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Research Article

Received: 5 June 2008, Revised: 6 August 2008, Accepted: 13 August 2008, Published online in Wiley InterScience: 17 November 2008

(www.interscience.wiley.com) DOI: 10.1002/pat.1293

Reinforcement of compatibilized NR/NBR


blends by fly ash particles and
precipitated silica
C. Kantala a, E. Wimolmala a, C. Sirisinha b and N. Sombatsompopa *
Effects of precipitated silica (PSi) and silica from fly ash (FA) particles (FASi) on the cure and mechanical properties
before and after thermal and oil aging of natural rubber (NR) and acrylonitrile–butadiene rubber (NBR) blends with
and without chloroprene rubber (CR) or epoxidized NR (ENR) as a compatibilizer have been reported in this paper. The
experimental results suggested that the scorch and cure times decreased with the addition of silica and the compound
viscosity increased on increasing the silica content. The mechanical properties for PSi filled NR/NBR vulcanizates were
greater than those for FASi filled NR/NBR vulcanizates in all cases. The PSi could be used for reinforcing the NR/NBR
vulcanizates while the silica from FA was regarded as a semi-reinforcing and/or extending filler. The incorporation of
CR or ENR enhanced the mechanical properties of the NR/NBR vulcanizates, the ENR being more effective and
compatible with the blend. The mechanical properties of the NR/NBR vulcanizates were improved by post-curing
effect from thermal aging but deteriorated by the oil aging. Copyright ß 2008 John Wiley & Sons, Ltd.

Keywords: silica; nitrile rubber; mechanical properties; reinforcement; natural rubber

INTRODUCTION products. The silica filler possesses a small primary particle size
which gives rise to noticeably high reinforcing efficiency as
Acrylonitrile–butadiene rubber (NBR) is a copolymer of acryloni- compared to other non-black fillers. Since precipitated silica (PSi)
trile and butadiene which has a very good resistance to contains a large amount of silanol groups (Si–OH) on its surfaces,
hydrocarbon oil. Polarity of NBR can be adjusted, depending it can be considered as a highly polar and reactive filler.[7] Many
on acrylonitrile content, to suit the applications of final rubber published works have studied the silica–rubber interaction and
products; the greater the acrylonitrile content the higher the oil its influences on properties of rubbers via primary chemical
resistance. Due to molecular restriction, the glass transition bonds with functionalized polymers, such as chlorosulfonated
temperature (Tg) of NBR shifts a the higher temperature when the polyethylene (CSM),[8] epoxidized NR (ENR),[9] carboxylated nitrile
acrylonitrile content is increased. Due to the absence of rubber (XNBR),[10] chloroprene rubber (CR)[11,12], and chlorinated
strain-induced crystallization, unfilled NBR vulcanisate suffers polyethylene (CPE).[5,13] Apart from the PSi, the silica from natural
from its low mechanical properties. In contrast, natural rubber resources, namely, rice husk ash, and fly ash (FA) received from
(NR) is a non-polar rubber which has very good mechanical thermal power plant stations has recently gained interest.[14–23] It
properties as a result of formation of strain-induced crystal- has been reported[14–16,21–24] that a natural silica provides good
lization at high deformation strains. Compared to NBR, NR is less mechanical properties, particularly, dynamic mechanical proper-
expensive and, therefore, a blending of NR with NBR is usually ties and compression set if suitably treated with silane coupling
carried out for cost reduction of the final products requiring agents. Thongsang and Sombatsompop[15] suggested that FA
inherent NBR properties. It has been reported[1–3] that one of the contained approximately 40–45 wt% of silica with similar
important factors controlling oil resistance in unfilled blends of silanol groups on its surfaces. When added to NR[14–15] or
polar rubber with NR is phase morphology, i.e., the smaller the NR
dispersed phase size the higher the resistance to hydrocarbon oil
of blends. Incorporation of suitable additives could improve the * Correspondence to: N. Sombatsompop, Polymer Processing and Flow (P-PROF)
phase compatibility of polar/non-polar rubber blends to some Group, School of Energy, Environment and Materials, King Mongkut’s Univer-
extent via an alteration in interfacial properties and/or bulk shear sity of Technology Thonburi (KMUTT), Bangmod, Thungkru, Bangkok 10140,
viscosity.[2,4–6] Previous work on NR/NBR blends[2] suggested that Thailand.
reduction in the phase morphology of NR/NBR blends enhanced E-mail: narongrit.som@kmutt.ac.th
the phase compatibility and this could be achieved by the use of a C. Kantala, E. Wimolmala, N. Sombatsompop
compatibilizers. Examples of compatibilizers used in NR/NBR blends Polymer Processing and Flow (P-PROF) Group, School of Energy, Environment
include maleated ethylene propylene diene rubber (EPDM-g-MA), and Materials, King Mongkut’s University of Technology Thonburi (KMUTT),
maleated ethylene octene copolymer (EOR-g-MA)[2], and poly- Bangmod, Thungkru, Bangkok 10140, Thailand
chloroprene rubber (CR).[4] b C. Sirisinha
Silica filler is one of the widely known reinforcing fillers for Rubber Research Unit (RTU), Faculty of Science, Mahidol University, Salaya
rubber products and usually applicable to light-colored rubber Campus, Salaya, Nakornprathom 10400, Thailand
448

