Manitou 625 BT 3

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ELECTRICAL COMPONENTS LOCATION

pages

MT 625 TURBO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A
MT 625 T COMFORT / MLT 625-75 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B

80

(22/02/2012) 80-03-M176EN
6 ELECTRICAL COMPONENTS LOCATION
MT 625 Turbo
80

80-03-M176EN (22/02/2012)
ELECTRICAL COMPONENTS LOCATION A1

MT 625 TURBO
pages

KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2
– CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
– GROUNDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4
– DIODES AND SPLICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4
– HARNESS ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5
2D LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A5
– MAIN HARNESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A6
– CAB HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7
– ENGINE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A9
3D LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A10
– MAIN HARNESS (PART 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A10
– MAIN HARNESS (PART 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A11
– ENGINE HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A12

80

(22/02/2012) 80-03-M176EN
A2 ELECTRICAL COMPONENTS LOCATION
MT 625 Turbo

KEY
CONNECTORS

Position on harness diagram


Item Designation Comments
Assembly Main Engine Cab
X0 Battery cut-off
X1 4-way key switch I24 K26
X2 6-way key switch I24 K26
X3 Preheat O28 05
X4 Starter electrovalve Q24 K14
X6-1 Rotating beacon light plug E24 I8 Option
X6-2 Rotating beacon light plug E24 I10 Option
X8 Stop engine electrovalve Q28 K5
X11 Wiper commutator switch G31 E28
X12 Wiper commutator switch G31 E30
X13 Dashboard module I29 E23
X14 Light commutator switch G31 E32
X17 Engine oil pressure switch Q28 K5
X18 Engine water thermoswitch O28 O5
X19 Frame/Engine Interface M29 I39 C15
X21 Hydraulic filter clogging M16 S14
X22-1 Brake fluid level sensor E31 G8
X22-2 Brake fluid level sensor G31 G8
X25 Front windscreen wiper motor G31 E31
X26 Frame harness/front windscreen washer pump G31 I8 O4
harness interconnection
X30 Air-conditioning O28 M4
X31 Rear left light G3 S11
X32 Rear right light O3 S4
X33 Front windscreen washer pump E32 O17
X34 Rear windscreen washer pump E33 O17
X35 Front left headlight E36 I34
X36 Front right headlight Q36 I35
80

X37 License plate light (TUV 25 Km/h) K3 S9 Option


X38 Reverse buzzer I3 S5
X39-1 Main horn M34 G34
X39-2 Main horn M34 G35
X46 Cigarette lighter I18 Q17
X47 Cigarette lighter I18 Q18
X56 ECU plug O31 E38
X57 ECU plug O32 E37
X58 Longitudinal safety module (LLMI) K27 G31
X59 Rear windscreen wiper motor E15 E3
X62 Hydrostatic motor speed sensor K34 C20
X63 Fuel gauge K7 Q3
X64-1 Stop switch on master cylinder E30 G12
X64-2 Stop switch on master cylinder E30 G14
X66 Rear wheel alignment sensor K9 S12
X67 JSM (Joystick Switch and Move) I20 M27
X92 Negative brake electrovalve K29 K32
X99 Vishay gauge i16 O16
X100 Boom angle sensor I3 S10

80-03-M176EN (22/02/2012)
ELECTRICAL COMPONENTS LOCATION A3
MT 625 Turbo

Position on harness diagram


Item Designation Comments
Assembly Main Engine Cab
X115 Diagnostic plug I20 Q28
X118 Customer digicode i20 Q28
X133-1 Negative brake pressure switch K32 K40
X133-2 Negative brake pressure switch K32 K40
X134 Boom foot switch K3 S7
X138 Emergency stop button i25 M26
X139 Inching pedal redundant angle sensor E27 G9 O4
X260 Hydrostatic engine 2P proportional electrovalve K35 A17
X261 Electrovalve BDP (Brake Pressure Defeat) K35 A18
X264 Telescope electrovalve + or - direction M29 K32
X265 Attachments electrovalve + or - direction M29 K32
X266 Proportional hydraulic pilot electrovalve M32 M39
(Telescope)
X267 Proportional hydraulic pilot electrovalve M32 M38
(Attachment)
X268 Attachment locking switch I21 O34 Option
X269 Hydraulic cut-off electrovalve (TUV) K29 I32
X270 Lowering cut-off electrovalve (option aggravating K24 M33
movements cut-off)
X274 Seat switches I18 Q16
X275 Tilting cut-off electrovalve (option aggravating K25 M33
movements cut-off)
X276 Frame/cab 1 Interface C30 I10 C16
X285 Fan E30 I13
X286 Fan control E30 I14
X289 Alternator 12 V/80 A Q28 I7
X290 Alternator power supply Q28 I8
X291 Engine coolant temperature sensor O21 I23
X292 Transmission ECU O17 G28
X294 Low speed/high speed mode switch I29 E27
X295 Transmission ECU O16 I27

