09 Dec 2016 154526513LTS3ME3TTEFRKIC PDF

Techno Economic Feasibility Report of M/s K I C metaliks Ltd
At: Raturia,Durgapur, Dist: Burdwan, West Bengal

Contents
CHAPTER-1 .............................................................................................................................................. 5
EXECUTIVE SUMMARY ............................................................................................................................5
CHAPTER-2 .............................................................................................................................................. 8
INTRODUCTION OF THE PROJECT ........................................................................................................... 8
2.1 IDENTIFICATION OF THE PROJECT & PROJECT PROPONENT: .......................................................8
2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT .................................................................8
2.3 NEED OF THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION..............8
2.4 DEMAND –SUPPLY GAP........................................................................................................... 9
2.5 IMPORTS VS. INDIGENOUS PRODUCTION & EXPORT POSSIBILITY .......................................10
2.6 EMPLOYMENT GENERATION (DIRECT & INDIRECT) DUE TO THE PROJECT ..........................11
CHAPTER-3 ............................................................................................................................................12
PROJECT DESCRIPTION..........................................................................................................................12
3.1 TYPE OF PROJECT ..................................................................................................................12
3.2 LOCATION..............................................................................................................................12
Fig 3.1 Location map of Project site M/s K I C Metaliks Ltd..........................................................13
Fig 3.2 Satellite map showing project boundary of M/s K I C Metaliks Ltd. .................................14
3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE PROPOSED
SITE, PARTICULARLY THE ENVIRONMENTAL CONSIDERATIONS GONE INTO SHOULD BE
HIGHLIGHTED....................................................................................................................................14
3.4 SIZE OR MAGNITUDE OF OPERATION...................................................................................15
3.5 PROJECT CONFIGURATION & PRODUCT MIX AFTER EXPANSION.........................................15
3.6 PROJECT DESCRIPTION WITH PROCESS DETAILS ..................................................................16
3.7 PROCESS DESCRIPTION ...............................................................................................................16
Fig 3.3 Layout of the project .........................................................................................................19
3.8 RAW MATERIAL.......................................................................................................................20
Table 3.1 Raw material requirement for expansion project ....................................................20
3.9 PRODUCT-MIX.......................................................................................................................20
Table 3.2: Product Mix...............................................................................................................21
3.10 WATER REQUIREMENT: ........................................................................................................21
3.11 POWER REQUIREMENT.............................................................................................................21
3.12 SOLID WASTE: ...........................................................................................................................22
CHAPTER -4 ...........................................................................................................................................23
SITE ANALYSIS .......................................................................................................................................23
4.1 CONNECTIVITY ......................................................................................................................23

4.2 LAND FORM, LAND OWNERSHIP ..........................................................................................23
Table 4.1: Land Use Pattern after Modernization & Expansion* ..............................................23
4.3 TOPOGRAPHY........................................................................................................................24
4.4 LAND USE PATTERN ..............................................................................................................24
Table 4.2 Land use pattern of buffer zone ...............................................................................24
Fig- 4.1: Topography of the area...................................................................................................26
4.5 EXISTING INFRASTRUCTURE..................................................................................................26
4.6 SOIL CLASSIFICATION: ...........................................................................................................27
4.7 CLIMATIC DATA FROM SECONDARY SOURCE.......................................................................27
Table 4.3: Summarized Meteorological Data at site: ................................................................27
CHAPTER -5 ...........................................................................................................................................28
PLANNING BRIEF ...................................................................................................................................28
5.1 PLANNING CONCEPT.............................................................................................................28
5.2 Peripheral Development Plan ...............................................................................................28
Fig 5.1: MANAGEMENT HEIRARCHY..............................................................................................29
5.3 LAND USE PLANNING ............................................................................................................30
Table 5.1: Land Use Pattern after Modernization & Expansion* ..............................................30
5.4 ASSESSMENT of INFRASTRUCTURE DEMAND.......................................................................30
CHAPTER -6 ...........................................................................................................................................31
PROPOSED INFRASTRUCTURE...............................................................................................................31
6.1 INDUSTRIAL AREA DISTRIBUTION ............................................................................................31
6.2 GREENBELT DEVELOPMENT FACILITY ...................................................................................31
6.3 CONNECTIVITY ......................................................................................................................31
6.4 DRINKING WATER MANAGEMENT:..........................................................................................31
6.5 INDUSTRIAL WASTE MANAGEMENT.....................................................................................31
6.5.1 Waste Management......................................................................................................31
6.5.2 Solid Waste Generation & Management ......................................................................32
6.6 INDUSTRIAL POLLUTION CONTROL.......................................................................................32
6.6.1 Air Pollution Control......................................................................................................32
Table 6.1: PROPOSED AIR POLLUTION CONTROL FACILITIES ....................................................32
6.6.2 Water Pollution Control ................................................................................................32
6.7 MAN POWER REQUIREMENT................................................................................................32
CHAPTER -7 ...........................................................................................................................................33
REHABILITATION & RESETTLEMENT......................................................................................................33
REHABILITATION & RESETTLEMENT..................................................................................................33
CHAPTER -8 ...........................................................................................................................................34
PROJECT SCHEDULE ..............................................................................................................................34
8.1 IMPLEMENTATION SCHEDULE ..............................................................................................34
Table 8.1: Tentative implementation schedule: ........................................................................34
8.2 ESTIMATED PROJECT COST ...................................................................................................35
CHAPTER-9 ............................................................................................................................................36
ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION).........................................................................36
9.1 FINANCIAL & SOCIAL BENEFITS.............................................................................................36
9.2 SOCIAL INFRASTRUCTURE.....................................................................................................36
9.3 EMPLOYMENT POTENTIAL....................................................................................................36
9.4 BENEFITS TO THE REGION AND THE COUNTRY ....................................................................36
CHAPTER-1
EXECUTIVE SUMMARY
M/s KIC Metaliks Ltd., steel project is located at Raturia Industrial area, Angadpur,
Durgapur developed by Asansol Durgapur Development Authority, in Burdwan district of
West Bengal. The project site is at latitude 230 30’ 32’’ N and longitude 870 16’
39.89’’ E, MSL 450m. The project is well connected by road and rail networks. The
important Grand Trunk road connecting Kolkata & Delhi is passing only at 3 Km from the
site. The nearest railway station at Durgapur on main line Howrah- New Delhi is about 2
km.
M/s KIC Metaliks Ltd. was incorporated on 26th August 1986 and commissioned its pig
iron unit in Raturia Industrial in February 1998 by setting up one Mini Blast Furnace of
volume 215 m3 with production capacity of 109,000 TPA and slag cement grinding unit
of capacity of 100 TPD utilizing the in plant waste MBF slag.
In competitive industrial scenario, in order to survive and sustain, there was an

