Ring Spinning

Ring Spinning Machine G 32

G 32
Ring Spinning Machine G 32

High-quality yarns produced

with high efficiency
 The mechanical drafting system
drive significantly reduces the
investment costs. Additional
efficiency is obtained by the
energy-efficient, central suction
duct with large cross-section.

2
G 32
High
Profitability
3
 Efficient
Spinning

4
G 32
SERVOgrip, the Rieter inno-
vation for real, unterwind-
ing-free doffing, eliminates
thread underwinding, dis-
tinctly reduces fibre fly and
thereby ensures reliable and
rapid doffing.
5
 The suction tube
ECOrized reduces the
energy consumption of
the G 32 by up to 10%.

6
G 32
Saves up to
10% Energy
7
 Long Machines with Compact
Intermediate Drive
Reduce costs for production, building and air
conditioning Maximum Economy
Save energy with
suction tube ECOrized

Excellent Yarn Quality

Precise drafting system Ri-Q-Draft and
proven technology components

Efficient Doffer
SERVOgrip for reliable,
underwinding-free doffing

Energy-Saving Drive High Reliability

Rieter 4-spindle tape drive offers Long service life by means of high-
high energy utilisation quality components

* Option
8
 G 32
OUTSTANDING
FEATURES
Exceptionally Flexible
Flexible drafting system for rapid lot
change and FLEXIstart

Innovative Fancy Yarns

VARIOspin* – the integrable
fancy yarn device

Easy Machine Setting

Quickly in production

Low Investment Costs

Economic machine concept due to mechanical
drafting system drive 9
 Rieter . Ring Spinning Machine G 32

Economic Machine Concept

Cost-efficient production

Mechanical drafting system drive

reduces investment costs
For constant production with infrequent
changes in the yarn count, the mechanical
drafting system drive is a good solution. Beside
the energy and personnel costs, the invest-
ment costs are an important cost factor for the
production of ring spinning yarns. A machine
with mechanical drives is the ideal solution to
keep these costs low.

No ends-down with a power failure

In the event of a power failure, the Controls with power failure – reduction of production loss
rotation energy of the spindles is used Power failure < 2 seconds
to supply the machine controls with Electricity Power failure Ramp-up to full speed
electricity. To achieve this, the main
motor switches to generator mode.
With a power failure up to 2 seconds,
Spindle speed [rpm]

the machine automatically acceler-

ates to again reach the operating Power failure > 2 seconds
speed. With longer interruptions, the controlled machine stop
machine is decelerated in a controlled
manner, thereby avoiding additional
ends down.

Spindle motor: Generator function Spindle motor: Motor function

Intermediate drive makes long machines possible

Numerous advantages speak for the use of long machines. Not only the total number of ring spinning or winding machines is
consequently reduced but also the costs for maintenance and air-conditioning. Long machines use an additional drive unit for
the middle bottom roller, positioned in the middle of the machine. The torsion forces on the bottom roller decrease and the uni-
form running of the bottom roller guarantees consistent quality along the whole length of the machine. After doffing, the drafting
unit performs a uniform start-up on all spinning positions; delays caused by torsion and thus start-up breakages are prevented.

10
 Rieter . Ring Spinning Machine G 32

Machine concept and quality components for

highest productivity
Alongside the power consumption, highest possible productivity is
crucial for favourable production costs. The spinning speed is especially
reliant on the spinning machine, alongside raw material and process
management in the preparation. Based on the unique Rieter spinning
geometry as well as on the consistent use of quality components and
precise manufacture, the G 32 ring spinning machine produces at
highest spindle speeds. This is also the basis for consistently high yarn
quality at maximal production.

Easy setting in Z or S direction of twist

With the semi-electronic drafting system drive, the number of twists in
the yarn and the direction of twist (Z or S) can be very easily changed
on the display panel without mechanical modifications. A machine with
semi-electronic drives is the ideal solution to keep costs low.

Quick and sectional machine installation

The sectional delivery and assembly of the machine brings distinct
advantages. By means of the prefabricated sections, the assembly time
is considerably reduced which positively affects the payback period
of the ring spinning plant. The exact pre-assembly in the Rieter works
also increases the precision and uniformity of the entire ring spinning
facility. Only in this way can a quality yarn be successfully produced at
highest speeds for many years.

