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Analyses of Microstructure and Mechanical Properties of Different High Stregth Carbon Steels After Hot Stamping PDF
Analyses of Microstructure and Mechanical Properties of Different High Stregth Carbon Steels After Hot Stamping PDF
a r t i c l e i n f o a b s t r a c t
Article history: Usage of high strength steels may reduce the weight of automobiles and improve the crash safety and low
Received 12 April 2010 down the gas emissions. Besides cold forming, hot stamping has gained much interest for the production
Received in revised form 11 January 2011 of car body components. Boron alloyed steels have been the point of focus for the materials choice in
Accepted 16 January 2011
hot stamping. In this paper, four high strength non-boron alloyed steels were hot stamped using water
Available online 21 January 2011
and nitrogen cooling media. Microstructural analyses, lateral and surface hardness profiling as well as
tensile tests of hot stamped samples were performed. These steels provided yield strength (Y.S.) values of
Keywords:
600–1100 MPa and ultimate tensile strength (U.T.S.) values of 900–1400 MPa. Increasing cooling rates, i.e.
Hot stamping
Non-boron alloyed steels
by using nitrogen cooled punch (NCP) during hot stamping resulted in mostly martensitic microstructure
Mechanical properties and maximum strength, while hot stamping using water cooled punch (WCP) resulted in maximum
Surface hardness map formability index due to presence of some ferrite phase.
© 2011 Elsevier B.V. All rights reserved.
0924-0136/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.jmatprotec.2011.01.015
1118 M. Naderi et al. / Journal of Materials Processing Technology 211 (2011) 1117–1125
Table 1
Chemical analyses (mass %) of the investigated steels.
Steel C Si Mn Cr Ni Al Ti N Ceq
Fig. 2. The predicted CCT diagrams of steel grades (a) B and (b) D.
M. Naderi et al. / Journal of Materials Processing Technology 211 (2011) 1117–1125 1119
Table 2
Critical parameters taken from CCT diagrams of investigated steels.
A 410 75 6
B 400 30 15
C 420 65 12
D 390 62 4
Fig. 3. The mould assembly included a water or nitrogen cooled punch and a non- Fig. 5. Temperature evaluation of tools and blank during hot stamping of steel-C,
cooled die. using water cooled punch.
1120 M. Naderi et al. / Journal of Materials Processing Technology 211 (2011) 1117–1125
Fig. 6. Schematic representation of hot stamped blank as well as samples used to obtain lateral and surface hardness maps (the arrow in the figure indicates the origin and
the direction of axis which lateral hardness profiles were developed along it).
Fig. 7. Schematic of tensile test samples were cut from the base of each formed blank.
schematic illustration of the hot stamped steel blanks as well as 3. Results and discussion
hardness test samples cut from edge and base of each formed
blank. 3.1. As-received properties
The square samples taken from the base were used for investi-
gation of surface hardness maps and the linear samples taken from As-received properties of selected steels are presented in
the edge were used for lateral hardness profiles. Table 3. Steel grades-A, C and D are defined as dual phase (DP),
dual phase and TRIP steels, respectively due to their as-received
microstructures. Presence of a hard phase such as martensite
2.3.3. Mechanical properties evaluation
and/or bainite in addition to a soft matrix phase such as ferrite
Determination of the mechanical characteristics was carried out
in the microstructure of DP and TRIP steels causes not only their
using tensile test for thin sheet metals as represented in DIN 50114
standard at room temperature. All tolerances were referred to DIN
ISO 2768. The measuring gauge length was 25 mm which it was Table 3
adjusted by an accurate imaging system. Total elongation, A25 , was As-received microstructures and mechanical properties of selected steels;
also determined. According to Merklein and Lechler (2008), at a microstructure designation: F – ferrite, P – pearlite, M – martensite, A – austenite.
temperature about 800–850 ◦ C, the sheet metal exhibits an almost Steel Thickness Microstructure- Y.S. U.T.S. Elongation
isotropic plastic behavior because of austenization. In this regard (mm) (MPa) (MPa) (A25 ) (%)
the influence of the anisotropy during hot stamping was neglected phases (vol%)
in this research. Velocity of the punch for all the experiments was A 1.5 30F–70M 790 1050 7
fixed at 40 mm/s. The deformation was performed at about one B 1.5 90F–10P 400 560 14.7
second. In Fig. 7, the location from which the tensile specimens C 1 10F–90M 1200 1400 3.5
were obtained, are shown. D 1 66F–34A 550 980 22
M. Naderi et al. / Journal of Materials Processing Technology 211 (2011) 1117–1125 1121
Fig. 8. Light optical microscopy images of steel grade-A after hot stamping using, (a) water cooled punch (b) nitrogen cooled punch.