imperative need for modernization and expansion of the existing set up. The company
therefore took EC vide letter F. No J -11011/556/2009-IA II (I) dt.24th May 2011, for
following facilities.
To revamp its existing old MBF to enhance the production capacity from 109,000 TPA to
2, 10,000 TPA Hot Metal almost doubling the productivity
To Utilize large amount of in plant and locally available iron ore fines, MBF flue dust,
limestone, dolomite and coke fines in a 25 m2 Sinter Plant to produce iron ore sinter as
substitute of graded hematite ore in MBF.
To utilize surplus MBF gas in gas fired boiler unit for generation of 05 MW power to meet
the part power requirement for plant process
To add Value through steel making in EAF-LF-VOD Route for production of 300,000
TPA Alloy Billet/Bloom and 24,000 TPA Centrifugally Cast (spun) Soil Pipe
2X9 MVA Ferro Alloys Furnace for the production of 30,000 Ferro-alloys (Fe-Cr, Fe-Mn &
Si-Mn) to meet in plant requirement and sale balance and Cement Plant Expansion to
300 TPD with complete utilization of BF slag from the revamped Mini Blast Furnace.
While these facilities are on the way of implementation with Consent to operate vide
letter No: C0090244 dtd. 18.3.2016, the company has come out with another fresh
proposal to set up 2x350 TPD sponge iron plant, 14 MW power generations from its
waste heat, 4x15T Induction Furnace, 1x30T EAF with LF, 2x600T CCM, 2x50T Oxygen,
1x50T Nitrogen Plant & 1200T Rolling mill to meet the basic needs to produce 0.378
MTPA TMT rods, angles and channels with 0.2 MTPA DI pipes. The unit after expansion
will be 0.578 MTPA Integrated Steel Plant
Raw material for the expansion will be about 0.33 MTPA Iron ore lumps for DRI Kilns,
0.18 MTPA DRI grade coal, 0.01 MTPA Dolomite, heavy melting iron scrap of 0.171 MTPA
and 0.09 MTPA Pig Iron.
Fresh water requirement for the expansion project is estimated to be within 4940m3/day
as has been permitted for the existing EC with conservative measure. Contaminated
used water of plant will be settled, cleaned and reused in the plant and there will be zero
waste water discharge to outside project boundary. More over rain water will be
harvested and used in process, which will help in reducing fresh water intake from river.
Power requirement for expansion project is estimated to be about 46 MW, where as

captive power generation from expansion project will be only 14 MW. Balance power will
be purchased from state supply.
Land
The Company has in its possession 30.75 ha of land on which existing project is running
and giving production and in the process of acquiring another 4.05 ha of land. The
proposed expansion units shall be accommodated and will be suitably integrated with the
existing plant units. There is no proposal at present for further acquisition of land for
expansion purposes. The proposed expansion will advantageously utilise the existing
infrastructure facilities. Important plant facilities like SMS, MBF, Rolling Mill, and Sinter
etc are laid out considering the need for optimization earthwork, rational material flow,
economy in operations and the space requirements for rational development. The layout
also takes into account the stage wise commissioning of the plant units. The general
layout of the plant shall be developed with requisite provision for landscaping and
greenbelts with a view to avoid adverse impact on the environment.
Pollution Control Features
Following pollution control measures will be taken up for integrated steel project of M/s
KIC Metaliks Ltd at Raturia industrial area, Angadpur.
∑ Installation of ABC for burning of CO and coal dust, ESP for dust removal from DRI
kilns flue gas. Excess heat removal from flue gas through West heat boiler
∑ Dust extraction & dedusting bag house at DRI kiln, Sinter Plant & MBF Raw
material Stock house. This will result in reduction in fugitive dust emission.
∑ Fine dust collection from the off gas in Sinter ESP.
∑ Bag filter for IF and EAFs for dust and iron particle removal from fume.
∑ Utilization of MBF gas for MBF burners and balance gas burning for generation of
steam for 5 MW power plant.
∑ Wastewater settling, cooling and treatment for reused/recycled in the process.
∑ Solid waste MBF Slag shall be used for cement manufacturing in the cement unit.
∑ Other non-hazardous solid waste like flue gas dust shall be utilized in sinter unit.
∑ Removal of entrapped iron from IF slag and recycle to IF. Slag for construction
work/land fill
∑ In-built noise control features in machineries & equipments like acoustic enclosure
or use of PPE by people working area.
∑ ID fans and high stack for disposal of gases at height.
Manpower
On expansion all the existing infrastructure and man power of existing plant will be
utilized for expansion project also. However there will be additional man power skilled in
new installation will be required. Besides there will be increase in contract labor, security
and canteen personnel. It is estimated that about 692 will be regular employment plus
about 50 security staff.
Project cost
The estimated expansion project is 395 crore. This will be as follows.
Sl. No. Cost Head Estimated Cost, in Crore

1 Land development earth 50.0
work & civil structure
2 Plant Machinery & 280.0
Pollution control devices
3 Consultant Expenses 03.5
4 Contingency 12.0
5 Margin for WC 30.0
6 Misc. Fixed Assets 10.0
7 Prel. Expenses 04.0
8 Pre-Operative Exp/IDC 05.5
Total 395
Project completion schedule
After getting CTE from SPCB, WB and EC from MOEF & CC tenders will be floated for
purchase, installation and commissioning of equipment and units and earth work
activities will start parallel. It is estimated the completion of project will take 3yrs of
time.
CHAPTER-2
INTRODUCTION OF THE PROJECT
M/s KIC Metaliks Ltd Grey Cast Iron Foundry for export of castings to Western Countries
and a Cement Unit started production in the year 1999 and 2001 respectively. Spread
over in an area of 30.75 ha of land in Raturia industrial area in Burdwan district of WB
has an employment capacity of approx. 500 persons of various categories.
The unit has proposed to go for expansion and now proposes to become 0.578 MTPA
Integrated Steel Plant.
2.1 IDENTIFICATION OF THE PROJECT & PROJECT PROPONENT:
The project is presently a pig iron casting unit manufacturing pig iron for sale and has
taken Environmental Clearance to manufacture Alloy steel billet from existing 215m3 MBF
revamped with enhanced capacity and spun pipes. The company has also its existing 100
TPD cement plant.
The company is now proposing to set up DRI Kilns, IFs, EAFs with LF, VD, CCM, PCI and
Oxygen, Nitrogen plant and Rolling mills to manufacture TMT rods, channels, angles and
enhance capacity of its DI pipes to 0.2 MTPA.
The project is primary ferrous metallurgical unit belonging to schedule 3(a) category A
and needs EC from MoEF & CC
Mr. Radhesyam Jalan is Chair man and Managing Director of M/s K I C Metaliks Ltd.
addressed: “Sir RNM House”, 3B Lal Bazar street, 4th floor, Room No-2. The company
has IN_CIN LO14098 WB 1986 PLC 041169, I SIN INE 434C01019 and date of
incorporation 1986.
2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT

The Proposed expansion project of M/s K I C Metaliks is a brown field primary
metallurgical (ferrous) project. It will be a 0.578 MTPA Integrated steel project. Mine
over burden fine iron ore & lumpy hematite ore to be processed to manufacture finished
products like TMT rods and Ductile Iron pipes for sale.
2.3 NEED OF THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY

AND OR REGION
Steel is traditionally considered the backbone of national economic development. It is a

major input into sectors which support economic growth such as infrastructure,
machinery, power and railways, as well as being important for fast growing sectors, in
particular automobiles and consumer durables.
The steel industry in India is currently at an inflexion point brought about by ambitious
capacity expansion plans, entry of new players and increased competition on one hand
and consistently rising and shifting demand patterns on the other.
This rise in demand is expected to be driven by the construction, automobile and

consumer durables sectors
In the construction sector, Government spending in infrastructure is expected to surge

during the twelfth plan period, thus driving up demand for steel used in construction.
Most steel producers are planning major capacity expansions through both Greenfield
and Brownfield expansions. This, coupled with the entry of new players will result in a
significant rise in steel production over the next ten years.
TMT rods as proposed to be manufactured by the company are most suitable in

construction due to its high workability.
The other proposed product of M/s K I C Metaliks Ltd is Ductile Iron pipes. Ductile Iron
pipe is corrosion resistance and it has good maximum strength, it is installed for water
distribution, Industrial equipment, sewage pump, etc. With the “green movement”
growth which considers to the environmental issues, ductile iron pipe stands as natural
selection compared to its competitor, PVC. PVC pipe has negative effects to the
environmental life cycle cause of its resin matter and carbon footprint.
Ductile Iron pipe resists damage during shipping and handling, and, once installed,
withstands the most demanding operating conditions, including water hammer, frozen
ground, deep trenches, areas of high water table and heavy traffic, river crossings, pipe
on supports, rocky trenches, and areas of shifting, expansive, and unstable soils. More
over Ductile iron pipe in the developed world is normally manufactured exclusively from
recycled material including scrap steel and recycled iron. The pipe can be recycled after
use.
The above stated facts indicate importance of both the products in the development of a
country. Durgapur is steel city of West Bengal and having iron scraps available around to
be utilized. Again Iron and coal mines are also nearby with water supply from perennial
river Damodar therefore resources of the state to be utilized and employment generation
both direct and indirect main and ancillary plants will improve economy of the state,
increase tax collection of state of West Bengal and improve physical and social
infrastructure of the locality.
Thus proposed integrated steel project has make in India importance to the country &
the region.
2.4 DEMAND –SUPPLY GAP
Due to pressure from the construction sector, the demand for longs will continue to
dominate the steel industry, while on the supply side, flats are expected to dominate
In the optimistic scenario, all crude steel capacity expansion targets announced by steel
companies are aggregated. Under this scenario, it was estimated that crude steel
capacity will be 259.11 MT in 2020-21. However, this will be possible only if the crude
steel capacity targets, as announced by steel producers are met. However, for 2020-21,
this scenario estimates a more reasonable capacity of 210.11 MT.
Base Case Scenario: The base case scenario gives a lower bound crude steel capacity
estimate. It accounts for delays in commissions of projects due to problems associated
with land acquisition, obtaining environmental clearances, raw material availability, etc.
The effect of these delays on the date of commissioning of projects was assessed
through interviews with experts and a review of secondary literature. According to this
scenario, crude steel capacity in the country in 2020-21 will be 178.8 MT.
Currently, demand for finished steel in India is estimated to be around 70 MT. This is
expected to more than double to 166 MT by 2020-21. This demand will mainly be driven
by the construction (real estate and infrastructure), automobile and consumer durables
sectors. It must be noted that this figure includes only domestic demand for steel.
Demand from international markets will further push this figure up.
2.5 IMPORTS VS. INDIGENOUS PRODUCTION & EXPORT POSSIBILITY
On liberalization of the Indian steel sector with effect from 24.5.92, iron and steel
industry was included in the list of ‘high priority’ industries for automatic approval for
foreign equity investment up to 51%. This limit has since been increased to 100%.
The import regime for iron and steel has undergone major liberalization moving
gradually from a controlled import by way of import licensing, foreign exchange release,
canalization and high import tariffs to total freeing of iron and steel imports from
licensing, canalization and lowering of import duty levels. Export of iron and steel items
has also been freely allowed. Import duty on capital goods was reduced from 55% to
25%. Duties on raw materials for steel production were reduced. These measures
reduced the capital costs and production costs of steel plants.
Imports
∑ Iron & steel are freely importable as per the extant policy.
∑ Data on import of total finished steel (alloy + non alloy) is given below for last five
years:
Indian steel industry : Imports (in million tonnes)
Category 2010-11 2011-12 2012-13 2013-14 2014-15
Total Finished Steel (alloy + non alloy) 6.66 6.86 7.93 5.45 9.32
Source: Joint Plant Committee
Exports
∑ Iron & steel are freely exportable.

∑ Data on export of total finished steel (alloy + non alloy) is given below for last five
years:
Indian steel industry : Exports (in million tonnes)
Category 2010-11 2011-12 2012-13 2013-14 2014-15
Total Finished Steel (alloy + non alloy) 3.64 4.59 5.37 5.98 5.59
Source: Joint Plant Committee

Above figures are indicative of constant increase of steel export from India and likely to
increase further in coming years.
The New Industrial policy opened up the Indian iron and steel industry for
private investment by (a) removing it from the list of industries reserved for public
sector and (b) exempting it from compulsory licensing. Imports of foreign technology as
well as foreign direct investment are now freely permitted up to certain limits under an
automatic route. Ministry of Steel plays the role of a facilitator, providing broad
directions and assistance to new and existing steel plants, in the liberalized scenario.
2.6 EMPLOYMENT GENERATION (DIRECT & INDIRECT) DUE TO THE

PROJECT
As on 31st March the regular man power strength of M/s K I C Metaliks Ltd. was 500 and
with commissioning of all the approved facilities of existing EC and thereafter on
implementation of this proposed expansion the regular employment will be about 692+
50 security staff. There will be contract labor for canteen, road sweeping/water
sprinkling jobs etc..
Ancillary industries, business centers will develop which will engage substantial amount
of manpower for various activities.
CHAPTER-3
PROJECT DESCRIPTION
3.1 TYPE OF PROJECT
0.578 MTPA expansion project of M/s K I C Metaliks Ltd. will be a primary metallurgical
Plant manufacturing TMT rods and Ductile Iron pipes finished products from Iron ore.
Besides Oxygen and nitrogen producing plants will be set up to meet requirement of
MBF and EAF.
This project is independent plant without any interlink or interdependence.
3.2 LOCATION
Maps showing general location, specific location and project boundary of existing plant
of M/s K I C Metaliks Ltd have been shown below with co-ordinates of project boundary.
The acquired land area is 34.80 ha in which existing project is running and in the
available vacant space of which expansion project will be accommodated.
The Project site is located in Raturia Industrial area, Durgapur, Dist. Burdwan, in the
state of West Bengal. It is situated by the side of Kolkata-Delhi Grand Trunk road. The
nearest Broad gauge rail link is at Durgapur on main line Howrah- New Delhi which is
only 2 km away from the proposed site. Railway link for passengers and transportation
of goods is also available there
Fig 3.1 Location map of Project site M/s K I C Metaliks Ltd.

