33 11 00-2 Polywrap Corrosion Protective Film PDF

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DATE TRANSMITTAL NO.

TRANSMITTAL OF SHOP DRAWINGS, EQUIPMENT DATA


MATERIAL SAMPLES, OR MANUFACTURER'S 33 11 00-2
2/2/2020
CERTIFICATES OF COMPLIANCE
PROJECT TITLE Artillery Brigade Base RSLF-AC Saudi CONTRACT NO. PAGE
W912ER19C0001 Page 1 of 1
LOCATION Dammam, Saudi Arabia

Item Description Variation QA Code

19 Exterior Protection- Ductile-Iron Piping No F


SECTION III - GOVERNMENT REVIEW REMARKS
Code is (F)

Thickness. Linear low-density polyethylene (LLDPE) film shall have a minimum thickness of 0.008 in. (8 mil or 200 µm).

The Contracting Officer's approval or acceptance of submittals is not to be construed as a complete check, and indicates only that the
general method of construction, materials, detailing and other information are satisfactory. This does not relieve the Contractor from
the obligation to furnish material conforming to the plans and specifications; will not prevent the Contracting Officer from requiring
removal and replacement of nonconforming material incorporated in the work; and does not relieve the Contractor of the requirement
to furnish samples for testing by the Government laboratory or for check testing by the Government in those instances where the
technical specifications so prescribe.

Attachment to ENG FORM 4025-R Page 1 of 1


Technical Submittal for the “Poly wrap Corrosion Protective film for D.I. pipes” Material
Approval (Trumbull- RAQWANI).

Narratives:
Specification 33 11 00 Page 14 clause 3.2.1.2.c

Complies with AWWA C105/A21.5 as per the project specs.

Note: Colored ploy wrap with tape as highlighted.

Attachments:

1. Narratives.

2. Project Specifications.

3. IFC Drawings.

4. Company Profile with Technical Data Sheet.

5. Certificate of Compliance.
RSLF Artillery Brigade Al Yamama
Eastern Province, Kingdom of Saudi Arabia

3.2.1.1.8 Flanged Pipe

Only install flanged pipe aboveground or with the flanges in valve pits
unless otherwise indicated.

3.2.1.2 Ductile-Iron Piping

Unless otherwise specified, install pipe and fittings in accordance with


the paragraph GENERAL REQUIREMENTS and with the requirements of AWWA C600
for pipe installation, joint assembly, valve-and-fitting installation, and
thrust restraint.

a. Jointing: Make push-on joints with the gaskets and lubricant


specified for this type joint; assemble in accordance with the
applicable requirements of AWWA C600 and AWWA M41 for joint assembly.
Make mechanical joints with the gaskets, glands, bolts, and nuts
specified for this type joint; assemble in accordance with the
applicable requirements of AWWA C600 and AWWA M41 for joint assembly
and the recommendations of Appendix A to AWWA C111/A21.11. Make
flanged joints with the gaskets, bolts, and nuts specified for this
type joint. Make flanged joints up tight; avoid undue strain on
flanges, fittings, valves, and other equipment and accessories. Align
bolt holes for each flanged joint. Use full size bolts for the bolt
holes; use of undersized bolts will not be permitted. Do not allow
adjoining flange faces to be out of parallel to such degree that the
flanged joint cannot be made watertight without overstraining the
flange. When flanged pipe or fitting has dimensions that do not allow
the making of a flanged joint as specified, replace it. During
installation of set screw gasket provide for confinement and
compression of gasket when joint to adjoining flange is made.
Assemble joints made with sleeve-type mechanical couplings in
accordance with the recommendations of the coupling manufacturer.

b. Allowable Deflection: Follow AWWA C600 and AWWA M41 for the maximum
allowable deflection. If the alignment requires deflection in excess
of the above limitations, provide special bends or a sufficient number
of shorter lengths of pipe to achieve angular deflections within the
limit set forth.

c. Exterior Protection: Completely encase buried ductile iron pipelines


using Method A or B, with polyethylene film, in accordance with
AWWA C105/A21.5.

