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1 s2.0 S0045794903003110 Main PDF
1 s2.0 S0045794903003110 Main PDF
www.elsevier.com/locate/compstruc
Department of Civil Engineering, Institute for Steel Structures, Aristotle University of Thessaloniki, 54124 Thessaloniki, Greece
Received 2 August 2002; accepted 3 July 2003
Abstract
A nonsmooth optimization procedure is herein proposed for the investigation of the bearing resistance of steel
bolted connections. Taking into account the presence of nonlinear effects such as e.g. plasticity and interface interac-
tion, and describing the resistance in bearing strength by means of a nonmonotone multi-valued reaction-displacement
law obtained by experimental testing, the problem is formulated as a hemivariational inequality one. The latter is
equivalent to a substationarity problem of the potential energy of the connection under investigation. This problem can
be effectively treated numerically by applying an appropriately chosen nonconvex, nonsmooth optimization algorithm
and in particular, the NSOLIB optimization algorithm based on the proximal bundle method has been applied. Two
numerical examples whose results are compared to experimental testing results demonstrate the effectiveness of the
proposed method.
Ó 2003 Elsevier Ltd. All rights reserved.
0045-7949/$ - see front matter Ó 2003 Elsevier Ltd. All rights reserved.
doi:10.1016/S0045-7949(03)00311-0
2456 M.J. Kontoleon et al. / Computers and Structures 81 (2003) 2455–2465
connections by means of the finite element method in bolted connections is investigated by taking into account
combination to the principles of nonsmooth mechanics the effect of the loss of bearing strength and the presence
[11–13]. Nonlinear effects result from the well-known of nonlinear effects such as plasticity and interface in-
nonlinear material properties of steel and the fact that in teraction by using three-dimensional models with pre-
the area around the bolts, unilateral contact conditions defined active, nonactive and sliding regions. It is
develop active contact and separation areas between the obvious that the proposed model describes the behavior
contact fronts. As is well-known, contact and separation of the joint in a very detailed way and the treated nu-
effects can be effectively described by means of the uni- merical applications give reliable results, thus leading to
lateral contact law of Signorini–Fichera [14]. From a new improved principles in the design of safe steel
mathematical point of view, these phenomena introduce structures. The mathematical formulation of the prob-
a boundary value problem that leads to variational in- lem leads to a variational–hemivariational inequality.
equality problems or equivalently to quadratic optimi- The nonmonotone law that is considered to hold for the
zation problems [11]. The bearing strength of a bolt can bearing strength of the bolts is the result of a non-
be described by a nonmonotone multi-valued reaction- smooth–nonconvex energy potential (energy superpo-
displacement law as a result of the concentration of the tential) [19]. Thus, the above mentioned substationarity
stresses around the hole (Fig. 1). The vertical branch of problem can be solved with an appropriately chosen
the diagram corresponds to the abrupt loss of its bear- nonsmooth–nonconvex optimization procedure capable
ing strength. Thus, the formulation of the problem is to handle superpotentials, converging iteratively to a
expressed by means of a variational–hemivariational substationarity solution. This is the reason why for the
inequality [12,15,16]. The theory of hemivariational in- numerical treatment of the problem at hand, the NSO-
equalities leads to a substationarity problem of the po- LIB program based on the proximal bundle method
tential or complementary energy of the structure; the has been applied [20]. The proximal bundle method
latter expresses the principle of minimum potential proceeds to a polyhedral approximation of the objective
energy of the structure at the state of equilibrium. The (optimization) function with the cutting-plane method
solutions of this problem corresponds to the so-called [21–23]. Additionally, it uses a weighting parameter to
substationarity points that represent equilibrium posi- consider a quadratic stabilization term in the polyhedral
tions of the connection and can be derived from the approximation of the objective function, succeeding to
inclusion oP, where P is the potential or complementary collect second order information in order to obtain the
energy, u is the displacement vector and o denotes the curvature of the function. As a matter of fact, the bundle
generalized gradient [17,18]. We notice that substation- contains information about the subgradients of previous
arity points include local minima, local maxima and iterations and is used for the calculation of a search
saddle points. In the present paper, the behavior of direction. Line search is performed upon the search di-
rection in order, either to converge to a new optimal
point or to update the bundle of subgradients. The ef-
fectiveness of the proposed method is illustrated by
numerical examples and laboratory testing presented in
the final paragraphs of the paper.
