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Band Drier PDF
Band Drier PDF
Franco Ferrari
Manager Drying Division
BUCHER Drying Technology
Process
y Vacuum drying
Applications
y Food
y Pharma & Cosmetic
y Chemicals
Proporties
y gently drying
y close and hygienic
y preservation of active substances
y low specific energy consumption
VTS 24 m2 SS 316 L
VTS 8 m2 ( Hastelloy) for USA elecropolished for DE
VTS 60 m2 ( SS 316 )
with electro heating, condenser
and chiller
Spray drier
y spraying
y spraying under high pressure
Vacuum plant
swivel feed dryer belt drive
product crusher
PRODUCT
INLET
liquid or pasty
product breaker
PRODUCT
OUTPUT
Zone 1
Zone 3
Product temperature
Product = pure Anthocyanin 60 % DS / no carrier
50,0
Z1 heating 100 °C Z2 heating 90 °C Z3 heating 80 °C Z4 cooling 25 °C
45,0
vacuum 15 mbar
40,0
Temperature ( °C )
30,0
25,0
20,0
15,0
0,0 10,0 20,0 30,0 40,0 50,0 60,0
Zime ( min )
Zone 2
Zone 3
Drying Technology r2_0404 Page 21
Product behaviour : zones 4
Further advantages
y fully automatic production
y fully automatic CIP cleaning
y integrated cooling on the last zone
y coarse milling under vacuum
y optimal setting of different operating parameters
DRY MIXING
Sugar syrup ( ribbon blender HM-T )
Water
Lecithin
WET MIXING
AGGLOMERISATION (ribbon blender HM-N)
SIEVING
MILLING
( vibrating sieve SS )
Vacuum
Vacuum
drier
drier
M
VACUUM BELT DRIER
CA
Vacuum discharge
Vacuum discharge
system
system pneumatic conveying
vitamins
mineral salts
sugar cocoa milk powder
malt extract palm oil
dry blender
premix
Malted breakfast drink plant
Food industry
y breakfast drinks based on malt
extract
y chocolate crumb (ground mass)
Food industry
y breakfast drinks based on malt
extract
y chocolate crumb (ground mass)
y instant soup / seasoning powders
y reaction flavors , yeast / HVP
Food industry
y breakfast drinks based on malt
extract
y chocolate crumb ( ground mass )
y instant soup / seasoning powders
y reaction flavors , yeast / HVP
y fruit- and vegetable powders
Food industry
y breakfast drinks based on malt
extract
y chocolate crumb (ground mass )
y instant soup / seasoning powders
y reaction flavors , yeast / HVP
y fruit- and vegetable powders
y bakery products ( premix )
Food industry
y breakfast drinks based on malt
extract
y chocolate crumb (ground mass )
y instant soup / seasoning powders
y reaction flavors , yeast / HVP
y fruit- and vegetable powders
y bakery products ( premix )
Pharmaceutical industry
y plant extract powders
y active substances
Drying Technology r2_0404 Page 40
Vacuum belt drier operating parameters
Compared with other types of driers the vacuum belt drier offers
the most possibilities to influence the drying process.