11
 Rieter . Ring Spinning Machine G 32

Efficient Doffing
High productivity through fast and reliable doffing

Doffing without unterwinding

With the SERVOgrip, no yarn residues occur that need to be
removed from the wharve. As well as saving yarn, it helps to
keep the machine clean. Ends down caused by flying yarn
remnants are avoided. Rieter is the only manufacturer to offer
an exactly controlled clamping crown. The controlled opening
and closing of the clamping crown by the ring rail fixes the
yarn exactly and ensures a low number of ends down after
doffing. In addition, the risk that fibre fly enters the spinning
process and leads to yarn faults is prevented.

1 2 3 4 5 6

Working principle SERVOgrip – control by means of the ring rail

Improved yarn cutting for man-made fibres

With the patented reduction of the yarn twist during the back winding and the
optional SERVOgrip knife on the clamping crown, also high-strength yarns or
core yarn specialities can be cutted reliably.

Self-monitoring gripper
The system monitors itself by means of the special profile of the doffer
beam and the releasable gripper. In the event of failures, the doffing
process is stopped by the pressure monitor. This ensures that all full cops
are taken off and an empty tube is put onto each spindle.

12
 Rieter . Ring Spinning Machine G 32

Reliable cops transport through SERVOdisc

The SERVOdisc system works with peg trays that are clipped into a con-
veyor belt. This achieves a high level of precision in positioning. During
doffing, the full cops and the empty tubes can thus be precisely taken
over and removed. High dependability and short doffing times guarantee
high machine efficiency over a long period.

The SERVOdisc system is an open system and is thus practically self-

cleaning under all circumstances. It is driven by two diagonally offset
70 watt motors and operates with 10% of the energy consumption of
pneumatic solutions.

Flexible automation
With the SERVOdisc system, the end spinning machine can be directly linked with a winder or with the ROBOload. According
to the customer's requirements, various automation solutions can thereby be realised. The interface for ROBOload and link are
identical. Thereby a ROBOload machine can also be docked onto a winder at a later stage.

The end spinning machine directly linked with the winder Rieter ROBOload – the solution for stand-alone machines

13
 Rieter . Ring Spinning Machine G 32

Save Energy with Suction Tube ECOrized

The suction tube ECOrized reduces the energy consumption by 10%

Substantial energy saving

The suction tube ECOrized is a further outstanding development from Rieter. The lower air volume at the spinning position
leads to a reduction of the required suction power by up to 50% which results in clear cost savings. This gives an average
energy saving of approx 10% across the entire yarn count range.

With ECOrized, significantly reduce energy consumption

100

95
Energy consumption [%]

90

85

80
30 60 80 100

Yarn count [Ne]

Standard suction tube Suction tube ECOrized

Airflow rate as required

- 10 W -

There is a device on every spinning position for the removal

by suction of ends down and hard ends – the suction tube. - 50%
-7W-
The opening of the suction tube is large enough to also
handle hard ends. Under normal spinning conditions, this
Standard
cross-section and the corresponding air volume that is con- - 3.5 W -

stantly sucked in is far too big. The innovative suction tube airflow
ECOrized has a plastic flap that allows a significant energy -0W-
and cost saving. The light plastic flap floats in the airflow of
the suction system, without touching the yarn. To extract an - 10 W -

ends down, the smaller suction opening and the substan-

tially reduced airflow are fully adequate. With hard ends, -7W-
there will be so much fibre delivered by the drafting system
that the closed flap is pushed open. The resulting large tube
- 3.5 W -
diameter reliably withdraws hard ends, irrespective of the Airflow with
traversing point at which the yarn is found. hard ends
-0W-

14
 Rieter . Ring Spinning Machine G 32

Energy-saving Drive
Rieter 4-spindle tape drive uses minimal energy

The Rieter 4-spindle tape drive is energy saving
and easy to handle. With the 90° enlacement on the
spindle, a good drive of the spindle can be secured
with a low contact pressure. This contact pressure
ensures minimal force on the spindle bearings and
thus secures the lowest possible energy consump-
tion.
The large speed range with optimal efficiency secures the neces-
sary flexibility, as a wide yarn count range can be operated with
low power consumption. With major changes in the speed, the op-
timal speed range can be adjusted by means of a central exchange
of the drive pulley. With the Rieter 4-spindle tape drive, changing
between Z and S yarn twist direction is possible without mechani-
cal switchover of the tape tensioning apparatus.