form the vectors P and P respectively. Thus for the X ¼ {u field of kinematically admissible displace-
upper, lower flange and the bolt of the joint, we have ments for the bolted connection}
respectively the following total load vectors: The constitutive equations:
!
eb ¼ e0b þ F0b þ sb ð5Þ
Pl Pu Pl
Pl ¼ Pu ¼ Pb ¼ ð1Þ
P P P
em ¼ e0m þ eEm þ ePm ð6Þ
Let us now assume that the parts of the joint that are in
sticking or in slipping contact are respectively a priori eEm ¼ F0m sm ð7Þ
known. The bolt bearing strength is described by means
of a relation between the forces developed on the in- ePm ¼ Nm km ð8Þ
terfaces of the bolt with the flanges and the relative
displacement of the opposite interfaces of the lower and Fm ¼ NmT sm Hm km Rm ð9Þ
upper flange with the bolt, written in the form:
km P 0; Fm 6 0; FmT km ¼ 0 ð10Þ
Pj 2 o/j ð½uj Þ ð2Þ
where m ¼ u, l denotes the upper and lower flange of the
where uj : R3 ! R is a locally Lipschitz function. Within connection. In the above relations for each flange we
an elastic–plastic analysis framework, the following re- denote by:
lations hold:
The equilibrium equations: F0m natural flexibility matrix
G l sl ¼ P l em total strain vector
sm stress vector
Gu su ¼ Pu ð3Þ
eEm elastic strain
Gb sb ¼ Pb ePm plastic strain
km plastic multipliers vector
where G is the equilibrium matrix and s the stress vector Fm yield functions
for each component of the connection (lower, upper Hm workhardening matrix
flange and bolt). Nm matrix of gradients of yield functions with re-
The compatibility relations: spect to the stresses
el ðuÞ ¼ GTl ul Rm vector of positive constants
eu ðuÞ ¼ GTu uu ð4Þ while for the bolt the following definitions are used:
eb ðuÞ ¼ GTb ub
F0b natural flexibility matrix
where e is the strain vectors, u is the displacement vector eb strain vector
for each component and u 2 X , where X is defined as: sb stress vector
2458 M.J. Kontoleon et al. / Computers and Structures 81 (2003) 2455–2465
From Eqs. (3) we obtain the formula: Instead Eq. (18), the following relation can be written:
From relations (12), (14) and (16) we obtain the fol- K ¼ GF1
0 G
T
ð22Þ
lowing equality:
is the stiffness matrix of each component of the con-
X
k T nection.
