2018
Administration, Electrical Engineer
20