Polym. Adv. Technol. 2009, 20 448–458 Copyright ß 2008 John Wiley & Sons, Ltd.
REINFORCEMENT OF NR/NBR BLEND BY SILICA

NR/styrene–butadiene rubber blends (NR/SBR blends),[16] the FA detailed procedures for surface treatment by Si69 can be found in
provided higher and smaller magnitude of vulcanisate elasticity our previous studies.[15]
and reinforcing effect, respectively, than the PSi at given filler
loading.
Sample preparation of NR/NBR blend
This paper was part of ongoing investigations into the use of
PSi and silica from fly ash (FA) particles (FASi) as reinforcing fillers The formulations of the NR/NBR blend compounds with either FA
in rubber materials, the NR/NBR vulcanizate blend with and or commercial silicas, in parts per hundred rubber (phr), are listed
without the addition of either CR or ENR compatibilizer being of in Table 1. The compounding process was commenced by
interest in this present work. The cure characteristics, mechanical masticating the NR and NBR at the required blend ratio on a
and morphological properties of the blend vulcanizates were laboratory two-roll mill (Yong Fong Machinery Co., Ltd.,
then monitored before and after thermal and hydraulic oil aging. Samutsakon, Thailand) for 5 min. The masticated NR/NBR was
then compounded with prepared chemicals and fillers as listed in
Table 1 on the two-roll mill for a further 30 min, the compound
EXPERIMENTAL being then kept at 258C with 50% humidity prior to further use.
The resultant NR/NBR compound was then compression-molded
Raw materials to a 90% cure using a hydraulic press (LAB TECH Co., Ltd., Bangkok
Thailand) at 170 kg/cm2, using 1608C cure temperature, in order
NR (NR, STR20), supplied by Huay Chuan Co., Ltd (Bangkok,
to obtain vulcanized rubber. The cure time used for any individual
Thailand), and acrylonitrile butadiene rubber (NBR) used in this
compound was pre-determined by an Oscillating Die Rheometer
work, supplied by Zeon Advanced Polymix Co., Ltd. (Bangkok,
(Model ODR GT 7070-S2, GOTECH Testing Machine, Inc., Taiwan).
Thailand) under the trade name N32, with bound acrylonitrile
content 33.5%, were used in this work in the form of rubber blend
at a fixed NR/NBR blend ratio of 20:80. Two compatibilizers were Characterizations
used in this work: CR, having Mooney viscosity of 44.5,was Cure and viscosity characteristics
supplied by Zeon Advanced Polymix Co., Ltd. (Bangkok, Thailand)
and Epoxidized NR (ENR-50) having Mooney viscosity of 80, was Scorch time and cure time values of the NR/NBR blend
supplied by Muang Mai Gutty Co., Ltd (Bangkok, Thailand). compounds were assessed by an Oscillating Die Rheometer
Silicafrom FASi or commercially PSi was used as fillers in the NR/ (Model ODR GT 7070-S2, GOTECH Testing Machine, Inc., Taiwan)
NBR blend. The FASi were supplied by Mae Moh Power Station of using a test temperature of 1608C. Complex viscosity of the NR/
KNR Group Co., Ltd. (Lampang, Thailand). The characteristics NBR compounds under oscillatory shear flow was measured
(dimensions, average particle size, shape and surface area, using the Rubber Process Analyzer (RPA2000, Alpha Technologies,
density, and pH) of the FASi can be found in a previous work.[14] USA) with the frequency sweep test. The test temperature used
Our previous results[14] suggested that the major component of was 1008C.
FA was SiO2 (46%) and both FA and commercial silica had the
same functional groups (e.g. silanol and siloxane groups at wave
Mechanical properties
numbers of around 3400 and 1100 cm1, respectively). In this
work, the FASi were used in the as-received form (no extraction of Tensile properties of NR/NBR composites were monitored in
the silica being carried out), and the required silica (FASi) content terms of tensile modulus, tensile strength, and elongation at
in the FASi added to the rubber compounds had to be calculated break, according to ASTM D412 (2006) using dumbbell-shaped
based on the fact that there was 46 percent by weight (wt%) silica samples, the tests being carried out using the universal testing
in FASi since part of this study was concerned with the effect machine Model Autograph AG-I, Shimadzu (Tokyo, Japan). The
of silica content on the properties of NR/NBR vulcanizate. tensile test speed used was 500 mm/min. Tear strength was
Bis-(3-triethoxysilylpropyl) tetrasulfane (Si69), [(C2H5O)3–Si–(CH2)3– determined according to ASTM D624 (2007) using angle
S4–(CH2)3–Si–(C2H5O)3], was used as a chemical coupling agent, specimens (die C) and a Shimadzu tear strength testing machine.
supplied by JJ-Degussa (Bangkok, Thailand) Co., Ltd. The Si69 Both tensile and tear properties used a testing speed of 500 mm/
content used in this work was fixed at 4.0 wt% of silica. The min. A hardness durometer (Shore A) Model 475, PTC instruments

