4006 Electronic TDS Interim

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4006D-E23TAG2

4000
India CPCBII Series
Diesel engine - ElectropaK

Basic technical data Cyclic irregularity for engine standby power


Number of cylinders ... ... ... ... ... ... ... ... ... .. .. ... . ... ... ... ... ... ... ... ... .6 At 110% ... ..... . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. ... ... ... 1:73
Cylinder arrangement .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . Inline Steady state speed stability at constant load.. . . . .. . . . .. . . . .. . . . ..± 0.25%
Cycle ... ... ... ... ... ... ... ... ... ... ... .. .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 4 stroke
Induction system.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . Turbo charged aftercooled Performance
Compression ratio ... ... ... ... ... ... ... ... ... ... ... ... .. .. .. . .. .. . .. .. . . ... 12.8
Average sound pressure level for bare engine
Bore . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. .. .. . .... ... ... . 160 mm including raw exhaust noise at 1 metre .. .. .. . .. .. . .. .. . .. .. . .. .. 126db(A)
Stroke . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. .. . .. .. ... ... ..190 mm
Notes: 
Displacement.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 22.92 litres
l all data based on operation to ISO 3046 standard
Direction of rotation.. ... ... ... ... .. ... .Anticlockwise viewed from flywheel reference conditions.
Firing order .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .1, 5, 3, 6, 2, 4 l for engines operating in ambient conditions other than the standard
reference conditions stated below, a suitable derate must be
Total weight of ElectropaK
M
applied.
Dry .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. .TBC kg l derate tables for increased ambient temperature and/or altitude are
Wet.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. TBC kg available, please contact Perkins Applications Department.
RI

Overall dimensions of ElectropaK


Height .. ... ... ... ... ... ... .. . . .. . . ... ... ... ... ... ... ... ... ... ... ... ... ... 2126 mm Test conditions
TE

Length.. ... ... ... ... ... .... . . . .. . .. ... ... ... ... ... ... ... ... ... ... ... ... ... 2730 mm
Air temperature .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 25°C
Width... ... ... ... ... ... ... ... ... ... ... ... .... .. ... .. ... .. ... .. ... ... ... ..1690 mm
Barometric pressure .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 1013.25 kPa
Moments of inertia
IN

Relative humidity.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .35%


Engine rotational components .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 4.51 kgm2 Air inlet restriction at maximum power (nominal).. .. .. . .. .. . .. .. . -2.5 kPa
Flywheel ... ..... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ... ... 6.48 kgm2 Exhaust back pressure at maximum power (nominal).. . . . .. . . . .. . 10 kPa
Total Engine (Flywheel and Engine)... ..... . . . .. . . . .. . . ... ... ... 10.99 kgm3 Fuel temperature (inlet pump).. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 40°C
All ratings certified to within.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . ± 5%

1 of 4
Publication No. TPD2151, June 2018
Copyright © 2018 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com
General installation
4006D-E23TAG2
Type of application

Designation Units 50 Hz @ 1500 rpm

Prime power Standby power


Gross engine power kWb 668 732
Gross BMEP kPa 2321 2555
Mean piston speed m/s 9.5
ElectropaK nett engine power kW 638 702
Engine coolant flow against 35 kPa restriction litres/min 10
Combustion air flow m³/min 160 153
Exhaust gas flow (maximum) at atmospheric pressure m³/min 160 153
Exhaust gas temperature (maximum) °C 480 510
Overall thermal efficiency (nett) % 35.60 37.02
kWe 600 660
Typical Generator sets electrical output (0.8pf)
kVA 750 825
Assumed alternator efficiency % 94.1

Rating definitions
Prime power
Unlimited hours usage with an average load factor of 80% of the published prime power over each 24 hour period. A 10% overload is available for
1 hour in every 12 hours operation.

Standby power
M
Limited to 500 hours annual usage with an average load factor of 80% of the published standby power rating over each 24 hour period. Up to
300 hours of annual usage may be run continuously. No overload is permitted on standby power.
RI

Energy balance
TE

4006D-E23TAG2
IN

Designation Units Prime power Standby power


Energy in fuel kWt 1788 1888
Energy in power output (gross) kWb 668 732
Energy to cooling fan (typical) kWm 30
Energy in power output (nett) kWm 638 702
Energy to exhaust kWt 594 607
Energy to coolant and oil kWt 260 268
Energy to radiation kWt 69 74
Energy to after cooler kWt 197 208

Note: Not to be used for combined heat and power (CHP) purposes (indicative figures only). If necessary, consult Perkins Engines Company Limited.