3.2.1.3 PVC and PVCO Water Main Pipe

Unless otherwise specified, install pipe and fittings in accordance with


the paragraph GENERAL REQUIREMENTS and with the requirements of AWWA C605
for laying of pipe, joining PVC pipe to fittings and accessories, setting
of fire hydrants, valves, and fittings; and with the recommendations for
pipe joint assembly and appurtenance installation in AWWA M23, Chapter 7,
"Installation."

a. Jointing: Make push-on joints with the elastomeric gaskets specified


for this type joint, using either elastomeric-gasket bell-end pipe or
elastomeric-gasket couplings. For pipe-to-pipe push-on joint
connections, use only pipe with push-on joint ends having factory-made
bevel; for push-on joint connections to metal fittings, valves, and
other accessories, cut spigot end of pipe off square and re-bevel pipe

SECTION 33 11 00 Page 14
100% Site and Facility Design Submittal
1 2 3 4 5

UNPAVED PAVED

APPR.
CAST IRON FRAME AND
COVER: TO READ "WATER"
OR "FIRE" AS APPLICABLE

DATE
D 1000 DIA x 210 CONCRETE COLLAR
(REFER TO SPECIFICATION 03 30 1000Ø x 210 CONCRETE
00.00 10 FOR CONCRETE COLLAR (REFER TO
SPECIFICATION 03 30 00.10 CAST IRON FRAME AND
STRENGTH)
FINISH GRADE FOR CONCRETE COVER; COVER TO
STRENGTH) READ "WATER"
16 Ø HOOP REINFORCING

DESCRIPTION
16 Ø HOOP REINFORCEMENT CENTERED IN COLLAR
CENTERED IN COLLAR
ADJUSTABLE CAST IRON COMPACT SUBGRADE VARIES (SEE PLANS)
VALVE BOX MIN DIA 135
POTABLE BUILDING

VARIES (SEE PLANS)


WATER LINE
D1 FLANGED TEE WITH
THREADED BLIND FLANGE ADJUSTABLE CAST IRON

APPR. MARK
VALVE BOX MIN DIA 135 SERVICE
GATE VALVE STOP
SERVICE STOP

SEP
WATER LINE / FIRE LINE (BALL VALVE)
POTABLE

12-19-19
WATER LINE COPPER

DATE
SERVICE LINE

CONCRETE BLOCK COPPER SERVICE LINE


SUPPORT AT VALVE

SITE AND FACILITY DESIGN SUBMITTAL


50
ARCH PATTERN BASE COMPRESSION
WITH FOOT PIECE CONNECTION FOR

150
COPPER TUBING (TYP)

DESCRIPTION
C COMPACTED WASHED ANGULAR STONE NOTES:
WATER / FIRE MALE THREAD X 1. VALVE BOX NOT SHOWN FOR CLARITY
COMPRESSION 2. SEE CU-100 DRAWINGS FOR SERVICE SIZE
PROTECTION BURIED FITTING COUPLING WATER SERVICE LINE
GATE VALVE CONNECTION SECTION WATER SERVICE LINE
1 2
SCALE = NTS SCALE = NTS
CONNECTION PLAN

MARK
3

100%
SCALE = NTS

PLOT SCALE: PLOT DATE:


12-24-19
DECEMBER 19, 2019
SOLICITATION NO.:

CONTRACT NO.:
UNPAVED PAVED

1:2
FINISH GRADE

SA-459583--CU521DT
DATE:
SEE ROADWAY/CONCRETE
WEDGE INDICATING 100X100 LOCATOR EXISTING GROUND DETAILS FOR PAVEMENT
DIRECTION OF POST WITH WEDGE SURFACE REQUIREMENTS
INSTALLED UTILITY PAINTED BLUE AND
CAP WITH "WATER"

FILE NAME:
CKD BY:
MARKED WITH W
MARKED ON IT

BET
JSR

S. PAVLOWICH
150mm CONCRETE 300

SUBMITTED BY:
DESIGNED BY:
COLLAR

22 X 34
DWN BY:
FINISH GRADE 450mm (MIN) TRENCH WIDTH. FOR PIPES LARGER THAN 150mm,

SCJ

SIZE:
WIDTH SHALL BE PIPE DIAMETER PLUS 230mm ON EACH SIDE
B

760 (MIN)
PLACE BURIED WARNING AND

Middle East District


AS REQUIRED

CONCRETE IDENTIFICATION TAPE PER


THRUST BLOCK

US Army Corps
COVER

(SEE DETAIL) SPECIFICATION 31 00 00

of Engineers
END CAP
p:\269162\127-269162-19001\cad\cad drawings\01_site design\civil\03_utilities\sa-459583--cu521dt brandon.goold 12/24/2019 10:59 AM