Table 1. Vulcanizing recipes for silica filled NR/NBR vulcanizates

Ingredients Function Content (phr)

1. NBR (ACN33.4%) Matrix 80


2. NR (STR20) Matrix 20
3. CR or ENR-50 Compatibilizer 5
4. Zinc oxide (ZnO) Activator 2.5
5. Stearic acid Activator 0.75
6. TMTD (tetramethylthiuram disulfide) Accelerator 1.25
7. MBTS (2,20 -dithiobis (benzothiazole)) Accelerator 0.35
8. PSi or FASi Reinforcing filler Varied 0, 15, 30, 45
9. Si69 Coupling agent 4 wt% Of silica
10. Sulfur (325 mesh) Crosslinker 1
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Polym. Adv. Technol. 2009, 20 448–458 Copyright ß 2008 John Wiley & Sons, Ltd. www.interscience.wiley.com/journal/pat
C. KANTALA ET AL.

(MA, USA), was used for hardness tests, the test conditions being contents of silica fillers (PSi and FASi) and compatibilized by either
in accordance with ASTM D 2240 (2003). CR or ENR. Considering the PSi filled NR/NBR compounds, it was
found that increasing silica content resulted in decrease in scorch
Thermal and oil aging and cure times for both non-compatibilized and compatibilized
The silica filled NR/NBR compounds were conditioned at 708C for NR/NBR compounds. The decrease in scorch time involved an
168 hr in an oven according to ASTM D573-04 (2004) and the increased viscosity of the rubber blend compound with presence
property changes before and after the thermal aging were then of silica filler, which would then result in a change in the thermal
assessed. The hydraulic oil aging effect was studied through history of the blend compound leading to lower activation
ASTM D471 (2006). The silica filled NR/NBR was immersed in energy for curative dissociation. The addition of CR or ENR
hydraulic oil (ISO46M PENNZOIL) at 1258C for 70 hr. compatibilizer had no effect on the scorch and cure times.
Comparing the cure properties of the rubber filled with PSi and
SEM studies FASi, it was found that the effects of silica and compatibilizer
loadings on the changing trends of the scorch and cure times and
Failure and compatibilization mechanisms of NR/NBR blends the torque difference for the FASi filled NR/NBR compounds were
were investigated using a JEOL (JSM-6400) SEM machine at 15 kV very similar to those for the PSi filled NR/NBR compounds.
accelerating voltage with Back scattering electron (BSE). The However, the cure time for given silica content and compatibilizer
fractured surfaces of the blend were prepared by immersion in for the FASi filled NR/NBR compounds was lower. This may be due
liquid nitrogen, the test samples being surface-coated with to the presence of metal oxides in the FASi acting as the cure
osmium tetroxide. The experimental procedure can be obtained activators during the vulcanization reaction, and thus activating
elsewhere.[25] the vulcanization process of the filled NR/NBR compounds.

RESULTS AND DISCUSSION Rheological behavior


Cure and rheological characteristics of NR/NBR compounds Figure 1 shows the relationship between complex viscosity and
frequency for NR/NBR blends compatibilized by either CR (Fig. 1a)