Fig 3.2 Satellite map showing project boundary of M/s K I C Metaliks Ltd.
The corner co-ordinates of project site are as follows.
NW: 230 30’ 40.31” N and 870 16’ 31.22” E
NE: 230 30’ 41.00” N and 870 16’ 53.56” E
SW: 230 30’ 25.30” N and 870 16’ 29.89” E
SE: 230 30’ 24.85” N and 870 16’ 49.56” E
3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF

SELECTING THE PROPOSED SITE, PARTICULARLY THE ENVIRONMENTAL
CONSIDERATIONS GONE INTO SHOULD BE HIGHLIGHTED.
The existing site is located near the famous Raniganja coal belt area. The other
important minerals like iron ore, limestone, dolomite, manganese and chromites ore are
available in the neighbouring mineral rich states like Odisha & Jharkhand.
The site is in the famous Durgapur –Asansol industrial region where its product, by-
product can be transported and marketed and the required accessories and inventories
needed for the production for the processes are also available.
An important utility like water is to be supplied by M/s DPL from the nearby river
Damodar. Uuninterrupted Power supply from WB State Grid is available at project site.
With these facilities at the existing premises and the vacant space available in it for
accommodating expansion, no other site has been considered. The plantation and green
belt developed by the organisation will be added advantage.
3.4 SIZE OR MAGNITUDE OF OPERATION
The Project after this proposed expansion will be a 0.578 MTPA integrated steel project
manufacturing 0.378 MTPA TMT rods/angles etc. and 0.2 MTPA Ductile Iron pipes.
3.5 PROJECT CONFIGURATION & PRODUCT MIX AFTER EXPANSION
Existing E C taken F. No J Proposed Configuration after Product &

Facilities 11011/556/2009-IA expansion expansion capacity after
II (I) dt.24th May expansion
2011
215m3 MBF Revamping of MBF - 215m3 MBF HM 2,10,000
to increase capacity TPA
100 TPD 300 TPD Cement - 300 TPD Cement Slag cement
Cement plant plant 1,00,000 TPA
Plant
- 1x25m2 sinter plant - 1x25m2 sinter Sinter 3,36,000
plant TPA
- 1x50T EAF with LF 1x30T EAF in 1x30 T EAF with LF Liquid metal
& VD its place & VD 1,92,000 TPA
- 2x9 MVA Ferro Alloy - 2x9 MVA Ferro Fe-Cr, Fe-Mn
Alloy Si-Mn 30,000
TPA
- 24,000 TPA DI 2x20 T IF 2x20 T IF DI pipes
spun pipes 2x1.1 MTPA 2x1.1 MTPA 2,00,000 TPA
( Not installed) centrifugal centrifugal
Casting Casting machine
machine
- 5 MW CPP from BF - 5 MW power 5 MW power

gas
- - 2x350T DRI 2x350T DRI Kilns DRI 2,24,000
Kilns TPA
- - 4x15T IF, LF 4x15T IF, LF Liquid metal
1,92,000 TPA
- - 1200 TPD 1200 TPD CCM Billet
CCM
- - 1200 TPD 1200 TPD Rolling Mill 3,78,000 TPA
Rolling Mill rolled(TMT
rods,
angles)products
- - 14 MW 14 MW (WHRB) CCP 14 MW power
(WHRB) CCP
- - 150 TPD 100 TPD Oxygen 100 TPD Oxygen
Oxygen Plant Plant
(1 X 50 +1 X
100)
- - 50 TPD 50 TPD Nitrogen Plant
Nitrogen Plant
Out of the facilities for which EC has been accorded 1x50T EAF with L F & V, 2400 TPA D
I spun pipe and 2x9 MVA Ferro Alloy plants have not been installed.
3.6 PROJECT DESCRIPTION WITH PROCESS DETAILS
The existing project has 1x25m2 sinter plant to manufacture sinter agglomerate from
iron ore fines, and powders of coke/coal, lime stone and BF dust to be fed to MBF. Coke,
PCI, dolomite and oxygen rich blast of air will melt sinter to produce hot metal and BF
slag. Pulverized coal injection in MBF will reduce valuable coke consumption. BF gas after
cleaning shall be used as fuel in tuyeres of MBF to provide heat for melting of Iron from
sinter. Excess BF gas will be burn to generate steam in boiler and there by generate 5
MW power.
3.7 PROCESS DESCRIPTION

