Cemtop 200

Oct 06

Cemtop 200* constructive solutions

Cement based, self levelling thin layer, under

layment – 2mm to 12mm
applied in accordance with the manufacturer’s current
Uses
datasheet.
Cemtop 200 is designed as a thin layer, 2mm to 12mm
Properties
underlayment, for a wide variety of floor finishes. Typical
floor finishes would include: The following results have been derived under laboratory
conditions, and may vary slightly from those achieved on
■ Tiles
site.
■ Carpets
______________________________________________
■ Vinyl sheeting Compressive strength : 20N/mm2 at 28 days

■ Linoleum (40mm cubes cured at 20oC)

■ Rubber sheet flooring ______________________________________________

■ Epoxy floor toppings and screeds BRE Impact Resistance : Class A at 28 days

Advantages (BS 8204: Part 1: 1987) - Highest Rating

■ Rapid Curing – accepts speedy access to foot traffic, ______________________________________________

thus encouraging progress of subsequent works. Minimum thickness : 2mm

■ Simple Installation – eliminates time consuming and ______________________________________________

labour intensive sand cement screeds. Maximum thickness : 12mm

■ Stable – can be installed in large jointless areas. ______________________________________________

■ Consistent performances – single pack eliminate Traffic time (20oC – 30oC)

need for site batching and ensure consistency of Foot traffic : 4-6 hours
mixed product.
Overlay time : 24 hours
■ Self levelling – minimal finishing required
______________________________________________

Design Criteria
Description
- Cemtop 200 can be applied to both concrete substrates
Cemtop 200 is a blend of selected cements, hard- wearing and sound, sand : cement screeds with a minimum
graded aggregates modified with polymers and flow compressive strength of 20N/mm2.
agents. It is supplied as a dry, grey powder which
- The relative humidity of the substrate should not exceed
requires only the additional of water to produce a self
80% at the time of installation – 75% if impermeable
smoothing, free flowing material.
toppings or coverings such as epoxy floors screeds and
Cemtop 200 may be applied by hand or by use of a vinyl tiles are being used. Cracks and holes should be
continuous mixer pump. repaired with recommended Fosroc products.

Specification - When installed, the product will follow the existing floor

The cementitious floe underlay shall be Cemtop 200 by gradient. If a floor with a particular slope is required, it will

Fosroc. At 28 days the material should achieve a be necessary to use a levelling equipment to obtain the
2
compressive strength of not less than 20N/mm and an “A” desired gradient.

rating for the BRE (BS8204) Test for Impact Resistance. - New concrete floors should be at least 21 days old, prior
The floor shall be prepared and the product mixed and to application of Cemtop 200.

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Cemtop 200*

- The substrate onto which the Cemtop 200 is to be primer to clean water by ratio by volume) should be
applied must be generally clean, sound and free from oil, applied to the substrate, a third coat of the primer may be
grease and other contaminants. applied with Nitoprime 33 diluted at a ratio of 1:3.

- Where floor coverings, such as carpet, ceramic and Ponding of the primer must be avoided as this can lead to
vinyl tiles are applied, the type of adhesive will depend on failure at the bond line.
the floor covering specified.
Installation by hand
Instructions for use
- Mixing
- New concrete floors
Only full bag mixing permissible. Do not part mix, or add
These should normally have been placed for at least 21 further water to the mixed material in order to prolong
days and have a moisture content of less than 5%. Floors workability. Either of these actions will result in an
should be sound and free from contamination such as oil, incorrect water : powder ratio, and will compromise the
grease, mortar and paint splashes or curing compound final material performance.
residues. Excessive laitance can be removed by light
Measure out 4.0 litres of cool, portable water, into a
mechanical scabbling, grinding or grit blasting followed by
suitably sized mixing vessel and mix a full bag of Cemtop
grinding or blasting followed by thorough washing with
20. It is suggested that the temperature of the water
clean water, vacuum cleaning with allowing the surface to
should not exceed 20oC, so that the temperature of the
dry. Light laitance can be removed by grinding or blasting
final mixed mortar is not greater than 30oC.
followed by vacuum cleaning to remove dust debris. Light
oil and grease staining can be removed with degreasers It is essential that Cemtop 200 is thoroughly mixed that
followed by washing with clean water. the temperature of the mixed material should not be
allowed to exceed 30oC.
- Old Concrete Floors
Always add the powder to the water. Mix for 3 to 5
Where deep seated contamination has occurred,
minutes until fully homogenous, using a 1 KW, slow speed
mechanical methods such as blasting, grinding or
drill (400 to 500 rpm) fitted with a Fosroc Mixing Paddle
scabbling should be used to provide a suitable clean
MR3 attachment.
surface.
**Note: If the mix stiffens, it should be discarded. Do not
Any necessary repairs should be carried out using
attempt to re-mix with water.
Renderoc SXtra*+ or Renderoc FC*+
- Application
Priming
Pour the mixed material, immediately upon completion of
The substrate should be thoroughly prepared as detailed
mixing, onto the dry, primed surface, spread with a trowel
above.
and allow to ‘self-level’.
The substrate should be pre-soaked with clean water for 4
Roll the surface with a spiked roller to promote the release
hours immediately prior to application of Nitoprime33*.
of any trapped air. Rolling should be done immediately
Before proceeding with the application of Nitoprime 33,
after placement of the material. Do not over roll and do not
the surface should be in a saturated surface dry condition,
attempt to float finish the setting surface.
with no free standing water.
The required thickness must be achieved in one
The objective of priming the substrate is to ‘seal’ it, and
application. For best results, the pouring and levelling
thereby prevent release of air, rising from the substrate,
should be a continuous process.
and thus forming bubbles or pinholes in the surface of the
Cemtop 200. Additional its aids adhesion between the two Installation by pump
surfaces. This is a highly specialised activity and requires the use of
The substrate must be primed using Nitoprime 33 (1:5; product and equipment, supplied by Fosroc.

constructive solutions Page 2

Cemtop 200*

Expansion joints ensure that application is a continuous process.