Cure characteristics
or ENR (Fig. 1b) at 5 phr for various PSi loadings. It can be seen
Table 2 shows the cure characteristics (scorch and cure times and that as the PSi content was increased the complex viscosity
torque difference) for NR/NBR compounds filled with different increased due to the rigidity of the silica for both compatibilization

Table 2. Cure characteristics for NR/NBR vulcanizates with and without CR or ENR compatibilizer for different loadings of silica fillers

Cure characteristics

Filler Silica Scorch time 90% Cure time Torque difference


system Compatibilizer content (phr) (min:sec) (min:sec) (dN-m)

PSi No compatibilizer 0 3:02 6:08 38.5


15 2:24 4:56 52.4
30 1:56 4:30 64.6
45 1:43 4:35 82.2
CR at 5 phr 0 3:07 6:38 39.2
15 2:23 5:22 53.3
30 2:14 5:07 67.4
45 1:45 4:41 80.4
ENR at 5 phr 0 2:48 6:03 39.6
15 2:35 5:26 52.5
30 2:10 4:48 64.4
45 1:50 4:15 74.1
FASi No compatibilizer 0 3:02 6:08 38.5
15 2:53 4:36 44.1
30 2:36 4:12 47.5
45 2:09 3:48 51.7
CR at 5 phr 0 3:07 6:38 39.2
15 2:37 4:39 52.5
30 2:18 4:19 60.9
45 2:03 3:50 69.2
ENR at 5 phr 0 2:48 6:03 39.6
15 2:33 4:39 49.3
30 2:13 4:00 59.8
45 1:54 3:19 69.3
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REINFORCEMENT OF NR/NBR BLEND BY SILICA

Figure 1. Complex viscosity as a function of test frequency for NR/NBR blend compatibilized by either CR (Fig. 1a) or ENR (Fig. 1b) for various PSi
contents.

systems, and a high filler–filler interaction of the PSi particles. The silica and compatibilizer for the FASi filled NR/NBR compounds
addition of CR compatibilizer had no effect on the viscosity were again similar to those for the PSi filled NR/NBR, although the
whereas that of ENR compatibilizer enhanced the viscosity of the magnitude of the viscosity changes for FASi filled NR/NBR
blend. This suggests that the ENR performed better compatibility compound was less. This may result from the fact that FASi had
than the CR, which gave better molecular interaction between lower filler–filler interaction via hydrogen bond as a result of
the NR and NBR molecules. This claim was also supported by lower numbers of hydroxyl groups on its surfaces.[24]
Mariamma et al.[26] Another reason for the increase in blend
viscosity due to the addition of ENR was the high viscosity of the
Mechanical and morphological properties of NR/NBR
ENR itself as compared with the viscosities of NR and NBR phases.
vulcanizates and aging effect
The complex viscosity was observed to decrease with increasing
test frequency in a psuedoplastic character. Figure 2 shows the Figure 3 shows the tensile modulus at 100% elongation for NR/
effect of silica from FASi on the complex viscosity change of the NBR vulcanizates with and without CR or ENR compatibilizer for
FASi filled NR/NBR blend compatibilized with either CR or ENR at different Si69-treated PSi contents before and after thermal and
5 phr. The changes in the complex viscosity by the addition of hydraulic oil aging. It was observed that increasing PSi loading