DRI kilns
M/s K I C Metaliks Ltd. is proposing 2x350 TPD coal based DRI kilns for production of
Sponge iron as scrap substitute for IFs and 1x30T EAF. Lumpy Hematite ores will
undergo direct reduction by carbon of coal with the help of lime stone to produce spongy
sponge iron, Char will come out as co-product which will be sold to nearby FBC project
till company sets up its own FBC. Heat for reduction reaction will be supplied by
additional coal consumption.
IF
The company proposes 4x15T Core less Induction Furnaces to produce liquid metal by
melting DRI, pig iron and scrap by electricity eddy current of Induction Furnace. Slag will
float over molten metal and will be scooped out. Molten metal will be refined in L F and
will join with molten metal of 1x30 T EAF for production of TMT rods etc.
Iron about 15% comes out sticking to surface of slag. This slag will be cooled down,
ground and Iron part will be separated from it magnetically to get slag equivalent to
river sand and can be used for construction purposes. Recoveredd iron will be recycled
back to IF for remelting.
EAF
The company has proposed 1x30T EAF. This will melt pig iron, DRI and hot metal from
MBF which after removal of excess carbon, sulphur and Phosphorous on oxidation by
Oxygen before casting to billets.
TMT
Coal based DRI kilns will produce sponge iron utilizing lumpy hematite iron ore, DRI
grade coal and dolomite. Sponge iron will be melted in Induction Furnace along with Pig
iron from MBF and heavy melting iron scraps purchased from market and in plant
generation. A part of hot metal from IF will be utilized to manufacture DI pipes for sale.
In MBF iron sinter will be melt in combustion heat of coal and hot metal will be mostly
used to manufacture DI pipes and balance to be cast to pig iron in PCM. Pig iron will be
utilized in IF and EAF.
EAF will melt DRI, Pig iron and scrap to produce hot metal. Hot metal from IF will join
with it and refined in LF. Phosphorus the enemy of steel and Sulphur will be removed on
oxidation, carbon will be reduced and Ferro alloys may be added to impart quality and
thus required grade steel melt will be prepared. This melt will be cast in CCM to produce
hot billets. Finally hot billets will pass through series of rolling mills and iron rods and
angles will be produced which on short period water quenching will be converted to TMT
rods, highly suitable for construction purpose.
Adequate size Vacuum Degassing unit is to be provided for alloy addition and production
of special grade steel.
Since the liquid steel is largely continuously cast in the present day practice, precise
control of temperature is absolutely essential for smooth casting and better surface
quality . This is achieved by the application of ladle metallurgy technology.
DI Pipes
Ductile iron pipe is a pipe made of ductile cast iron commonly used for potable
water transmission and distribution. This type of pipe is a direct development of
earlier cast iron pipe, which it has superseded. The ductile iron used to manufacture the
pipe is characterized by the spheroidal or nodular nature of the graphite within the iron.
Typically, the pipe is manufactured using centrifugal casting in metal or resin lined
moulds.
1,70,000 TPA hot metal from MBF shall undergo Spheroidization in a special ladle at
about 1500 °C by tundish treatment and 2.1 % of Fe=Si & Mg metal will be added to it.
molten iron will then pass through Centrifugal Casting machine for production of Ductile
Iron Spun pipes.
In the beginning of casting cycle a core is placed in the bell end of the mould. The mould
moves to the pouring position encompassing a long narrow pouring trough, which is then
sprayed to the wall of the mould. Then the pipe extractor is actuated to remove the pipe
from the mould.
To remove the rust in the internal surface of a mold, it will be grounded with sand wheel
before its dotted with peening head to increase its crack resistance. Annealing
process consists of heating section, heat holding section, slow cooling section and fast
cooling section. Ductile iron pipe will be entered to a long machine and rolled on it.
Certainly its temperature will be controlled.
Adhesive molten zinc will be extracted to external surface of pipe. It is mandate that a
minimum zinc content of 135 g/m2 and a minimum average finishing layer thickness of
70 µm to be adhered to.
Protective internal linings is applied to ductile iron pipes to inhibit corrosion, the standard
internal lining is cement mortar.
The pipe then tested with hydraulic pressure of 30 to 60 kg/cm2 depending on nominal
bore. The company proposes to manufacture DI pipes of NB 80 to 1100 mm and length
of 5.5 to 6.0m
Oxygen Plant
There will be requirement of Oxygen in project mainly for MBF and EAF, of course
refining, cutting of billets etc will also require Oxygen. There will be requirement of
nitrogen for purging of equipments and for use in low heating burners to reduce NOx.
Nitrogen will be required as grinding and conveying media of PCI unit. 1 X 50 TPD
Oxygen plant in Phase I & 1 X 100 TPD Oxygen plant in Phase II has been proposed.
PCI Plant
In order to reduce costly coke consumption in MBF and that to when there is scarcity ok
Coking coal in the country it is mandatory to use pulverized coal injection in MBF as fuel
supplement. This will reduce coke consumption per ton of hot metal production in MBF.
80kg use of PCI reduces coke consumption by 72 kg/THM production. Therefore there
will be closed circuit grinding of coal in PCI unit where conveying and grinding
environment will be Nitrogen. Vertical rolling mill unit of 100TPD has been proposed.
CCM
2x600T Continuous Casting Machines have been proposed for KIC Metaliks Ltd. This unit
will cast molten metal from LF and Vacuum Degasser units to billets. Hot billets will be
cut to required length by Oxygen cutters and fed to series of rollers to manufacture rods
and angles or channels.
RM
1200T Rolling mills have been proposed. After getting required size and length the rod
while steel red hot will be passed through a water bath. This will suddenly quench
surface while core is steel red hot. This heat will be slowly migrate to surface and relieve
stress. Thus TMT rods will be manufactured which have extensive use in construction
work for its greater workability.
Cement Plant
BF slag will be granulated and utilized to manufacture slag cement in 300 TPD cement
Plant.
Fig 3.3 Layout of the project

3.8 RAW MATERIAL
Table 3.1 Raw material requirement for expansion project

Sl. Required Mode of
No. List of Raw Materials Quantity in TPA Source Transport
1 Hematite Iron Ore Lumps 3,22,000 Odisha/ Jharkhand Rail/ Road
2 Coal 1,77,000 Raniganj Rail/ Road
3 Lime stone/Dolomite 8,960 Sundergarh (Odisha) Rail/ Road
4 Scrap 1,30,000 Local Purchase Road
In addition to the above raw materials LDO/HSD, Electrode paste, Bentonite &
lubricating oil will also be required.
Raw Material Receipt & Store
Most of the raw material shall be received by rail or road. Separate store yard for the
major raw materials such as iron ore and coal exists and will be done by the
requirement.
Mode of Transport (Raw materials & products)
Transports will be done by the environmentally compliant trucks and covered trains also.
Bharat-III/ Euro-III trucks will be used in the transportation system. The raw materials &
products shall be covered fully during the transportation to avoid spillage & fugitive
emissions on the road & rail line.
Raw Material Storage & Handling
Separate store yard for the major raw materials such as iron ore lumps, iron ore fines
lime stone/ dolomite, quartz coal and Cr & Mn Ore etc are done. The material shall be
unloaded manually from the trucks in the stock yard. The yard shall have provision to
store around one months’ stock of material.
3.9 PRODUCT-MIX
The project is an integrated steel project. So, the final product is 0.378 MTPA TMT rods,
channels, angle & 0.2 MTPA DI pipes.. Total power generation from the project will be 19
MW which shall be produced from WHRB and AFBC/ CFBC. Total product mix after the
expansion cum modification of the project is given in the following table.
Table 3.2: Product Mix

Final Product By Product
Sl. Configuration Capacity in TPA
No. Plant Facilities
DRI 2 X 350 TPD 2,24,000 Char
1
2 MBF 1 X 215 m3 2,10,000 Slag
3 Oxygen Plant 2 X 50 TPD Nl Nitrogen
4 Sinter Plant 1 X 25 m2 3,36,000 Nil
5 Induction Furnace (IF) 4 X 15 T 1,92,000 hot metal IF Slag
3,78,000 rolled Scrap