SATISFACTORY MATERIAL
45°
MA

TETRA TECH
GATE COMPACTED TO 95% OF
X

300
VALVE MAXIMUM DRY DESNITY
(TYP ON TOP)
150 (TYP ON SIDES)

1500 PLACE TRENCH BEDDING AND INITIAL


BACKFILL AGAINST UNDISTURBED
CONCRETE SUPPORT SIDES & BOTTOM OF TRENCH TO 300
ABOVE TOP OF PIPE (MIN)

EASTERN PROVINCE, KINGDOM OF SAUDI ARABIA


NOTE: 300 COMPACTED DUCTILE IRON PIPE WITH POLYWRAP
CONTRACTOR SHALL RESTRAIN ALL VALVES SERVING FUTURE BEDDING CORROSION PROTECTIVE FILM
CONNECTIONS TO PERMIT FUTURE EXCAVATION WITHOUT

ROYAL SAUDI LAND FORCES


DISRUPTING SERVICE AND MAINTAINING THRUST RESTRAINT

24TH ARTILLERY BRIGADE


WHEN UNEXCAVATED.
GENERAL NOTES

WATER DETAILS
SHEET 1 OF 6
SITE DESIGN
SA-459583
FUTURE WATER WATER / FIRE MAIN 1. ALL BURIED OR PARTIALLY BURIED CONCRETE STRUCTURES
SHALL HAVE THAT PORTION OF THE CONCRETE IN CONTACT
CONNECTION TRENCH DETAIL WITH SOIL SHALL WATERPROOFED PER SPECIFICATION 07 13 53 -
A 4 SCALE = NTS
5 SCALE = NTS SHEET WATERPROOFING WHICH CONSISTS OF A COAT OF
BITUMEN PRIMER, SHEET MEMBRANE AND PROTECTION BOARD.
SHOULD PROTECTION BOARD NOT BE PRACTICAL TO INSTALL,
ALTERNATIVE PROTECTION FOR THE INSTALLED MEMBRANE
WILL BE ALLOWED IF APPROVED BY CO.

ALL DIMENSIONS AND/OR DIMENSIONS SHEET ID


SHOWN IN CALLOUTS/NOTES ARE IN -
MILLIMETERS UNLESS OTHERWISE NOTED
CU-521

UNLESS OTHERWISE
DIMENSIONS SHOWN NOTED,
ARE IN MILLIMETERS.
LINEAR
TRUMBULL INDUSTRIES, INC.
Phone: 330.799.3333 1040 N. Meridian Rd.
Toll Free: 800.677.1799 P.O. Box 1556
Fax: 330.392.0756 Youngstown, Ohio 44501
www.trumbull-mfg.com

Polyethylene Encasement Tubing


8 Mil Linear Low Density “Polywrap” for Ductile Iron Pipe

TRUMBULL POLYETHYLENE ENCASEMENT TUBING


protects metallic pipe in corrosive soils.
The tubing is slipped over the pipe, extended and taped.
An overlap of approximately two feet should be figured
in calculating the total polywrap required. For example,
about 20 feet of polywrap is required for each 18 foot
length, or 22 feet for each 20 foot length.

