DRIVE UNITS BLI-D/VACI/VACII MAINTENANCE MANUAL (4th Edition) Pub.No.3727-E-R3 (SE34-001-R4) June 1995. OKUMA‘SE00-002-R1 P-(i) ‘SAFETY PRECAUTIONS SAFETY PRECAUTIONS 1 ‘The machine is equipped with safety devices which serve to protect personnel and the machine itself from hazards arising from unforeseen accidents. However, operators must not rely exclusively on these safety devices: they must also become fully familiar with the safety guidelines presented below to ensure accidentree operation. This instruction manual and the waming signs attached to the machine cover only those hazards which ‘Okuma can predict. Be aware that they do not cover all possible hazards. PRECAUTIONS RELATING TO MACHINE INSTALLATION (1) Prepare a primary power supply that complies with the following requirements. = Voltage: 200 = Voltage fluctuation: 10% max. ~ Power supply frequency: 50/60 Hz = Donot draw the primary power supply from a distribution panel that also supplies a major noise source (for example an electric welder or electric discharge machine) since this could cause matfunction of the NC unit. ~ If possible connect the machine to a ground not used by any other equipment. Ifthere is no choice but to use a common ground, the other equipment must not generate a large amount of noise (such as an electric welder or electric discharge machine). (2) Installation Environment ‘Observe the following points when installing the electrical control cabinet. ~ Make sure that the NC unit will not be subject to direct sunlight. = Make sure that the electrical control cabinet will not be splashed with chips, water, or ol = Make sure that the electrical control cabinet and operation panel are not subject to excessive vibrations or shock. = The permissible ambient temperature range for the electrical control cabinet is 0 to 40°C. = The permissible ambient humidity range for the electrical control cabinet is 30 to 95% (no condensation). = The maximum altitude at which the electrical control cabinet can be used is 1000 m (3281 ft). POINTS TO CHECK BEFORE TURNING ON THE POWER (1) Close all the doors of the electrical control cabinet and operation panel to prevent the entry of water, chips, and dust. (2) Make absolutely sure that there is nobody near the moving parts of the machine, and that there are ‘no obstacles around the machine, before starting machine operation. (8) When tuming on the power, turn on the main power disconnect switch first, then the CONTROL ON switch on the operation panel.SE00-002-R1 P-(i) ‘SAFETY PRECAUTIONS PRECAUTIONS DURING MAINTENANCE INSPECTION AND WHEN TROUBLE OCCURS In order to prevent unforeseen accidents, damage to the machine, etc., it Is essential to observe the following points when performing maintenance inspections or during checking when trouble has occurred. (1) When trouble occurs, press the emergency stop button on the operation panel to stop the machine. (2) Consult the person responsible for maintenance to determine what corrective measures need to be taken, (8) Iftwo or more persons must work together, establish signals so that they can communicate to ‘confirm safety before proceeding to each new step. (4) Use only the specified replacement parts and fuses. (6) Always tum the power off before starting Inspection or changing parts. (6) When parts are removed during inspection or repair work, always replace them as they were and ‘secure them property with their screws, etc. (7) When carrying out inspections in which measuring instruments are used — for example voltage checks ~ make sure the instrument is property calibrated, (8) Do not keep combustible materials or metals Inside the electrical control cabinet or terminal box. (®) Check that cables and wires are free of damage: damaged cables and wires will cause current leakage and electric shocks. (10) Maintenance inside the Electrical Control Cabinet '8) Switch the main power disconnect switch OFF before opening the electrical control cabinet door. b) Even when the main power disconnect switch is OFF, there may some residual charge in the servo amplifier and spindle drive unit, and for this reason only service personnel are permitted to perform any work on these units. Even then, they must observe the following precautions. + Servo amplifier Discharge the residual voltage one minute after turning off the breaker inside the unit. ~ Spindle drive unit Discharge the residual voltage one minute after turning off the main power disconnect switch. ©) The electrical control cabinet contains the NC unit, and the NC unit has a printed circuit board whose memory stores the machining programs, parameters, etc. In order to ensure that the contents of this memory will be retained even when the power is switched off, the memory is ‘supplied with power by a battery. Depending on how the printed circuit boards are handled, the ‘contents of the memory may be destroyed and for this reason only service personnel should handle these boards.‘$E00-002-R1 P-(il) ‘SAFETY PRECAUTIONS 4. (11) Periodic inspection of the Electrical Control Cabinet 8) Cleaning the cooling unit ‘The cooling unit in the door of the electrical control cabinet serves to prevent excessive temperature rise inside the electrical control cabinet and increase the reliability of the NC unit. Inspect the following points every three months. + Is the fan motor inside the cooling unit working? ‘The motor is normal if there is a strong draft from the unit. ~ |e the extemal air inlet blocked? It Its blocked, clean it with compressed air. GENERAL PRECAUTIONS (1) Keep the vicinity of the machine clean and tidy. (2) Wear appropriate clothing while working, and follow the Instructions of someone with sufficient training. (8) Make sure that your clothes and hair cannot become entangled in the machine. Machine operators ‘must wear safety equipment such as safety shoes and safety goggles. (4) Machine operators must read the instruction manual carefully and make sure of the correct procedure before operating the machine. (6) Memorize the position of the emergency stop button so that you can press it immediately at any time and from any position. (6) Do not access the inside of the control panel, transformer, motor, etc, since they contain high-voltage terminals and other components which are extremely dangerous. (7) If two or more persons must work together, establish signals so that they can communicate to ‘confirm safety before proceeding to each new step. SYMBOLS USED IN THIS MANUAL ‘The following waming indications are used in this manual to draw attention to information of particular importance. Read the instructions marked with these symbols carefully and follow them. (Acid: : Indicates an imminent hazard which, If not avolded, will result in death or serious injury. aa Indicates hazards which, if not avolded, could resutt in death or serious injury. Indicates hazards which, If not avolded, could resutt in minor injuries or damage to devices or ‘equipment. NOTICE | : Indicates precautions relating to operation or use.S727-E Pv) CONTENTS BLII-D TYPE VACIIL SPINDLE DRIVE UNIT FOR VACII MOTOR (OKUMA MAKE) This book contains several instruction manuals. Some instruction ‘manuals might be for those specifications which are not selected by the user. Refer to the Final Spectfications of your machine for details.9727- P-(v) TABLE OF CONTENTS PAGE ‘A; BLI-D TYPE A SECTION OUTLINE... at SECTION2 CONFIGURATION AND CONNECTION ... ne 1 n 1-1. A2 1-2. AS 1-3, AS x Co 3. AS 31. AS 3-2, Screw Size Used on BLII-D Type A Terminal Base . AG 3-3. Connectors ... As 34. Connector Pin Layout . AT SECTION3 —_ OPERATION STATUS INDICATION ... a8 1. ‘Status Indicating Lamps AB 2 Monitoring Function .. AB 3 Ag 4 Layout Drawing of Status Indicating Lamps, Check Pins, Reset Switch . A10 5. Abnormality Detecting Function .. ANT SECTION4 | TROUBLESHOOTING . At2 1 14. 12. ‘Trouble and Troubleshooting ... ‘The Indicating Lamp PON Does Not Light Up . ‘The Indicating Lamp LOSS Lights Up ‘The Indicating Lamp OCM Lights Up . ‘The Indicating Lamp OCS Lights Up . ‘The Indicating Lamp OV Lights Up ‘The Indicating Lamp UV Lights Up . ‘The Indicating Lamp BOH Lights Up . ‘The Indicating Lamp ROH Lights Up .... . ANT3727-E P-(vi) PAGE 1-8. The Ciroult Protector Trips . AIT 1-8. The WARNING CHARGE Lamp Does Not Go OFF with the Circult Protector OFF . . AIT 1-10. The Motor Hunts . AB SECTION 5 MAINTENANCE AND INSPECTION + AID 1 Maintenance Instruments and Parts... . As 2 ‘Semiconductor Elements inspection and Replacement Method .. - A20 2-1. IGBT Module Inspection Procedure . a) 2:2. Diode Module Inspection Procedure Ae 2-3. Procedure for Replacing Semiconductor Elements in Main Circult A238 B; VACII. SECTION 1 OUTLINE ... Bt ‘SECTION 2 CONFIGURATION AND CONNECTION ... iE Configuration .... 1-1. Total Unit Configuration 1-2. Major Component Parts Arrangement 2 Connections B10 2-1. Connection Diagrams . B10 2:2, Terminal Block Size on the VACIII Drive Unit B10 SECTION 3 OPERATION STATUS INDICATION .... B19 1 Control PCB Operation Status Indicating Lamps B19 2 Operation Status Indicating Lamps .... + B20 2-1. Normal Operation Status Indication . - Bat 2:1. Failure Operation Status Indication . : ‘SECTION 4 TROUBLESHOOTING .... B31 1. Confirmation of Power Supply and Connectors . - Bat 2. ‘Trouble and Troubleshooting .. Bs2SECTION 5 MAINTENANCE AND INSPECTION .. SECTION 6 APPENDIX . 1 24. res Bee 14, 12, 3727-€ P-(vil) POWER LED Does Not Light Up LOSS LED Light Up . LED's Show Failure Occurrence Condition Motor Hunts. ‘Commanded Motor Speed Cannot be Obtained Motor Does Not Rotate . Low Cutting Performance ... Long Acceleration and Decsleration Time Excessive Vibration and Noise While the Motor is Rotating . Recovery from Failure Status .. Instruments and Parts Used for Maintenance ... ‘Semiconductor Elements inspection and Replacement Method IGBT Module inspection Procedure Gate Circuit Inspection Procedure Diode Module Inspection Procedure ... Procedure for Replacing Semiconductor Elements in Main Circuit . Fuse Replacement Fuse Blown Condition Inspection and Replacement Procedure for Fuses Fuse Rating .... Replacing Control PCB and Power Supply Unit . Control PCB Replacement Procedure Power Supply Unit Replacement Procedure \VACIII Drive Unit Assembly Replacement Procedure . Trial Operation Procedure .... ZEEE F088 FREER E ROM and File Name for VACIII Drive Unit... ROM for VACIII Drive Unit File in the Control Floppy Disk Check Terminals .. Mathod of inspecting Optical Fiber Cable . BRRRR B3727-E P-(vill) C; SPINDLE DRIVE UNIT FOR VAC II MOTOR (OKUMA MAKE) SECTION 1 OUTLINE... ‘SECTION 2 CONSTRUCTION AND CONNECTION .. c2 1 Construction .... c2 1-1. Major Component Parts Arrangement . cz 2. Connections .... c7 241. Standard Specification .. 7 2:2. Winding Changeover Specification VAC Motor 14 SECTION 3. OPERATION STATUS INDICATION ... C17 1 Control PCB Operation Status indicating Lamps . ci7 2 ‘Operation Status Indicating Lamps ... cis 2-1. Normal Operation Status indication . cre 2-2. Failure Operation Status indication . cro SECTION 4 INSPECTION AND MAINTENANCE ... . C28 1. Instruments and Parts Used for Maintenance .... . C28 2 Inspection and Replacement Procedure for Semi-conductor Devices . 30 2-1, Transistor Module inspection Procedure a) 2:2. Base Circutt Transistor inspection Procedure - 032 2:8. Diode Module Inspection Procedure - 082 2-4, Procedure to Replace Main Circult Semi-conductor Devices 034 3. Fuse Replacement . + 635 3-1. Fuse Blown Condition . + 035 3-2. Inspection and Replacement Procedure for Fuses + 035 38. Fuse Rating .. + 636 4, Replacing Control PCB and Power Supply Unit. . 037 4-1. Control PCB Replacement Procedure .... . C37 4-2, Power Supply Unit Replacement Procedure ... . 38 4-3, VAC Drive Unit Assembly Replacement Procedure . C39 4-4, Trial Operation Procedure .. - C403727-E P-(ix) SECTION 5 TROUBLESHOOTING 1 Confirmation of Power Supply and Connectors 2 ‘Trouble and Troubleshooting 3. Recovery from Failure Status APPENDIX1 ROM AND FILE NAME FOR HIGH-PRECISION VAC DRIVE UNIT 1 ROM for High-Precision VAC Drive Unit . 1-1. Mounting Place . 1-2. ROMName .. 2 File in the Control Floppy Disk . 