6 Rolling Mill 1200 TPD
product
7 EAF 1 X 30 T 1,92,000 hot metal Slag
8 14 MW Ash
CPP (DRI) 14 MW
9 5 MW -
CPP (BF gas) 5 MW
20,00,000 -
10 Ductile Iron Pipes 2 X 3125 TPD
32,000 -
11 Pulverised Coal Plant 1 X 100 TPD
3.10 WATER REQUIREMENT:
Fresh water requirement for the expansion project is estimated to be within 4940m 3/day
as has been permitted for the existing EC with conservative measure. Contaminated
used water of plant will be settled, cleaned and reused in the plant and there will be zero
waste water discharge to outside project boundary. More over rain water will be
harvested and used in process, which will help in reducing fresh water intake from river.
3.11 POWER REQUIREMENT
Power requirement for expansion project is estimated to be about 46 MW, where as

captive power generation from expansion project will be only 14 MW. Balance power will
be purchased from state supply.
3.12 SOLID WASTE:
Sl.
Plant Waste Quantity in Utilization/ Control
No.
Facilities characterization TPA Measures
1 BF Sludge 1,00,800
2 BF Slag 6,51,000 Cement plant
3 EAF & IF Slag 9.128 Construction work & Low
land filling
4 RM Scrap 6,000 Used in EAF
5 DRI Char 33,600 To be supplied to nearby
FBC boilers and after
wards in own FBC
CHAPTER -4
SITE ANALYSIS
4.1 CONNECTIVITY
M/s KIC Metalliks has its existing Steel Plant at Raturia, Durgapur in Burdwan district of
West Bengal .The Latitude of the place is 23º30’32"N and longitude is 87º16'39.89"E.
Average altitude of the place is 73 m.
The location is well connected by road and Rail. The site is only 0.4 km away from the
bypass road of road to Waria. Durgapur railway station is 4.32 km away. DCL bus stop is
only 1 km away. Grand trunk road is 3.47 km away from the site.
4.2 LAND FORM, LAND OWNERSHIP
The total land available for the proposed project is about 34.80 hectacres. Out of the
total 30.75 ha land has already been acquired and possession for balance land is in
progress.
Table 4.1: Land Use Pattern after Modernization & Expansion*

Sl. No. Units Area in hectares
1 Existing Plant facilities 14.60
2 Raw Material storage 1.00
3 Water storage and rain water harvesting 1.00
4 Product handling /storage 1.00
5 Solid waste disposal 5.00
6 Internal roads/buildings 0.80
7 Green belt development 11.40
Total 34.80
4.3 TOPOGRAPHY
The topography is undulating. The area has thin alluvial cover and the soil is mainly
reddish and not very much fertile. It is a transitional zone having hard rock as well as
alluvial terrain which are flat and gently sloping.
In the eastern part of the city the thickness of the alluvial cover increases. The soil is
acidic in nature. The area is heavily forested and still has remains of the dense
vegetation. Burdwan district with its varied tectonic elements and riverine features is a
transitional zone between the Jharkhand plateau which constitutes a portion of
peninsular shield in the west and Ganga-Brahamaputra alluvial plain in the north and
east. In general the Jharkhand plateau consists of the meta-sedimentary rocks of
precambrian age, Gondwana sedimentary rocks, Rajmahal basalts and upper tertiary
sediments. Laterite has developed on these older rocks as well as on early Quaternary
sediments. Towards south, the alluvial plain merges with Damodar-kasain-Subarnarekha
deltaic plains.
The western half of the district resembles a promontory jutting out from the hill ranges
of Chotonagpur plateau and consists of barren, rocky and rolling country with a laterite
soil rising into rocky hillocks, the highest being 227 m. These diversify the otherwise
monotonous landscape and lend a special charm to the skyline around Asansol
subdivision.
Ajoy-Barakar divide is a convex plateau, the average altitude being 150 m. The gradient
is westerly to the west and to the east it is northerly towards Ajay and southernrly
towards Damodar below the latitude. The Ajoy- Damodar inter-stream tract is made up
of several stows consisting of vales and low convex spurs which run in almost all
directions except north-east and thus lends a very complicated character to local relief.
4.4 LAND USE PATTERN
The project area is present at Rauria, Burdhwan district of West Bengal. It is also noted
that the core zone i.e. the project boundary or the battery limit does not belong to part
of any National Park, wild life sanctuary or Natural/ Biosphere reserve. It also does not
contain any features of archaeological/ historical and cultural/aesthetic importance.
Table 4.2 Land use pattern of buffer zone

LANDUSE CATEGORY AREA IN KM2 PERCENTAGE
Rural settlement 94 29.9
Urban settlement 27.3 8.7
Agricultural land 67.1 21.4
Double crop 23.4 7.5
Dense forest 11.3 3.6

Open forest 14.1 4.5
Scrub forest 6.8 2.2
Land with scrub 16.5 5.3
Land without scrub 1.6 0.5
Fallow land 11.6 3.7
Industrial area 15.5 4.9
River 12.6 4.0
Sand 5.6 1.8
Water body 3.1 1.0
Canal 3.5 1.1
Total 314 100.0

Fig- 4.1: Topography of the area
4.5 EXISTING INFRASTRUCTURE
The site is located at Raturia, Durgapur, and Dist: Burdwan, in the state of West Bengal.
The location is well connected with road and rail. NH-2 is only 2 Km away from the
proposed site. The nearest cities Raniganja and Asansol are 3 km away from the
proposed site. The nearest railway station is about 9 Km away. The nearest Airport
Netaji International Airport is located at Kolkata.
4.6 SOIL CLASSIFICATION:
This soil is of reddish color, medium to coarse in texture, acidic in reaction, low in
nitrogen, calcium, phosphate and other plant nutrients. Water holding capacity of this
soil increases with depth as well as with the increase of clay portions. Some alluvial soil
is also observed. This alluvial soil is formed of alluvium brought down by the Ajay,
Damodar, Bhagirathi and numerous other rivers. These soils are sandy, well drained and
slightly acidic in nature. Different types of soil are encountered in different topographical
biological and hydrological as well as geological condition within the Burdwan district. In
the west coarse gritty soil blended with rock fragments is formed from the weathering of
pegmatites, quartz veins and conglomeratic sandstones, where as sandy soil
characteristic of granitic rocks and sandstones. This soil is of reddish colour, medium to
coarse in texture, acidic in reaction, low in nitrogen, calcium, phosphate and other plant
nutrients. Water holding capacity of this soil increases with depth as well as with the
increase of clay portions. Towards the east alluvial soil attains an enormous thickness in
the low level plains to the east. This alluvial soil is formed of alluvium brought down by
the Ajay, Damodar, Bhagirathi and numerous other rivers. These soils are sandy, well
drained and slightly acidic in nature.
Agriculture is the main occupation in the study area. Hence it is essential to determine
the agriculture potential of the soil from the area and identify the impacts of urbanization
and the industrialization in the area.
4.7 CLIMATIC DATA FROM SECONDARY SOURCE
The district experiences a warm temperate rainy climate with mild. The cold season
starts from about the middle of November and continues till the end of February. March
to May is dry summer intervened by tropical cyclones and storms. June to September is
wet summer while October and November is autumn.
Secondary information on meteorological conditions has been collected from the nearest
IMD station at Durgapur and IMD Book (1970-2000). Predominant wind direction is SW.
Table 4.3:
Summarized Meteorological Data at site:
Relative Cloud
Study Wind Speed Temperature
Humidity Rainfall (mm) Cover
Period(Winter (Km/Hr) (oC)
(%) (Oktas)
Season)
Max Min Max Min Max Min 24 hr Max Total Mean
Nil
December-2016 6.2 0.1 21.9 19.8 66 62 Nil 0
Nil
January-2017 6.9 0.3 21.1 18.4 64 60 Nil 0
Nil
February-2017 7.1 0.5 17.1 27.1 57 30 Nil 0
CHAPTER -5
PLANNING BRIEF
5.1 PLANNING CONCEPT
The plant is an integrated steel plant having semi-mechanized operation. It is a labor