The large main motor offers the best efficiency and

therefore the lowest energy consumption of all drive
systems.

Optimal power transmission due to 90° contact

area reduces the energy consumption

15
 Rieter . Ring Spinning Machine G 32

Superior Yarn Quality due to Precise Drafting System

Ri-Q-Draft – various options for quality yarns

Ri-Q-Draft with Ri-Q-Bridge – the solid basis

The Ri-Q-Draft system guarantees for most applications an optimal
fibre guidance with very stable running behaviour. The Ri-Q-Bridge,
a key component in the spinning process, and the optimised position
and form of the cradle shorten the distance to the clamping point of the
delivery roller pair and thereby achieve best yarn quality. The optimal
positioning of all technology parts and good running of the bottom
aprons ensure ideal fibre guidance in the main drafting zone.

Pressure relief of the drafting system cylinder

ensure highest yarn evenness
The pneumatic pressure relief of the drafting system cylinder ensures that the top rollers do not develop pressure points
during longer downtimes, which prevents periodical faults in the yarn. With the G 32 ring spinning machine, maximum yarn
quality with best prerequisites for the textile end product is uncompromisingly produced.

Spectrogram Wavelength
With drafting system load relief

1 cm 10 cm 1m 10 m 100 m 1 km

Periodic faults

Without drafting system load relief

1 cm 10 cm 1m 10 m 100 m 1 km

16
 Rieter . Ring Spinning Machine G 32

Q-Package* – the quality package for cotton and man-made fibres

The quality package for cotton and man-made fibres with the step nose
bar bridge and the new cradle combined with the most technologically
advanced pins noticeably improve the yarn quality. Fibre guidance
between the cradle and the nipping point of the delivery roller pair has
been further improved. Consequently, the yarn evenness (CVm) has
been improved by one percent absolute. At the same time, yarn imper-
fections have been reduced by 10 – 30%.

* Option

Man-made fibre package* increases the efficiency of the spinning process

With the man-made fibre package, an improvement of the entire
spinning performance for man-made fibres and blends has been
achieved. The SERVOgrip knife reliably cuts the yarn at doffing
and prevents start-up breakages. Bottom rollers with a greater
diameter can be optionally used. This improves the running
performance, especially with long man-made fibres. Due to the
metal reinforcement of the front edges of the separators, their life
cycle is significantly increased.

* Option

17
 Rieter . Ring Spinning Machine G 32

Easy Machine Setting

Quickly in production

Easy entering of the spinning data

Important machine functions are centrally entered. The various
menus of the machine control simplify the entry process. The
operator is guided step by step through the menu. As important
lot data such as yarn count, twist and speed curve are centrally
set, the time required for a lot change is reduced.

Productivity is more than maximum spindle speed

Up to 2% higher productivity at the same maximal spindle speed Particularly in the cops build-up stage, there is hid-
100% den potential. Through the precise machine con-
struction and the use of high-quality components,
interesting production increases can be specifically
Spindle speed

90%
Rieter
Others achieved in this critical area. Thus, with a yarn
80%
count of Ne 30 for example, 6 500 kilograms more
70% yarn can be produced per year and machine.

60%
0 40 80 120 160
Cops build-up [mm]

Reliable machine setting

If in large plants many machines are operating with the same yarn
count, it is important that the quality on all machines is the same.
Uniform setting of all machines offers the greatest security for
consistent quality within the plant.

By means of the USB interface, the data is quickly and easily trans-
ferred to other machines. If the optimal spinning curve for a yarn
on one machine is determined, then other machines can be easily
adjusted. This facilitates optimisation of the spinning mill.