241, Type of File APPENDIX2 CHECK TERMINALS ...A; BLi-D TYPE A3727-E P-A1-R3 SECTION 1 OUTLINE SECTION1 OUTLINE ‘This manual describes maintenance methods of BLII-D type A unit. Before you change parts such as boards or units, TURN OFF THE CIRCUIT PROTECTOR, AND ENSURE THAT WARNING CHARGE (RED) LAMP IS OFF. ( Maintenance work with the WARNING CHARGE lamp ON may cause injury from electric shock or breakage of the unit.)3727-E P-A2 ‘SECTION 2 CONFIGURATION AND CONNECTION SECTION 2 CONFIGURATION AND CONNECTION 1. Configuration 4-1. Total System Configuration ‘The BL-ACT type A is composed of the parts shown in Fig. 2-1. Of these parts, the BLIL-D type A unit varies in type depending on the applications: 1-axis unit and 2-axis ur (1) 1-axis Unit Configuration ‘S-phase 180 to 240 V, 50/60 Hz BLI-D eA 4 Current command __{—1 Batons (a.)—=(re) SVPIL-D board BLI-DesA second axis | —{ BL }-—={ re servo amplifier (2) 2-axis Unit Configuration ‘S-phase 180 to 240 V, 50/60 Hz servo processor | |-————— first and second axes servo amplifier ‘SvPI-D Gurrent command BLI-DesA (a. )=(re) ‘Signal from detector Fig. 2-19727-E P-AS SECTION 2 CONFIGURATION AND CONNECTION 1-2. Unit Type The BLII-D type A show their power unit capacity in their unit name. Y-evis unit... BLI-Dee As L- special function ‘—Power unit capacity (16 to 160) As L speci funetion Power unit capacity for the second axis (16 to 75) '—Power unit capacity for the first axis (15 to 75) 1-3. Unit Configuration ‘The BLI-D is composed of combination of control boards (SVCII) and power units (BLII -D P.U). ‘SVC BOARD 2-ais BLU-DISAPU ‘BLI-D90A PU ‘BLI-Ds0A PU BLU-D7SA PLU BLU-DI00A PU BLI-DISOA PU BLI-DISISA PU BLU-D9015A PU BLU-DS015A PU BLU-D7515A PU BL-D3090A P.U BL -DS090A PU BLU-D7590A PU BL-DS050A P.U BLI-D7550A P.U BLU-D7575AP.U (HBL E-D100A5 PU ()BLI-DIS0AS PU (#1) Used for the BLI-D with pick-off function3727-E P-A4 SECTION 2 CONFIGURATION AND CONNECTION 2. Unit Structure BLII-D unit is composed of the following parts: Radiator plate Power board § | Bower unit SVCT board —§ —$ A $__________________________ Control board SVC board Power board Radiator plate Fig. 2-23727-E P-AS SECTION 2 CONFIGURATION AND CONNECTION Connection ‘The following diagram shows wiring connections of BLII-D type.A with extemal units and signal names. 3-1. Connection Diagram Motor brake Motor ovat election sna (1=»-9) SER OATAL (120-4) SER OATALN (1-4-8) STROBE Fig. 2-3,3727-E P-AG ‘SECTION 2 CONFIGURATION AND CONNECTION 3-2. Screw Size Used on BL II -D Type A Terminal Base In BLIL-D type A, all the screws used on the terminal base are M4. 3-3. Connectors The following connectors are used for the input signal wires of BLII-D type A. Signal Name Current command input signal for first axis Current command input signal for second axis Input signal to motor thermal brake Input signal to motor thermal brake for first axis Input signal to motor thermal brake for second axis ‘Optional: First axis load output “7 The connectors for XB1-1 and XB1-2 are fixed by the metal fixtures (MR20-OKT €3708- 578-001 made by Nisshin Seigyo). ‘2 The connectors for XB2 and XB3 are used together with key-in plugs (175855-1 made by Nippon AMP).3727-E P-AT SECTION 2 CONFIGURATION AND CONNECTION 3-4. Connector Pin Layout XB1-* Pin Layout Pin | Abbrev. Signal No. Name a 1 [ake 9 [ALARM AST on [2 | CK *N ae 11 [RXD > ese] 72 [CURRENT OFF «| © | STROBE* | RXSTE aa ISAOP oN 6_| STROBE «N RXSTS +N 7_[com ‘The mark * is a substitute for the axis No. First axis eed axis 1. # = 2 XB2 Pin Layout 1 2 3 4 5 MBP MBN’ TPP TPN * ‘The star mark indicates the pin to be fitted by the key-in plug. XB3-1 Pin Layout 1 2 3 4 6 MBIT MB21 TP * TP21 ‘The star mark indicates the pin to be fitted by the key-in plug. XB3-2 Pin Layout (only for 2-axls unit) 7 2 3 4 6 MB12 B22 * TPI2, The star mark indicates the pin to be fitted by the key-in plug. XB7-+ Pin Layout9727-E P-AB SECTION 3 OPERATION STATUS INDICATION SECTION 3 OPERATION STATUS INDICATION ‘The BLI-D type A indicates operating status on SVCII BOARD and POWER BOARD. Indication methods are as follows: Operation indicating lamp (Green) Operation indicating lamp (Yellow) Operation indicating lamp (Red) Malfunction (SVC BOARD) On charge (POWER BOARD) 1. Status Indicating Lamps ‘The BL II -D type A is provided with the following status indicating lamps. ‘Table 3-1 Description Power is being supplied to the control board. ‘The control circuit is reset by an external ‘command or alarm occurrence. ‘Overcurrent is supplied to the motor. ‘Overcurrent is supplied to the inverter circuit. “The inverter DC voltage is abnormally high. ‘The inverter DC voltage is abnormally low. ‘The regenerative energy discharge circuit is overheated. ‘The power board is overheated. ‘The control circuit voltage exceeds the ‘safety operation range. WARNING CHARGE Power is being supplied to the main circuit. (G) ... Green tamp (Y) .... Yellow lamp (R) .... Red lamp3727-E P-AS SECTION 3 OPERATION STATUS INDICATION 2. Monitoring Function ‘The BLIL-D type A allows to check the motor speed and torque using check pins shown below. Table 3-2 Description Rated Output ‘Analog signal indicating BL motor (frst £10 W£9760 rpm axis) speed ‘Analog signal indicating torque commands | 10 Vi(torque limit) given to BL motor (first axis) ‘Analog signal indicating BL motor (second | 10 W750 mpm axis) speed * Only the board for 2-axis unit ‘Analog signal indicating torque commands | 10 Vi(torque limit) given to BL motor (second axis) * Only the board for 2-axis unit Power source of 5 V for control circuit * Only the board for 1-axis unit Ground for control circuit 3. Servo Reset Function ‘The BLIT-D drive unit can be reset using SW1. On resetting, the OP lamp lights up. Table 3-3 DIP Switch Name Description Swi-t ‘Servo reset switch for first axis Swi-2 ‘Servo reset switch for second axis Effective only on 2-axis board3727-E P-AIO SECTION 3 OPERATION STATUS INDICATION Layout Drawing of Status Indicating Lamps, Check Pins, Reset Switch . (1) SVCI for 1-axis Unit Board 187 mM p= 0000 ee ecleaaeoeed \EL1 TO! VEL2 Toe COM PON OP COM OCS OY _UV OH BOH LOSS OCs OCM OP Fig. 3-23727-E P-AN SECTION 3 OPERATION STATUS INDICATION 5. Abnormality Detecting Function The BLIL-D type A is provided with the following protective and abnormality monitoring functions. Function Table 3-4 Purpose/Description Protection from ground fault | Protection of control power ‘The circuit protector shuts off the power the moment ground fault ‘occurs inside the servo amplifier or the motor. The 3.2 A fuse is blown by the overcurrent from the power circuit caused by control circuit failure. Power is thus shut off immediately. ‘When a large current exceeding 150 % of the limit value flows into the motor, an alarm occurs to prevent breakage of main circuit elements and motor demagnetization. When the inverter DC power is shorted because of the trouble in ‘main circuit elements or control circuit, or when an overcurrent flows, because of ground fauit inside the motor, an alarm occurs to prevent secondary breakage of main circuit elements. If the inverter DC power voltage increases to an abnormally high level, an alarm occurs to prevent breakage of main circuit elements. If the inverter DC power voltage decreases to an abnormally low level, an alarm occurs to prevent unstable operation of the motor. If the regenerative energy discharge resistances pass the current Continuously because of the trouble in the control circuit or is overheated by excessive regenerative energy, an alarm occurs to Prevent buming of the resistances. If the power board is overheated by the trouble in main circuit ‘elements or control circuit, an alarm occurs to prevent buming of the board. If the control circuit voltage exceeds the safety operation range because of circuit failure, an alarm occurs to prevent maifunction of the circuit,8727-E P-A12-R3 SECTION 4 TROUBLESHOOTING SECTION4 TROUBLESHOOTING (One occurence of troubles, take actions according to the following tables. Before you change parts such as boards or units, TURN OFF THE CIRCUIT PROTECTOR, AND ENSURE THAT WARNING CHARGE (RED) LAMP IS OFF. ( Maintenance work with the WARNING CHARGE lamp ON may cause injury from electric shock or breakage of the unit.) 1. Troble and Troubleshooting Ifa problem Is found, take necessary procedures as Indicated In Table 4-1. Table 4-1. Classification of Failures Failure Will Lie In Failure indicating lamp PON does not ight up indicating lamp LOSS lights up Indicating lamp OCM lights up indicating lamp OCS lights up Indicating lamp OV lights up indicating lamp UV lights up indicating lamp BOH lights up indicating lamp ROH lights up WARNING CHARGE lamp does not light out [Motor hunts3727-E P-A13 SECTION 4 TROUBLESHOOTING 1-1. The Indicating Lamp PON Does Not Light Up The Indicating Lamp LOSS Lights Up Failure Factor Check Measures ‘Abnormally high or | Check if the voltages applied to the input | Adjust the input voltages to low source voltage —_| terminals R, S, and T of BLIL-D unit are _| values within the allowable within the allowable range: 170 to 242 | range. VAC. Fuse (HM3.2A) is Check if the fuse mounted on SVC Replace the fuse. board is blown. Imperfect insertion of | Check ifthe interboard connectors are__| Insert properly. the connectors XB5 | securely inserted into the connectors on the control PC board. Power is not supplied | Remove the blue connector cover. Replace the power unit. from the power unit : With the power ON, check it the voltage tothe control PC | across the 6th and 10th pins of the ‘connector XB6 on the control PC board is 200 VAC using a voltmeter. Use utmost care because high voltage Is applied. Check if all the above checking items are normal. 1-2. The Indicating Lamp OCM Lights Up Check Check if the terminal screws are securely tightened. Remove the motor cables from BL Il-D rive unit to check them for continuity. circuit, ground fault of the motor cables Failure of the BL Measure the insulation between the BL | Replace the BL motor. ‘motor ‘motor terminals and the frame using a megger. Imperfect connection | Check the connector. Properly connect. of the connector XB1 Defective SVP board | Check if all the above checking items are | Replace the SVP board. in the CPU unit oral. Failure of the control | Check if all the above checking items are | Replace the control PC PC board normal. board. Failure of the power | Check if the OCM lamp lights up even __| Replace the power unit. unit after the control PC board is replaced.3727-E P-A14 SECTION 4 TROUBLESHOOTING 1-8. The Indicating Lamp OCS Lights Up Failure Factor Measures Failure of the control | See Table 4-2. ‘See Table 4-2. PC board or the power unit Interphase shor- | Remove the motor cables from BLI'-D | Replace the motor cables. circuit of the motor _| drive unit to check them for continuity. cables Failure of the BL Check the insulation between the BL Replace the BL motor. motor motor terminals and the frame using @ megger. Table 4-2 Method of Checking Control PC Board and Power Unit on Occurrence of OCS Contents, ‘Turn OFF the power. (Tum OFF the circuit protector and make sure that the WARNING CHARGE red lamp is OFF.) Remove the control PC board (SVC II BOARD) and check if the interboard ‘connectors are securely engaged with the XB connectors 4 to 6 on the power unit. Ensure that they are fixed together. ross lohty. ‘Connector on power unit | Check the IGBT module. (See Section 5, 2-1. “IGBT Module Inspection Procedure”.) | install the control PC board. Make a trial run to check if the OCS lamp lights up Ifthe lamp lights up again, replace the control PC board and make a trial run. Ifthe lamp stil lights up, replace the power unit.3727-E P-AIS ‘SECTION 4 TROUBLESHOOTING 1-4, The Indicating Lamp OV Lights Up Check Measures Check if the voltages applied to the input | Adjust the input voltages to terminals R, 8, and T of BLIL-D unit are | values within the allowable within the allowable range: 170 to 242 | range. VAC. ‘© Turn OFF the power. Tighten the screws @ Check if the power cable terminals | S@curely. are securely fixed with the screws. ‘After taking actions according to the ‘See Table 43. regenerative circuit | steps in Table 4-3, check if the OV lamp stil ights up. Table 4-3 Method of Checking Control PC Board and Power Unit on Occurrence of OV Contents ‘Tum OFF the power. (Tum OFF the circuit protector and make sure that the WARNING CHARGE red lamp is OFF.) Remove the control PC board (SVC BOARD) and check ifthe interboard connectors are securely engaged with the XB connectors 4 to 6 on the power unit. Check if the terminals VH and TRC for connecting the regenerative resistance are securly tightened. ‘Check the IGBT module for regenerative circuit. (See Section 5, 2-1. “IGBT Module Inspection Procedure”.) Install the control PC board. Make @ tral run to check if the OV lamp lights up. If the lamp lights up again, replace the control PC board and make a trial run. If the lamp still lights up, replace the power unit.3727-E P-AI6 SECTION 4 TROUBLESHOOTING 1-5. The Indicating Lamp UV Lights Up Failure Factor Check Measures. ‘Abnormally low Check if the voltages applied to the input | Adjust the input voltages to source voltage terminals R, S, and T of BLII-D unit are | values within the allowable within the allowable range: 170 to 242 | range. VAG. ‘No input voltage to | Check the input voltages. ‘Check the power cables. one of the three phases Circuit protector is | Check the circuit protector. Turn ON the circuit turned OFF. protector. Loose screws on (Check the screws. Tighten them securely. IGBT module Failure of IGBT ‘Check the module. (See Section 6, 2-1. | Replace the IGBT module. “IGBT Module Inspection Procedure”.) | See Section 6, 2-3. “Procedure for Replacing ‘Semiconductor Elements in Main Circuit". ‘Check if the interboard connectors are | Insert properly. securely inserted into the connectors on the control PC board. Failure of power unit | Check if all the above checking items are | Replace the power unit. normal. Failure of control PC | Check if the UV lamp lights up even after | Replace the control PC board replacement of power unit. board. 