intensive project. However, depending on the production schedule, there will be
additional technical labor engaged for operation.
The raw materials shall be transported through covered trucks by road up to the nearest
siding for further transportation by rail. And the finished products will be transported by
both rail and road. The transportation load will not add much to the existing load on the
said road system.
Appropriate plantation program shall be undertaken along with the developmental

program to at least cover the boundary areas with thick and tall plants for containment
of the air borne pollutants within the premises, which is duly reflected in the land use
plan.
There will not be any further infrastructural development other than needed for the
commissioning of the total project component machineries. This expansion-cum-
modification shall utilize the existing infrastructural facilities for all purposes.
5.2 Peripheral Development Plan
M/s KIC Metaliks Limited will make sincere efforts to improve the socio-economic status
of the local habitants. A welfare scheme will be prepared by the company for the socio
economic development of the area. The scheme will envisage promotion of education in
the adjoining villages by giving aid to the local schools, providing drinking water facility
and organizing health check up programs. Local people will be given free seedlings to
develop greeneries all around. The progress of the scheme will be reviewed periodically
and further action will be taken as deeming fit.
Fig 5.1: MANAGEMENT HEIRARCHY

5.3 LAND USE PLANNING
The total land of 30.75 ha is available for the project and its expansion will be carried
out within the existing plant. The detailed breakup of the land is given in the following
table:
Table 5.1: Land Use Pattern after Modernization & Expansion*

Sl. No. Units Area in hectares
1 Existing Plant facilities 14.60
2 Raw Material storage 1.00
3 Water storage and rain water harvesting 1.00
4 Product handling /storage 1.00
5 Solid waste disposal 5.00
6 Internal roads/buildings 0.80
7 Green belt development 11.40
Total 38.80
5.4 ASSESSMENT of INFRASTRUCTURE DEMAND
The proposed expansion is project will put negligible amount of load on existing
infrastructure in terms of physical and social. So, demand for additional infrastructure is
not anticipated.
CHAPTER -6
PROPOSED INFRASTRUCTURE
6.1 INDUSTRIAL AREA DISTRIBUTION
Proposed project will be planned in the existing plant premises. So, the area has already
been demarked as an industrial area. The expansion project will be accommodated
within the existing premises of 34.80 hectares of land.
6.2 GREENBELT DEVELOPMENT FACILITY
In order to combat the air pollution, noise pollution and also to improve the aesthetic,
the company proposes to develop greenbelt, landscaping and avenue plantation. 33% of
the total area i.e. about 11.40 ha of land will be demarcated for green belt purpose.
6.3 CONNECTIVITY
M/s KIC Metaliks Ltd. has its existing Steel Plant at Rauria Industrial Area, Durgapur in
the district of Burdwan, West Bengal. The project is located at latitude: 230 30’ 32’’ N
and longitude 870 16’ 39.89’’ E, with 450m AMSL.
The location is well connected by road and Rail. The site is only 0.4 km away from the
bypass road of road to Waria. Durgapur railway station is 4.32 km away. DCL bus stop is
only 1 km away. Grand trunk road is 3.47 km away from the site. The nearest Airport
Netaji International Airport is located at Kolkata. The transportation load will not add
much to the existing load on the said road system.
6.4 DRINKING WATER MANAGEMENT:
The drinking water will be met through existing over head tank from ADDA supply.
Around 50 KLD will be used for drinking purposes.
6.5 INDUSTRIAL WASTE MANAGEMENT
6.5.1 Waste Management
The wastes which will be generated from the process are some used oil and sludge and
slag from Induction Furnace. The induction furnace slag being equivalent to river sand
can be used as land filling. The hazardous waste will be sold to recyclers and dealers.
The waste water from canteen and office toilets will be sent to a soak pit. Canteen waste
water will be treated in a separate ETP consisting of O & G trap, settling tank, anaerobic
treatment system & gravity sand filter. Sewage from toilets will be treated in septic tank
and discharged to soak pit.
6.5.2 Solid Waste Generation & Management

Sl. Plant Waste Quantity in Utilization/ Control
No. Facilities characterization TPA Measures
1 BF Sludge 1,00,800
2 BF Slag 6,51,000 Cement plant
3 EAF & IF Slag 9.128 Construction work & Low
land filling
4 RM Scrap 6,000 Used in EAF
5 DRI Char 33,600 To be supplied to nearby
FBC boilers and after
wards in own FBC
6.6 INDUSTRIAL POLLUTION CONTROL
6.6.1 Air Pollution Control

It is envisaged to install state of the art air pollution control measures in the proposed
project, as given below.
Table 6.1: PROPOSED AIR POLLUTION CONTROL FACILITIES

Sl No Plant/ Area Proposed Pollution Control Measures
Raw Material Handling
Raw Material Handling, - Water sprinkling will be provided at the

1
Transfer Points, Junction transfer points of material at RMHP.
Houses - Bag filter
2 Induction Furnace & EAF - Bag Filter
3 DRI - ESP
6.6.2 Water Pollution Control
The waste water from canteen and office toilets will be sent to a soak pit. Canteen waste
water will be treated in a separate ETP consisting of O & G trap, settling tank, anaerobic
treatment system & gravity sand filter. Sewage from toilets will be treated in septic tank
and discharged to soak pit.
6.7 MAN POWER REQUIREMENT
The total man power requirement for plant operation on completion of the proposed
expansion will be around 692 and extra 50 nos. for Security.
CHAPTER -7
REHABILITATION & RESETTLEMENT
REHABILITATION & RESETTLEMENT

