CS-583E Vibratory Compactor DAJ00001-UP (MACHINE) POWERED BY 3056E Engine(KEBP0260 - 29) - Systè...

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Produit:  VIBRATORY COMPACTOR

Modèle : CS-583E VIBRATORY COMPACTOR DAJ00313
Configuration: CS-583E Vibratory Compactor DAJ00001-UP (MACHINE) POWERED BY 3056E Engine

Essai et réglage
CP-563E, CP-573E, CS-563E, CS-573E and CS-583E Vibratory Soil Compactors
Vibratory System
Numéro d'imprimé -KENR3606-04Date de publication -01/05/2010Date de mise à jour -10/05/2010

   
i02370672

Vibratory Frequency - Test and Adjust

SMCS - 6606-025; 6606-081

Testing and Adjusting Vibratory Frequency

Introduction
This test will determine the VPM of the vibratory pump.

Sudden movement of the machine or release of oil under

pressure can cause serious injury to persons on or near the
machine.

To prevent possible injury, perform the procedure that

follows before testing and adjusting the hydraulic system.

NOTICE

Care must be taken to ensure that fluids are contained

during performance of inspection, maintenance, testing,
adjusting and repair of the product. Be prepared to collect
the fluid with suitable containers before opening any
compartment or disassembling any component containing
fluids.

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Refer to Special Publication, NENG2500, "Caterpillar

Dealer Service Tool Catalog" for tools and supplies suitable
to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and

mandates.

Required Tools
The hydraulic test may be performed with the following test equipment:

• Standard tooling

Standard Tooling

Illustration 1 g00929902

Illustration 2 g00929875

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Table 2 provides a list of the required tools if standard tooling is used to perform the following test
procedure.

Table 1
Required Tools (Standard Tooling)  
Tool Item Part Number Description   Qty
A -     133-0963 Drum Vibration Tachometer 1
B     -     4C-6500 Digital Thermometer 1

Use the following procedure before you perform testing and adjusting:

• Warm up the machine for 30 minutes with the vibratory in operation.

• Apply the parking brake.

• Place the propel control lever in NEUTRAL.

• Place a tire under the drum. The drum should be suspended at least 102 mm (4 inch) above the
ground.

• Block the rear wheels.

Note: If tires are not available, use a suitable lifting device and raise the machine off the ground.
Support the machine at the yoke. Make sure that the drum is at least 13 mm (0.5 inch)above the
ground.

NOTICE

If a testing time longer than three (3) minutes is required,

rotate the drum periodically in order to lubricate the
eccentric weight shaft bearings.

Test Procedure for Fixed Frequency in High Amplitude

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Illustration 3 g00928223

Control Console

(1) Vibratory ON/OFF switch

(2) Vibratory amplitude control

(3) Variable vibration control knob

1. Make sure that the parking brake is applied. Ensure that the propel control lever is in the STOP
position.

2. Move vibratory amplitude control (2) to the HIGH AMPLITUDE position.

3. Start the machine and run the engine at 2310±50 RPM. Check the hydraulic temperature with
Tool (B) until the hydraulic oil temperature reaches 38°C (100°F).

4. Depress vibratory on/off control switch (1) to the ON position in order to start the vibratory
system. Place Tool (A) on the drum. Record the vibrations per minute (VPM) from Tool (A) .
The maximum VPM setting for high amplitude for the CS/CP-563E and the CS-573E should
be 1965 ± 50 VPM. The maximum VPM setting for high amplitude for the CS-583E should be
1850 + 50 - 100 VPM.

Note: Verify the accuracy of the optional gauge on the control panel. Refer to Testing and
Adjusting, "Vibratory Tachometer - Adjust".

5. Depress the vibratory on/off control to the OFF position in order to stop the vibratory system.

Adjusting Procedure for Fixed Frequency in High Amplitude

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Illustration 4 g00457313

Frequency Adjustment

(4) High amplitude adjustment screw

(5) Vibratory pump

1. If the frequency is not correct, adjust high amplitude adjustment screw (4) on pump (5) .
Loosen the locknut on the adjustment screw (4) . Turn high amplitude adjustment screw
counterclockwise in order to increase maximum VPM. Turn the adjustment screw clockwise in
order to decrease maximum VPM.

Testing Procedure for Fixed Frequency in Low Amplitude

1. Move vibratory amplitude control (2) to the LOW AMPLITUDE position.

2. Start the machine and run the engine at 2310±50 RPM. Check the hydraulic temperature with
Tool (B) until the hydraulic oil temperature reaches 38°C (100°F).

3. Depress vibratory on/off control switch (1) to the ON position in order to start the vibratory
system. Place Tool (A) on the drum. Read the vibrations per minute (VPM) from Tool (A) .
The maximum VPM setting for low amplitude for the CS/CP-563E and the CS-573E should
be 1965 ± 50 VPM. The maximum VPM setting for low amplitude for the CS-583E should be
1850 + 50 - 100 VPM.

Adjusting Procedures for Fixed Frequency in Low Amplitude

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Illustration 5 g00935144

Frequency Adjustment

(6) Vibratory pump

(7) Low amplitude adjustment screw

1. If the frequency is not correct, adjust low amplitude adjustment screw (7) . Loosen the locknut
on adjustment screw (7) . Turn the adjustment screw counterclockwise in order to increase
maximum VPM. Turn adjustment screw clockwise in order to decrease maximum VPM.