1-6. The Indicating Lamp BOH Lights Up Check Measures ‘Check the overload rate with the load | Review the operation display. program. Imperfect insertion of | Check if the interboard connectors are | Insert properly. the interboard securely inserted into the connectors on connectors the control PC board. Failure of control PC | Check if all the above checking items are | Replace the control PC board normal. board. Failure of power unit | Check if the BOH lamp lights up even _| Fleplace the power unit. after replacing the control PC board.3727-E P-AIT SECTION 4 TROUBLESHOOTING 1-7. The Indicating Lamp ROH Lights Up Check Measures Check the IGBT. (See Section 5, 2-1. | Replace the power unit. “IGBT Module Inspection Procedure.) ‘Check if the interboard connectors are _| insert properly. securely inserted into the connectors on the control PC board. ‘Check the overload rate with the load Review the operation display. Program. Check the screws on the terminals THR | Tighten them securely. and COM. Failure of control PC | Check if all the above checking items are | Replace the control PC board ormal. board. Failure of power unit | Check if the ROH lamp lights up even | Replace the power unit. after replacing the control PC board. 1-8. The Circuit Protector Trips Check Measures. Check them for wiring. Correct the wiring. Remove the motor cables from BLI-D | Replace the motor cables. rive unit to check them for continuity. ‘Check the IGBT. (See Section 5, 2-1. | Replace the IGBT or the “IGBT Module Inspection Procedure”.) | power unit. ‘Check the module. (See Section 5, 2-2. | Replace the diode module. “Diode Module Inspection Procedure”.) ‘Check all the above checking item are__| Replace the power unit. normal. ‘Check ifthe circuit protector trips even | Replace the control PC after replacing the power unit. board. 1-9. The WARNING CHARGE Lamp Does Not Go OFF with the Circuit Protector F Failure Factor Measures Failure of power unit ‘After leaving the unit for about 30 minutes, make sure that the lamp is OFF. Then, replace the power unit.3727-E P-AIB SECTION 4 TROUBLESHOOTING 1-10. The Motor Hunts Failure Factor Check Measures Failure of IGBT Other defective units: (such as motor, detector, SVP) ‘Check the IGBT. (See Section 5, 2-1. *IGBT Module Inspection Procedure”. ‘Check all the above items are normal. Check if the motor still hunts after replacing the control PC board. Refer to the maintenance manuals for the other units. Replace the IGBT or the Power unit. Replace the control PC board. Replace the power unit. Replace the defective unit.3727-E P-AI9 SECTION 5 MAINTENANCE AND INSPECTION SECTION 5 MAINTENANCE AND INSPECTION 1. Maintenance Instruments and Parts Table 5-1 shows the instruments used for maintenance or inspection. Table 5-1 Application ‘Measurement of source voltage Resistance check @Phillips screwdriver | Middle and small size Table 5-2 shows the parts used in BLIL-D drive unit and required for maintenance. Table 5-2 Type Product No. EMBISOFA-060 | £4443-722-037 30A:600V (Fuji) MBIS0FA-060 | £4443-722-098 OA'600V (Fuji) 6MBI7EFA-060 | £4443-722-039 ‘75A-6OOV (Fuji) @MBITOOFA-060 | £4443-722-043, 100A'600V (Fuji) ‘@MBIT50FB-060 | £4443-722-040 150A-600V (Fuji) RISOE-080 £:2714-722-001 50A‘800V (Full)9727-E P-A20-R3 SECTION 5 MAINTENANCE AND INSPECTION 2. Semiconductor Elements Inspection and Replacement Method This subsection describes the methods of inspecting and replacing semiconductor elements. PCN When inspecting and/or replacing the elements, ensure that: WARNING CHARGE lamp is OFF with the circuit protector OFF. ‘The screws removed in inspection or replacement are tightened securely in correct positions. No sorews are dropped. 2-1. IGBT Module Inspection Procedure 1) 2) 3) 4) 5) 8) Remove the power and the motor cables. Remove the contro! PC board. Remove the power board. Measure the resistance between the terminals using a multimeter. The terminal layout and Intomal equivalent circuits in the IGBT module are shown in Fig. 5-1 and§-2. The terminal names of one element In the module is shown in Fig. 5-3. Check the equivalent circuit to see if its resistances conform to the criteria in Table 5-3. Hf measured resistance is abnormal, replace the IGBT module. If normal, install the power board, Be sure to tighten the screws. After inspection or replacement, install the control PC board and fix it with screws. Then, ‘mount the motor cables and the power cables. 1-In-1 type. in-t type. Fig. 5-1 IGBT Module Terminal Layout8727-E P-A21-R3 SECTION 5 MAINTENANCE AND INSPECTION c E 6-in-1 type Fig. 5-2. Equivalent Circuit of IGBT Module © ®) 4 © Fig. 5-3 Terminal Names of One Element on IGBT Module ‘Table 5-3 Criteria IQBT Terminal Normal Range “Abnormal Range Multimeter Torminal | Mutimotor Terminal | 1 in 6int tin eint () aldo Oside Several tens to —_| Several tens to ‘several hundreds | several hundreds ofkdoohme [of ohms © © ‘See REMARKS 1. on © © @ _ SeaREMARKS2 | Several hundreds of ohms or loss (© (@) a ‘Several thousands of ohms or less @ © « ‘Several thousands of ohms or lass. @ © a ‘Several thousands of ohms or less © @ a ‘Several thousands of ohms or less NOTICE | : (1) Measure the resistance with the multimeter measuring range set to “x 1". (2) In order to obtain correct measurements, short the circuit between @ and E.3727-E P-A22 SECTION 5 MAINTENANCE AND INSPECTION 2-2. Diode Module Inspection Procedure 1) Remove the contro! PC board and the power board. 2) Measure the resistance between the terminals on the diode module using a multimeter. ( fellellei— : or= aC ' ale, =i + Fig. 5-4 Terminal Arrangement of Diode Module ®) a) Fig. 5-8 Terminal Names of One Element on Diode Module Table 5-4 Criteria Diode Module Terminal [Multimeter Terminal | Muttimeter Terminal ee (+) side (-) sido ® 6 «0 a ‘Several hundreds ohms or less 3) If the measured resistance is abnormal, replace the diode module. 4) When the measured resistance is normal, reinstall the power board and the control PC board. Be sure to tighten the screws.3727-E AQQE SECTION 5 MAINTENANCE AND INSPECTION 2-3. Procedure for Replacing Semiconductor Elements in Main Circuit H any of the semiconductor elements in the main circuit are judged to be defective by the inspection method described in the previous and this sections, replace the elements according to the procedure in Table 5-5. Table 5-5 Contents Remove all the screws from the power board to dismount the board from the main unit. Remove the module fixing screws to dismount the module. ‘Apply silicone compound to the back of anew | The compound will increase module. adherence of the module to the mounting face, and so the module will be cooled better. Install the new module and fix it with the Make sure that the module is placed screws. in the correct direction. Be careful that the IGBT, element made of MOS compound, tend to generate static electricity. Install the power board and securely tighten | Do not forget to tighten the screws. the screws which were removed in Process 1.B; VACu3727-E P-B1 SECTION 1 OUTLINE SECTION 1 OUTLINE This section covers the maintenance procedures and necessary information related with the VACII drive unit.3727-E P-B2 SECTION 2 CONFIGURATION AND CONNECTION SECTION 2 CONFIGURATION AND CONNECTION 1. Configuration 1-4. Total Unit Configuration ‘The VACII drive unit configuration is illustrated in Fig. 2-1. 2-010 Power POR L SS VAG I DRIVE UNIT | VACHE @D BOARD, z ACI CPU BOARD j<—_Cover_ |< Soe VAC II (08) VAG I (011~D22) Fig. 2-1. VACIII Drive Unit Configuration3727-E P-B3 ‘SECTION 2 CONFIGURATION AND CONNECTION 1-2. Major Component Parts Arrangement ‘Arrangement of major component parts on the control PCB and the power supply unit are shown in Figs. 2-2 to 2-7. ‘Major Component Parts Arrangement on CPU Board for Dé ‘Major Component Parts Arrangement on GD Board for D6 Major Component Parts Arrangement on VAG Board II for D11- D22 ‘Major Component Parts Arrangement on Power Supply Unit for DS ‘Major Component Parts Arrangement on Power Supply Unit for D11 Major Component Parts Arrangement on Power Supply Unit for D223727-E P-B4 SECTION 2 CONFIGURATION AND CONNECTION om MMi23 466 ss (es) leet 2° see IIT M37 8 8 10 1112 19 ALMRST| sw swe vat [O} R vee [D] ° a vrs [0] VoMP @ Ta @ MON @ VEL @ GND © ™ ® q Euc © 4 luc ® ue EvC @ ve c ® N wee pv 5 8 ee no 2® 2 ACOM @ coe IDcs004 Nt ® = Check terminal [D]: Variable resistor Fig. 2-2 Major Component Parts Arrangement on CPU Board for D63727-E P-B5 SECTION 2 CONFIGURATION AND CONNECTION Gate circuit for convertor c N 16 HM fuse c eee N {Gate circuit for invertor 15 |__| et Warning fuse (5A) c Er N | swiiswi2 a “4 RIs2 ® © tev is ©e000 ee N11 eNt2 GND +15V +5V a Check terminal Fig. 23. Major Component Parts Arrangement on GD Board for DB3727-E P-B6 SECTION 2 CONFIGURATION AND CONNECTION HM fuse. ‘Warning fuse (5A) ee sv COM swWi sw2 o sooo @GND MiM2 423 4 5 6 aot} c N Gee 7 we '7 8 910 112 13 ROM c N 6 Aumast| DC cNt 9004 ons] Fig. 2-4 Major Component Parts Arrangement on VAC Board Il for D11-D223727-E P-B7 SECTION 2 CONFIGURATION AND CONNECTION O O \ Fuses ‘Terminal block for power cables\ (ean note tables Fig. 2-5 Major Component Parts Arrangement on Power Supply Unit for D63727-E P-BB SECTION 2 CONFIGURATION AND CONNECTION Fuses ‘Terminal block for fan motor cables Fig. 2-6 Major Component Parts Arrangement on Power Supply Unit for D113727-E P-B9 ‘SECTION 2 CONFIGURATION AND CONNECTION Heat sink cooling fan Magnet switch i Heat sink ‘cooling fan Fig. 2-7 Major Component Parts Arrengement on Power Supply Unit for D223727-E P-B10 SECTION 2 CONFIGURATION AND CONNECTION Connections ‘The connection between the VACII drive unit and the VAC motor, and between the VACIT drive unit and the NC unit are explained in what follows. 