Figure 2. Complex viscosity as a function of test frequency for NR/NBR blend compatibilized by either CR (Fig. 1a) or ENR (Fig. 1b) for various FASi
contents.
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Polym. Adv. Technol. 2009, 20 448–458 Copyright ß 2008 John Wiley & Sons, Ltd. www.interscience.wiley.com/journal/pat
C. KANTALA ET AL.

Figure 3. Effect of Si69-treated PSi loading on tensile modulus at 100% elongation for the NR/NBR vulcanizates with and without CR or ENR
compatibilizer before and after thermal and hydraulic oil aging.

resulted in a progressive improvement of the tensile modulus of but the sensitivity of the modulus change to the silica loading in
the NR/NBR vulcanizates as expected, which could be attributed the FASi filled NR/NBR was lower.
to the dilution effect in association with the cure promotion Figure 5 shows the tensile strength of the NR/NBR vulcanizates
phenomenon as illustrated from the results of torque difference with and without CR or ENR compatibilizer for different
given in Table 2. The tensile modulus of the blend was higher Si69-treated PSi contents before and after thermal and hydraulic
after the heat aging, this being expected because of thermal oil aging. Similar to tensile modulus results, the tensile strength of
post-curing effect resulting in the increase in crosslink density.[16] the NR/NBR vulcanizates increased with increasing PSi content.
Immersion of the treated PSi filled NR/NBR vulcanizates in Apart from the silica reinforcing effect, it could be explained by
hydraulic oil at 1258C for 70 hr did not affect the tensile modulus the phase morphology of the blend as given in Fig. 6. It can be
significantly, probably due to the counter-balancing effects of seen that the NR phase (bright) became smaller within the NBR
post-curing and plasticizing effects. Considering the effect of phase (dark) when the PSi was loaded. The reduction of the
compatibilizer type, it was found that the addition of ENR gave rubber phase size was probably caused by the increase in the
slightly higher tensile modulus than that of CR, confirming that blend viscosity (as shown in Fig. 1) by the addition of silica. If this
ENR was more effective for compatibilizing the NR and NBR as was the case, the shearing stress during the compounding would
already mentioned. The changing trend of the tensile modulus as be higher and reduced the phase size which led to higher surface
a function of silica content and thermal and oil aging for the FASi area for both higher NR–NBR and silica–rubber interactions.
filled NR/NBR (Fig. 4) was similar to that for the PSi filled NR/NBR, The molecular interactions between the NR/NBR blend and

Figure 4. Effect of Si69-treated FASi loading on tensile modulus at 100% elongation for the NR/NBR vulcanizates with and without CR or ENR
compatibilizer before and after thermal and hydraulic oil aging.
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www.interscience.wiley.com/journal/pat Copyright ß 2008 John Wiley & Sons, Ltd. Polym. Adv. Technol. 2009, 20 448–458
REINFORCEMENT OF NR/NBR BLEND BY SILICA

Figure 5. Tensile strength for NR/NBR vulcanizates with and without CR or ENR compatibilizer for different Si69-treated PSi contents before and after
thermal and hydraulic oil aging.

