HY-DC-4-FP11675

PRODUCT STANDARD
Rev No. 5
TD-106-1

Form No.
PUMPS Rev. No. 03
HYDERABAD PAGE 2 of 4

TECHNICAL DATA SHEET OF CEP

PROJECT : 2X( 6 X 150) MW CAPTIVE POWER PROJECT,HINDALCO INDUSTRIES LTD.
UNIT: (MAHAN & ADITYA ALUMINIUM)

1.0 CONDENSATE EXTRACTION PUMPS &

ACCESSORIES
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED,

1.1 General
It must not be used directly or indirectly in any way detrimental to the interest of the company.

1.1.1 Manufacturer BHEL, HYDERABAD

1.1.2 Model Number No. EN 8H 32
1.1.3 Number of pumps offered per ST Unit No. 2 X 100%
1.1.4 Type of pump VERTICAL, CANISTER
TYPE
1.2 Design Data
3
1.2.1 Design capacity per pump m /h 450
COPYRIGHT AND CONFIDENTIAL

3
1.2.2 Runout flow per pump m /h N.A.
3
1.2.3 Minimum flow per pump m /h 140
1.2.4 Maximum temp. rise under minimum flow Deg.C 1
1.2.5 Total head at design capacity mlc 200
1.2.6 Shut-off head mlc 300
1.2.7 NPSH required:
1.2.7.1 at design point mlc 2.60 (at 3% Δ H)
3.30 (at 0% Δ H)
3.75 (at 40,000 hr Erosion
life of 1st stage impeller,
For Information only )
1.2.8 Total head loss in the suction line mlc 0.25
1.2.9 Canister Loss mlc 0.3
1.2.10 Rated speed rpm 1485
1.2.11 Pump efficiency at design point % 79
1.2.12 Pump power requirement at design point kW 307.0
1.2.13 Drive motor rating kW 400
1.2.14 Maximum vibration level mm/s 7.0
1.2.15 Noise level db A 85 (1m from Noise source.)
Cooling water requirement
a) Flow m3/hr 1.8
b) Inlet temperature deg.C 38
c) Supply pressure kg/cm2 10
(g)

Revisions : Prepared By : Approved By : Date :

Ref. Doc

D.K.GUPTA 10.01.10
Refer to record of revisions : B.Rajkumar
 HY-DC-4-FP11675
PRODUCT STANDARD
Rev No. 5
TD-106-2

Form No.
PUMPS Rev. No. 03
HYDERABAD PAGE 3 of 4

1.3 Liquid Data

1.3.1 Liquid handled CONDENSATE WATER
0
1.3.2 Temperature range C 46.1
1.3.3 pH value 8.5
1.3.4 Critical Speed rpm 3714
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED .

1.4
It must not be used directly or indirectly in any way detrimental to the interest of the company.

Construction Features
1.4.1 Number of stages Nos. 8
1.4.2 Type of suction impeller DOUBLE SUCTION
1.4.3 Type of coupling offered FLEXIBLE MEMBRANE
1.4.4 Location of suction nozzle ON THE HEAD GEAR
ABOVE MOUNTING
FLOOR
1.4.5 Type of lubrication CONDENSATE
COPYRIGHT AND CONFIDENTIAL

LUBRICATED
1.4.6 Suction & Discharge connection size, mm 300 NB (SUCTION),
200 NB (DISCHARGE)
1.4.7 a) Pump bearing
(i) Manufacturer REPUTED
VERTICAL JOURNAL CUM
(ii) Type
THRUST BEARING

b)Thrust bearing
(i) Manufacturer MITCHELLBEARINGS PVT. LTD.
TILTING PAD
(ii) Type
5 SNT
(iii) Model
YES
(iv) Whether provided on the pump?

1.4.8 Weight
a)Completely assembled pump kg 2870
b) Rotating assembly kg 250
c) Motor kg 3800

1.4.9 Dimensions
a) Overall height mm 6838
b) Length of pump canister mm 3370
c) O.D. of pump canister mm 711
d) Required pit dimension mm 755 (DIA) x 3670 (LEN)
Ref. Doc
 HY-DC-4-FP11675
PRODUCT STANDARD
Rev No. 5
TD-106-2

Form No.
PUMPS Rev. No. 03
HYDERABAD PAGE 3 of 4
1.5 Materials of Construction
(Indicate to which standard it
conforms)
1.5.1 Mounting flange Carbon steel (IS 2062)
1.5.2 Discharge elbow Carbon steel (IS 2062)
1.5.3 Column pipe Carbon steel (IS 2062)
1.5.4 Suction bell Mouth Grey cast Iron
(BS 1452 – Gr 260)
The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED .

(IS:210- Gr FG 260)
It must not be used directly or indirectly in any way detrimental to the interest of the company.

1.5.5 Bowl or casing Grey cast Iron

(BS 1452 – Gr 260)
(IS:210- Gr FG 260)
1.5.6 Suction strainer Housing Carbon Steel,
Mesh:316SS
1.5.7 Diffuser and guide vane N.A. for this Design
COPYRIGHT AND CONFIDENTIAL

1.5.8 Impeller - first stage (BS 1504 425 C11)

(SS 13 Cr 4 Ni)
1.5.9 Impeller - other stages (BS 1504 425 C11)
(SS 13 Cr 4 Ni)
1.5.10 Shaft sleeves STAINLESS STEEL
1.5.11 Canister Carbon Steel (IS 2062)
1.5.12 Motor Stool Carbon Steel (IS 2062)
1.5.13 Thrust nut BS 970 709 M40
1.5.14 Shaft Coupling BS 970 420 S29(R)

1.5.15 Intermediate Brgs Brass with synthetic

nitrile grade rubber lining
1.5.16 Foundation Ring BS 4360-Gr 43A
1.5.17 Delivery Bowl CAST IRON
1.5.18 Shaft STAINLESS STEEL
1.6 Codes and Standards
1.6.1 Condensate extraction pump
a) Mechanical design WPL & BHEL STD.
b) Hydraulic design WPL & BHEL STD.
1.6.2 Design of pressure parts WPL STD.
1.6.3 Testing of CEP HIS
1.6.4 Any other codes / standards i) ANSI(America
n National
Standards
Institute)
ii) ASME PTC 8.2
iii) Electrical
power
Ref. Doc

Research
Institute