2-1. Connection Diagrams @ () © @ © General view of VACIT drive unit Interconnections ‘Connection diagram of winding changeover specification Connector pin assignment \VACII drive unit and VAC motor connection diagrams: Motor with 16-pin commercial MATE-N-LOCK connector Motor with 10-pin commercial MATE-N-LOCK connector Motor with -pin commercial MATE-N-LOCK connector Connectors Fig. 2-8 Fig. 2-9 Fig. 2-10 Fig. 2-11 Fig. 212 Fig. 2-13 Fig. 2-14 ‘Signal wires on the motor side are inserted into the connectors shown in Table 2-1. Table 2-1 Connector Name Commercial MATE-N-LOCK Commercial MATE-N-LOCK Universal MATE-N-LOCK 2-2. Terminal Block Size on the VACII Drive Unit ‘The terminal block size on the VACII drive unit is indicated in Table 2-2. Table 2.23727-E P-B11 SECTION 2 CONFIGURATION AND CONNECTION VACII drive unit VAGII control PCB Magnetic pulse generator {or photoslectric pulse generator) ‘SVP board [oc ENT] __|9004|_[ON2] [CNS SPCS card t “Terminal block for power cables | [Terminal block for Resolver motor cables EC board (or ECP board) on ‘VAC motor Relay circuit © ‘AC180 V - 242 V (50/60 Hz) Note: Resolver is not used for builtin motor. Fig. 2-8 General View of VACII Drive Unitsvariereiaind ‘SECTION 2 CONFIGURATION AND CONNECTION A ry BAT re —__ az) i x 7 AZAT GD) bz [Any one is selected aoe J ee 8 #8 d ! MRDY (1 Machine ready MRDY-COM (8) “(s) AC180 V- 242 V (6060 Hz) Breaker RB 8 1 + E a ‘OL (28) sealed cable = 1SO-SG (13), + De CNT + ONIZ cN2 = CNt CNS + CNT Q: Connector (Honda MR series) ©: Screw type terminal block Fig. 2-9. Interconnections3727-E P-B13, ‘SECTION 2 CONFIGURATION AND CONNECTION | Irpututput signals cri kom the standard specication we nccated. ‘Screw type terminal lock. Fig. 2-10 Connection Diagram of Winding Changeover SpecificationSioikenakd SECTION 2 CONFIGURATION AND CONNECTION Assignment of Pins of Connector CN1* Assignment of Pins of Connector CN2* * De CNT + CNIZ cN2 = CNt Fig. 2-11 Connector Pin AssignmentS727 BREE ‘SECTION 2 CONFIGURATION AND CONNECTION 14 st 15 $2 : 16 = 17 RI 7 7 1 12 19 ia 20 ‘OL -- Assignment of Pins of Connector CN3* * DB: CNS CNT Fig. 2-11. Connector Pin Assignments7areriesrene SECTION 2 CONFIGURATION AND CONNECTION VACII drive unit VAC motor * D6: ONS = CNIT Fig. 2-12 VACII Drive Unit and VAC Motor Connection (Motor with 16-pin Commercial MATE-N-LOCK Connector)‘ST2TAE/REBPRRZ SECTION 2 CONFIGURATION AND CONNECTION * De: CNS = CNT Fig. 213. VACII Drive Unit and VAC Motor Connection Diagram (Motor with 10-pin Commercial MATE-N-LOCK Connector)eee 78 PRIOR = P-BIS SECTION 2 CONFIGURATION AND CONNECTION VACII drive unit VAC motor * D6: ONS > CNT Fig. 2-14 VACII Drive Unit and VAC Motor Connection Diagram (Motor with 9-pin Universal MATE-N-LOCK Connector)3727-E P-B19 SECTION 3 OPERATION STATUS INDICATION SECTION 3 OPERATION STATUS INDICATION ‘The VACII drive unit has LED's on the control printed circuit board to indicate the operation status. Lighting conditions of the LED's can be checked through the opening in the cover. Fig. 3-1 shows the LED names. POWER Saoeep MIN 2s eG == ss H GCOC oI Tizat jon) ooo M3 7 8 9 10 11 12 13 CPUALM Se Control PCB operation Operation status indicating status indicating lamps lamps Fig. 3-1 LED Names 1. Control PCB Operation Status Indicating Lamps ‘The following three LED's indicate the operation status of the VACII drive unit. The relationship between the lamp illumination and PCB operation status is indicated in Table 3-1. ‘Table 3-1 Relationship between LED tllumination and PCB Operation Status Operation Remarks Power supply for VACII drive unit | If this is not illuminating while pow- control circuit is being supplied. ‘er supply to the VACII drive unit is on, it indicates an occurrence of a trouble. Voltage in the calculation circuit of | this LED is turned on, the calcu- the VACII drive unit is outside the | lation circuit is not functioning nor- specification. mally. The lamp indicates an occurrence of | Contents of the problem are a problem in the calculation circuit in | cated by the operation status indi- the VACII drive unit. cating lamps.3727-E P-B20 SECTION 3 OPERATION STATUS INDICATION 2. Operation Status Indicating Lamps ‘The LED's M1, M2 and M3 indicate the operation status of the VACII drive unit and the VAC motor. ‘There are two different operations status as “normal operation” and “faulty operation”. They are indicated by the following LED illumination conditions. Normal operation .... M1, M2 and M3 are all OFF Faulty operation ..... M1, M2 and/or M3 is ON or flickering.3727-E P-B21 SECTION 3 OPERATION STATUS INDICATION 2-1. Normal Operation Status Indication ‘While the VACII drive unit is operating normally, the LED's indicate the input/output status of the inpuvoutput signals. These input/output signals are shown in Fig. 3-2 (for the standard and winding changeover specifications). Mi Mat yd 3 yh vb eto eh es MNTRERSHIQIT IZ Note 1: Note 2: 1 ae EMR eee — = OFF ae ‘np signals SON Main ckcvit charging stan Jenne = ‘SFR Motor col power supply sea! No daplay commend WCHG Winding changeover signal | J Note 1 TLC. “Torque ket command signal —— as MRDY Mactine ready signal rout ‘SROY WCHG Winding changeover signal ON when the high-speed range winding selection command is input OFF — when the low-speed range winding selection command is input AWCHG — Winding changeover completion signal ON when the high-speed range winding selection is completed OFF when the low-speed range winding selection is completed When the power to the machine is turned on, it indicates “01”. When the control power is turned on and the NC is ready, the indication changes to “02". Fig. 3-2 Signal Assignment at LED's for Normal Operation9727-E P-B22 SECTION 3 OPERATION STATUS INDICATION 2-2. Failure Operation Status Indication ‘A faulty operation status is indicated by the LED's M1 and M2 in the following conditions. () M1 and M2 flicker simultaneously. (b) M1 lights up. (©) M2 lights up. LED's other than M1 and M2 light up corresponding to the failure conditions occurred to indicate them. ‘On the VACIII control PCB, the 7-segment LED displays the failure operation status by the 2- ” it indicates that the fuse has been blown. 3) If the fuse is blown, replace the fuse. 4) Set the fuse in the fuse holder. If the fuse is provided with a cover, do not forget to set the cover. 3-3. Fuse Rating For fuses F1 - F3, MP50 and HM03, use A, 0.5 A and 0.3 A rating fuses as indicated in Table 5-7. Table 5-7 Fuse Current Rating Fuse Rating [A] F3R | Fas. os | 05 05 | 0.53727-E P-B59 SECTION § MAINTENANCE AND INSPECTION 4. Replacing Control PCB and Power Supply Unit 4-1. Control PCB Replacement Procedure Table 5-8 Procedure to Replace the Control PCB Contents ‘Tum off the power supply. Loosen screws and detach the cover. Remove the control PCB. Install the new control PCB. Run the VACII drive unit. Install the cover and secure it with screws. ‘The procedure to remove an mount the control PCB is indicated in Tables 5-8 and 5-9. For the arrangements of the connectors, refer to Fig. 2-2. Table 6-9 Procedure to Remove the Control PCB ‘Loosen connector fixing screws and remove connectors CN1 - CNS. Remove the connector for the optical fiber. Remove the M4 screws which fix the control PCB. Pull the control PCB while holding its upper and lower parts and remove it from the Power supply unit rack,3727-E P-B60 SECTION 5 MAINTENANCE AND INSPECTION Table 5-10 Procedure to install the Control PCB: Contents Insert the connector between the control PCB's in the connectors on the control PCB. Fix the control PCB with the M4 screws. ‘Connect the connectors CN1 - CN3 and clamp them firmly with connector fixing screws. ‘Check the ROM, switch settings and potentiometer settings in reference to the VAC Series Characteristics Table. 4-2. Power Supply Unit Replacement Procedure Table 6-11 Procedure to Replace the Power Supply Unit Contents. ‘Tum off the power supply. Remove the power cables and motor power cables. ‘Loosen the connector fixing screws and remove connectors CN1 = CN3. Remove the connector for the optical fiber. Loosen screws and detach the cover. Remove the control PCB. Install a new power supply unit. ‘Connect the connectors CN1-CN3 and clamp them firmly with connector fixing screws. Install the connector for the optical fiber. Run the VACII drive unit. Install the cover and clamp it with screws.3727-E P-B61 SECTION § MAINTENANCE AND INSPECTION 4-3. VACII Drive Unit Assembly Replacement Procedure ‘Table 5-12 Procedure to Replace the VACII Drive Unit Assembly ‘Tum off the power supply. Remove the power cables and motor power cables. Loosen the connector fixing screws and remove connectors CN1- CN. Remove the connector for the optical fiber. Install a new VACII drive unit. ‘Connect the connectors CN1-CN3 and clamp them firmly with connector fixing screws. Install the connector for the optical fiber. Detach the cover and check the ROM, switch settings and potentiometer settings in reference to the VAC Series Characteristics Table. ‘Connect the power cables and motor power cables and then run the VACII drive unit. Install the cover and secure it with screws. 4-4, Trial Operation Procedure After replacing parts or units, make a test run according to the procedure in Table 5-13. ‘Table 5-13 Trial Operation Procedure Confirm that the ROM, switch settings, potentiometer settings, and unit type are all correct, referring to the VAC Series Characteristic Table. ‘Tum on the power and confirm that the green LED “POWER” lights. Confirm that the cooling fan of the VACIII drive unit and the VAC motor rotate. Check if the 7-segment LED's indicate 01 immediately after tuming on the main breaker, and the indication turns to 02 when the NC starts up by operation power supply. Input the rotation command to check the motor rotation both in the forward and reverse directions. Check the operations over the entire speed range and in the position control mode.9727-E P-B62 SECTION 6 APPENDIX SECTION 6 APPENDIX 1. ROM and File Name for VACII Drive Unit ‘The control software for the VAC drive unit is supplied as below: 1) ROM to be mounted on control PCB (1 unit) 2) File in the control floppy disk (PBU file x 1) 1-1. ROM for VACII Drive Unit (1) Mounting Place ‘One ROM is mounted on the control PCB. Refer to Fig. 2-2. (2) ROM Name VAC A121¢ | bem Version No. High-precision position control specification 1-2. File in the Control Floppy Disk (1) Type of File The following file are developed to store the control data for the VACII drive unit. (@) LM, G common file L Mb vuse — a PBU W. Contents: Indexing parameter, motor type, gear ratio, etc. Remark: This file includes parameters that may be set by the user such as parameter for indexing, make a backup fle in the floppy B. (b) File for synchronized tapping MVTO#— #4 —#— POL Contents: No. of gear steps for synchronized tapping, motor speed range for ‘synchronized tapping in each step, etc.3727-E P-B83 SECTION 6 APPENDIX (2) File Name The VAC PBU file name contains the following codes and symbols. #1 VU 4p y— es ¥5— Ko ¥7.PBU [ ‘Spindle No. (1: First, ‘Version Machine type’specifications Numerically controlled position code (L, M, or G code) ‘VAC type 0: General-purpose, 1: High-precision Kind of Machine the, M: machining center, G: grinder, W: OH-make lathe Second, 3: Third, 4: Fourth)9727-E P-B64 SECTION 6 APPENDIX Check Terminals For the layout of the check terminals, refer to Fig. 2-2. Contents Control circuit ground ‘Separated from the regenerative contro! circuit, the input/output signal circuit, and the base circuit. Resolver excitation signal Sine wave When motor > 3 stops glo T= 128 8) 2 Phase difference to the excitation signal changes as the motor rotates. Frequency f (Hz) varies as indicated below according to the motor speed N (rpm). 1 aN ae 128 x 106 60 (+ in the forward rotation and — in the reverse rotation) Velocity monitor ‘The motor speed (rpm) is indicated. ‘£10 [V1 at the maximum motor speed ‘Torque monitor ‘The motor output torque is indicated. £10 [VJ at the maximum motor output3727-E P-BE5 SECTION 6 APPENDIX Remarks. Inverter circuit current detection ‘The IOCS alarm occurs at higher than approx. 2.75 V (1.4 V for D3) Regeneration circuit current detection The IOCR alarm occurs at higher than approx. 1.7 V (0.85 V for D3) U-phase current feedback signal o(v) \V-phase current feedback signal Cycle and amplitude changes depending on operation state, Current feedback three- phase full wave rectifying signal 0 (V) Cycle and amplitude changes depending on y F.G.B.0 E2442-727-003 5A250V 4 4 4 4 5 (Fuji) FGBO E2MA2-727-004 0.5 A250V Lui) "1 Transistor modules EVM31-050A ana QM150DX-H are interchangeable each other, and thus either of them can be used for D8 and D11, For D22, both employing parallel transistor drive, only EVM31-050A can be used. dn For diode module for 011, both 110L2G43 and PD508 can be used. ‘These fuses are supplied with the VAC drive unit as spare parts.9727-E P-C28-R2 SECTION 4 INSPECTION AND MAINTENANCE Heal aie ote be a Dit_| Da ‘Waming fuse"> eae E2445-392-228 _ (@aito Teushin) aN 2eN 2 MPEO E2H46 302-216 {Baio Teusin 1 Base deat |KayT0 E2446-302-227 sa (Daito Tsushin) ee ‘1 Transistor modules EVM31-050A ana QM150DX-H are interchangeable each other, and thus either of them can be used for D8 and Dit. For D22, both employing parallel transistor drive, only EVM31-050A can be used. *3. These fuses are supplied with the VAC drive unit as spare parts.9727-E P-C29-R2 ‘SECTION 4 INSPECTION AND MAINTENANCE 2. Inspection and Replacement Procedure for Semi-conductor Devices When checking or replacing semi-conductor devices used in the main circuits, pay attention to the following points. 