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Saudi Aramco Test Report: Final Inspection/Re-Instatement Punch List
Saudi Aramco Test Report: Final Inspection/Re-Instatement Punch List
Saudi Aramco Test Report: Final Inspection/Re-Instatement Punch List
00 31-May-18
GENERAL
Provide proper ID for all equipment. ID numbers shall be legible
1.1 from 50 feet for process equipment
Remove all rust preventatives, oil, grease, etc. used to
preserve equipment during construction, and install proper
1.2 lubricants after review with Operations.
Verify all spare parts data packages have been submitted and
1.10 accepted by Material Supply Organization
1.13 CIVIL/STRUCTURAL
Inspect sewer lines and check all cleanouts manholes, and
service connections for proper installation and functioning.
1.14 Check manholes for leak tightness by filling and then observing
the water level for ten hours
Verify that all valves and instruments are provided with proper
access for normal operation and maintenance purposes as per
1.19 SAES-B-054.
ELECTRICAL
Perform dielectric strength tests on power transformer and
2.1 disconnect switch insulating oil and install when satisfactory.
Check condition of grease in grease lubricated motor and
2.2 generator bearings
Perform all necessary prestart-up non-operating tests and Hi
Pot checks on all power cables, generators, Switchgear, MCCs,
transformers and grounding resistors following manufacturers'
instructions and guidelines given in the applicable Saudi
2.3
Aramco Pre-Commissioning Forms Manual available from
Consulting Services Department
PIPING
Flush, clean and hydro/pressure test, per SAEP-327, SAES-A-
004 and SAES-G-116, all piping and piping systems as
required by drawings, standards and specifications prior to
MCC. All orifice plates, strainers, control valves, thermowells,
and other items, which may be damaged during flushing and
3.1 testing, are to be removed from the system. With systems in
LPG service, and on completion of hydrotesting, system shall
be fully drained and dried.
Supply and install line identification tags and signs. Stencil lines
3.9 for identification
MECHANICAL EQUIPMENT
4.1 AIR FIN COOLERS
Perform all hydro/pressure tests as required per SAES-A-004.
4.2
4.5 Set and align fan assembly, fan shaft, sheave and driver
Clean out stack and duct, open manholes and other opening for
inspection. Check operation of dampers. Close stack and duct
5.4 after inspection.
COMPRESSORS
COOLING TOWERS
Clean inside and outside the tower. Remove all extraneous
7.1 articles around the tower.
Clean the cold water basin, water distribution deck and ensure
7.2 all spray nozzles are installed.
Couple fans to drivers. After the motor has been checked for
7.3 rotation, run-in 4 hours uncoupled, and check bearings.
10.1 Set and cold align pump inlet and outlet piping and driver. Furni
Check the motor for rotation, run-in four hours uncoupled, and
10.2 check bearings.
TANKAGE
11.1 Hydrotest tank and internal piping, and clean inside tank
TURBINE DRIVERS
Set and cold align turbine and associated piping. Check
12.1 parallel flange alignment. Furnish record of alignment to
operations
12.2 Chemically clean lube, seal, and hydraulic control lines
Install all permanent packing and accessories after flushing and
12.3 immediately prior to startup.
Install all tower, reactor and drum internals and perform tray
13.4 leakage tests and leveling adjustments as required.
Clean out all vessels and open manholes and other openings
13.5 for inspection
HEAT EXCHANGERS
MIXERS
15.1 Rotate mixers by hand to ascertain that they turn freely
Disassemble bearings and other components to allow
15.2 inspection, then reassemble.
Check all PZVs tags to ensure that the PZVs are not overdue
17.2 for T&I and the set pressure is correct as per the P&ID.
Verify that the outlets and vents of all PZVs are pointed to a
safe location away from equipment, piping, walkways and
17.5
working platforms
Test, set, and tag relief valves prior to final installation. Install
all relief valves after Aramco or approved Agency, sets and test
19.3 them
19.4 Install all road signs, safety shields, warning signs, barriers
Paint and/or tag all relief valves, car sealed valves and safety
equipment per Aramco Standards. Verify valve position per
19.5 P&ID and then install car seals on block valves where required
in accordance with SAES J 600
COMMUNICATIONS
OSP: cables, manholes, conduits, protection and termination.
Tower: Structure and foundation, wave guide bridge, grounding,
20.1 etc. Buildings and Support utilities; grounding, etc. Power: DC
Plant, Standby, etc.
Check and tag orifice plates and flow nozzles, calibrate all
instruments and transmitters and receiver readings for each
21.5 instrument loop
END OF CHECKLIST
15-Jul-18
15-Jul-18