18
 Rieter . Ring Spinning Machine G 32

Special Yarns for Innovations in the World of Fashion

Integrable systems* for the economical production of fashionable yarns

A variety of effects with VARIOspin

With the optional fancy yarn device VARIOspin, high-quality special yarns can be flexibly produced and fashion trends speedily
implemented. This is effected by a servo-gearbox which is superimposed on the proven Rieter gearbox. The sophisticated
differential gearbox prevents thin places and significantly improves the running performance in downstream processing. All
functions are synchronised and enable a cost-efficient production of fancy yarns with the accustomed Rieter quality.

Effect length Basic yarn Effect on effect

count

max. mass:
500% min. length: max. mass: 500%
min. length: 100% 1/3 fibre length min. length: 1/3 fibre length
1/3 fibre length

min. ramp length: min. ramp length: min. ramp length:

1/3 fibre length 1/3 fibre length 1/3 fibre length

Effects differ in the variation of the effect mass (thickness) and effect length. With VARIOspin also
long thin places, which are finer then the basic yarn count, can be intentionally produced. This applies
especially to knitwear. Special effects such as overlapping effects (effect on effect) round off the
possibilities. A variety of effect designs can be easily programmed and reliably produced.

Core yarns – three products to choose from

The sophisticated equipment with traversing core guidance rollers and no contact with the rub-
ber rollers allow efficient and faultless production. Three different core yarns can be economically
produced. With soft core yarn with elastane and hard core yarn, often with polyester, a single filament
is used as the core. In the denim segment, a duo-core yarn is increasingly used. This consists of feed-
ing an elastane and a bi-component polyester simultaneously. Thus, super-stretch yarns with high
elasticity can be manufactured.

Further quality yarns

Further possibilities are twin yarns and compacted yarns (EliTe). With the flexible and cost-
effective production of diverse special yarns, it is possible to easily and quickly react to changing
market requirements.

* Option

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 Rieter . Ring Spinning Machine G 32

High Reliability
Long service life due to high-grade components

Quality spindles and tubes for optimal running behaviour

All machines are delivered exclusively with proven Novibra quality spindles. These are not only convincing by their improved
running properties and fewer ends down, but also by a far lower energy consumption and noise level compared to other
products. The vibration-free running of the spindle is the basis for high spindle speeds. Only smooth running of the spindle
prevents tension peaks in the yarn which could lead to ends down. Novibra spindles in combination with Rieter quality tubes
guarantee the best spinning results.
The quality spinning tube, Ri-Q-Tube*, convinces by its spe-
cial synthetic composition and the associated dimensional
stability. It offers a highly accurate concentricity and so
allows highest spindle speeds. The minimal load exerted on
the spindle bearings ensures a long service life, even at high
speeds.

Quality rings for a long service life

The high-quality TITAN spinning rings from Bräcker are included in the standard package for the G 32 ring spinning machine.
By the deliberate use of high-quality key components, an optimal spinning process with a resulting perfect yarn is attained.

RI-Q-Cot* for highest yarn quality

The top roller cots developed by Rieter guarantee
faultless yarn production with high quality. Accord-
ing to requirements, various Ri-Q-Cot top rollers are
available. The specification of these cots is based on
many years of experience and intensive application
in practical spinning.

* Option

20
 Rieter . Ring Spinning Machine G 32

Production and Quality Monitoring

High efficiency through specific deployment of human resources

Effective ends down detection

The individual spindle monitoring ISM* with the 3-stage
display concept guides the machine operator directly to
the spindles with ends down by means of signal lamps.
Unnecessary monitoring checks are eliminated. The spinner
can work more efficiently and thus operate more spindles.
This is achieved by different levels of the display. The first
stage are signal lamps on the machine head end and machine
foot end. They light up as soon as the defined limit for ends
Without individual spindle monitoring – long distances for the operator
down is exceeded. Through LEDs in each section, the operator
can recognise in which section along the machine ends down
must be pieced. Every spindle additionally has an LED, so that
the operator can directly identify the affected spindle.

* Option

Optimised path with individual spindle monitoring saves time and improves
the efficiency

Constant yarn twist through

speed monitoring
The permanent speed monitoring of the individual spindles
with the individual spindle monitoring ISM ensures the
yarn quality. If a spindle runs outside the defined specifica-
tions, this is indicated by the LED blinking.