1) After the completion of checkup or replacement, set the leads and bus bars to the original position correctly and tighten the screws firmly. If all screws are not tightened, the unit might fail to function correctly. 2) Take care so that you do not lose a screw. : After the completion of Inspection or replacement of semi-conductor devices, connect the leads and bus bars which have been disconnected to the previously connected positions and tighten all the screws securely. tteven one screw is not tightened or left loose, it will preclude operation. Pay sufficient care not to drop a screw. 2-1. Transistor Module Inspection Procedure 1) Remove screws fixing the power supply unit door in place and open it. 2) Disconnect all leads of transistors to be checked. ‘With 022, parallel drive using two transistor devices is implemented; remove the bus bar between the two devices and check the individual transistors. 3) Measure resistance between transistor terminals. For this measurement use a multimeter. a ciel Ef C2 82 €2 cr Ble! C262 €2 (a) OM75D1X-H (b) EVM31-050A, QM150DX-H Fig. 4-1 Transistor Module Terminal Arrangement BI B2 Fig. 4-2 Equivalent Circult of Transistor Module9727-E P-C30-R2 SECTION 4 INSPECTION AND MAINTENANCE Table 4-3 Judgement Criteria (Multimeter Range Setting: x 10) Transistor Terminals Multimeter Terminal | Multimeter Terminal me ‘Abnormal (+) Side (©) Side ‘Several tens to several . E hundreds of ohms one ‘Several hundreds of E . . ohms or less ‘Several tens to several a 8 hundreds of ohms ee ; C = ‘Several hundreds of ohms or less ‘Several hundreds of B E pit 09, © ‘Several hundreds of : 7 E ohms oo NOTICE 4) 5) Ia transistor is damaged, terminals C and E, and terminals C and B are shorted. Follow the procedure below depending on transistor conditions. (@) When abnormal Replace the transistor module. For the procedure to replace transistor modules, referto 2-4. “Procedure to Replace Main Circuit Semi-conductor Devices". (b) When normal ‘Connect the leads which have been disconnected. With D22, connect the leads after installing the bus bar. ‘Always make sure that the leads are connected in correct locations and secured with screws correctly. After the completion of inspection and maintenance, close the door and clamp it in place with screws.3727-E P-C31-R2 ‘SECTION 4 INSPECTION AND MAINTENANCE 2-2. Base Circuit Transistor Inspection Procedure 1) Loosen screws and remove the cover. 2) Detach the control PCB. For the procedure to detach the control PCB, refer to Table 4-10. 3) Measure resistance between transistor terminals using a multimeter. C_(radiation plate) C_(radiation plate) a f : 8 E 8 E (o) ET191 (b) C3346 Fig. 4-3 Base Circuit Transistor Terminal Arrangement ‘To determine whether the transistor checked in normal or not, refer to Table 4-3. 4) Follow the procedure below depending on transistor conditions. (@) When abnormal Install the detached control PCB. () When normal Install the detached control PCB. For the procedure to install a contro! PCB, refer to Table 4-11. 5) Fix the cover with screws. 2-3. Diode Module Inspection Procedure 1) Remove screws fixing the power unit door in place and open it. 2) Disconnect the leads. (@) D3, Dé and D8 Disconnect the diode module lead. (b) D1 and D22 Disconnect the bus bar and the leads connecting the diode modules.8727-E P-C32-R2 SECTION 4 INSPECTION AND MAINTENANCE 3) Carry out measurements. (a) D3, D6 and D8 Measure the resistance between the terminals of diode module PT768 using a multimeter. ‘Table 4-4 Judgement Criteria (Multimeter Range Setting: x 10) P1768 Terminals ‘Multimeter Terminal | Multimeter Terminal Normal Abnormal (4) Side (Side wo @ ‘Several hundreds of @ @ jonme. 02, +) (3) (ty (+) ‘Several hundreds of 2) @ © ‘ohms or less @) ) a 0) ‘Several hundreds of © @) 5 ohms or less. o @) a) © ‘Several hundreds of (2) = ohms: 02 © @ oO (1k (2) (3) (1) (2) (3) - Ge) i Fig. 4-4 PT768 Terminal Arrangement Fig. 4-5 Equivalent Circuit of PT768 (b) D11 and Dae Measure the resistance between the terminals of a diode module. a. 2) @) a (2 3) Fig. 4-6 PT768 Terminal Arrangement Fig. 4-7 Equivalent Circult of Diode Module of Diode Module9727-E P-C33-R2 SECTION 4 INSPECTION AND MAINTENANCE Table 4-5 Judgement Criteria (Multimeter Range Setting: x 10) Diode Module Terminale i] Mulimeter Terminal] Multimeter Terminal Normal ‘Abnormal (@) Side O Side ‘Several hundreds of 2 2 . ohms or less Several tons to several ® ® hundreds of ohms sae Several tens to several @ ” pone eae 02 @ ® a ease 4) Follow the procedure below depending on the diode module conditions. (@) When abnormal Replace the diode module. For the procedure to replace the diode module, refer to 2-4. “Procedure to Replace Main Circuit Semi-conductor Devices”. () When normal ‘Connect the bus bar and the leads which have been disconnected. Always make sure that the leads are connected in correct locations and secured with screws correctly. 5) After the completion of inspection and maintenance, close the door and fix in place with screws, 2-4. Procedure to Replace Main Circuit Semi-conductor Devices Table 4-6 Process: Contents Remarks 1 Disconnect all bus bars andleads con- | Before disconnecting bus bare and leads, nected to the module to be replaced. mark ID's for reconnection. 2 Remove the module clamping screws and detach the module. 3 Coat silicone grease to anew module. | This is to Improve contacting conditions between the module and the installation surtace thus to provide better cooling ef- fect. 4 Install a new module and securely tighten | Pay attention to module installation the screws. orientation. ‘Connect the bus bar and leads which have | Always make sure that the leads are con- been disconnected. ected in correct locations and secured ‘with screws correctly.3727-E P-C34-R2 SECTION 4 INSPECTION AND MAINTENANCE 3. Fuse Replacement 3-1, Fuse Blown Condition Blown conditions of fuses used in the VAC dive unit are shown in Table 4-7. Table 4-7 Fuse Blown Conditions Fuse Name : Blown Condition Fuses Picts Neon tube lighting up (excluding D224) A The neon lamp light up as illustrated tothe left when viewed from the front. (only when power is ON.) Fuses Fi toF7 Blown fuse element (022A) The fuse element is blown as illustrated to the left when viewed from the front. Waming fuse ‘SMP32 wie! MP5O a “The white fuse blown indication appears at upper portion of the fuse cartridge when viewed from the front. Base circuit fuse bane Blown fuse element 7s The fuse element is blown as ilustrated at the left when viewed from the front. ‘There mightbe cases where the blown fuse element cannot be found visually. 3-2. Inspection and Replacement Procedure for Fuses 1) Fuse Ft to F7 (For D22A only) (@) Tum off power supply. (0) Remove the fuse cover using a screwdriver. (©) Remove the glass-tube filed fuse element using a screwdriver.3727-€ P-C35-R2 SECTION 4 INSPECTION AND MAINTENANCE. (@) Measure resistance across the olass-tube filed fuse element using a multimeter. Reading must be 0. When itis “«", it indicates that the fuse has been blown. (©) Ifthe fuse Is blown, replace the fuse. (Set the fuse holder. Refer to 3-3. “Fuse Rating”, (Q) Place the fuse cover. Fuse cover LX Gass tube filed fuse Fuse holder Fig. 4-8 Fuse for 022 2) Waming Fuse SMP32, MP5O, and Base Circuit Fuse KM10 (a) Loosen the screws and remove the cover. (b) Check the fuse. Waming fuse: Visually check the blown indication. Base circuit fuse: After removing the fuse, measure resistance between the terminals using a muttimeter (Refer to Fig. 2-2.) Toe In elther case, reading must be 0.9. When itis “co, it indicates that the fuse has been blown. (©) Remove the blown fuse and set a new fuse in the holder. Fig. 4-9 KM10 (@) Place the cover and secure the screws. 3-3. Fuse Rating For fuses F1 to F7, use 5 A and 0.5 A rating fuses as indicated in Table 4-8. When replacing a fuse, always use the one with the same current rating. Table 4-8 Fuse Current Rating Fuse Rating (A) UntType ey re] ro] ra | FO] FO] pao, | 5 | 5 | 5 | 5 | & | 05 | 05 |Onlyforpowerunits of Ver. 1.0, D45A. all fuses were 5 A rating. Remark3727-€ P-C36-R2 SECTION 4 INSPECTION AND MAINTENANCE. 4. Replacing Control PCB and Power Supply Unit Control PCB Replacement Procedure Table 4-9 Procedure to Replace the Control PCB Process Contents Reference item 1__[Tum off the power supply. 2 [Loosen screws and detach the cover. '3___ [Remove the control PCB. ‘Table 4-10 4 [install the new control PCB. Table 4-11 5 [Run the VAC drive unit. 44 6 [Install the cover and secure It with screws. For the ‘The procedure to remove and mount the control PCB is indicated In Tables 4-10 and 4-11. yrangements of the connectors, refer to Fig. 2. ‘Table 4-10 Procedure to Remove the Control PCB Process Contents Loosen connector fixing screws and remave connectors CN, CNS and MR connector 13. Remove the connector for the optical fiber. Connector ing screw| -0=— Fig. 4-10 Connectors CN1, CN3 and CN13 Remove the six M4 screws which fix the control PCB. Pull the control PCB while holding its upper and lower parts and remove It from the power ‘supply unit rack,3727-E P-C37-R2 SECTION 4 INSPECTION AND MAINTENANCE 4-2. Table 4-11 Procedure to install the Control PCB. Process Contents 1 | Align the guide holes of connectors (CNA through CN7 of a new control PCB with the guide pins at the power ‘supply unit and insert the control PCB. Insert the control PCB until the red ‘mark on the guide pin is visible from Connector eres the connector surface. Guide hole Guide pin Red mark Fig. 4-11. Connectors CN4 ~ CN7 2 __ | Fixthe control PCB with the six M4 screws. 3 | Connect the connectors CN, CNS and CN13 and clamp them firmly with connector fixing screws. 4 | Check the ROM, switch settings and potentiometer settings in reference to the VAG Se- fies Characteristics Table. Power Supply Unit Replacement Procedure Table 4-12 Procedure to Replace the Power Supply Unit Process: Contents, Reference item 1__ [Tum off the power supply. 2 [Loosen screws and detach the cover. 3__[ Remove the control PCB. Table 4-10 4 __ [Remove the power supply unit. Table 4-13 '5___ | Install a new power supply unit. Table 4-14 ‘6 | Install the control PCB. Table 4-11 7__ [Run the VAC drive unit. 44 8 [Install the cover and clamp it with screws. ‘The procedure to remove and mount the power supply uni indicated in Table 4-13 and 4-14. For the arrangements of the cable terminals, refer to Figs. 2-4 through 2-7. ACAUTION] « When replacing the power supply unit, always confirm that all cables are connected correctly and all screws are tightened firmly.9727-E P-C38-R2 SECTION 4 INSPECTION AND MAINTENANCE ‘Table 4-13 Procedure to Remove the Power Supply Unit Process Contents 1 Remove the power cables, motor power cables, and the fan motor cables from the power supply unit [= 2 [Loosen the two power supply unit clamping screws at lower sides. 