WNCC KPI Sched 20200714 A Day Daily

AUCC Monthly KPI Report
Crusher Targets
###
Run Factor 12.07% Crusher
Reliability Factor 99.51% Reliability Factor
Availability Factor 28.48% Availability Factor
Performance Factor 75.71% Performance Factor
Overall Equipment Effectiveness 21.56% Overall Equipment Effectiveness
Mean Time between Failures 40.56 Mean Time between Failures
Specific Power Consumption 0.43 Specific Power Consumption
Raw Mill ###

Run Factor 3.96% Raw Mill
Kiln ###
Kiln
Run Factor 4.79% Run Factor
Specific Heat Consumption 2.94 Specific Heat Consumption
OK Mill ###
Run Factor 78.53% OK Mill
Coal Mill ###

Run Factor 2.28% Coal Mill
(empty)
(empty)
(empty)
(empty)
(empty)
Crusher
Stop Time Start Time Duration Category Reason Comment Point Code User
01.07.2020 01:10 01.07.2020 01:25 0.25 Circumstances 1200 No Trucks |||No trucks LS| Ahmed Zakaria
01.07.2020 05:43 01.07.2020 06:19 0.60 Circumstances 1202 Change Pile |||Stacker moved to H.G pile| Ahmed Zakaria
01.07.2020 07:29 01.07.2020 09:05 1.60 Circumstances 1221 RHI Rest Time |||RHI Rest Time| Ahmed Zakaria
01.07.2020 09:45 01.07.2020 10:28 0.71 Circumstances 1217 Quality / Process problems |||Lab requsted due to high CL and SO3| Wahba Hassan
01.07.2020 11:27 01.07.2020 11:42 0.24 Circumstances 1200 No Trucks |||No Trucks LS| Wahba Hassan
01.07.2020 14:32 01.07.2020 15:12 0.66 Circumstances 1299 Unknown Circumstances |||stacker shunting position To moveing reclaimer| Wahba Hassan
01.07.2020 16:51 01.07.2020 17:06 0.26 Circumstances 1200 No Trucks |||No Trucks| Wahba Hassan
01.07.2020 17:22 01.07.2020 17:31 0.14 Circumstances 1200 No Trucks |||No Trucks| Wahba Hassan
01.07.2020 17:53 01.07.2020 21:13 3.33 Circumstances 1215 Power saving |||Peak time| Wahba Hassan
01.07.2020 21:23 01.07.2020 21:31 0.14 Circumstances 1200 No Trucks |||No Trucks LS| Ahmed Zakaria
02.07.2020 02:20 02.07.2020 03:03 0.72 Circumstances 1299 Unknown Circumstances |||remove accumulation material at L.S hopper| Ahmed Zakaria
02.07.2020 03:28 02.07.2020 03:40 0.20 Incidents 1160 Rope switch |||131BC100 Rope switch| Ahmed Zakaria
02.07.2020 04:12 02.07.2020 04:13 0.01 Circumstances 1299 Unknown Circumstances |||remove accumulation material at L.S hopper| Ahmed Zakaria
02.07.2020 07:22 02.07.2020 09:16 1.89 Circumstances 1200 No Trucks |||Rhi shift change| Wahba Hassan
02.07.2020 10:02 02.07.2020 10:36 0.58 Circumstances 1200 No Trucks |||No Trucks clay| Wahba Hassan
02.07.2020 15:58 02.07.2020 20:52 4.90 Circumstances 1215 Power saving |||PeakTime| Wahba Hassan
03.07.2020 04:00 03.07.2020 04:43 0.72 Circumstances 1217 Quality / Process problems |||Lab request due to high SO3 in L.S| Ahmed Zakaria
03.07.2020 04:53 03.07.2020 09:28 4.59 Circumstances 1217 Quality / Process problems |||Lab request due to high SO3 in L.S| Ahmed Zakaria
03.07.2020 09:53 03.07.2020 10:12 0.32 Circumstances 1217 Quality / Process problems |||high CL &SO3| El-Sayed Nasser
03.07.2020 11:23 03.07.2020 13:35 2.20 Circumstances 1217 Quality / Process problems ||Production/Process|high CL &SO3| El-Sayed Nasser
03.07.2020 16:02 03.07.2020 16:12 0.18 Circumstances 1217 Quality / Process problems ||Production/Process|| El-Sayed Nasser
03.07.2020 16:16 03.07.2020 21:40 5.39 Circumstances 1215 Power saving |||peak time| El-Sayed Nasser
03.07.2020 23:16 04.07.2020 00:05 0.81 Circumstances 1202 Change Pile |||ST. moved to Mix pile #2| Ahmed Zakaria
04.07.2020 02:19 04.07.2020 03:01 0.70 Circumstances 1200 No Trucks |||ST. Moved to H.G pile| Ahmed Zakaria
Crusher
04.07.2020 07:54 04.07.2020 09:59 2.07 Circumstances 1221 RHI Rest Time |||RHI Rest Time| Ahmed Zakaria
04.07.2020 10:21 04.07.2020 10:45 0.40 Circumstances 1200 No Trucks |||No Trucks LS| El-Sayed Nasser
04.07.2020 17:58 04.07.2020 23:04 5.10 Circumstances 1200 No Trucks |||No Trucks LS + Cross Belt Analyzer Power Off| El-Sayed Nasser
04.07.2020 23:40 04.07.2020 23:49 0.15 PlannedStoppages 1399 Other Planned Stoppage |||cleaning apron feeder| Ahmed Gad
04.07.2020 23:59 05.07.2020 00:00 0.01 PlannedStoppages 1399 Other Planned Stoppage |||cleaning apron feeder| Ahmed Gad
05.07.2020 00:01 05.07.2020 00:01 0.01 PlannedStoppages 1399 Other Planned Stoppage start again|||cleaning apron feeder| 0.000
05.07.2020 00:03 14.07.2020 23:59 239.95 0.000 0.000 0.000
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Crusher
Raw Mill
Stop Time Start Time Duration Category Reason Comment Point Code
01.07.2020 02:09 01.07.2020 04:07 1.98 Incidents 2151 Motion Alarm |||321RF090 tripped motion alarm|
01.07.2020 15:15 14.07.2020 23:59 320.74 Circumstances 2208 Kiln Stoppage |||Kiln stoppage overhoual|
User
Ahmed Zakaria
Wahba Hassan
Kiln
Stop Time Start Time Duration Category Reason Comment Point Code
01.07.2020 16:04 14.07.2020 23:59 319.92 PlannedStoppages |||Kiln overhoual|
User
Wahba Hassan
OK Mill
Stop Time Start Time Duration Category
02.07.2020 17:03 04.07.2020 03:33 34.50 Circumstances
09.07.2020 16:16 11.07.2020 05:55 37.65 Circumstances
OK Mill
Reason
4204 Maximum Safety Level
4204 Maximum Safety Level
Comment
|||Maximum Safety Level|
|||Maximum Safety Level|
Point Code User
0.000 0.000
0.000 0.000
Coal Mill
Stop Time Start Time Duration Category
01.07.2020 04:21 01.07.2020 06:52 2.51 Circumstances
01.07.2020 10:04 01.07.2020 10:21 0.29 Incidents
01.07.2020 10:28 14.07.2020 23:59 325.53 Circumstances
Coal Mill
Reason
5204 Full Silos
5137 High Temperature
5207 Kiln Stoppage
Comment
|||Full Silos|
|||During washing the mill|
|||Kiln overhoual|
Point Code User
0.000 Ahmed Zakaria
0.000 Wahba Hassan
0.000 Wahba Hassan
Crusher 1.00
Cal. Time 336.00
Op. Hrs. 40.56
DT Circ. 55.12
DT Plan. 0.17
DT Inc. 0.20
Production 30712.00
Incidents Nr. 1.00
Circum. Nr. 81.00
Planned Nr. 3.00
Raw Mill 0.00