2 of 4
Publication No. TPD2151, June 2018
Copyright © 2018 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com
Cooling system Fuel system
Recommended coolant Type of injection .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . Electronic
Perkins Extended Life coolant 50% anti freeze/50% water. Fuel injector .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . Electronic
For details of recommended coolant specifications, please refer to the Flow/hour.. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 678 litres/hour
Operation and Maintenance Manual (OMM) for this engine model. Pressure .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. -15 to 45 kPa
Total coolant capacity Maximum suction head .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 1.5 m
Maximum static pressure head.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 3 v m
ElectropaK (with radiator) .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 120 litres
Maximum fuel temperature at lift pump inlet.. .. .. . .. .. . .. .. . .. .. . .. .. 58ºC
Electrounit (without radiator) .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. TBC litres Primary filter change .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 500 hours
Maximum top tank temperature .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 98ºC Secondary and Teriary filter change.. . . . .. . . . .. . . . .. . . . .. . . . .. . 1000 hours
Maximum static pressure head on pump.. .. ... .. ... .. ... .. ... .. ... 70 kPa Maximum fuel filter service interval .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 500 hours
Temperature rise across engine.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .8ºC Maximum secondary fuel filter service interval.. . . .. . . . .. . . . .. 1000 hours
Maximum permissible external system resistance .. .. ... .. ... .. ... 20 kPa Maximum tertiary fuel filter service interval .. .. ... .. ... .. ... .. 1000 hours
Thermostat operation range.. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 81-90ºC Governor type .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . Electronic
Speed control conforms to.. . . . .. . . . .. . . . .. . . . .. . . . .. ISO 8525-5 Class G2
Radiator
Fuel specification
Radiator face area .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .1.496 m2
Material.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. 1 row aluminium Recommended fuel to conform to. .. .. .. . .. .. . .. .. . .. .. . .. .. .IS 1460:2005
Material and fins per inch .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 12
Note: F
 or further information on fuel specifications and restrictions,
Width of matrix .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 1651 mm refer to the OMM fuels section for this engine model.
Height of matrix.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 1610 mm
Pressure cap setting (minimum) .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 103 kPa Fuel consumption (gross tropical)
Estimated cooling air flow reserve.. .. ... .. ... .. ... .. ... .. ... .. ... TBC kPa
4006D-E23TAG2 @ 1500 rpm
Power rating % g/kWh litres/hr
Fan
Type.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..Engine mounted Standby 205 176.6
Diameter .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 1.2 m Prime 212 166.5
Number of blades.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ..9 75% Prime 221 132.1
Material.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .Composite
50% Prime 227 93.4
Drive ratio .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .0.78:1
M
Airflow at rated speed.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. TBC m3/min Note: F uel consumption data is based on a specific gravity of 0.85.
Fuel consumption tolerance +5%
Duct allowance
RI

Note: All figures in the tables above are based on engine gross
Maximum additional restriction to cooling airflow and resultant mechanical output. For fuel consumption based on electrical
minimum airflow (standby power application) output of the generating set, contact your OEM
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Ambient clearance Duct allowance (kPa) m³/sec


50°C 25 13
Cold start recommendations
IN

Minimum cranking speed @ 1200 rpm


Battery specifications (amp)
Minimum Grade of
starting engine Break away Cranking
temperature lubrication oil current current

0°C 15W40 1500 300


10°C 15W40 1000 250
-10°C 10W40 TBC TBC

Note: Aided starting required in ambient temperatures <10C


Note: Start aids block heaters

3 of 4
Publication No. TPD2151, June 2018
Copyright © 2018 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com
Lubrication system Exhaust system
Total system capacity Exhaust outlet size.. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .2 x 152.4 mm
Maximum back pressure.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 10 kPa
Maximum sump capacity .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 113.4 litres
Minimum sump capacity .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 90.7 litres
Maximum oil temperature (continuous operation).. . . . .. . . . .. . . . .. . . 110ºC Electrical system
Maximum oil temperature (intermittent operation).. .. ... .. ... .. ... . 115ºC Alternator voltage.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ...24 volts
Alternator output .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 40 amps
Lubricating oil pressure
Starter motor voltage .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. 24 volts
Relief valve opens.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .300 kPa
Starter motor power .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 7.5 kW
Minimum oil pressure.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 2400 kPa
Number of teeth on flywheel .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. ..190
At maximum no-load speed .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 1570 TBC
Number of teeth on starter pinion .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 12
Engine stop method .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . . Electric
Maximum engine operating angles
Front up, front down, right side or left side.. . . .. . . . .. . . . .. . . . .. . . . .. 5°, 10° Engine mounting
Oil consumption as percentage of full load fuel
consumption less than .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 0.25% Maximun additional load applied to flywheel due
to all rotating components.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 650kg

Recommended SAE viscosity Load acceptance


Perkins recommend the use of Perkins Diesel Engine Oil The figures below comply with the requirements of classification 3 and 4
of ISO 8528-12 and G2 operating limits stated in ISO 8528-5.
A single or multigrade oil conforming to API-CI-4 or ACEA E7 must be used.
15 seconds maximum after engine starts to crank Units 50Hz
Prime power % 60
Viscosity grade (Perkins)
Transient frequency deviation % 9
15W-40
Frequency recovery time sec 2.7
10W-40

10W-30
The figures shown in the table above were obtained under the following
test conditions:
5W-40 Engine block temperature .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 40°C
Ambient temperature .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 10°C
M
5W-30
Governing mode .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. Isochronous
0W-40
Alternator inertia .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 18.0 kgm²
RI

0W-30 Under frequency roll off


(UFRO) point set to .. .. . .. .. . .. .. . .. .. . .. .. . .. 1 Hz below rated frequency
-50 -40 -30 -20 -10 0 10 20 30 40 50 60
LAM on/off .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. On
TE

Ambient temperature °C

Note: A
 ll tests were conducted using an engine installed and
serviced to Perkins Engines Company Limited
Induction system recommendations.
IN

Clean filter.. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. ..-2.5 kPa


Dirty filter.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .-3.7 kPa
Air filter type .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . ..2 off dry type

4 of 4
Publication No. TPD2151, June 2018
Copyright © 2018 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com

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