3 Remove the two power supply unit clamping screws at upper side. 4 Hold and remove the power supply unit. Table 4-14 Procedure to Remove the Power Supply Unit Process Contents Place the power supply unit so that the two mounting holes under the power supply unit are correctly aligned with the two power supply unit clamping screws which are set in ad- vance. Install the two upper power supply unit clamping screws. ‘Secure the total of four power supply unit clamping screw evenly. ‘Connect the power cables, motor power cables and the fan motor cables. ‘Always ensure the correct cable connection referring to the cable identification given on the sleeve. Process. VAC Drive Unit Assembly Replacement Procedure Table 4-15 Procedure to Replace the VAC Drive Unit Assembly Contents: ‘Tum off the power supply. Loosen the connector fixing screws and remove connectors CN1, CNS and CN13. Remove the connector for the optical fiber. Remove the VAC drive unit in the same manner as indicated in Table 4-13 Install a new VAC drive unit in the same manner as indicated in Table 4-14. Connect the connectors CN1, CN3 and CN13 and clamp them firmly with connector fixing ‘screws. Install the connector for the optical fiber. Loosen screws and detach the cover. ‘Check the ROM, switch settings and potentiometer settings in reference to the VAC Se- ries Characteristics Table. un the VAC drive unit in the same manner as indicated in 4-4, Install the cover and secure it with screws9727-E P-C39-R2 SECTION 4 INSPECTION AND MAINTENANCE Trial Operation Procedure Table 4-16 Trial Operation Procedure Process Contents Confirm that the ROM, switch settings, potentiometer settings, and unit type are all cor- fect, referring to the VAC Series Characteristic Table. ‘Open the power supply unit door and check the VAC drive unit on the following points. Check Pay attention to ‘Are all cables connected correctly? Sleeves ‘Are cables connected securely at terminal? Terminals of cables and major component parts in the circuits Are all fuses set correctly? Base circuit fuses, waming fuses, fuses F1 to F7 ‘Are all connector inserted at the specified locations securely? CNT toCN3: Connector clamp screws (CN4toCN7: Red mark ‘Are all clamp screws tightened securely? ‘Control PGB clamping screws, power sup- ply unit clamping screws ‘Are wire fragments left causing short cir- cults? ‘Are the VAC motor, spindle and the ma- ‘chine ready for operation without possibilty of interference or other problems? ‘Close the power supply unit door and fix it with the screws. ‘Tum on the power and confirm that the green LED “POWER lights. Confirm that the cooling fan of the VAC drive unit and the VAC motor rotate. Input the rotation command to check the motor rotation both in the forward and reverse directions. Check the operations over the entire speed range.8727-E P-C40-R2 SECTION 5 TROUBLESHOOTING SECTION 5 TROUBLESHOOTING ‘Measure to be taken when a problem has occurred are explained in 1. and2., and measures to recover from the failure status are explained in 3. Locations of the component parts are shown in Section 2. “CONSTRUCTION AND CONNECTION”. Since high voltage is applied to the VAC drive unit, first record the illuminating LED number(s) and turn ‘off power supply to the VAC drive unit before attempting to touch inside the unit. 1. Confirmation of Power Supply and Connectors Before carying out the steps explained in 2., check the items according to Table 5-1. Table 5-1 Confirmation of Power Supply and Connectors Ttoms to Check How to Check Measures to Take DIP switches | Settings must be as indicated on the | Setas indicated. SW1toSW4 | VAC Series Characteristics Table, ROM Make sure that the OM currently used | Change with the PGB on which the spe- is the version as indicated on the VAC | cifled ROM is s Series Characteristice Table, Refer to Section 4, 4-1. “Control PCB Replacement Procedure". Potentiometers | Make sure that the settings of the poten- | Correct settings as indicated. 'VR1 to 3, SM LM | tiometers are as indicated on the VAC Series Characteristics Table, Power supply | Measure voltage across input terminals | Correct input power supply so that tis RS, T of no-fuse breaker and power | within the allowable range, ‘supply grounding terminal to check if itis within the allowable range, Allowable range: ‘AC S-phase, 200 V (~15%) to 220 V (+10%), 50/60 Hz [Connectors __|- Make sure that the MR connectors __| Connect correctly, {CN1, 2, 3) are all secured by screws, + For the PCB connectors (CN4 to ee CN7), make sure thet the read mark aa N47 ‘on the connector guide can be seen at the surface of the connector on the ‘control PCB,8727-E P-C41-R2 SECTION 5 TROUBLESHOOTING 2. ‘Trouble and Troubleshooting {ta problem is found, take necessary procedures as indicated in Table 5-2. Table 5-2 Classification of Failures Failure willie ia aoe Reference |Gonirel PCB Power Unt POWER LED does not light up. (i) oO ° LOSS LED lights up. ) oO ° LED's show failure occurrence condition. @) ° oO Motor hunts. 8) oO ° Commanded motor speed cannot be obtained. “ ° ° Motor does not rotate. ° ° Low cutting performance 6) ) Long acceleration and deceleration time © ° 5 Excessive vibration and noise while the motor is rotating. a) oO oO8727-E P-C42-R2 SECTION 5 TROUBLESHOOTING 1) POWER LED does not light up. LOSS LED lights up. Table 5-3 Failure Factor ‘Check Measures Input power supply is abnormal. See Table 5-1. See Table 5-1. Fuse F2, F3, F4 or FSis blown. Warning fuse SMP32 or MP50 is blown. ‘Check whether the fuses have been blown or not. (Refer to Section 4, 3-2. “Inspec- tion and Replacement Procedure for Fuses”.) Replace blown fuse. PCB connector CN7 is not inserted property. Check to be sure that the red mark ‘on the connector guide can be seen at the surface of the connec- tor on the control PCB. Insert the connector properly. Power is not supplied to the control PCB from the power supply unit, or ‘supply voltage is other than 19V AC. (1) Detach the cover. (2) Chock voltage across 1 and 3, ‘and 2 and 3 of connector CN7 with a voltmeter voltage must be 19V AC. aciav| []°N7 lrepenerawve eonvolexeut [eee High voltage is applied to the base circuit and the regeneration circuit. ACALTION] Replace the power supply unit. (Refer to Section 4, 4-2. “Power ‘Supply Unit Replacement Proce- dure”) [Control PCB is faulty. Make sure that all the items above are correct. Replace the control PCB. (Reter to Section 4, 4-1. ‘Control! PCB Replacement Procedure”)8727-E P-C43-R2 SECTION 5 TROUBLESHOOTING 2) LED's show fallure occurrence connection. ‘When LED's show fallure occurrence condition, take necessary measures in accordance with the ‘alarm number displayed on the VAC BOARD I. For the alarm name andthe alarm contents, refer to Table 3-3, “VAC II Alarm List’. (a) Alarm No. 1 “VAC P.G count abnormal" is displayed. Table 5-4 Failure Factor Check Measures: [The magnetic encoder sensor or | Rotate the spindle byhand and __| Replace the sensor or the gear. the gear is faulty. check the output signals of the en- coder. (Refer to Appendix 2, “CHECK TERMINALS" when checking the output signals.) The control PCB (VAC card 1) ls ‘Make sure that all the items above are correct. Replace VAC card 1. (b) Alarm No. 2 “VAC motor acceleration rate” is displayed. Table 5-5 Failure Factor Check ‘Measures The resolver is faulty. Rotate the resolver by hand and [check the output signals, (Refer to Appendix 2, CHECK TERMINALS" when checking the output signals.) Replace the VAC motor. |The magnetic encoder sensor or the gear is faulty. Rotate the spindle by hand and ‘check the output signals of the en- coder. Replace the sensor or the gear. Loose connection of the connectors lof motor signal cables or magnetic Jencoder signal cables ‘Check whether connector CN3, ‘N13, and the connector in the VAC motor terminal box are in- serted properly. Insert them property. Broken motor signal cables or mag- netic encoder signal cables Remove the motor signal cables or ‘the magnetic encoder signal cables and conduct the continuity test. Replace the motor signal cables or ‘the magnetic encoder signal cables. The control PCB is faulty. Make sure that all the items above are correct. Replace the control PCB.8727-E P-C44-R2 SECTION 5 TROUBLESHOOTING (©) Alarm No. 3 “VAC APA speed” is displayed. [cables Table 5-6 Failure Factor ‘Check Measures [The magnetic encoder sensor or | Rotate the spindle by hand and __| Replace the sensor or the gear. the gear is faulty. check the output signals of the en- coder. Loose connection of the connector | Check whether connector CN13 is _| Insert them properly. ‘of magnetic encoder signal cables_| inserted property. Broken magnetic encoder signal __| Remove the magnetic encoder sig- | Replace the magnetic encoder sig- nal cables and conduct the continu- ity test. nal cables. The control PCB is faulty. ‘Make sure that all the items above are correct. Replace the control PCB. (d) Alarm No. 4 *VAC CON speed” is displayed. Table 5-7 Failure Factor Check Measures Faulty NC software ‘Check the setting value. | ‘Change the setting value. (Setting error for feed unit amount) (e) Alarm No. 5 “VAC DIFF overflow” is displayed. Table 5-8 Failure Factor Check Measures (Operation in overloaded condition | Check the cutting conditions. ‘Change the cutting conditions. Check the machine for mechanical | Remove the mechanical trouble ‘troubles: lubricating oll, etc, factor. [The control PCB is faulty. Make sure that all the items above are correct. Replace the control PCB.8727-E P-C45-R2 SECTION 5 TROUBLESHOOTING () Alarm No. 6 “VAC resolver abnormar is displayed. Table 5-9 Failure Factor Check’ ‘Measures Loose connection of the connectors | Check whether or not connector __| Insert them property. of motor signal cable: (CNS and the connector in the VAC ‘motor terminal box are inserted Property. [Broken motor signal cables (Resolver signal) Remove the motor signal cables and conduct the contimuity test. Replace the motor signal cables. | The contro! POB is fauty. Make sure that all the items above [are correct. Replace the control PCB. The resolver is faulty. Make sure that the RES is indi- ‘cated even after the replacement of the control PCB. Replace the resolver in the VAC motor. (@) Alarm No. 7 “VAC RAM parity error” is displayed. faut. Table 5-10 Fallure Factor Cheek ‘Measures [The control PCB is faulty. = Replace the control PCB. (h)_ Alarm No. 8 "VAC communication abnormal is displayed. Table 5-11 Failure Factor (Check Measures: Loose connection of the connectors | Check whether or not connectors of | Insert them property. of optical fiber cables optical fiber cables of VAC card 1 ae inserted property. Broken optical fiber cables ‘Check whether or not optical fiber | Replace the optical fiber cables. cables are broken. [SPC8 (card on the SVP board) on |Make sure that all the items above | Replace SPCS card. the NC is faulty. are correct. ‘The control PCB (VAC card 1)is | Make sure that all the items above | Replace VAC card 1. are correct.3727-E P-C46-R2 SECTION 5 TROUBLESHOOTING (Alarm No, 8 *VAC instruction command NG." is displayed, Table 5-12 C Failure Factor ‘Check ‘Measures Faulty NC software (Undefined ‘Check the communication in which | Correct the NC software. instruction or non-executable an alarm occurs. instruction is communicated.) @) Alarm No. 10 “VAC motor cable overcurrent" is displayed, Table 5-13 Failure Factor Check Measures: Loose connection of motor power | Check motor power cable connec- | Connect the cables securely. cables at terminal block tion at the terminal block of the mo- tor and the VAC drive unit. Motor power cables are broken, | Disconnect the motor power cables | Replace the cables. short-circulted, or grounded. from the VAC drive unit and the motor, and check continuity. Loose connection of the motor sig- | Check the connecters at the VAC _| insert the connector property. nal cables ‘drive unit (CN3) and in the VAC ‘motor terminal box — are they in- ‘serted property? ‘The VAC motor is faulty. Measure resistance between the Replace the VAC motor. \VAC motor power cable terminal and the frame using a Megger in- sulation tester. ‘The control PCB is faulty. Make sure that all the items above are correct. (Check the settings at DIP switches ‘SW3 and SW4,) Replace the control PCB. [The power supply unit is faulty. ‘Make sure that the IOCM is indi- cated even after the replacement of the control PCB. Replace the power supply unit. (K) Alarm No. 11 *VAC inverter bridge short circuit’ is displayed. ply unit is faulty. Table 5-14 Failure Factor ‘Check’ Measures: ‘The control PCB or the power sup- |Referto Table 5-15. Refer to Table 5-15. VAC motor power cable terminal and the frame using Megger insula- tion tester. Motor power cables are broken, | Disconnect the motor power cables | Replace the cables. short-circuited, or grounded. from the VAC drive unit and the ‘motor, and check continuity. [The VAG motor Is faulty. ‘Measure resistance between the | Replace the VAC motor. For the VAC motor of the winding /changeover specification, the mag- ret switch for changing winding or magnet switch drive relay Is faulty. Refer to the maintenance manual {or the machine. Replace the magnet switch or mag- net switch drive relay.8727-E P-CA7-R2 SECTION 5 TROUBLESHOOTING Table 5-15 Procedure at an Occurrence of ICOS Alarm Process Contents: a Tum off the power supply. 