The LED display at the section and on the individual spindles leads the operator
directly to the affected spindle

21
 Rieter . Ring Spinning Machine G 32

Machine Data
G 32 Ring Spinning Machine
MACHINE DATA AND TECHNICAL DATA

1 813

2 005
2 005

max 1 000
L with ROBOload
1 813

2 005
2 005

1 062
L with winder link
1 380

Calculation Machine Length L (with central drive): Constant K:

Gauge 70 mm: L [mm] = ((Number of spindles/2) x 70) + 600* + K with ROBOload (without bobbin trolley): K = 5 130 mm
Machine length with Link Murata, Savio, Schlafhorst: K = 4 180 mm
* 600 mm (intermediate drive) not necessary for machines up to 1 248 spindles;
Number of cotton and blends
Exception Number
with of
CO >65% without intermediate drive up to 1 440 spindles Machine length L [mm]
spindles S sections
with ROBOload with link for Murata, Savio, Schlafhorst
Machine length
Number of spindles per
Number of sections Machine length L [mm]
machine
ROBOload with Link with
ROBOload Link
intermediate drive intermediate drive
70 mm gauge 70 mm gauge

1 200 25 47 130 46 180

1 248 26 48 810 47 860

1 296 27 50 490 51 090 49 540 50 140

1 344 28 52 170 52 770 51 220 51 820

1 392 29 53 850 54 450 52 900 53 500

1 440 30 55 530 56 130 54 580 55 180

1 488 31 57 810 56 860

1 536 32 59 490 58 540

1 584 33 61 170 60 220

1 632 34 62 850 61 900

1 680 35 64 530 63 580

1 728 36 66 210 65 260

1 776 37 67 890 66 940

1 824 38 69 570 68 620

22
 Rieter . Ring Spinning Machine G 32

Technological data Technical data

Material Cotton, man-made fibres and Spindle speed up to 25 000 rpm (mechanical)
blends up to 63 mm (2 1/2") Technologically possible speeds depend on
raw material and yarn count
Yarn count 59 – 3.7 tex
Nm 17 – 270 Installed power
Ne 10 – 160 – drive motors 55, 66, 80 kW
(according to number of spindles and yarn
Twist range 500 – 2 500 T/m (12.7 – 63.5 T/”) count)
Draft 12 – 80-fold (mechanical) Drafting system drive
– without intermediate drive 6.5 – 10 kW (total)
Machine data – with intermediate drive 12 – 17 kW (total)
Number of spindles
– max. 1 824
Ring-rail drive 1.75 kw
– min. 288 (144 upon request)
– per section 48 Suction motor (50/60 Hz):

Spindle gauge 70 mm – with suction tube ECOrized: 6.5 kW

Ring diameter 36, 38, 40, 42, (45 mm up to 1 632 spindles)
– with standard suction:
Tube length 180 – 230 mm (up to 1 632 spindles) – up to 1 200 spindles 6.5 kW
180 – 210 mm (up to 1 824 spindles) – up to 1 440 spindles 9.0 kW
– up to 1 632 spindles 12.6 kw
Machine width – more than 1632 spindles only
– over centre of spindle 660 mm with suction tube ECOrized
– doffer retracted 1 062 mm
– doffer extended 1 380 mm

Mains connection – standard 380 – 440 V, 50/60 Hz

Compressed air
– min. supply pressure
– consumption
(according to yarn count)
7 bar
approx. 1.5 Nm3/h (up to 1 440 spindles)
approx. 1.75 Nm3/h (up to 1 632 spindles)
approx. 2 Nm3/h (up to 1 824 spindles)

Suction
– airflow rate: 9 400 m3/h (with 1 632 spindles)
– airflow rate with ECOrized: 6 400 m3/h (with 1 632 spindles)
6 600 m3/h (with 1 824 spindles)
– required vacuum 50 – 200 Pa

Options ISM (Individual Spindle Monitoring)

SPIDERweb (spinning mill control system)
DOFFlock
VARIOspin (fancy yarn)
Core yarn systems
Twin yarns
EliTe® compacting system

