Hid Module Housing: Used For High Channel Density

Honeywell GI/IS Termination Board Solutions Operating Instructions
Introduction HiD module housing

The H-System offers the ideal Termination Board solution for Used for high channel density
Experion Series C GI/IO and SMS hazardous location • Compact 18 mm housing PWR
ON
applications. The design of an H-System project is optimized • High channel density

FAULT
with HART Communication Boards and a complete range of CH 2 CH 1
accessories. The H-System includes a wide range of plug-in, • As low as 4.5 mm per channel
isolated barriers that are mounted on Termination Boards. The
H-System is easy to specify, integrate and expand and has
2030 SK
become synonymous with safety and reliability. 2 Channel
Fully
Floating
Analog
Input
Repeater
Figure 3 18 mm housing (HiD module)
Termination Boards
• For HiC and HiD isolated barrier modules
• 8- or 16-position Termination Boards
• Redundant and fused powered
• Diagnostic and fault monitoring
Figure 1 H-System Termination Board for SMS with isolated

barriers
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
Modules and Termination Boards
Depending on the functionality and application, the
H-System barriers have two housing widths, the 12.5 mm
HiC modules and the 18 mm HiD modules, all with the
features and interoperability of the H-System. The board can
be coded in combination with the modules to ensure the safety
relevant data is maintained for the connected field devices. Figure 4 16-position Termination Board
HiC module housing Accessories

Used for high signal integrity HART Communication Board
• Small housing, only 12.5 mm wide
The HART Communication Board can interface with HART
• Highest packing density in single loop CH1
enabled H-System Termination Boards. It contains one slot to
integrity STATUS mount the 32-channel HART multiplexer type HiD Mux2700.
Pre-assembled cables provide easy connection between the
H-System Termination Boards, the HART Communication
HiC
2871 Board and the Honeywell Safety Manager System.
1ch
Solenoid/
Alarm
Driver It offers redundantly fused, power supply connections with
LED indication. Redundant RS 485 terminals are also
available and can be wired in a daisy chain configuration.
Figure 2 12.5 mm housing (HiC module)

ON
FAULT HART TX
32 Channel
Multiplexer
2700
MUX
Hart
PWR
ON
OFF
Figure 5 HART Communication Board

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DOCT-1728A
Subject to modifications without notice Copyright Pepperl+Fuchs

Pepperl+Fuchs Group USA: +1 330 486 0002 Germany: +49 621 776 2222 Singapore: +65 6779 9091
www.pepperl-fuchs.com pa-info@us.pepperl-fuchs.com pa-info@de.pepperl-fuchs.com pa-info@sg.pepperl-fuchs.com 1
Label carrier Fastening screws

The label carrier set type HiALC-HI*TF-SET-*** provides much
space for tagging. In addition the side plates of the label carrier
enlarge the distance between IS terminals and non-IS
terminals. Therefor further measures to ensure the required
tight string length of ≥ 50 mm omit.
Topology
This figure illustrates a typical H-System solution. It contains a
Termination Board and a HART Communication Board. Figure 8 Top view of the H-System Termination Board
Termination HART Mounting the module on the Termination

Board Communication
Board Board
• Ensure that the red Quick Lok Bar (1) is in the upper
Field wiring
position.
OFF ON
• Observe the plug orientation of the device. Insert the
HART Multiplexer
Hart
32 Channel
coding pins (2) of the module in the corresponding coding

2700
MUX
holes on the board. Now center the adjustment pins (3) to

1
2
3
4
5
6
7
8
FAULT HART TX
ON
the adjustment holes on the Termination Board.

PWR
X1 X5
• Carefully press the device into the contacts and adjustment

holes.
• For the mechanical adjustment of the module press the red
Quick Lok Bar (1) down on either side of the device (see
potential free
error output Figure 9)
This completes the mounting of a module.
Control Power supply 1

system Power supply 2
Figure 6 H-System topology
Mounting 1
The Termination Boards are mounted on a 35 mm DIN rail.

The DIN rail is centered under the Termination Board.
The H-System Termination Boards have been designed for
protection category IP20 with isolated barriers installed (IP00
without modules) according to EN 60529; therefore, the 3
boards must be appropriately protected against splashing
water and contamination.
2
Mounting the Termination Board Figure 9 Proper mounting of an H-System isolated barrier
• Place the Termination Board onto the DIN rail (Figure 7).
• Tighten the fastening screws (Figure 8).
The Termination Board is now properly mounted and secured.
Termination Board
DIN mounting rail

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Figure 7 Proper mounting of the H-System Termination Board