Fig. 9. Light optical microscopy images of steel grade B after hot stamping using, (a) water cooled punch and (b) nitrogen cooled punch.
strength but also their formability to increase. Based on the state- water and nitrogen cooled punch, while microstructure of steels-A,
ment presented by Long and Khanna (2007) in which steels with B and C did not.
yield strength above 300–350 MPa are defined as high-strength, Steel-A consisted of about 30% ferrite in the condition of using
all steels represented in Table 3, are categorized as high-strength water as coolant. In Figs. 8 and 9 the microstructure of steel grades-
steels. Dual phase and TRIP steels are widely used in industry A and B in both condition of using water and nitrogen as coolant
because of their high strength and ductility. Steel-B is a common during hot stamping are shown. Microstructural quantitative eval-
ferritic–perlitic high-strength steel (Table 3). uations of the studied steels were conducted by using “ImageJ”
program which is an image processor and analyzer being developed
3.2. Microstructure after hot stamping at National Institutes of Health (ImageJ, 2010). Inaccuracy of about
±5% in measuring quantitative area fractions of different phases is
Microstructure of the studied steels after hot stamping using reported in the software manual.
nitrogen or water coolant is presented in Table 4. Microstructure of The resulted microstructures can be justified using CCT dia-
steel-D consisted mostly of martensite in both condition of using grams. It should be noted that processing of samples during manual
hot stamping process consists of two steps in practice. In the first
step, the blanks are transferred in air from furnace to mould assem-
Table 4 bly during which cooling rate is low, and at the end of this step
Microstructure of studied steels after hot stamping process using nitrogen and water
coolants.
temperature of the blanks according to Fig. 5 is about 700–800 ◦ C.
In the second step, blanks are hot stamped during which cooling
Steel Treatment Martensite Bainite Ferrite rate is high. Based on these circumstances a new parameter was
◦ defined, tcit , which represented the maximum time an austenized
A 950 C-20 min-WCP 40 30 30
A 950 ◦ C-15 min-NCP 64 26 10 steel can be kept at the temperature of about 750 ◦ C before any
B 950 ◦ C-10 min-WCP 42 55 3
transformation could be initiated. In Table 5, tcit values of differ-
B 950 ◦ C-10 min-NCP 60.5 36.5 3
C 950 ◦ C-15 min-WCP 55 30 15 ent austenized studied steels obtained from their CCT diagrams are
C 950 ◦ C-15 min-NCP 67 25 8 presented.
D 950 ◦ C-15 min-WCP 70 17.5 12.5 Transferring time of the studied blanks from furnace to die
D 950 ◦ C-15min-NCP 78 15 7 assembly during hot stamping process (Fig. 5) took about 6–7 s.
WCP, water cooled punch; NCP, nitrogen cooled punch. As tcit of steels-A, C and D are lower than transferring time, consti-
1122 M. Naderi et al. / Journal of Materials Processing Technology 211 (2011) 1117–1125
Table 5 stamped using water and nitrogen cooled punch are shown in
tcit values of studied steels.
Fig. 10.
Steel tcit (s) As it is seen in Fig. 10a, hardness values in steel-A have changed
A 4–5 from 280 HV0.8 to about 800 HV0.8 , while in the condition of using
B >100 steel-B, hardness values have varied in the range 305–610 HV0.8
C 5–6 (Fig. 10b). As hardness values more than 400–450 and 300–350
D 4–5 HV0.8 can be related to martensite and bainite phases, respectively
tcit = critical time for initial transformation. and hardness values less than 300 HV0.8 can be attributed to ferrite
phase, it is expected that some ferrite zone have been formed in the
microstructure of steel-A which is in agreement with the results
tution of some ferrite phase after hot stamping using water cooled presented in Table 4. This can be related to the role of Si element.
punch can be justified. Low tcit values of steels-A, C and D can be Presence of Si element as a ferrite stabilizer in the composition of
related to Silicon (Si) alloying, which according to Krauss (1990) sta- steels-A, C and D shifts TTT/CCT diagrams of these steels to the
bilizes ferrite and extends ferrite phase area. Low volume of ferrite left and enhances ferrite formation (Krauss, 1990). Based on points
phase of steel-D respect to steels-A and C in spite of its high content presented by Krauss (1990), Chromium (Cr) as an element which
of Si might be related to its Ceq content. Increment in the content separates ferrite and bainite zones of a CCT, enhances constitution
of Ceq for about 0.1, reduces austenite to ferrite temperature for of bainite phase and therefore increases volume fraction of bainite
about 20 ◦ C according to the formula presented by Atkins (1977). phase. Significant volume fraction of microstructure of steel-B, after
Atkins’s book (1977) consists of continuous cooling diagrams of a being hot stamped using water coolant punch, was bainite. Bainite
wide range of engineering steels as well as statistical assessment volume fraction of steel-B was lowered after being hot stamped
of trends in transformation behaviors, gathered by British Steel using nitrogen cooled punch.