Cal. Time 336.00
Op. Hrs. 13.29
DT Circ. 320.74
DT Plan. 0.00
DT Inc. 1.98
Production 6535.00
Incidents Nr. 1.00
Circum. Nr. 1.00
Planned Nr. 0.00
Kiln 0.00
Cal. Time 336.00
Op. Hrs. 16.08
DT Circ. 0.00
DT Plan. 319.92
DT Inc. 0.00
Production 3466.14
Incidents Nr. 0.00
Circum. Nr. 0.00
Planned Nr. 1.00
OK Mill 0.00
Cal. Time 336.00
Op. Hrs. 263.85
DT Circ. 72.15
DT Plan. 0.00
DT Inc. 0.00
Production 75087.00
Incidents Nr. 0.00
Circum. Nr. 2.00
Planned Nr. 0.00
Coal Mill 0.00

Cal. Time 336.00
Op. Hrs. 7.67
DT Circ. 328.04
DT Plan. 0.00
DT Inc. 0.29
Production 353.75
Incidents Nr. 1.00
Circum. Nr. 2.00
Planned Nr. 0.00
Crusher
Cal. Time 336.00
Op. Hrs. 0.00
DT Circ. 55.12
DT Plan. 0.17
DT Inc. 0.20
Production 0.00
Incidents Nr. 1.00
Circum. Nr. 81.00
Planned Nr. 3.00
Raw Mill L1
Cal. Time 336.00
Op. Hrs. 0.00
DT Circ. 320.74
DT Plan. 0.00
DT Inc. 1.98
Production 0.00
Incidents Nr. 1.00
Circum. Nr. 1.00
Planned Nr. 0.00
Kiln L1
Cal. Time 336.00
Op. Hrs. 0.00
DT Circ. 0.00
DT Plan. 319.92
DT Inc. 0.00
Production 0.00
Incidents Nr. 0.00
Circum. Nr. 0.00
Planned Nr. 1.00
Cement Mill 1 Cement Mill 2

Cal. Time 336.00 Cal. Time 336.00
Op. Hrs. 0.00 Op. Hrs. 0.00
DT Circ. #REF! DT Circ. #REF!
DT Plan. #REF! DT Plan. #REF!
DT Inc. #REF! DT Inc. #REF!
Production 0.00 Production 0.00
Incidents Nr. #REF! Incidents Nr. #REF!
Circum. Nr. #REF! Circum. Nr. #REF!
Planned Nr. #REF! Planned Nr. #REF!

WNCC KPI Sched 20200714 A Day Daily

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WNCC KPI Sched 20200714 A Day Daily

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AUCC Monthly KPI Report

Raw Mill ###

Coal Mill ###

Raw Mill 0.00

Coal Mill 0.00

Cement Mill 1 Cement Mill 2

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