DOCT-1728A

Terminal designation Typical cabinet layout

Field side
du
ct
duct
du
ct
TB TB
Earth strip Earth strip
2 32 Field cable tray Field cable tray
Cabinet side containing IS-marshalling

with Pepperl+Fuchs DI-IS boards.
Left side view Right side view
Duct Duct Duct
1
2
3
4
5
6
7
8
D x W = 100 x 80 mm D x W = 100 x 80 mm D x W = 100 x 80 mm
1 31
16 x
16 x dual
dual channel
channel HiC
HiC module
module
Figure 10 Example: field side arrangement of the terminals 16 x

16 x dual
dual channel
channel HiC
HiC module
module
16 x
Control side
Duct D x W = 100 x 80 mm
dual
Field cable tray 100 mm

16 x
Field cable tray 100 mm

dual channel
Field terminal strip

HiC
Field terminal strip

channel
HiC module
module
Duct
Duct
16 x
16 x dual
dual channel
Safety Manager System (SMS) channel HiC
HiC module
System connector SiCC-0001 module
7
8
16 x
16 x dual
dual channel
channel HiC
HART interface connector HiC module
recommended cable: module
HiACA-UNI-FLK34-FLK34-*M* 16 x
16 x dual
dual channel
channel HiC
HiC module
potential free error output module
Figure 11 Example: control side arrangement of the terminals (SMS)
Field cabling System cabling Field cabling
Figure 13 Example: marshalling cabinet layout
Experion PKS, Series C

Pepperl+Fuchs Termination Boards enable concurrent
System connector: Sub-D, 37-pin assembly of system cabinets and marshalling cabinets
shortening the project life cycle.
7
8
recommended cable:
X5 CA-HWC300-AIO-DIO-*M
X1 IS Termination Boards can be located close to the field
terminals.
HART interface connector
recommended cable:
HiACA-UNI-FLK34-FLK34-*M*
potential free error output
Figure 12 Example: control side arrangement of the terminals

(Series C)
System cables
The Honeywell IOTAs and IS boards are connected with H-
System Termination Boards via plug-n-play system cables.
These system cables reducing risks and reconnection time
during site installations.
Just one type of system cable serves all Series C Termination
Boards and one type serves all SMS Termination Boards.
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Model number description

Modules
Hi 2
Type of signal
0 Analog modules
2010 to 2020 Converters
2020 to 2030 Transmitter Power Supplies
2031 to 2040 Current Drivers
2060 to 2090 Temperature Converter
8 Digital modules
2820 to 2860 Switch Amplifiers
2870 to 2880 Solenoid
Housing
C 12.5 mm modules
D 18 mm modules
Hi H-System
Termination Boards
C – G P – – P F
Intrinsic safety connection

P F Plugable screw terminals with flange
Signal information
S Safety connection SIL2/3
A O Analog output
A I Analog input
D O Digital output
D I Digital input
A I O Analog input and output
U N I Analog input and output, digital input and output
0 8 8-channel Board
1 6 16-channel Board
Module information
G Galvanic isolation
P Manufacturer Pepperl+Fuchs
C for HiC modules
D for HiD modules
S 1-channel module
D 2-channel module
Q 4-channel module
Termination Board type
F Safety Systems (Safety Manager, FSC)
S Series C300
C Devices in according to ISA G3 Unused options may be left out.
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Example: Honeywell FC-GPCS-DO08-PF

F C – G P C S – S D O 0 8 – P F

Signal information
S Safety connection SIL2/3
D O Digital output
0 8 8-channel Board
Module information
C for HiC modules
S 1-channel module
F Safety Systems (Safety Manager, FSC)
Example: Honeywell SC-GPCS-UNI16-PF