Si69-treated PSi and the compatibilizer (CR or ENR) are illustrated magnitude of molecular entanglement. Figure 8 indicate that the
in Fig. 7. It can be seen that both compatibilizers exhibited tensile strength decreased by the presence of silica from FASi,
polar–polar interaction and physical entanglement with NBR and the tensile strength remained unchanged as the FASi content
and NR phases whereas the silica formed ether linkages of Si69 was increased up to 45 phr. The differences in reinforcement
and –OH groups on PSi, and –C–S– linkages by the reactive sites levels between the PSi and FASi fillers were associated with a
on the NBR molecules with Si69.[16] Figure 4 also illustrates the number of reasons including (a) a number of hydroxyl groups, (b)
effects of thermal and hydraulic oil aging on the tensile strength particle size, and (c) dispersion level. Work by Thongsang et al.[27]
of the NR/NBR blend. A slight increase in the tensile strength after suggested that the number of hydroxyl groups for reacting with
thermal aging (708C) was caused by the post-curing effect while a the rubber via Si69 in the PSi was greater than that in the FASi,
considerable drop in the tensile strength after hydraulic oil aging and the particle size of PSi was much smaller than that of FASi.
(1258C) resulted from thermal degradation of non-oil resistant NR That is why the PSi filler would give greater reinforcement in the
phase along with the plasticizing effect, which decreased the rubber matrix. The dispersion level of the FASi particles in NR/NBR

Figure 6. SEM micrographs of the fractured surfaces of NR/NBR vulcanizates with and without CR or ENR compatibilizer for Si69-treated PSi 45 phr
(3000): (a) no-compatibilizer; (b) CR 5 phr; (c) ENR 5 phr; (d) PSi 45 phr; (e) CR 5-PSi 45 phr; (f ) ENR 5-PSi 45 phr.
453

Polym. Adv. Technol. 2009, 20 448–458 Copyright ß 2008 John Wiley & Sons, Ltd. www.interscience.wiley.com/journal/pat
C. KANTALA ET AL.

Figure 7. A chemical reaction of Si69-treated silica and compatibilizer in NR/NBR blend. (a) ER and (b) ENR compatibilizer.

matrix could be considered using the SEM micrographs of loading 15 phr PSi, but started to decrease at higher PSi loading.
fractured surfaces of FASi filled NR/NBR vulcanizates as given in The increase in the elongation at break was due to silica
Fig. 9, which reveals that the large FASi particles yielded a poor reinforcement as discussed in Fig. 7, whereas the decrease in
dispersion within the NR/NBR matrix. The poor dispersion was the elongation may be associated with an incomplete surface
probably caused by the breakage of large FASi aggregates into treatment of the PSi by Si69 during the experiment.[28] Since the
small primary particles whose surface were not chemically surface treatment of PSi by Si69 was carried out by spraying
treated by Si69 and this increased filler–filler interaction among the Si69 onto the silica powder only the silica on the surface had
FASi primary particles.[27] compete surface treatment. The silica particles at the bottom of
Figure 10 shows the ultimate elongation of the NR/NBR the high-speed mixer may not be in contact with the Si69. The
vulcanizates with and without CR or ENR compatibilizer for reduction of elongation after thermal aging was caused by the
different Si69-treated PSi contents before and after thermal and post-curing effect while that after hydraulic oil aging resulted
hydraulic oil aging. The elongation at break increased with from the thermal degradation of non-oil resistant NR phase. It
454

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REINFORCEMENT OF NR/NBR BLEND BY SILICA

Figure 8. Tensile strength for NR/NBR vulcanizates with and without CR or ENR compatibilizer for different Si69-treated FASi contents before and after
thermal and hydraulic oil aging.