Made per
ANSI/AWWA C105/A21.5-10

Black Polywrap Tape


Continuous Perforated at 20 ft. Perforated at 22 ft. Rolls
Needed
Pipe Layflat Weight Trumbull Roll Trumbull Roll Trumbull Roll Per
Size Width lbs./ft. Item No. Length Item No. Length Item No. Length 1,000’
3”-6” 16” 0.106 388-9942 300 ft. 388-9976 308 ft. 2
388-9989 300 ft.
3”-8” 20” 0.132 388-9943 300 ft. 388-9961 308 ft. 3
10” 24” 0.159 388-9945 300 ft. 388-9951 308 ft. 4
388-9993 300 ft.
10”-12” 27” 0.179 388-9952 300 ft. 388-9962 308 ft. 4
14”-16” 34” 0.225 388-9996 300 ft. 388-9955 300 ft. 388-9966 308 ft. 6
16”-18” 37” 0.237 special order* special order* 388-9967 308 ft. 7
18”-20” 41” 0.271 388-9998 300 ft. 388-9957 300 ft. 388-9969 308 ft. 7
24” 54” 0.358 388-9999 150 ft. 388-9958 160 ft. 388-9970 154 ft. 8
30” 67” 0.444 388-9985 150 ft. special order* 388-9972 154 ft. 10
36”-42” 81” 0.536 388-9986 150 ft. special order* 388-9974 154 ft. 15
48” 95” 0.629 388-9980 150 ft. special order* 388-9975 154 ft. 17
54”-60” 108” 0.715 388-9982 150 ft. special order* 388-9977 154 ft. 20
64” 121” 0.801 388-9984 150 ft. special order* special order* 21

* Indicates other sizes, types and colors that are available as “special order”; 4000# minimum per color, or size.
See Price List for current sizes, colors & configurations stocked. 4 mil cross-laminated Polywrap also available.

Polywrap continues on the following page . . .

090115 Page D-1


TRUMBULL INDUSTRIES, INC.
Phone: 330.799.3333 1040 N. Meridian Rd.
Toll Free: 800.677.1799 P.O. Box 1556
Fax: 330.392.0756 Youngstown, Ohio 44501
www.trumbull-mfg.com

Polyethylene Encasement Tubing


Continued from the previous page . . .
Colored Polywrap
Stocked “Continuous” as shown below:
Lavender** Tape
Blue (Water) Green (Sewer) (Reclaimed Water) Rolls
Needed
Pipe Layflat Weight Trumbull Roll Trumbull Roll Trumbull Roll Per
Size Width lbs./ft. Item No. Length Item No. Length Item No. Length 1,000’
3”-8” 20” 0.132 388-8705 300 ft. 388-8755 300 ft. 388-8805 300 ft. 3
10”-12” 27” 0.179 388-8710 300 ft. 388-8760 300 ft. 388-8810 300 ft. 4
14”-16” 34” 0.225 388-8715 300 ft. 388-8765 300 ft. 388-8815 300 ft. 6
18”-20” 41” 0.271 388-8717 300 ft. special order* 388-8817 300 ft. 7
24” 54” 0.358 388-8720 150 ft. 388-8770 150 ft. 388-8820 150 ft. 8
30” 67” 0.444 388-8780 150 ft. 388-8772 150 ft. 388-8825 150 ft. 10
36”-42” 81” 0.518 388-8723 150 ft. 388-8474*** 154 ft. 388-8828 150 ft. 13

* Indicates other sizes, types and colors that are available as “special order”; 4000# minimum per color, or size.
See Price List for current sizes, colors & configurations stocked. 4 mil cross-laminated Polywrap also available.
** Lavender and purple Polywrap are printed with the text “Caution Reclaimed Water - Do Not Drink”
*** Item 388-8474 is NOT solid, but is perforated every 22 ft.

Clear Polywrap
12 Mil weight Clear
Pipe Layflat Trumbull Roll
Size Width Perf. @ Item No. Length
8” 20” 20 ft. 388-8605 200 ft.
12” 30” 20 ft. 388-8610 200 ft.

Sanitary Sewer Polywrap


8 Mil, for 4” cast iron soil pipe
Black
Pipe Layflat Trumbull Roll
Size Width Perf. @ Item No. Length
Trumbull’s Polywrap is manufactured and inspected for
4” 12” 12 ft. 364-9941 408 ft. compliance with AWWA C105 8 mil minimum thickness.

Don't
Polywrap Tape
forget Multipurpose PVC Tape. IAPMO/UPC certified
the for AWWA & plumbing applications.
tape!
Trumbull
Item No. Roll Size Thickness
364-9975 2” x 100’ 10 mil

090115 Page D-2

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