Corporation to assist researches involved in the practical aspects One important point in Fig. 10, is fluctuations in lateral hard-
of heat treatment and hot processing. By increasing cooling rate ness profiles of the studied steels. Due to geometry, cooling rate
during hot stamping, using nitrogen as coolant, volume fraction of different regions of blanks during hot stamping are not the
of martensite phase increased in all steel grades (Table 4). Porter same and dissimilar microstructures constitute in distinct zones.
and Easterling (1992) indicated that as cooling rate increases dif- Presence of different phases and consequently different hard-
fusion transformations, constitution of ferrite, cease and athermal ness values is the main reason of these fluctuations. In Fig. 11
transformations, constitution of bainite and martensite, intensify. the microstructure of different regions of a blank utilized to
As a result, increasing cooling rate during hot stamping of non- obtain lateral hardness profile of steel-B is illustrated. As seen, the
boron alloyed steels causes volume fraction of martensite phase to microstructure of bottom region of the sample is mostly martensitic
increase. while the microstructures of the wall and flange regions include
martensite and bainite phases, although presence of some ferrite
3.3. Lateral and surface hardness profiles phase is also detectable. Therefore, as mentioned, in-homogeneity
of microstructure is the main reason of scattering in hardness
Based on the fact that each phase has its specific hardness level, values.
measuring and plotting lateral and surface hardness profiles aids Another reason of hardness violations might be weak or non-
to study in-homogeneity of microstructure as well as distribution successful austenization treatment. Non-successful austenization
of each phase. Lateral and surface hardness profiles obtained using treatment yields a non-uniform distribution of carbon in primary
an indenter which scans pre-defined lines or surfaces and exerts a austenite and as a result in the obtained martensite. An increase
0.8 g force on the sample and records the hardness of the points in in carbon content of a local region of primary austenite increases
Vickers hardness scale. distortion of body center tetragonal (bct) lattice during marten-
Schematic representation of the samples used to obtain lateral site formation and decreases movement of dislocations in that
and surface hardness profiles are given in Fig. 6. Lateral hardness region and as a result hardness value increases (Krauss, 1990). Due
profiles of steel grades A and B in both conditions of being hot to different initial microstructures of investigated steels, impor-
Fig. 10. Lateral hardness profiles of steel grades A and B after being hot stamped using water and nitrogen cooled punch.
M. Naderi et al. / Journal of Materials Processing Technology 211 (2011) 1117–1125 1123
Fig. 11. Microstructural in-homogeneity along the hot stamped steel-B sample. The blank was austenitized at 950 ◦ C for 10 min and then hot stamped by application of a
nitrogen cooled punch.
tance of proper austenization treatment prior to stamping process B resulted in formation of a martensitic-bainitic microstructure
increases. while in microstructure of steels-A, C, D some ferrite phase was
For better explanation of microstructure homogeneity in hot also detected. So, it can be concluded that the real distribution
stamped samples, some surface hardness measurements were per- of microstructural phases is the most important factor in deter-
formed. This technique gives the best physical understanding of mining the mechanical properties. Y.S. and U.T.S. values of steel-B
phase heterogeneity using hardness criterion. Hardness maps of are the highest due to its low volume fraction of ferrite phase
steel grade-B, corresponding to the samples deformed by hot (Fig. 13a).
stamping using water cooled and nitrogen cooled punch, are plot- In case of using nitrogen as coolant during hot stamping
ted in Fig. 12. Different hardness zones can be well distinguished (Fig. 13b), due to severity of cooling, all of the studied steels are
in the maps (Fig. 12). It was seen by using nitrogen as coolant, the mostly martensitic and nearly all of them have the same Y.S. and
maximum level of hardness was increased by about 50 HV0.8 . By U.T.S. values; however Y.S. and U.T.S. values of steel-D are the high-
using this technique, hardness distribution and similarly phase dis- est due to its high Ceq . It comes from Fig. 13b that, the effects
tribution can be well studied. The advantages of this technique over of carbon equivalent and microstructure on changing the Y.S. and
lateral hardness profiles, metallographical investigations as well as U.T.S. values in condition of using nitrogen as coolant are nearly the
more details about quantitative and qualitative measurement of same. In Fig. 13, ductility (A25 ) values variation of the investigated
different phases are presented in Ph.D. thesis of Naderi (2007). steels is in contrary to strength values variation as it is expected.