S C – G P C S – U N I 1 6 – P F

Signal information
U N I Analog input and output, digital input and output
Module information
C for HiC modules
S 1-channel module
S Series C300
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Safety information The respective peak values of the field device and the
associated device with regard to explosion protection should
The corresponding data sheets, the Declaration of Conformity, be considered when connecting intrinsically safe field devices
the EC-Type Examination Certificate and applicable with the intrinsically safe circuits of H-System devices
certificates (see data sheet) are an integral part of this (demonstration of intrinsic safety). EN 60079-14/
document. IEC 60079-14 or NEC and CEC electrical codes for US and
Canada respectively must be observed (where appropriate). If
Intended use available, also the product certification control drawing must
be observed.
Laws and regulations applicable to the usage or planned
purpose of usage must be observed. Devices are only If more channels of one device are to be connected in parallel,
approved for proper usage in accordance with intended use. it must be ensured that the parallel connection is made directly
Improper handling will result in voiding of any warrantee or at the terminals. For the demonstration of intrinsic safety, the
manufacturer's responsibility. maximum values of the parallel connection are to be regarded.
These devices are used in C&I technology for the galvanic The EC-Type Examination Certificates or standard
isolation of C&I signals, such as 20 mA and 10 V unit signals, certificates/approvals should be observed. It is especially
and also for the adaptation and/or standardization of signals. important to observe the "special conditions" if these are
Devices which have intrinsically safe control circuits are used included in the certificates.
to operate field devices within hazardous areas.
The devices are not suitable for the isolation of signals in Installation and commissioning of the
power engineering, unless this is specifically referred to in the interface devices within Zone 2/Div. 2 of the
respective data sheet. hazardous area
Protection of operating personnel and the system is not
Only devices with the corresponding manufacturer's
ensured if the product is not used in accordance with its
Declaration of Conformity or separate certificate of conformity
intended use.
can be installed in Zone 2/Div. 2.
Intrinsic safety circuits that were operated with circuits of other
The individual data sheets indicate whether these conditions
types of protection may not be used as intrinsically safe
are met.
circuits afterwards.
For US and Canada installations, in Zone 2/Div. 2 follow the
Installation and commissioning NEC and CEC wiring methods. The enclosure must be able to
accept Zone 2/Div. 2 wiring methods. The referenced product
Commissioning and installation must be carried out by certification control drawing must be observed.
specially trained and qualified personnel only.
For all other applications, the devices should be installed in a
switch or junction box that:
Installation of the interface devices in the
• meets at least IP54 in accordance to EN 60529.
safe area
• meets to the requirements of resistance to light and
The devices are constructed to satisfy the IP20 protection resistance to impact according to EN 60079-0/
classification and must be protected from adverse IEC 60079-0.
environmental conditions such as water spray or dirt
exceeding the pollution degree 2. • meets to the requirements of thermal endurance according
to EN 60079-15/IEC 60079-15.
The devices must be installed outside the hazardous area!
• must not cause ignition danger by electrostatic charge
Depending on the level of protection, the intrinsically safe during intended use, maintenance and cleaning.
circuits of the devices (light blue identification on the device)
Depending on the level of protection, the intrinsically safe
can be located in the hazardous area. It is especially important
circuits of the devices (light blue identification on the device)
to ensure that the intrinsically safe circuits are safely separated
can be located in the hazardous area. It is especially important
from all non-intrinsically safe circuits.
to ensure that the intrinsically safe circuits are safely separated
The installation of the intrinsically safe circuits is to be from all non-intrinsically safe circuits.
conducted in accordance with the relevant installation
The installation of the intrinsically safe circuits is to be
regulations.
conducted in accordance with the relevant installation
regulations.
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The respective peak values of the field device and the Technical data
associated device with regard to explosion protection should
be considered when connecting intrinsically safe field devices
with the intrinsically safe circuits of H-System devices Electrical data
(demonstration of intrinsic safety). EN 60079-14/ Power supply (modules)
IEC 60079-14 or NEC and CEC electrical codes for US and
Canada respectively must be observed (where appropriate). If 24 V DC -15 %, +25 %, (20.4 V DC to 30 V DC)
available, also the product certification control drawing must Each module is protected internally. The Termination Boards
be observed. have redundant power supply connections with fuses that can
be replaced by the customer.
If more channels of one device are to be connected in parallel,
it must be ensured that the parallel connection is made directly
at the terminals. For the demonstration of intrinsic safety, the Mechanical data
maximum values of the parallel connection are to be regarded. Location
The EC-Type Examination Certificates, standard Mounting outside hazardous areas possible as well as in Zone
certificates/approvals or the manufacturer's Declaration of 2/Div. 2 where a manufacturer's Declaration of Conformity
Conformity should be observed. It is especially important to exists.
observe the "special conditions" if these are included in the
certificates. Protection degree
• Termination Boards: IP20 with modules plugged in
Repair and maintenance (IP00 without modules)
The transfer characteristics of the devices remain stable over • Modules: IP20
long periods of time. This eliminates the need for regular
adjustment. Maintenance is not required. Mass
Termination Boards:
Fault elimination • Board for 8 HiC modules approx. 450 g
No changes can be made to devices which are operated in • Board for 16 HiC modules approx. 900 g
hazardous areas. Repairs on the device are not allowed. • Board for 8 HiD modules approx. 500 g
• Board for 16 HiD modules approx. 1000 g
Isolation coordinates for devices with Ex-
Modules:
certificate according to EN 50020 and
EN 60079-11 • HiC module approx. 100 g
• HiD module approx. 140 g
The devices are assessed for pollution degree 2 and
overvoltage category II according to EN 50178. Material
Modules: Polycarbonate
Isolation coordinates for installations for
Termination Boards: Polycarbonate, fiber glass reinforced
galvanic isolation according to EN 50178
and EN 61140 Dimensions (L x W x H)
Termination Boards (hight inclusive module assembly):
The devices of the H-System are electronic equipment for use
in secluded electrical operating sites where only skilled • Board for 8 HiC modules: 159 x 155 x 153 mm
personnel or electrically instructed personnel will have • Board for 16 HiC modules: 273 x 155 x 153 mm
admission or access.
• Board for 8 HiD modules: 201 x 155 x 153 mm
The devices are assessed for pollution degree 2 and
• Board for 16 HiD modules: 357 x 155 x 153 mm
overvoltage category II according to EN 50178.
Modules:
For additional details, see data sheets.
• HiC module: 12.5 x 106 x 130 mm
• HiD module: 18 x 106 x 130 mm
Housing drawings please refer to the appendix.
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Labeling Conformity with standards and directives