23
 Com4®ring
Yarn of choice

24

Com4®ring is the yarn produced
on Rieter ring spinning machines
which is characterised by high
quality consistency compared to
other ring yarns. Com4®ring yarn
covers the entire yarn range from
very coarse to superfine yarns
and is universal in terms of fibre
choice. Distinguishing attributes
of the Com4®ring yarn are its high
strength and higher hairiness,
which result in good functional
qualities and wearing comfort. The
finished fabric stands out by its
very good opacity and soft touch.
Rieter . Ring Spinning Machine G 32
Yarn Characteristics
• High flexibility in raw material,
yarn count and yarn character
• High tenacity
• High hairiness
Advantages in
downstream processing
• Good running performance
• Good weft insertion behaviour
and low air consumption in air-jet
weaving
Fabric properties
• Soft touch and drape
• Good opacity
• Broadest range for fabric designs
Typical End Products
• Universally applicable
• Outerwear
• Underwear
• Home textiles
25
 The Comfort of Competence
Put your confidence in Rieter's competence and
enjoy the comfort of partnership!

Rieter is the leading supplier of installations for manufacturing yarns from short staple fibres. As a competent part-
ner, Rieter makes customers' lives easier. It It provides advice and support from the initial investment discussions
to the successful operation of their spinning mills. Rieter's comprehensive know-how from fibre through yarn to the
finished textile is the basis for innovative machines and consistent yarn quality.

Settle back and relax thanks to Rieter.

26
 Rieter . Ring Spinning Machine G 32

Valuable Systems
Rieter is the only textile machine manufacturer to of- Rieter's Services
fer four spinning technologies and to advise customers • Investment planning
competently, independently and with tailor-made solutions. • Plant planning
Investments in Rieter machines are exceptionally attractive
• Project planning and realisation
due to the outstanding price/performance ratio, the low
• Installation and maintenance
conversion costs of the yarn and the longevity of the prod-
ucts, which remain competitive by means of retrofits. Rieter • Preventive inspection
has developed high quality standards since the company • Wide range of wear-and-tear, tech-
was established in Switzerland in 1795. All manufacturing nology and spare parts
facilities are ISO-9001 certified.

Convincing Technology
Rieter possesses comprehensive textile and technology Rieter's Services
expertise and covers the four spinning processes through to • Spinning trials based
the textile end product. Alongside the most sophisticated on the four spinning systems
machines and plants, Rieter offers extensive services in the • Spinning mill analysis to optimise
field of textile technology. Customers profit from examina- quality and productivity
tions and tests in Rieter's spinning centres and laboratories • Textile laboratory services
and thus ensure the excellent quality of their yarns at high
• Professional textile technological
production capacity. publications

Supportive Partnership
Numerous sales and service centers support customers Rieter’s Services
throughout the world. For decades, customers have enjoyed • Training for management
the advantages of one responsible contact partner for the and operating personnel
entire spinning operation. • Com4® yarn marketing
(yarn licences)
• Marketing support
of reference customers
• Rieter Award to confer a distinc-
tion on the best students in the
textile industry
• Support for universities
• Symposia and roadshows
in close proximity to customers

27
 Rieter Machine Works Ltd. Rieter India Private Ltd. Rieter (China)
Klosterstrasse 20 Gat No. 768/2, Village Wing Textile Instruments Co., Ltd.
CH-8406 Winterthur Shindewadi-Bhor Road Shanghai Branch
T +41 52 208 7171 Taluka Khandala, District Satara Unit B-1, 6F, Building A,
F +41 52 208 8320 IN-Maharashtra 412 801 Synnex International Park
machines@rieter.com T +91 2169 304 141 1068 West Tianshan Road
aftersales@rieter.com F +91 2169 304 226 CN-Shanghai 200335
T +86 21 6037 3333
F +86 21 6037 3399
www.rieter.com

The data and illustrations in this brochure and on

the corresponding data carrier refer to the date
of printing. Rieter reserves the right to make any
necessary changes at any time and without special
notice. Rieter systems and Rieter innovations are
protected by patents.

2991-v2 en 1810