product feed conc.. final conc heating cooling vacuum drying time output dry
xE (% TS) xA (% TS) T (° C ) T (° C ) p ( mbar ) ( min ) ( kg / h m2 )
Malted drinks
Malted drink ( product A ) 80 97 -- 98 130 --140 50 -- 60 30 -- 40 35 -- 40 4 -- 5
Malted drink ( product B ) 82 -- 83 98 140 -- 150 30 35 -- 40 35 -- 40 6 -- 8
Chocolate crumb 85 -- 90 98 -- 99 120 -- 130 120 15 -- 20 50 -- 60 14 -- 16
Fruit juice / Sweeters
Berries juice ( no carrier ) 65 -- 70 98 80 -- 100 20 10 -- 15 60 1 -- 1.5
Glucose sirup 65 -- 70 97 -- 98 100 -- 130 30 15 -- 20 40 -- 60 2.5 -- 3.5
Orange powder ( no carrier ) 60 98 -- 99 80 -- 90 20 10 -- 15 60 1.5 -- 2
Plant extracts
Herbal extract 70 -- 75 97 - 98 80 -- 110 20 20 -- 30 50 -- 60 2 -- 3
Tea extract 60 97 -- 98 80 -- 90 20 10 -- 15 60 -- 90 1.5 -- 2
Plant proteines
Instant soup light 80 -- 85 98 -- 99 90 -- 110 30 20 30 -- 40 4 -- 5
Instant soup dark( raction flavors) 80 -- 85 98 -- 99 130 -- 140 30 -- 40 20 -- 30 30 -- 40 6 -- 8
Soup mass with granules 80 -- 85 98 -- 99 120 -- 140 30 20 40 -- 50 4 -- 8
Yeast extract 75 -- 80 97 -- 98 80 -- 100 20 -- 30 15 60 1.5 -- 2.5
Animal proteines
Roast juice 85 98 80 -- 100 20 -- 25 15 -- 20 40 -- 50 4 -- 6
Chicken bouillon 50 -- 75 97 -- 98 80 -- 110 20 20 60 -- 80 1 -- 3.5
Meat flavors 70 -- 80 97 -- 98 120 -- 140 20 20 30 -- 40 2 -- 3
Pharmaceuticals
Herbal medicine 70 98 70 -- 80 20 10 -- 20 60 1 --1.5
Stomach extract 40 98 90 -- 120 20 10 -- 15 60 1
Vitamine C 85 -- 90 98 50 -- 70 50 15 90 4 -- 6
product feed conc.. final conc heating cooling vacuum drying time output dry
xE (% TS) xA (% TS) T (° C ) T (° C ) p ( mbar ) ( min ) ( kg / h m2 )
Malted drinks
Malted drink ( product A ) 80 97 -- 98 130 --140 50 -- 60 30 -- 40 35 -- 40 4 -- 5
Malted drink ( product B ) 82 -- 83 98 140 -- 150 30 35 -- 40 35 -- 40 6 -- 8
Chocolate crumb 85 -- 90 98 -- 99 120 -- 130 120 15 -- 20 50 -- 60 14 -- 16
Fruit juice / Sweeters
Berries juice ( no carrier ) 65 -- 70 98 80 -- 100 20 10 -- 15 60 1 -- 1.5
Glucose sirup 65 -- 70 97 -- 98 100 -- 130 30 15 -- 20 40 -- 60 2.5 -- 3.5
Orange powder ( no carrier ) 60 98 -- 99 80 -- 90 20 10 -- 15 60 1.5 -- 2
Plant extracts
Herbal extract 70 -- 75 97 - 98 80 -- 110 20 20 -- 30 50 -- 60 2 -- 3
Tea extract 60 97 -- 98 80 -- 90 20 10 -- 15 60 -- 90 1.5 -- 2
Plant proteines
Instant soup light 80 -- 85 98 -- 99 90 -- 110 30 20 30 -- 40 4 -- 5
Instant soup dark( raction flavors) 80 -- 85 98 -- 99 130 -- 140 30 -- 40 20 -- 30 30 -- 40 6 -- 8
Soup mass with granules 80 -- 85 98 -- 99 120 -- 140 30 20 40 -- 50 4 -- 8
Yeast extract 75 -- 80 97 -- 98 80 -- 100 20 -- 30 15 60 1.5 -- 2.5
Animal proteines
Roast juice 85 98 80 -- 100 20 -- 25 15 -- 20 40 -- 50 4 -- 6
Chicken bouillon 50 -- 75 97 -- 98 80 -- 110 20 20 60 -- 80 1 -- 3.5
Meat flavors 70 -- 80 97 -- 98 120 -- 140 20 20 30 -- 40 2 -- 3
Pharmaceuticals
Herbal medicine 70 98 70 -- 80 20 10 -- 20 60 1 --1.5
Stomach extract 40 98 90 -- 120 20 10 -- 15 60 1
Vitamine C 85 -- 90 98 50 -- 70 50 15 90 4 -- 6
product feed conc.. final conc heating cooling vacuum drying time output dry
xE (% TS) xA (% TS) T (° C ) T (° C ) p ( mbar ) ( min ) ( kg / h m2 )
Malted drinks