A plastic label holder is available on the front of the module: General
• HiC modules, HiD modules: 35 x 10.5 mm • Isolator modules with and without explosion protection,
A large label carrier kit HiALC-… for the Termination Boards is mostly with Ex ia IIC/Class I Div. 1, international approvals
available. • EMC acc. to NAMUR NE21 and EN 61326
Fire protection class • LEDs acc. to NAMUR NE44
Housing: V2 according to UL 94 standard. (Unless stated • Software acc. to NAMUR NE53
otherwise all details relate to the reference conditions.)
Digital inputs/outputs according to NAMUR
Ambient conditions The standards references for this interface have changed
many times:
Ambient temperature:
German standard (old): DIN 19234: Electrical distance sensors
-20 °C to 60 °C, (273 K to 333 K) – DC interface for distance sensors and switch amplifiers;
Storage temperature: 1990-06
European standard (old): EN 50227: Low voltage switch gear
-40 °C to 70 °C, (253 K to 343 K)
and control gear – control devices and switching elements –
Relative humidity: proximity switches, DC interface for proximity sensors and
switch amplifiers (NAMUR), 1996-10
max. 95 % no moisture condensation
German version (old): DIN EN 50227: Low voltage switch gear
Reference conditions – control devices and switching elements – proximity switches,
• temperature: 23 °C (296 K) DC interface for proximity sensors and switch amplifiers
(NAMUR), 1997, German nomenclature VDE 0660, part 212
• relative humidity: 50 %
Current designation: DIN EN 60947-5-6: Low voltage switch
• supply voltage: 24 V DC
gear – control devices and switching elements – proximity
• working resistance, where applicable: 250 Ω switches, DC interface for proximity sensors and switch
• full scale value: 20 mA amplifiers (NAMUR), 2000, German nomenclature. VDE 0660
part 212
Current IEC designation: IEC 60947-5-6: Low voltage switch
gear and control gear – part 5-6: Control circuit devices and
switching elements – DC interface for proximity sensors and
switching amplifiers (NAMUR), 1999.
04/2009
DOCT-1728A


Hid Module Housing: Used For High Channel Density

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Honeywell GI/IS Termination Board Solutions Operating Instructions

Introduction HiD module housing

applications. The design of an H-System project is optimized • High channel density

with HART Communication Boards and a complete range of CH 2 CH 1

Figure 3 18 mm housing (HiD module)

Figure 1 H-System Termination Board for SMS with isolated

HiC module housing Accessories

Figure 2 12.5 mm housing (HiC module)

Figure 5 HART Communication Board

Subject to modifications without notice Copyright Pepperl+Fuchs

Label carrier Fastening screws

Termination HART Mounting the module on the Termination

coding pins (2) of the module in the corresponding coding

holes on the board. Now center the adjustment pins (3) to

the adjustment holes on the Termination Board.

• Carefully press the device into the contacts and adjustment

Control Power supply 1

Figure 6 H-System topology

The Termination Boards are mounted on a 35 mm DIN rail.

DIN mounting rail

Figure 7 Proper mounting of the H-System Termination Board

Subject to modifications without notice Copyright Pepperl+Fuchs

Terminal designation Typical cabinet layout

Cabinet side containing IS-marshalling

Duct Duct Duct

Figure 10 Example: field side arrangement of the terminals 16 x

Field cable tray 100 mm

Field cable tray 100 mm

Field terminal strip

Field terminal strip

recommended cable: module

Figure 11 Example: control side arrangement of the terminals (SMS)

Field cabling System cabling Field cabling

Figure 13 Example: marshalling cabinet layout

Experion PKS, Series C

potential free error output

Figure 12 Example: control side arrangement of the terminals

Subject to modifications without notice Copyright Pepperl+Fuchs

Model number description

Intrinsic safety connection

Subject to modifications without notice Copyright Pepperl+Fuchs

Example: Honeywell FC-GPCS-DO08-PF

Intrinsic safety connection

Example: Honeywell SC-GPCS-UNI16-PF

Intrinsic safety connection

Subject to modifications without notice Copyright Pepperl+Fuchs

Subject to modifications without notice Copyright Pepperl+Fuchs

Subject to modifications without notice Copyright Pepperl+Fuchs

Labeling Conformity with standards and directives

Subject to modifications without notice Copyright Pepperl+Fuchs

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