2. Depress vibratory on/off control switch (1) to the OFF position in order to stop the vibratory
system.

Testing Procedure for Variable Frequency in High Amplitude (Minimum

Frequency)
1. Place the vibratory amplitude control (2) in the HIGH AMPLITUDE position.

2. Turn variable vibration control knob (3) to the full counterclockwise position.

Illustration 6 g00928223

Control Console

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(1) Vibratory ON/OFF switch

(2) Vibratory amplitude control

(3) Variable vibration control knob

3. Start the machine and run the engine at 2310±50 RPM. Check the hydraulic temperature with
Tool (B) until the hydraulic oil temperature reaches 38°C (100°F).

4. Depress vibratory on/off control switch (1) in order to start the vibratory system. Place Tool
(1) on the drum. Read the vibrations per minute (VPM) from Tool (A) . The minimum
frequency for high amplitude should be 1400 ± 50 VPM.

5. Depress the vibratory ON/OFF switch (1) in order to shut off the vibratory system.

Note: Refer to Testing and Adjusting, "Vibratory Tachometer - Adjust" if the vibration
tachometer is installed and the minimum frequency for high amplitude appears incorrect. This
adjustment procedure should be followed before making any machine adjustments.

Illustration 7 g00457488

Control Console

(8) Variable frequency controller.

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Illustration 8 g00457498

Variable Frequency Controller

(8) Variable frequency controller. (9) "P5" Low amplitude-minimum frequency potentiometer. (10) "P6" High
amplitude-minimum frequency potentiometer. (11) "P3" Low amplitude-maximum frequency potentiometer. (12)
"P4" High amplitude-maximum frequency potentiometer.

Note: Adjustment of the vibratory frequency is done through the adjustment of potentiometers
which are found by removing the panel on the side of the control console. The potentiometers are
located on variable frequency controller (8) . The adjustment of the potentiometers is done with a
small screwdriver.

Note: Turning the potentiometers clockwise will increase the frequency.

Note: If the frequency has not shown any variation after rotating the potentiometers for two full
turns, refer to the Troubleshooting section.

Adjusting Procedure for Variable Frequency in High Amplitude (Minimum

Frequency)
1. If the minimum frequency for high amplitude is not at 1400 ± 50 VPM, "P6" high amplitude-
minimum frequency potentiometer (10) must be adjusted. After adjusting "P6" high amplitude-
minimum frequency potentiometer (10) , verify that the minimum frequency for high
amplitude is correct.

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Testing Procedure for Variable Frequency in High Amplitude (Maximum

Frequency)
1. Turn variable vibration control knob (3) to the full clockwise position.

2. Start the machine and run the engine at 2310±50 RPM. Check the hydraulic temperature with
Tool (B) until the hydraulic oil temperature reaches 38°C (100°F).

3. Depress vibratory on/off control switch (1) to the ON position in order to start the vibratory
system. Place Tool (A) on the drum. Record the vibrations per minute (VPM) from Tool (A) .
The maximum VPM setting for high amplitude for the CS/CP-563E and the CS-573E should
be 1965 ± 50 VPM. The maximum VPM setting for high amplitude for the CS-583E should be
1850 ± 50 VPM.

4. If the maximum frequency for high amplitude is not correct, "P4" high amplitude-minimum
frequency potentiometer (10) must be adjusted.

Testing Procedure for Variable Frequency in Low Amplitude (Minimum

Frequency)
1. Place vibratory amplitude control (2) in the LOW AMPLITUDE position.

2. Turn the variable vibration control knob (3) to the full counterclockwise position.

3. Start the machine and run the engine at 2310±50 RPM. Check the hydraulic temperature with
Tool (B) until the hydraulic oil temperature reaches 38°C (100°F).

4. Depress vibratory on/off control switch (1) in order to start the vibratory system. Place Tool
(A) on the drum. Read the vibrations per minute (VPM) from Tool (A) . The minimum
frequency for low amplitude should be 1400 ± 50 VPM.

Adjusting Procedure for Variable Frequency in Low Amplitude (Minimum

Frequency)
1. If the minimum frequency for low amplitude is not at 1400 ± 50 VPM, "P5" low amplitude-
minimum frequency potentiometer (9) must be adjusted. After adjusting "P5" low amplitude-
minimum frequency potentiometer (9) , verify that the minimum frequency for low amplitude
is correct.

Testing Procedure for Variable Frequency in Low Amplitude (Maximum

Frequency)
1. Turn variable vibration control knob (3) to the full clockwise position.

2. Depress vibratory on/off control switch (1) to the ON position in order to start the vibratory
system. Place Tool (A) on the drum. Record the vibrations per minute (VPM) from Tool (A) .
The maximum VPM setting for high amplitude for the CS/CP-563E and the CS-573E should
be 1965 ± 50 VPM. The maximum VPM setting for high amplitude for the CS-583E should be
1850 + 50 - 100 VPM.

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3. If the maximum frequency for low amplitude is not correct, "P3" low amplitude-maximum
frequency potentiometer (11) must be adjusted.

Copyright 1993 - 2020 Caterpillar Inc.   Tue Jun 30 16:30:05 UTC+0200 2020
Tous droits réservés.
Réseau privé pour utilisateurs autorisés de SIS.

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