Malted drink ( product A ) 80 97 -- 98 130 --140 50 -- 60 30 -- 40 35 -- 40 4 -- 5
Malted drink ( product B ) 82 -- 83 98 140 -- 150 30 35 -- 40 35 -- 40 6 -- 8
Chocolate crumb 85 -- 90 98 -- 99 120 -- 130 120 15 -- 20 50 -- 60 14 -- 16
Fruit juice / Sweeters
Berries juice ( no carrier ) 65 -- 70 98 80 -- 100 20 10 -- 15 60 1 -- 1.5
Glucose sirup 65 -- 70 97 -- 98 100 -- 130 30 15 -- 20 40 -- 60 2.5 -- 3.5
Orange powder ( no carrier ) 60 98 -- 99 80 -- 90 20 10 -- 15 60 1.5 -- 2
Plant extracts
Herbal extract 70 -- 75 97 - 98 80 -- 110 20 20 -- 30 50 -- 60 2 -- 3
Tea extract 60 97 -- 98 80 -- 90 20 10 -- 15 60 -- 90 1.5 -- 2
Plant proteines
Instant soup light 80 -- 85 98 -- 99 90 -- 110 30 20 30 -- 40 4 -- 5
Instant soup dark( raction flavors) 80 -- 85 98 -- 99 130 -- 140 30 -- 40 20 -- 30 30 -- 40 6 -- 8
Soup mass with granules 80 -- 85 98 -- 99 120 -- 140 30 20 40 -- 50 4 -- 8
Yeast extract 75 -- 80 97 -- 98 80 -- 100 20 -- 30 15 60 1.5 -- 2.5
Animal proteines
Roast juice 85 98 80 -- 100 20 -- 25 15 -- 20 40 -- 50 4 -- 6
Chicken bouillon 50 -- 75 97 -- 98 80 -- 110 20 20 60 -- 80 1 -- 3.5
Meat flavors 70 -- 80 97 -- 98 120 -- 140 20 20 30 -- 40 2 -- 3
Pharmaceuticals
Herbal medicine 70 98 70 -- 80 20 10 -- 20 60 1 --1.5
Stomach extract 40 98 90 -- 120 20 10 -- 15 60 1
Vitamine C 85 -- 90 98 50 -- 70 50 15 90 4 -- 6
product feed conc.. final conc heating cooling vacuum drying time output dry
xE (% TS) xA (% TS) T (° C ) T (° C ) p ( mbar ) ( min ) ( kg / h m2 )
Malted drinks
Malted drink ( product A ) 80 97 -- 98 130 --140 50 -- 60 30 -- 40 35 -- 40 4 -- 5
Malted drink ( product B ) 82 -- 83 98 140 -- 150 30 35 -- 40 35 -- 40 6 -- 8
Chocolate crumb 85 -- 90 98 -- 99 120 -- 130 120 15 -- 20 50 -- 60 14 -- 16
Fruit juice / Sweeters
Berries juice ( no carrier ) 65 -- 70 98 80 -- 100 20 10 -- 15 60 1 -- 1.5
Glucose sirup 65 -- 70 97 -- 98 100 -- 130 30 15 -- 20 40 -- 60 2.5 -- 3.5
Orange powder ( no carrier ) 60 98 -- 99 80 -- 90 20 10 -- 15 60 1.5 -- 2
Plant extracts
Herbal extract 70 -- 75 97 - 98 80 -- 110 20 20 -- 30 50 -- 60 2 -- 3
Tea extract 60 97 -- 98 80 -- 90 20 10 -- 15 60 -- 90 1.5 -- 2
Plant proteines
Instant soup light 80 -- 85 98 -- 99 90 -- 110 30 20 30 -- 40 4 -- 5
Instant soup dark( raction flavors) 80 -- 85 98 -- 99 130 -- 140 30 -- 40 20 -- 30 30 -- 40 6 -- 8
Soup mass with granules 80 -- 85 98 -- 99 120 -- 140 30 20 40 -- 50 4 -- 8
Yeast extract 75 -- 80 97 -- 98 80 -- 100 20 -- 30 15 60 1.5 -- 2.5
Animal proteines
Roast juice 85 98 80 -- 100 20 -- 25 15 -- 20 40 -- 50 4 -- 6
Chicken bouillon 50 -- 75 97 -- 98 80 -- 110 20 20 60 -- 80 1 -- 3.5
Meat flavors 70 -- 80 97 -- 98 120 -- 140 20 20 30 -- 40 2 -- 3
Pharmaceuticals
Herbal medicine 70 98 70 -- 80 20 10 -- 20 60 1 --1.5
Stomach extract 40 98 90 -- 120 20 10 -- 15 60 1
Vitamine C 85 -- 90 98 50 -- 70 50 15 90 4 -- 6
product feed conc.. final conc heating cooling vacuum drying time output dry
xE (% TS) xA (% TS) T (° C ) T (° C ) p ( mbar ) ( min ) ( kg / h m2 )
Malted drinks
Malted drink ( product A ) 80 97 -- 98 130 --140 50 -- 60 30 -- 40 35 -- 40 4 -- 5
Malted drink ( product B ) 82 -- 83 98 140 -- 150 30 35 -- 40 35 -- 40 6 -- 8