80
X299 Transmission ECU O17 G29
X302 Negative parking brake switch I29 E25
X305 Hydraulic / overload movement cut-off shunt I20 O34
switch
X308 Warning switch I30 C5
X309 Rear wheel alignment indicator lamp G29 E25
X310 Frame/Engine Interface M29 I39 E21

X311 Movement neutralization switch I30 E5


X312 Rear fog light switch I30 C5
X313 Rotating beacon light switch I30 C5
X314 Front + rear working light switch I30 E5
X330 Front Left and right working lights E26 G6
X331-1 Rear left working lights E15 C4
X331-2 Rear right working lights E15 C3
X374 Tilting locking option I24 M30 Option
X375 Attachment locking switch See “Main Harness” 3D location (part 1)
X377 Proportional lifting electrovalve K23 M33

(22/02/2012) 80-03-M176EN
A4 ELECTRICAL COMPONENTS LOCATION
MT 625 Turbo
GROUNDS

Position on harness diagram


Item Designation Comments
Assembly Main Engine Cab
X300 Motor ground Q21 K22

X303 Front cab ground I29 G33

X304 Cab rear ground G49 O16

X321 Frame ground K32 Frame ground shunt cable/cab and


battery

DIODES AND SPLICES

Position on harness diagram


Item Designation Comments
Assembly Main Engine Cab
D1 Diode I28 G31

D2 Diode G29 E12

Ep.1 Splice Q24 M12

Ep.5 Splice O31 G38

Ep.6 Splice M31 I38

Ep.7 Splice 031 G38

Ep.8 Splice I19 O26

Ep.9 Splice E27 G10

Ep.10 Splice G28 G11

Ep.11 Splice I19 O27

Ep.12 Splice I19 O27

Ep.13 Splice I25 K30

EP.15 Splice I4 Q11

Ep.16 Splice M31 I37


80

Ep.17 Splice I21 O28

Ep.18 Splice M32 I36

Ep.19 Splice M32 I36

Ep.20 Splice I26 K30

Ep.21 Splice I26 K30

Ep.22 Splice I26 I30

Ep.23 Splice I27 I30

Ep.24 Splice I25 M31

80-03-M176EN (22/02/2012)
HARNESS ASSEMBLY ELECTRICAL COMPONENTS LOCATION A5
2D LOCATION
MT 625 Turbo

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Key:
Main harness
A A
(MT 625 Turbo)
Engine Harness

Cab harness 1

Cab harness 2

C Connection between harnesses C

Splice

X276

X285

X286
X331-1 X6-2

E X331-2 X6-1 X330 E


X64-1 X33 X34
X59 X139
X64-2
X35
Ep.9
X22-1
Ep.10
X22-2

X31 X26
X14
D2
G X11 G
X12

X378 X25

X309

X305 X268 X1 X2 X138 X302 X308


X274
X294 X312
Ep.15 Ep.13 Ep.21 Ep.23
Ep.12 Ep.17 D1 X313
I BF2 I
X314
X99
X118 Ep.20 Ep.22 X13
X374 X311
X46 Ep.8 Ep.24
X115 X375
X100
Ep.11
X304 X47 X67 X303
X377 X275 X270 X58 X321

X37 Bat-

K X66 K
X62
X134
X269 X133-1
X63
X260
X92 X133-2
X261
X264 X266
X38 X39-1
X265 X267

80
X39-2
X21
X65
Ep.16 Ep.18
M X310 M
X19
Ep.6 Ep.19

Ep.7

Ep.5

X56 X57
O X18
O

X291 X3
X295 X292 X299
X32
X30

X300 X8
X4
X36
X17

Q X289 Q
BF1
Ep.1
X290

S S

Forward gear

(22/02/2012) 80-03-M176EN
A6 ELECTRICAL COMPONENTS LOCATION MAIN HARNESS
MT 625 Turbo

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Détail A Diode D1
FIL 155
Détail B Diode D2 Key:
A WIRE 155 A
FIL 450 FIL 224 FIL 155 Top section slotted ringed sheath
WIRE 450 FIL 154 WIRE 224 WIRE 155
WIRE 154 Flexible sheath
G&H G&H
X308 04001.321.011 04001.321.011
RAYCHEM RBK3 RAYCHEM RBK3 Splice