should be noted that the changes in elongation at break (the that on the tensile strength. The tear strength of the FASi filled
results not shown) for the FASi filled NR/NBR vulcanizates were NR/NBR vulcanizates is given in Fig. 12. It can be seen that
similar to those in the tensile strength shown in Fig. 8. although the changing trend of the tear strength as a function of
Figure 11 illustrates the tear strength of the NR/NBR FASi loading was similar to that of PSi loading, the tear strength
vulcanizates with and without compatibilizer for different PSi values by the FASi were much lower than those by the PSi. The
loading before and after 708C thermal and 1258C hydraulic oil lower magnitude of the reinforcement provided by FASi was
aging. It was observed that the tear strength of NR/NBR believed to be caused by the larger particle size along with the
vulcanizates was improved by the addition of silica as expected. poor dispersion of the FASi particles as previously mentioned.
The addition of CR or ENR compatibilizer greatly enhanced the Figures 13 and 14 show the effects of PSi and FASi loadings on
tear strength, and again this could be reasoned using the SEM hardness for NR/NBR vulcanizates with and without compati-
micrographs in Fig. 6. The effect of thermal and hydraulic oil bilizer before and after thermal and hydraulic oil aging,
aging on the tear strength of NR/NBR vulcanizates was similar to respectively. The hardness of NR/NBR vulcanizates increased

Figure 9. SEM micrographs of the fractured surfaces of NR/NBR vulcanizates with and without CR or ENR compatibilizer for Si69-treated FASi 45 phr
(3000): (a) No-compatibilizer; (b) CR 5 phr; (c) ENR 5 phr; (d) FAS 45 phr; (e) CR 5-FAS: 45 phr; (f ) ENR 5 FAS: 45 phr.
455

Polym. Adv. Technol. 2009, 20 448–458 Copyright ß 2008 John Wiley & Sons, Ltd. www.interscience.wiley.com/journal/pat
C. KANTALA ET AL.

Figure 10. Elongation at break for NR/NBR vulcanizates with and without CR or ENR compatibilizer for different Si69-treated PSi contents before and
after thermal and hydraulic oil aging.

Figure 11. Tear strength for NR/NBR vulcanizates with and without CR or ENR compatibilizer for different Si69-treated PSi contents before and after
thermal and hydraulic oil aging.

Figure 12. Tear strength for NR/NBR vulcanizates with and without CR or ENR compatibilizer for different Si69-treated FASi contents before and after
thermal and hydraulic oil aging.
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www.interscience.wiley.com/journal/pat Copyright ß 2008 John Wiley & Sons, Ltd. Polym. Adv. Technol. 2009, 20 448–458
REINFORCEMENT OF NR/NBR BLEND BY SILICA

Figure 13. Hardness for NR/NBR vulcanizates with and without CR or ENR compatibilizer for different Si69-treated PSi contents before and after thermal
and hydraulic oil aging.

Figure 14. Hardness for NR/NBR vulcanizates with and without CR or ENR compatibilizer for different Si69-treated FASi contents before and after
thermal and hydraulic oil aging.

with silica content, the results corresponding well to the tensile semi-reinforcing and/or extending filler. Most of the mechanical
modulus results. It was also found that the thermal aging slightly properties (modulus, tensile and tear strengths, and hardness) of
increased the hardness while the hydraulic oil aging decreased the vulcanizates increased with increasing silica content. The
the hardness of the vulcanizates in both silica filler systems. reinforcing effect could be enhanced by the incorporation of ENR
compatibilizer. The overall mechanical properties for the PSi filled
NR/NBR vulcanizates were superior to those for FASi filled NR/NBR
CONCLUSIONS vulcanizates. Thermal aging caused the increases in the overall
mechanical properties of the NR/NBR vulcanizates except for the
In this work, cure characteristics and mechanical and morpho- elongation at break while the oil aging deteriorated the
logical properties of silica filled NR/NBR vulcanizates with and vulcanizate properties.
without compatibilization were studied before and after thermal
and oil aging. It was found that the addition of silica into NR/NBR
compounds caused the decrease in scorch and cure times with
Acknowledgements
higher compound viscosity, the decreasing effect on cure time of The authors thank the Commission on Higher Education (Centre
the silica from FASi being more pronounced. The incorporation of for Utilizations of Polymers and Natural Resources, CUP-NATURE)
CR or ENR compatibilizer had no effect on the cure characteristics and the Thailand Research Fund together with Compound Pro-
of the blend vulcanizates. The PSi could be used for reinforcing fessional Co., Ltd. (RDG4850076) for financial support throughout
the NR/NBR vulcanizates while the silica from FA was regarded as this work.
457

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C. KANTALA ET AL.

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