Chocolate crumb 85 -- 90 98 -- 99 120 -- 130 120 15 -- 20 50 -- 60 14 -- 16
Fruit juice / Sweeters
Berries juice ( no carrier ) 65 -- 70 98 80 -- 100 20 10 -- 15 60 1 -- 1.5
Glucose sirup 65 -- 70 97 -- 98 100 -- 130 30 15 -- 20 40 -- 60 2.5 -- 3.5
Orange powder ( no carrier ) 60 98 -- 99 80 -- 90 20 10 -- 15 60 1.5 -- 2
Plant extracts
Herbal extract 70 -- 75 97 - 98 80 -- 110 20 20 -- 30 50 -- 60 2 -- 3
Tea extract 60 97 -- 98 80 -- 90 20 10 -- 15 60 -- 90 1.5 -- 2
Plant proteines
Instant soup light 80 -- 85 98 -- 99 90 -- 110 30 20 30 -- 40 4 -- 5
Instant soup dark( raction flavors) 80 -- 85 98 -- 99 130 -- 140 30 -- 40 20 -- 30 30 -- 40 6 -- 8
Soup mass with granules 80 -- 85 98 -- 99 120 -- 140 30 20 40 -- 50 4 -- 8
Yeast extract 75 -- 80 97 -- 98 80 -- 100 20 -- 30 15 60 1.5 -- 2.5
Animal proteines
Roast juice 85 98 80 -- 100 20 -- 25 15 -- 20 40 -- 50 4 -- 6
Chicken bouillon 50 -- 75 97 -- 98 80 -- 110 20 20 60 -- 80 1 -- 3.5
Meat flavors 70 -- 80 97 -- 98 120 -- 140 20 20 30 -- 40 2 -- 3
Pharmaceuticals
Herbal medicine 70 98 70 -- 80 20 10 -- 20 60 1 --1.5
Stomach extract 40 98 90 -- 120 20 10 -- 15 60 1
Vitamine C 85 -- 90 98 50 -- 70 50 15 90 4 -- 6
product feed conc.. final conc heating cooling vacuum drying time output dry
xE (% TS) xA (% TS) T (° C ) T (° C ) p ( mbar ) ( min ) ( kg / h m2 )
Malted drinks
Malted drink ( product A ) 80 97 -- 98 130 --140 50 -- 60 30 -- 40 35 -- 40 4 -- 5
Malted drink ( product B ) 82 -- 83 98 140 -- 150 30 35 -- 40 35 -- 40 6 -- 8
Chocolate crumb 85 -- 90 98 -- 99 120 -- 130 120 15 -- 20 50 -- 60 14 -- 16
Fruit juice / Sweeters
Berries juice ( no carrier ) 65 -- 70 98 80 -- 100 20 10 -- 15 60 1 -- 1.5
Glucose sirup 65 -- 70 97 -- 98 100 -- 130 30 15 -- 20 40 -- 60 2.5 -- 3.5
Orange powder ( no carrier ) 60 98 -- 99 80 -- 90 20 10 -- 15 60 1.5 -- 2
Plant extracts
Herbal extract 70 -- 75 97 - 98 80 -- 110 20 20 -- 30 50 -- 60 2 -- 3
Tea extract 60 97 -- 98 80 -- 90 20 10 -- 15 60 -- 90 1.5 -- 2
Plant proteines
Instant soup light 80 -- 85 98 -- 99 90 -- 110 30 20 30 -- 40 4 -- 5
Instant soup dark( raction flavors) 80 -- 85 98 -- 99 130 -- 140 30 -- 40 20 -- 30 30 -- 40 6 -- 8
Soup mass with granules 80 -- 85 98 -- 99 120 -- 140 30 20 40 -- 50 4 -- 8
Yeast extract 75 -- 80 97 -- 98 80 -- 100 20 -- 30 15 60 1.5 -- 2.5
Animal proteines
Roast juice 85 98 80 -- 100 20 -- 25 15 -- 20 40 -- 50 4 -- 6
Chicken bouillon 50 -- 75 97 -- 98 80 -- 110 20 20 60 -- 80 1 -- 3.5
Meat flavors 70 -- 80 97 -- 98 120 -- 140 20 20 30 -- 40 2 -- 3
Pharmaceuticals
Herbal medicine 70 98 70 -- 80 20 10 -- 20 60 1 --1.5
Stomach extract 40 98 90 -- 120 20 10 -- 15 60 1
Vitamine C 85 -- 90 98 50 -- 70 50 15 90 4 -- 6
X = possible
( X ) = possible but hard cake and not instant
O = not possibel
with added filler => max value is approx equivalent to spray dried products
= immediately soluble
( in cold or warm liquid )
Instant
= good wettability
Products with good foaming during drying are mostly instant products
foaming = volume increase up to 10 x / surface increase up to 400 x
Products with a high content of fruit sugar or inverted sugar often don't form
a stable foam carpet and are not instant products without a special
additional treatment.