C X312 C

X313 X12 M

X11 X25
D2 X302 X294
Détail B X57 X56
Opt. ARD
Opt. ARG X314
E 100 E
X309
X14

100
Opt. TUV X311

50
D1
Détail A
200 Ep.5
X13

50
X139
Stop 100 X39-1 X39-2
X64-1 X64-2
G Ep.9
Ep.7 G
X58
X22-1 Ep.10
X303

50
X22-2 Ep.6
X310
20 20 50
Ep.18 Ep.19 Ep.16
Engine Harness
I I

50
AV X26
Ep.23
X285 X19
X276 X286

20
X35 X36
Ep.22
X269

20
X92 AVG AVD
Ep.21
Cab harness 1
X264

20
Ep.20
X265
K K

50
X58 X133-1
Ep.13
CAN 4 X1
ARCHITECTURE X13 X133-2
3 X270 EV
22 X2
∞5
EN
80

BL 21 Ep.24
CA X57
X275 EV
X266
M 50 M
1 1 X138
AIN

X115 E N∞ X374
DR

L 2 X267
EP21
CAB 6 X377
14 E N∞ Opt.
CABL
DRA 28
IN
EP22 IN EP18
BL

DRA
UE

DR
AIN 50
6 CABLE N∞2 IN
EP23
DRAIN CABLE N∞3 EP19
20 X305
W

DRA X67
HIT

DR
AIN EP16 Ep.17
E

360
DRA
IN VERS MASSE AR CABINE X304 DRAIN
CA
5 DR
AIN
BL
EN X304 20 Ep.12
X268
2 25A 20A 5A
Ep.11
1 ∞7 1 K3 30A 15A Opt.
IN
DRA 1 3
O WHITE 4 2 K6
K8 15A 15A 5A 50 Ep.8
O
CABLE 5 FILS BLU
E X99 DR
AIN 10A 15A 15A
5 3
K10 3A 7,5A 10A
K2
CAN H X99 7,5A 10A
CAN L X19 K5
87
7,5A 15A 7,5A 10A
1 2 3
DRAIN 4 5 6
85 87a 86 5A 15A 5A X118 7 8 9
K7 0 #
30 15A 5A 5A 5A *

20A 5A 15A 7,5A


K1 K4 K9 F31 F21 F11 F1
Ep.15
X63 MODULE 5 MODULE 4 MODULE 3 MODULE 2 MODULE 1
Q X115 Q
X274 Diagn
50 BF2
MO
X46 X47 DU
MO LE
DU 1
X32 X38 X134 X37 X100 X31 X66 X21 MO LE
DU 2
MO LE
DU 3
ARD ARG
134 CDG 92
MO LE
S 4 S
DU
LE
5

80-03-M176EN (22/02/2012)
CAB HARNESS ELECTRICAL COMPONENTS LOCATION A7
MT 625 Turbo

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Key:
A Flexible sheath type GREMFLEX PET

Splice

CAB HARNESS 1

X331-1
Option
C AR

X331-2

X276

AR X59
E
M

Option X330
AV

I X6-1 X6-2

80
M

CAB HARNESS 2 AV
X33

X26
O
X34
AR

(22/02/2012) 80-03-M176EN
A8 ELECTRICAL COMPONENTS LOCATION
80

80-03-M176EN (22/02/2012)
ENGINE HARNESS ELECTRICAL COMPONENTS LOCATION A9
MT 625 Turbo

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Key:
Flexible sheath type GREMFLEX PET
A A
EV EV
Slotted PPBS ringed sheath
top section
X260 X261
Splice

C X19 CAN C
X62

X310 Main harness


E E

CAN 40

50
X299
G CC2-C6
80 G
60
X292

CC1-C1
B+ X295

X290
I I
X289 X291

X300
X17

K K
X4

STOP X8 100

Ep.1

80
M M

Module M1 Module M2
F42

F44
F43

F46
F41

F45
50A

40A
60A

80A
X30

F55 20A
K2086
87

30
85
O O
X3

X18

Q Q

S S

(22/02/2012) 80-03-M176EN
A10 ELECTRICAL COMPONENTS LOCATION MAIN HARNESS (PART 1)
3D LOCATION
MT 625 Turbo

X58

X22-1

X13

X22-2

X30
X30 2
9 X46 X47
X29
4
X31
1
X31
X31 4
X31 3
2
X30
8
X375
X304
Anti-theft shunt

X115
X118

X1 X268 X274
Cable 25mm2
X303 X305
X2
X25 X12 X11

X64-1
X64-2 X14
80

X138
X276
X374 X67

X286
X139
X285

80-03-M176EN (22/02/2012)
MAIN HARNESS (PART 2) ELECTRICAL COMPONENTS LOCATION A11
MT 625 Turbo

X321
X100 X303
Main harness (Part 1)

X40 X99
X134

X37

Ground cable
Frame / Cab
X32

X38
To Battery (+)
To starter
To Battery (-) To fuse box
X66
X63
X35

X21

X133-1 X264

X265
X133-2
X269
X266
To Frame Ground
To battery cut-off X267

X36 X92

X39-2

80
X39-1

X62
Engine Harness X310
X19
X56

X57

X260 X261

(22/02/2012) 80-03-M176EN
A12 ELECTRICAL COMPONENTS LOCATION ENGINE HARNESS
MT 625 Turbo

Key:

1- Engine/Frame harnesses (X310 + X19)

2 - Connection X62 + X260 + X261 to hydrostatic motor


X291
Main harness (Part 2) X300

1 2
2
3 - 70mm Starter/Battery cable
Main harness (Part 2)
3

4 - 25mm2 Fuse box/Battery cable


Main harness (Part 2) 4

X299 X295

X18

X3
CC1 CAN
80

CC2

X30
X300

X8

X292
X290

X289
X4
X17
80-03-M176EN (22/02/2012)

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