2 [Check the fuses in the TR1 to TRE base circuits. Refer to Section 43-2. '3__| Check the transistors in the TR1 to TR6 base circuits. Refer to Section 4, 2-2. ‘4 | Remove the control PCB and check to be sure ‘that the connector pins at the supply unit side Pana py of the connector CNS or CN6 are fixed to the connector. Suite sn {f not pull, the connectors pin up to fix them. onnwctor Refer to Table 4-10. Foe a oe comectr Check the transistor modules TRM1 to TRM3, Refer to Section 4, 2-1. Install the control PCB. Refer to Table 4-11. Run the VAC drive unit. Check whether the IOCS lamp lights up. Refer to Section 4, 4-4. Ifthe 1OCS lamp lights up again, replace the control PCB and then run the VAC drive unit. Refer to Section 4, 4-1. I the IOCS lamp still lights up, replace the power supply unit. Refer to Section 4, 4-2. e|sJola () Alarm No. 12 "VAC power trans short circuit” is displayed. Table 5-16 Fallure Factor ‘Check Measures [An instantaneous power fallure | Check the power supply. Reset and restart. ‘occurs while the motor is stopped. The control PCB or the power Refer to Table 5-17. Refer to Table 5-17. supply unit Is faulty. Table 5-17 Procedure at an Occurrence of COS Alarm Process Contents 1 [Tum off the power supply. 2__| Check the fuses in the TR7 to TA12 base circuits. Refer to Section 4, 4-3-2. 3 | Check the transistors in the TRY to TA12 base circuits. Refer to Section 4, 2-2. ‘4 | lemove the control PCB and check to be sure that the connector pins at the supply unit side of the connector CN6 and CN7 are fixed to the connector. Refer to Table 5-15. Check the transistor modules TAM to TAM6. Refer to Section 4, 2-1. Install the control PCB. Refer to Table 4-11. Ruun the VAG drive unit. Check whether the IOCR lamp lights up. Refer to Section 4, 4-4. the IOCR lamp lights up again, replace the control PCB and then run the VAC drive unit. Refer to Section 4, 4-1. ‘9 [ifthe IOCR lamp stil lights up, replace the power supply unit. Refer to Section 4, 4-2. @|sJola8727-E P-C48-R2 SECTION 5 TROUBLESHOOTING (m) Alarm No. 13 “VAC power circult overvoltage" Is displayed. Table 5-18 E Failure Factor Check Measures ‘Source voltage is abnormally high. | See Table 5.1. See Table 5-1. Power supply cable terminal 1) Tum power supply of Secure the screws tightly. sorews are loose. 2) Check the screws if they are loose. ‘The regeneration croutis aully. | Follow the steps ln Table 6-17 to | See Table 5-17. check ifthe OV lamp light up. Power supply impedance Is high. | The OV lamp lights up only while | Use a power supply unit with a low decelerating. Impedance. (f) Alarm No. 14 “VAC input voltage drop” or Alarm No. 15 “VAC phase defect" is displayed. eration of the motor. Table 5-19 Failure Factor Check Measures ‘Power supply voltage is low, or one | See Table 5-1. ‘See Table 5-1. of three phases is open. The no-fuse breaker is in the OFF | Check the no-fuse breaker setting | Sef the no-fuse breaker in the ON position. visually. position, The no-fuse breaker Is tipped. oo (Check the power supply unit. p TI k Orr «OFF OFF ONstatus Tipped OFF status No-fuse Breaker Handle Positions Fuses F5, F6 or F7 Is blown. ‘Check the fuses whether they have | Replace blown fuse. been blown or not. Refer to Section 4,3-2. “inspection and Replacement Procedure for Fuses". The screws in the diode module is | Check the screws in the diode | Secure the screws tightly. loose. module. (Refer to Figs. 2-4 and 2-5.) [The diode module is fauly. ‘Check the diode module. Replace the diode modul Refer to Section 4, 2-3. "Diode _| Refer to Section 4, 2-4. “Procedure Module Inspection Procedure". _| to Replace Main Circuit Semi-con- ductor Devices". PCB connector CNG is not plugged | See Table 5-1. See Table 5-1. in property ‘Control PCB is faulty. Make sure that all the items above | Replace the control PCB. are correct. [The power supply units faulty. | Check to be sure that the UV and’ | Replace the power supply unit. or PH lamp lights up even after the replacement of the control PCB. Power supply impedance is high. _ | The UV and/or PH lamp lights up _ | Use a power supply unit with a low only during acceleration and decel- | impedance.8727-E P-C49-R2 SECTION 5 TROUBLESHOOTING (0) Alarm No. 16 “VAC arithmetic unit volt drop” is displayed. Refer to Table 5-3, () Alarm No. 17 “VAC power circuit low voltage" is displayed. Table 5-20 Failure Factor ‘Check Measures [Source voltage is low. See Table 5-1. See Table 5-1. "The screws in the diode module is | Check the screws in the diode ‘Secure the screw tightly. loose. module. (Refer to Figs. 2-4 and 2-5.) The diode module is faulty. ‘Check the diode module. Replace the diode module. Refer to Section 4, 2-3. “Diode Module Inspection Procedure”. PCB connector is not plugged in properly. ‘See Table 5-1. ‘The power supply unit is faulty. | Make sure that allthe items above | Replace the power supply unit. aeowee Refer to Section 4, 4-2. "Power Supply Unit Replacement Proce- dure”. "The control PCB is faulty. ‘The UVP lamp lights up after the | Replace the control PCB. replacement of the power supply | Refer to Section 4, 4-1. “Control a PCB Replacement Procedure”. (@ Alarm No. 18 “VAC interval loop error is displayed. Table 5-21 Fallure Factor ‘Check Measures [The control PCB is faulty. Replace the control PCB.9727-E P-C50-R2 SECTION 5 TROUBLESHOOTING (0) Alarm No. 19 "VAC motor overload’ is displayed. Table 5-22 OL Lamp Lighting Up during Motor Rotation contaminated. Failure Factor (Check Measures ‘Operation in overloaded condition Check the loaded conditions with | Check the cutting conditions and the load meter. cutting tolis. Fuse F1, F2 or Fis blown. ‘Check whether the fuses have | Replace the fuses. been blown or not, (Refer to Section 4, 3-2. “Inspec- tion and Replacement Procedure {or Fuses”,) Loose connection of the fan motor | The motor cooling fan does not op- | Connect the cables correctly. ‘cables at terminal block erate when power is turned on. Check fan motor cable connection at the terminal block of the motor ‘and the VAC drive unit, Fan motor cables are broken. ‘The motor cooling fan does not op- | Replace the fan motor cables. ‘erate when power is turned on. ‘Check continuity Motor cooling fan is faulty. ‘The motor cooling fan does not op- | Replace the motor cooling fan. ‘erate when power is tumed on. ‘Motor cooling fan, fan guard, ‘Check contamination degree. Clean with compressed air or using ‘ventilation ports, etc. are vacuum cleaner. Control PCB is faulty. ‘Make sure that all the tems above are correct. Replace the control PCB. ‘Table 5-23 OL Lamp Lighting Always Failure Factor ‘Check Measure [Loose connection of the motor | Check the connectors at the VAC _| Insert the connector properly. signal cables drive unit (CN3) and in the VAC ‘motor terminal box — are they in- serted property? [Broken motor signal cables Remove the signal cables and con- | Replace the signal cables. (Overioad signal) duct the continuity test. (Refer to Figs. 2-9 through 2-11.) [The thermostat Inside the VAC ___| Measure the resistance between _| Replace the VAC motor. motor is faulty. thermostat terminals of the connec- tor in the VAC motor terminal box. Itt an infinite value (=), itindl- cated that the thermostat is faulty. Control PCB is faulty. Make sure that all the lems above | Replace the control PCB. correct.9727-E P-C51-R2 SECTION 5 TROUBLESHOOTING (s) Alarm No. 20 *VAC heat sink overload” is displayed. Table 5-24 Failure Factor ‘Check Measures Fuse Ft, F2 or FSis blown. ‘Check whether the fuses have | Replace the blown fuse. been blown or not. (Refer to Section 4, 3-2. “inspec- tion and Replacement Procedure {for Fuses") PCB connector CNS is not inserted | See Table 5-1. Insert the connector property. property. Heat sink cooling fan is faulty. ‘Check ifthe heat sink cooling fan is | Replace the power supply unit. ‘operating when power is turned on. Heat sink cooling fan and heat sink | Check contaminated condition at _ | Clean with compressed air or using fare contaminated. the back of the power supply unit._| vacuum cleaner. ‘Operation in overtoaded condition | Check the loaded conditions with | Check the cutting conditions and the load meter. Cutting tools, Control PCB is faulty. ‘Make sure that all the Items above are correct. Replace the control PCB. [The power supply unit is faulty. Make sure that the OH Is indicated after the replacement of the control PCB. Replace the power supply unit. () Alarm No. 21 “VAC data setting” is displayed, Table 5-25 Failure Factor Check. Measures Faulty NC software ‘Check the VAC PBU data or one- | Correct the faulty data. ling change parameter. (u) Alarm No. 22 “VAC data setting” is displayed. Table 5-26 Failure Factor Check Measures ‘Mechanical rouble around the Check the machine for the me- | Remove the mechanical trouble spindle (collision, overload, etc.) _| chanical trouble factor. factor.8727-€ P-C52-R2 SECTION 5 TROUBLESHOOTING (¥) Alam No. 23 “VAC magnetic P.G. abnormal” is displayed. Table 5-27 Failure Factor Measures The magnetic encoder sensor is. faulty. ‘check the output signal of the en- coder. (Refer to Appendix 2, “CHECK TERMINALS" when checking the ‘output signals.) Replace the sensor. Loose connection of the connectors: lof magnetic encoder signal cables ‘Check whether connector CN13 is. inserted property. Insert the connector properly. [Broken magnetic encoder signal cables Remove the ‘encoder cables and conduct the continuity test. (w) Alarm No. 24 “VAC P.G. marker data NG." is displayed. Replace the magnetic encoder sig- nal cables. serted properly. Table 5-28 Failure Factor Check ‘Measures The magnetic encoder sensor or | Rotate the spindle by hand Replace the sensor or the gear. the gear is faulty. check the output signal of the en- coder. (Refer to Appendix 2, “CHECK TERMINALS" when checking the output signals.) (%) Alarm No. 25 "VAC cycle overflow error’ is displayed. Table 5-29 Failure Factor ‘Check Measures Loose connection of the connector | Check whether or not the connec- | Insert them property. between the control PCB's, tor between the control PCB's is in- The control PCB is faulty. ‘Make sure that all the items above are correct. Replace the control PCB. (y) Alarm No. 26 "VAC watchdog error” is displayed. ‘Alarm No. 27 “VAC analog-to-digital access alarm is displayed. ‘Alarm No. 28 “VAC board; CPU error” is displayed. ‘Alarm No, 29 °VAC card; CPU error" Is displayed. Replace the control PCB.3727-£ P-C53-R2 SECTION 5 TROUBLESHOOTING (2) Alarm No. 30 “VAC speed deviation to large” is displayed. the load meter. Table 5-30 Fallure Factor ‘Check Measures [Operation in overloaded condition | Check the loaded conditions with | Check the cutting conditions and cutting tools. [Open or loose contact of motor power cables (Check the motor power cables. ‘Connect the motor power cables correctiy. Motor signal cables are faulty. (loose connection, miswiring, etc.) ‘Check the motor signal cables. ‘Connect the motor signal cables correctly. The regeneration circuit Is faulty. ‘Check whether DSC lamp lights up ‘Check the operation conditions. in Table 5-15. uring the procedure as explained | Are acceleration and deceleration ieee repeated frequently? ‘The Inverter circuit is faulty. ‘Check whether DSC lamp lights up | Refer to Table 5-15. during the procedure as explained The control PCB is faulty. ‘Make sure that all the items above are correct. Replace the control PCB. For the VAC motor of the winding [change specification, the magnet 'switch for changing winding or magnet switch drive relay is. Refer to the maintenance manual {or the machine. (ea) Alarm No. 31 “VAC coll switch’ is displayed. Table 5-31 WCHER Lamp Lighting with Winding Changeover Specification Replace the magnet switch for changing winding or magnet switch drive relay. Fallure Factor ‘Check Measures (Magnet switch and/or magnet Referto the maintenance manual | Replace magnet switch and/or switch drive relay for winding for the machine. magnet switch drive relay changeover is faulty. [The control signal cable Is faulty. | Check the cables. ‘Connect the cables properly. (broken or loose contact) (magnet switch operation signal, confirmation signal) The control PCB is faulty. ‘Make sure that all the items above | Replace the control PCB. ‘are correct. (ab) Alarm No. $2 “RAM abnormal” is displayed. Table 5-32 Failure Factor Check Measures [The control PCB is faulty. = Replace the control PCB.3727-E P-C54-R2 SECTION 5 TROUBLESHOOTING 3) Motor hunts. Table 5-33 Failure Factor ‘Check ‘Measures Faulty motor power cables and mo- | Check the cables. Connect the cables correctly. {or signal cables (loose contact, miswring, etc.) Refer to Fig. 2-9 through 2-12. Fuses in TR1 to TR6 base circuits are blown. Check the fuses in the TR1 to TR6 base circuits. (Refer to Section 4, 3-2. “Inspec- tion and Replacement Procedure for Fuses") Replace blown fuse. Transistors in TR1 to TRE base cir- cuit are faulty. Check the transistors on the TRI to ‘TR6 base circul Refer to Section 4, 2-2. “Base Cir- ‘cuit Transistor Inspection Proce- dure’. Replace the control PCB. Transistor modules TRMi to TAM are faulty. Check the transistor module TRM1 to TRM3. Refer to Section 4, 2-1. “Transistor Module Inspection Procedure’. Replace the transistor module. Refer to Section 4, 2-4. “Procedure to Replace Main Circuit Semi-con- ductor Devices”. Control PCB is faulty. Make sure that all the items above are correct. Replace the control PCB. NOTICE | : With the AC motor winding change specification, the motor power cables are wired through the winding change magnet switch. Therefore, the possibilty of loose contact, wiring error, ‘tc. related with the magnet switch for changing winding must also be checked. 