Carrot powder
y Puffing
raw material washing sorting pealing +
y pressurize + heating reception
remove skin
y immediate expansion 1- 6 bar P = Atm.
appr 20 % RF
y + strong evaporation
y + breaking of the cell walls
y + strong volume increase Air belt drier Antyoxidant treatement cutting
Apples chunks air belt dried Apple chunks after puffing and
( approx 25 % moisture ) vacuum drying
( < 3 % moisture and crispy )
THERMAL COMPRESSOR
Condensation
system
y + Investment
PRODUCT IN
frozen product
y + no refrigerant
vacuum
feed system
Belt drive y - steam consumption
COLD ROOM Vacuum
0,5 to 1 mbar
Vacuum
discharge system
PRODUCT
OUT
THERMAL COMPRESSOR
Condensation
system
PRODUCT IN
frozen product
ICE CONDENSER
vacuum
feed system
Belt drive y - Investment
COLD ROOM Vacuum
0,5 to 1 mbar
y - refrigerant up to - 40°C
y - energy consumption
Vacuum
discharge system
PRODUCT
OUT
S
Heizung Zone 1
Band 1 = Zone 1
Band 2 = Zone 2
Band 3 = Zone 3
S
Heizung Zone 2
S S S
S
GW GW GW
S
Heizung Zone 3
KAFFEE PULVER
S
Begleitheizung
Zone 2 Zone 1
BRECHER
GEFRIERBAND
SIEB
MUEHLEN
SIEB
Einschleusung
GEFRIERVAKUUMBANDTROCKNER
Recycling "feinkorn" M
Eiskondensatoren
Vakuumgruppen
Kunde :
BUCHER Projekt : Gefriertrockner Ausschleusung
Zeichn. Nr. GRUNDFLIESSBILD ( PFD )
10021 Gefriertrockneranlage
Fer 17.6.2001
S
für Kaffee
Heizaggregate KAFFEE PULVER
SIEB
THERMAL COMPRESSOR
Condensation
system
PRODUCT IN
frozen product ICE CONDENSER
vacuum
Belt drive
feed system
Vacuum
discharge system
PRODUCT
OUT
ZEOLITE is a form of crystallised clay that is greedy of water vapour and has a
pore diameter of 4 Angströms. This means that only the water molecule (3Å) is
trapped. Larger molecules, such as those flavourings and colourings, are preserved
within the product.
Pore
=4Å
FEATURES :
y Zeolite Adsorption capacity : up to 30% of its own weight.
y Specific surface : around 300m2 per gram
y Regeneration temperature: 250°C.
y Residual water: from 1 to 3%.
y Exothermic reaction on adsorption
Exothermic reaction
WATER
EVAPORATION
HEAT EXCHANGER
Drying Technology r2_0404 Page 66
ZEODRATION
HEATING REGENERATION
COOLING
COOLING
COOLING
WATER
REGENERATION
VACUUM SKID
UTILITIES
PROCESS
VACUUM SKID
Zeodration evaporate more water per unit of time than the others process.
Pressure
Period
Plant for fruits and spices ( max 120 kg/h water sublimation)
QUALITY
Product structure retained.
Flavourings and colourings preserved
ECONOMY
Low energy consumption (exothermic reaction).
Low maintenance cost
Easy installation.
ECOLOGY
Only waste product is clean water.
Total absence of chlorinated refrigerants (HCFCs).