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Cpi Assignment (CH-18028)
Cpi Assignment (CH-18028)
Content well Covered all the content Covered all the Copied and didn't even
researched thoroughly and yet content Some key bother to make sure it
Weightage 30% concisely. No key concepts missed. covered the topic in a
concepts that missed way as asked for
Critical Analysis Clearly and creatively Clearly but not Not clearly understand
Weightage 30% understand each process creatively understand the processes
each process
Packaging (jars for food, bottles for drinks, flacon for cosmetics and pharmaceuticals)
Tableware (drinking glasses, plate, cups, bowls)
Housing and buildings (windows, facades, conservatory, insulation, reinforcement
structures)
Interior design and furnitures (mirrors, partitions, balustrades, tables, shelves, lighting)
Appliances and Electronics (oven doors, cook top, TV, computer screens, smart-phones)
Automotive and transport (windscreens, backlights, light weight but reinforced
structural components of cars, aircrafts, ships, etc.)
Medical technology, biotechnology, life science engineering, optical glass
Radiation protection from X-Rays (radiology) and gamma-rays (nuclear)
Fibre optic cables (phones, TV, computer: to carry information)
Renewable energy (solar-energy glass, windturbines)
PROCESS DEPARTMENT :
As the name suggests , this department utilizes the knowledge of different processes
to make glass.Following are the processes which are utilized in the making of glass.
In order to impart colour to the glass, certain metal oxides are also mixed in the
batch.
2. Float bath
The molten material from the furnace flows into the float bath which consists of a
mirror-like surface made from molten tin. This material enters the bath at 1500
degree Celsius and leaves the bath at around 650 degree Celsius. Its shape at the exit
is like a solid ribbon.
5. Inspecting
Through acute and advanced inspection technology, more than a 100 million
inspections can be made throughout the glass manufacturing procedure to identify
air bubbles, stresses or grains of sand that refuse to melt. This is essential in quality-
proofing the final form of glass.
6. Cutting to order
Finally, diamond steels are used to trim and cut the glass ribbons into square shapes.
According to consumer requirement , the glass is moulded into different shapes and
sizes with respect to its use.
PRODUCTION DEPARTMENT:
Feeder machine which is used to place the lump of viscous liquid (gob) on
the IS machines and anyother production machinery.
Press machines which are used for producing glass tumblers(flat bottom
beverage container), bowls, plates, tea cups, beer mugs, water jugs, juice
blenders etc.
Fire/flame polishing machines are used for polishing of the surface of glass by
exposing it to the flame.
All of the machinery has some technical specifications which are the key aspects in
determining the quality of product produced.Now the working and maintainence of
the machines is the utmost priority of the production department team so that the
process can run smoothly.
PROJECT DEPARTMENT:
SAFETY DEPARTMENT:
The Glass manufacturing industry do follow up the safety check for its workers and
the environment.Some industries develop checklist to highlight safety issues for
workers engaged in manufacturing glass and glass products and provides
information on how to best manage those risks to minimise workplace injuries and
comply with occupational safety and health legislation. The safety department also
takes care of the product conditions after it has been manufactured like carry one
glass at a time , cover the glass with blankets so that it remains in the best
condition.
WAREHOUSE (STORE DEPARTMENT):
UTILITY DEPARTMENT:
Every industry has an administration and finance department which governs its
corporate matters.The glass industries administration and finance departments
keeps track of the policies declared by the government regarding industries and any
environmental safety guidelines which they pass on to other departments.The
administration acts as a guiding source to all other departments of the glass industry
PROCESS DEPARTMENT:
Nitrogen Fertilizer: Nitrogen fertilizer (such as urea) is produced from natural gas. In
several transformation steps, natural gas, essentially methane, is upgraded by
combination with nitrogen from the air to form nitrogen fertilizer. 80% of the gas is
used as feedstock for fertilizer while 20% is used for heating the process and
producing electricity.
PRODUCTION DEPARTMENT:
The production department is tasked with finding effective ways to lower production
costs. They keep the production machinery and equipment well-maintained so the firm
does not regularly incur repair costs.The department can also assess the production line
to identify opportunities for cost reduction. A production department must ensure
finished goods meet quality standards.Some kinds of machinery used in the fertilizer
industry are as follows:
Granulators: There are many kinds of granulators such as roller press granulator ,
rotatory drum granulator, pan granulator. These machines are used to produce
granules.
Mixers: There are many kinds of mixer machines such as Disc Mixer,Double shaft
Mixer,Horizontal Mixer .These machines are used for mixing composites.
Grinders:There are many kinds of grinders such as Chain Mill , Horizontal type
semi wet material crusher , Cage Mill.These machines are used for grinding the
substances.
Now all these machines have different technical specifications and requirements in
terms of functionality and energy usage.The production team works to select the best
output machinery for the production and keeps check and balance on the equipment for
better product quality.
PROJECT DEPARTMENT:
UTILITY DEPARTMENT:
The production of commercial fertilizers requires a significant amount of natural
resources, such as natural gas, water, and land. Water is a significant resource in the
production of phosphate and potash fertilizers, and to a lesser extent for nitrogen.
The amount of water used to produce one ton of phosphate fertilizer in 2017 has
increased four percent since 2016.
SAFETY DEPARTMENT:
Like all other industries,fertilizer industry also provides guidelines over the
occupational safety and handling.The necessary guidelines like building
construction,fire protection,bulk storage to prevent contamination,storage to prevent
fires from impacting piles of ammonium nitrate,storage building,separation and
siting,emergency response are given to the workers.
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