Expansion joints in the existing substrate must be retained Limitations

and continued through Cemtop 200. Fosroc has a range
- Concrete slabs onto which Cemtop 200 is to be applied
of joint sealants specifically designed for flooring; consult
must have a surface temperature of at least 5oC, with the
your local Fosroc office for more details.
air temperature maintained at 10oC, or more, during
Cleaning application.

Tools and equipment should be cleaned immediately by - Cemtop should not be applied onto asphalt substrates
flushing with water. Cured material can only be removed
- If the substrate onto which Cemtop 200 is applied moves
by mechanical means.
or cracks, reflective cracking may occur.
Curing
- Protect Cemtop 200 from freezing for 48 hours after
In normal conditions, Cemtop 200 does not require curing, placement.
but in harsh climatic conditions of direct sunlight, drying
- For temperatures above 35oC, refer to Hot Weather
winds etc., freshly harden surfaces should be covered
Working.
completely with a polythene sheet for 2 days.
- Only suitable for use out of direct sunlight and / or drying
Coating
winds during application and initial curing period.
In areas that are subjected to regular water immersion or
Technical Support
chemical attack from acids or organic solvent, it will be
appropriate to protect Cemtop 200 with an epoxy floor Fosroc offers a comprehensive technical support services
*+
coation such as Nitoflor FC130 or Nitoflor FC140 . *+ to specifiers, end users and contractors. It is also able to
offer on-site technical assistance, and AutoCAD facility
The first coat of the epoxy floor coating should be applied
and dedicated specification assistance in locations all over
within 4-6 hours of installation of Cemtop 200 and the
the world.
second coat should be applied after the first coat is dry,
typically 12 – 18 hours. In areas where high chemical Estimating
resistance is required, the first coat shall be Nitoflor FC Supply
130 with the second coat being Nitoflor FC140.
Cemtop 200 : 20kg bags
Hot weather working
______________________________________________
It is suggested that, for temperatures above 35oC, the
following guidelines are adopted as working practice: Nitoprime 33 : 25 Lt Containers

(i) Store unmixed materials in a cool (preferably Concentrate

temperature controlled) environment, avoiding
exposure to direct sunlight.
(ii) Keep equipment cool, arranging shade protection if
necessary. It is especially important to keep cool
those surfaces of the equipment which will come into
direct contact with material itself.
(ii) Use cool water for mixing and also to soak the
surface prior to the application of primer.
(iii) Try to avoid application during the hottest times of the
day.
(V) Make sufficient material, plant, and labour available to
______________________________________________
Coverage and Yield
Cemtop 200 : 11.8 Litres per 20kg bag
______________________________________________
Nitoprime 33 : 5m2/ Ltr per 2 priming coat
2
Concentrate : 3 m / Ltr per 2 priming coat
______________________________________________
** Note : Coverage figures given are theoretical – due to
wastage factors and the variety and nature of the
substrates, practical coverage figures may be reduced,

constructive solutions Page 3

Cemtop 200*

this will vary with site and application conditions. Additional Information

Storage Fosroc manufactures a wide range of complementary

products which include:
- Shelf Life
■ Waterproofing membranes & Waterstops
Cemtop 200 has a shelf life of 6 months and Nitoprime 33
has a shelf live of 12 months, when stored in warehouse ■ Joint Sealants & Filler Boards
o
conditions below 20 C in the original, unopened packs.
■ Cementitious & epoxy grouts
- Storage Conditions
■ Specialised flooring materials
Store under warehouse conditions, below 20oC in the
Fosroc additionally offers a comprehensive package of
original, unopened packs.
products specifically designed for the repair and
Precautions refurbishment of damaged concrete. Fosroc’s Systematic
Approach to concrete repair features the following:
- Health and Safety
■ Hand –placed repair mortars
Cemtop 200 contains certain powders which, when mixed
with water of become damp, release alkalis which can be ■ Spray grade repair mortars
harmful to the skin.
■ Fluid micro- concretes
During use, avoid inhalation of the dust and contact with
■ Chemically resistant epoxy mortars
the skin or eyes. Wear suitable protective coating – eye
protection, gloves and respiratory equipment (particularly ■ Anti- carbonation / Anti- chloride protective coatings
in confined spaces). ■ Chemical and abrasion and resistant coatings
The use of the barriers creams to provide additional skin For further information on any of the above, please consult
protection is also advised. In case of contact with the skin, your local Fosroc office as below.
rinse with plenty of clean water, then cleanse thoroughly
with soap and water.

In case of contact with eyes, rinse immediately with plenty

of clean water and seek medical advice. If swallowed seek * Denotes the trademark of Fosroc International Limited
medical attention immediately – do not induce vomiting.
+ See separate datasheet.
Fire

Cemtop 200 is non- flammable.

For further information, please refer to respective Product

Material Safety Data Sheet.

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the
Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that any advice,
recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct or continuous control
over where or how its products are applied, accept any liability either directly or indirectly arising from the use of its products, whether or
not in accordance with any advice, specification, recommendation of information given by it.

Fosroc Singapore
1 Cleantech Loop telephone: fax: email:
#02-21 + 65 6665 3828 + 65 6899 1283 Fosroc.Singapore@Fosroc.com
Singapore 637141

www.fosroc.com Page 4