4) Commanded motor speed cannot be obtained. Motor does not rotate. Table 5-34 Failure Factor ‘Check Measures [The VAC drive unit is faulty. ‘When a rotation command is given, | See item (2). the LED's light up indicating the {faulty operation condition. Broken or loose contact of the mo- | Check the motor signal and power | Connect the cables correctly. {tor signal cables and power cables | cables. Refer to Figs. 2-9 through 2-12. [The resolver is faulty. Check the resolver signal. Replace the VAC motor. ‘The magnetic encoder is faulty. ‘Check the output signal of the en- coder. Replace the sensor of the encoder. (Control PCB is faulty. Make sure that all the items above are correct. Replace the control PCB. ‘The power supply unit is faulty. Make sure that all the items above are correct. Replace the power supply unit.9727-E P-C55-R2 SECTION 5 TROUBLESHOOTING Table 5-35 Failure Factor ‘Check Measures Winding changeover signal WCHG | Check if the winding changeover _ | Input the signal correctly. does not correctly input. ‘signal WCHG input correctly or not bby LED's indication. (Note) (Refer to Fig. 3-2.) (Winding changeover magnet switch and/or magnet switch drive relay is faut Note: Refer to the maintenance manual for the machine. selected winding. High-speed winding: 0-max. motor mm Low-speed winding: 0—max. motor pm in low-speed range 1t a motor speed exceeding max. rpm in the low-speed range is speciiied while the low-speed winding is selected, the motor rotates at the max. speed in the low-speed Refer to the maintenance manual for the machine. With the winding changeover specification, motor speed range varies according to the range, 5) Low cutting performance Table 5-36 Failure Factor Check [Torque limit command is provided. | Check the signal existing. ‘See TLM in Fig. 3-2. Problem lies with the machine spindle. Refer to the maintenance manual {for the machine. Refer to the maintenance manual {for the machine. (Control PCB is faulty. Make sure that all the items above ‘are correct. Replace the control PCB.3727-E P-C56-R2 SECTION 5 TROUBLESHOOTING 6) Long acceleration and deceleration time the load meter. Table 5-37 Failure Factor ‘Check Measures ‘Operation in overloaded condition | Check the loaded conditions with | Reduce load. (Refer to Section 4, 3-2. “inspec- tion and Replacement Procedure for Fuses") ‘Torque limit command is provided. | Check the signal existing. Clear the torque limit command. See TLM in Fig. 3-2. ‘Source voltage is high. ‘See Table 5-1. ‘See Table 5-1. Broken or loose contact of motor | Check the motor power cables. | Connect the motor power cables power cables correctly. Fuses in base circuits are blown. | Check the fuses in base circuits. | Replace blown fuse. Transistors in the base circuits are faulty. Check the transistors in he base circuits. Refer to Section 4, 2-2. “Base Cir- cuit Transistor Inspection Proce- dure”. Replace the control PCB. Transistor module is faulty. ‘Check the transistor module. Refer to Section 4, 2-1. “Transistor Module Inspection Procedure”. Replace the transistor module. Refer to Section 4, 2-4. “Procedure to Replace Main Circuit Semi-con- ductor Devices”. Control PCB is faulty. Make sure that all the items above are correct. Replace the control PCB. Power supply impedance is high. ‘Only deceleration period is elon- gated. ‘Use a power supply unit with a low impedance. 7) Excessive vibration and noise while the motor is rotating, Table 5-38 Failure Factor ‘Check Measures Motor installation is loose; coupling with the spindle is loose. Check motor installation or motor coupling to spindle. Install the motor correctly. are correct. [VAC drive unit or connection of | Referto Table 5-33. Refer to Table 5-33. cables is faulty. [VAC motor is faulty. Make sure that all the items above | Replace the VAC motor. NOTICE | : Procedure below. (1) Start the VAC motor. ‘To determine the cause of the problem, run the VAC motor freely. For this, following the (2) Trip the no-fuse breaker in the VAC drive unit to OFF. (8) The PH (phase-loss) alarm occurs and the VAC motor runs freely.‘3727-E P-C57-R2 SECTION 5 TROUBLESHOOTING Recovery from Fallure Status ‘When LED's indicate the faulty operation status, itis necessary to remove the cause of failure first and then reset the alarm state to recover the operations of the VAC drive unit, VAC alarms are classified into the following four levels according to the operation at their occurrence and the way to reset them, Refer to Table 3-3, “VAC II Alarm List” Table 5-39 ‘Alarm Level_| Operation at Occurrence How to Reset Nature of Alarm Level fa | Transited to alarm level 1 | Sot the three-phase break- | VAG hardware must be ini (immediate power shutoff) |erto the “OFF” position | tialized, (for example ex- and then set itto the “ON" | ception alarm) position again. Level 1b | Transitedto alarm level 1 | Tum off the power tothe __| Parameters must be iniial- (power shutotf after the |NC once and then tum it | ized. motor is stopped.) on again. Level2 | Transited to the alarm state | Reset the NC from the op- | Alarm which might be in the mode in which the | eration panel. caused by cutting condi- alarm occurred. (The reset command is | tions. (Operation varies depend- | generated in each mode.) _| (for example DIFF OVER ing on the mode in which alarm) the alarm occurred.) Level 3 | The VAC sends information | Reset the NC from the op- | Overioad-related alarms to the NC that an alarm of | eration panel, level 3 has occurred. The | (The reset command is ‘VAC unit operates for 30 ‘seconds after the alarm oc- ‘ourred, then the alarm level is transited to “2", generated in each mode.)8727-E P-C58-R2 APPENDIX 1 ROM AND FILE NAME FOR HIGH-PRECISION VAC DRIVE UNIT ee APPENDIX 1 ROM AND FILE NAME FOR HIGH-PRECISION VAC DRIVE UNIT ‘The control software for the high-precision VAC drive unit is supplied as below: + ROM to be mounted on VAC board II (1 unit) ~ File in the control floppy disk (PBU file x 1) 1. ROM for High-Precision VAC Drive Unit 1-1. Mounting Place One ROM is mounted on the VAC board II (E409-045-140A) for the high-precision VAC drive unit. (Since mounting place is in the shade of the card, ROM name is written on the cover.) 1-2. ROM Name VACA 4 21S L Patch code (A to Z) Revision No. Version No. High-precision position control specification by VAC board II: A (Changes according to a thorough revision of hardware) 2. File In the Control Floppy Disk 2-4. Type of File ‘The following file are developed to store the control data for the high-precision VAC drive unit. File Name: LWUsek_tok__PBU Contents: Indexing parameter, motor type, gear rato, etc. This file Is provided for each VAC drive unit. With sub spindle specification models, two files are provided.93727-E P-C59-R2 APPENDIX 2 CHECK TERMINALS. APPENDIX 2 CHECK TERMINALS For the layout of the check terminals, refer to Fig. 2-2. Check Terminal Probe Common’ Terminal Contents Remarks GND ‘Separated from the regenerative control circuit, the input/output signal circuit, and the base circuit. St ‘GND Resolver excitation signal Sine wave ow. “Poll GND > aie we I 7 Cosine wave RI ‘GND Resolver feedback signal stops Ts 128(4) > 3 When motor ety. r —— ~ Phase difference to the excitation signal changes as the motor rotates. + Frequency f (Hz) varies as indicated below according to the motor speed N (rpm). 1 2 ON tsT= —1_ 128 x 10 60 (+ in the forward rotation and — in the reverse. Totation) VEL ‘GND Velocity monitor The motor speed {rpm} is indicated. £10 [VI at the maximum motor speed GND ‘Torque monitor ‘The motor output torque is indicated. £10 VJat the maximum motor output, GND Inverter circuit current detection The IOCS alarm occurs at higher than 250 [mV]. GND Regenerative circuit current detection ‘The 1OCS alarm occurs at higher than 250 [mi3727-E P-C60-R2 ‘APPENDIX 2 CHECK TERMINALS Probe Common [creck ‘Terminal | Probe Com Contents Remarks Ww GND | U-phase current feedback signal om W @ND | V-phase current feedback signal Cycle and amplitude ‘changes depending on operation state, ™ GND ——_| Current feedback three-phase full wave rectify- | The IOCR alarm ocours ing signal ‘at lower than -6.6 V. = Cycle and ampi- °1¥! tude changes depending on Rar ein ‘operation state. + With the type A control PCB, the current feedback signal is rectified to negative volt- age. ~ With the previous contro! PCB, the current feedback signal is rectified to positive vott- age. Tue GND | Uphase current {feedback signal Wve GND | V-phase current feedback signal Tau GND | Uphase current ‘amplifier signal Idv GND | V-phase current 1 ‘amplifier signal Cycle and amplitude changes depending on operation stata.3727-E P-C61-R2/E APPENDIX 2 CHECK TERMINALS —— _ Probe Common’ Check Terminal | Probe Come Contents Remarks Eue GND | U-phase induced ‘voltage command signal Eve GND | Viphase induced voltage command signal Cycle changes depend- ing on the motor speed. MON GND. +5V GND | Control crcut power voltage HEV GND | Control circuit power voltage =15V ‘GND | Control circult power voltage ‘COM = Grounding in regenerative control circuit When checking the waveform in the regenera- tive circutt, use an insulated osclloscope. Be careful that the COM terminalis not short- ‘trculted with other circuit, for example with the ‘GND terminal, in the osclioscope. ev. COM | Regenerative control circut power voltage a ‘GND Tis determined on the 4 basis of the number of ‘gear teeth and the BT ae [P00 ' /Z: Number of gear teeth Jt I: Speed ‘eo — N: Speed {rpm} (Be | | wee Nx 1/60 xz B ao JVUT ‘Amplitude at A and B: a Voc =2.5V iS Vep=3V ‘Amplitude at 2: Voc =2.5V Ver=3V Ey eo z @ND 2 The more warsirma we ‘Sanna en be erode - OW SRlaed as mnie be ican ne gor rota in {he OW arecton voning tam 0 pase gor oath rare Yanan gear cme =LIST OF PUBLICATIONS Publication No. Date Edition 3727-E March 1993 Ist 3727-E-R1 December 1993 2nd 3727-E-R2 April 1994 3rd ‘Thia manual may be at variance withthe actual product dus to specification (or design changes. Please also note thet specications are subject to change without notice, Mtyourequire clarfication or further explanation of any pointin the manual, please contact your OKUMA representative.OKUMA OFFICES DOMESTIC OFFICES REGISTERED OFFICES 1-32 Tsujimachi, Kita-ku Nagoya 462-91, Japan WORLD HEADQUARTERS-OGUCHI PLANT Okuma Corporation Oguchi-cho, Niwa-gun Aichi, 480-01, Japan Phone (0587) 95-7825 Fax (0587) 95-6074 Telex 4573310 OKUMA J KANI PLANT Okuma Corporation 2 Banchi, Shimogiri, Himegaoka, Kani-shi, Gifu-ken, 509-02, Japan Phone (0574) 63-5611 Fax (0574) 63-5678 OVERSEAS OFFICES Okuma Corporation ,Melbourne Liaison Office c/o Atlas CNC Machines Ltd. 20 Stamford Road Oakleigh East, Victoria 3166 Australia Phone (03) 567-8105 Fax (03) 569-4024 Okuma Corporation Singapore Branch 422 Tagore Avenue Singapore 2678 Phone 4590819 Fax 4598276 OVERSEAS AFFILIATE Okuma Machinery, Inc. 12200 Steele Creek Road, Charlotte, NC 28273, U.S.A. Phone (704) 588-7000 Fax (704) 588-6503 OVERSEAS SUBSIDIARIES Okuma Machine Tools Inc. 12200 Steele Creek Road, Charlotte, NC 28273, U.S.A. Phone (704) 588-7000 Fax (704) 588-6503 Okuma Europe GmbH Europark, Fichtenhain A20 47807 Krefeld , F.R. of Germany Phone (49) 2151-374-0 Fax (49) 2161-37410 Okuma Service Center TPE ‘Tatung Co., 22 Chungshan N. Rd.,3rd Sec.Taipei, Taiwan, 10451 R.0.C Phone (02) 673-6901 Fax (02) 673-6900