The proposed expansion units will be implemented in the existing plant premises. The
existing lands were already derived as industrial land. As settlement will not be affected
so, no R&R facility is anticipated.
CHAPTER -8
PROJECT SCHEDULE
8.1 IMPLEMENTATION SCHEDULE
Time schedule for completion of various activities is given below in Table 8.1. The zero
date will commence after getting EC and consent to establish from SPCB.
Table 8.1: Tentative implementation schedule:

Sl. Activities Duration
No.
1 Engineering
Concept Design 15 days
Basic Engineering 30 days
Detailed Engineering 150days
2 Civil Work
Land development 215 days
Finalization of layout & drainage 90 days
Construction of plant & auxiliary facilities 300days
3 Statutory Clearance for establishment
State clearance for establishment 20 days
State EC Clearance 90 days
4 Procurement
Place orders for long lead Equipments 90 days
Place orders for commodity items 30 days
Receipt of equipment 230 days
Installation of equipment & items 180 days
5 Erection & Commission
Inspection before commissioning 80 days
Commissioning & production trial run 40 days
Some works will proceed parallel and some in series. Critical Path Method (CPM) and
Project Evaluation & Review Technique (PERT) will be followed for completion of project
work. In short construction job will be completed within two years of time after getting
consent to establish/EC from SPCB, WB.
8.2 ESTIMATED PROJECT COST
Project Cost
The estimated expansion project is 395 crore. This will be as follows.
Sl. No. Cost Head Estimated Cost, in Crore

1 Land development earth 50.0
work & civil structure
2 Plant Machinery & 280.0
Pollution control devices
3 Consultant Expenses 03.5
4 Contingency 12.0
5 Margin for WC 30.0
6 Misc. Fixed Assets 10.0
7 Prel. Expenses 04.0
8 Pre-Operative Exp/IDC 05.5
Total 395
CHAPTER-9
ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION)
9.1 FINANCIAL & SOCIAL BENEFITS
The proposed expansion project is expected to bring socio-economic and environmental

benefits both at local and global level as listed below:
9.2 SOCIAL INFRASTRUCTURE
∑ Social awareness programs will be further improved by the local authority such as
sanitation and hygiene, HIV Prevention Program.
∑ Through this project, adult education and female education will be provided to the
illiterate adults and backward females of the villages in the project surrounding
area.
∑ The proposed expansion project will set up training centre for the male and
female youth group by considering their skills and qualification which will support
the people for self employment.
9.3 EMPLOYMENT POTENTIAL
The project is going to create substantial employment and income. Due to this project
activity, some persons in the project area will be recruited as skilled and semi skilled
workers by the company as per its policy. Therefore, substantial amount of employment
and income is likely to be generated for the local people. So, the project will contribute
in a positive manner towards direct employment in the project area. Some employment
potential benefits are given below:
∑ Long term employment of up to additional 80 people in the operation phase of

the proposed expansion project.
∑ Generating additional associated jobs due to establishment of the project.
9.4 BENEFITS TO THE REGION AND THE COUNTRY
M/s KIC Metaliks Limited shall produce TMT channels and angles & Spun pipes that are
to be utilized in construction activities. The products are in demand and production shall
contribute to the GDP growth of the country.

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Techno Economic Feasibility Report of M/s K I C metaliks Ltd

At: Raturia,Durgapur, Dist: Burdwan, West Bengal

4.1 CONNECTIVITY ......................................................................................................................23

In competitive industrial scenario, in order to survive and sustain, there was an

Power requirement for expansion project is estimated to be about 46 MW, where as

Pollution Control Features

∑ ID fans and high stack for disposal of gases at height.

The estimated expansion project is 395 crore. This will be as follows.

Sl. No. Cost Head Estimated Cost, in Crore

Project completion schedule

2.1 IDENTIFICATION OF THE PROJECT & PROJECT PROPONENT:

2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT

2.3 NEED OF THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY

Steel is traditionally considered the backbone of national economic development. It is a

This rise in demand is expected to be driven by the construction, automobile and

In the construction sector, Government spending in infrastructure is expected to surge

TMT rods as proposed to be manufactured by the company are most suitable in

2.4 DEMAND –SUPPLY GAP

2.5 IMPORTS VS. INDIGENOUS PRODUCTION & EXPORT POSSIBILITY

Indian steel industry : Imports (in million tonnes)

Category 2010-11 2011-12 2012-13 2013-14 2014-15

Source: Joint Plant Committee

∑ Iron & steel are freely exportable.

Category 2010-11 2011-12 2012-13 2013-14 2014-15

Source: Joint Plant Committee

2.6 EMPLOYMENT GENERATION (DIRECT & INDIRECT) DUE TO THE

This project is independent plant without any interlink or interdependence.

Fig 3.1 Location map of Project site M/s K I C Metaliks Ltd.

The corner co-ordinates of project site are as follows.

NW: 230 30’ 40.31” N and 870 16’ 31.22” E

NE: 230 30’ 41.00” N and 870 16’ 53.56” E

SW: 230 30’ 25.30” N and 870 16’ 29.89” E

SE: 230 30’ 24.85” N and 870 16’ 49.56” E

3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF

3.4 SIZE OR MAGNITUDE OF OPERATION

3.5 PROJECT CONFIGURATION & PRODUCT MIX AFTER EXPANSION

Existing E C taken F. No J Proposed Configuration after Product &

- 5 MW CPP from BF - 5 MW power 5 MW power

3.6 PROJECT DESCRIPTION WITH PROCESS DETAILS

3.7 PROCESS DESCRIPTION

Fig 3.3 Layout of the project

3.8 RAW MATERIAL

Table 3.1 Raw material requirement for expansion project

1 Hematite Iron Ore Lumps 3,22,000 Odisha/ Jharkhand Rail/ Road

2 Coal 1,77,000 Raniganj Rail/ Road

3 Lime stone/Dolomite 8,960 Sundergarh (Odisha) Rail/ Road

4 Scrap 1,30,000 Local Purchase Road

Raw Material Receipt & Store

Mode of Transport (Raw materials & products)

Raw Material Storage & Handling

Table 3.2: Product Mix

2 MBF 1 X 215 m3 2,10,000 Slag

3 Oxygen Plant 2 X 50 TPD Nl Nitrogen

4 Sinter Plant 1 X 25 m2 3,36,000 Nil

5 Induction Furnace (IF) 4 X 15 T 1,92,000 hot metal IF Slag

3,78,000 rolled Scrap

7 EAF 1 X 30 T 1,92,000 hot metal Slag

3.10 WATER REQUIREMENT:

3.11 POWER REQUIREMENT

Power requirement for expansion project is estimated to be about 46 MW, where as

3.12 SOLID WASTE:

4.2 LAND FORM, LAND OWNERSHIP

Table 4.1: Land Use Pattern after Modernization & Expansion*