A decrease in strength value, because of martensite volume frac-
3.4. Mechanical properties tion reduction, enhanced ductility. Martensite phase due to its high
hardness is brittle and has a low ductility.
Mechanical properties of investigated steels after hot stamp- In Fig. 14, formability index values of all grades have been
ing using water and nitrogen cooling circuits are presented in shown. Vandeputte et al. (2001), analyzed the characteristics of
Fig. 13. Due to nearly the same thickness of the studied steels, some advanced steel grades used in automotive industry and men-
mechanical properties of studied steels originate from their chem- tioned that the ability of a material to have both a good ductility or
ical composition especially carbon equivalent and microstructure. formability and a high strength is best quantified with the UTS × A25
It is seen in Fig. 13a, Y.S. and U.T.S. values of steels A, B, C and D value that is known as formability index value. However it should
have not increased in accordance with their Ceq values. This can be pointed that the use of tensile test to compare the formability of
be related to formation of different microstructures with different different materials can be acceptable when uniaxial tensile stress
contents in case of using water as coolant during hot stamping. state is dominant. The mutual effect of strength and ductility on the
Presence of low content of Si element in composition of steel- formability index curve can be seen in Fig. 14.
1124 M. Naderi et al. / Journal of Materials Processing Technology 211 (2011) 1117–1125
Fig. 12. The surface hardness maps of hot stamped steel grade-B using, (a) water cooled punch and (b) nitrogen cooled punch.
Fig. 13. Mechanical properties of hot stamped steels using, (a) water cooled punch (b) nitrogen cooled punch.
As it is observed in Fig. 14, formability index values of hot It is observed in Fig. 14, that increasing cooling rate (using nitro-
stamped steel grades using water cooled punch are more than those gen) has not changed formability index value of steel-C. It is due to
related to using nitrogen cooled punch. This implies that although neutralizing effects of increased U.T.S. and decreased A25 as nitro-
using nitrogen as coolant during hot stamping increases U.T.S. and gen was used as coolant during hot stamping. Generally, it can be
decreases A25 values (as it was seen in Fig. 10b), but the effect of concluded that the effect of cooling rate on formability index in
the latter in decreasing formability index value is more than the steels having carbon equivalents ranged from 0.27 to 0.3 is neg-
former. This fact is pronounced in case of steels-A and D. ligible. Due to optimum values of strength and ductility as well
as negligible effect of cooling media on mechanical characteristics,
these steels will be good candidates as primary materials to be used
in hot stamping processes.
4. Conclusions
increasing trend in their Ceq value, showed a nearly increasing Image J 1.42q Software, National Institutes of Health, USA.
trend in Y.S. and U.T.S. values. Kolleck, R., Veit, R., Merklein, M., Lechler, J., Geiger, M., 2009. Investigation on induc-
tion heating for hot stamping of boron alloyed steels. CIRP Ann. – Manuf. Technol.
4 Although proper austenization treatment prior to hot stamp- 58, 275–278.
ing process prevents analyzing the initial microstructure effect Krauss, G., 1990. Steels: Heat Treatment and Processing Principles. ASM Interna-
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Long, X., Khanna, S.K., 2007. Fatigue properties and failure characterization of spot
predicted that the initial microstructure will have a remarkable welded high strength steel sheet. Int. J. Fatigue 29, 879–886.
effect on the final properties. Merklein, M., Lechler, J., 2008. Determination of material and process characteristics
5 Due to the requested application in body in-white parts of cars for hot stamping processes of quenchable ultra high strength steels with respect
to a FE-based process design. SAE World Congress: Innovations in Steel and
and optimum hot stamping conditions, non-boron alloyed steels Applications of Advanced High Strength Steels for Automobile Structures, Paper
having 0.27 < Ceq < 0.3 are recommended. No. 2008-0853.
Naderi, M., Ketabchi, M., Abbasi, M., Bleck, W., 2010. Analysis of microstructure and
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Acknowledgment Naderi, M., 2007. Hot Stamping of Ultra High Strength Steels. Doctoral Thesis, RWTH
Aachen University, Germany.
Naderi, M., Saeed-Akbari, S., Bleck, W., 2008. The effects of non-isothermal defor-
The authors would like to acknowledge Hoesch Hoehenlimburg
mation on martensitic transformation in 22MnB5 steel. Mater. Sci. Eng. A 487,
GmbH, especially Dipl. Ing. Peter Hoefel and Dr. Wilfried Haensch, 445–455.
for providing the materials. Patchett, B.M., 2003. CASTI Metals Blue Book, Welding Filler Materials , 4th ed. CASTI
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