sTl el ðu Þ þ sTu eu ðuÞ þ sTb eb ðu Þ Pj ð½uj Þ
j¼1
The hemivariational inequality (21) expresses the
T T principle of virtual work in inequality form. The po-
¼ Pl ul þ Pu uu 8u 2 X ; u ¼ ful ; uu ; ub g
ð18Þ tential energy of the structure has the form:
M.J. Kontoleon et al. / Computers and Structures 81 (2003) 2455–2465 2459
3. Finite element modeling consisting of the linear and nonlinear matrices KiL and
KiNL :
A finite element analysis is now applied for the Z
modeling of a bolted connection between two flanges. KiL ¼ BTL CBL dX ð26Þ
Due to the uniform external loading applied at the edges X
1 Xk
Pðu; kÞ ¼ uT Kb u P T u þ /oj ð½uj Þ ð35Þ
2 j¼1
Fig. 5. The steel bolted connection. We have already denoted by P the potential energy that
the structure absorbs. Therefore, an iterative optimiza-
2 0 0 0
3 tion procedure is proposed by assuming that a non-
Kb;11 Kb;12 ... Kb;1n
6 K0 0 0 7 monotone law holds for the bolt bearing strength. The
6 b;21 Kb;22 ... Kb;2n 7
K0b ¼ 6 method converges to a solution (a displacement field)
6 .. .. .. .. 7 7 ð29Þ
4 . . . . 5 that expresses a possible position of equilibrium of the
0 0 0 connection. In order to apply the method, we must
Kb;n1 Kb;n2 ... Kb;nn
calculate the initial equivalent stiffness matrix K0b , the
load vector P, the potential energy function and provide
where n is the number of bolts. The diagonal terms that the data that describe the curve CðuÞ of the overall be-
express the equivalent stiffness of a single bolt model are havior of the single-bolt model. The following steps
already known from the previously calculated reaction- describe the previously mentioned algorithm:
displacement law. Indeed, for the elastic slope denoted
by E1 the following relation is obtained: 1. Set the initial displacement field u0 equal to zero.
2. Call the nonconvex, nonsmooth optimization routine
0
Kb;ii ¼ E1; i ¼ 1; 2; . . . ; n ð30Þ and compute a displacement field ui that renders the
potential energy substationary. If the optimization
procedure does not converge, then the algorithm
The nondiagonal terms can be calculated from the in- ends.
teraction of each bolt with the others. Therefore, we 3. Update the new stiffness matrix Kib of the structure
assume a matrix of correlation factors ki;j where for the displacement field obtained in the previous
i; j ¼ 1; 2; . . . ; n, having the following form: step using the slope information of curve CðuÞ.
M.J. Kontoleon et al. / Computers and Structures 81 (2003) 2455–2465 2461
4. Calculate the norms Ni1 , Ni of the matrices Ki1 , Ki . expressing the principle of virtual work in inequality
If the absolute difference between the two norms Ni – form of the connection at hand is first formulated; the
Ni1 is smaller than a given tolerance e, then the algo- later is equivalent to the substationarity problem (23)
rithm ends. If not, set i ¼ i þ 1 and return to step 2. expressing the principle of minimum potential energy for
the connection. To this end, applying a finite element
analysis for the modeling of the bolted connection tak-
5. Numerical applications and laboratory tests ing into account all the details affecting its structural
response (i.e. particular boundary conditions, nonlinear
The method proposed in the previous section is in the behavior of the connection components, assumption of
present part used for the analysis of two bolted con- small strains etc.), the substationarity problem (23) is
nections. In particular, the joint between the upper transformed to the equivalent problem (35). The solu-
flange of a beam and a plate (Fig. 6) is considered. The tion of the later is only possible by means of an iterative
nonmonotone behavior of the bearing strength of the optimization scheme described in details in the previous
bolts and the respective superpotentials for the two section. Is it obvious that the detailed study of the
connections are depicted in Fig. 7. The bearing resis- structural response of the steel bolted connections is
tance is calculated based on the geometry of each con- achieved by the effective coupling of a nonsmooth op-
nection by applying the respective formulas of Eurocode timization procedure with the finite element method. It
3. As a matter of fact, in order to accurately compute the is worthy to mention here that by means of the proposed
bearing strength of the bolted connection at hand, the method the nonmonotone behavior of certain compo-
previously formulated hemivariational inequality (21) nents of the connection (cf. the bearing strength of a
single bolt) is accurately taken into account and the re-
spective numerical results fit better to the respective
experimental curves.
The first connection (Fig. 8a) consists of two bolts
M20-6.8 fyb ¼ 480 N/mm2 , fub ¼ 600 N/mm2 . The
thickness of each flange is 10 mm. The steel is considered
to have yield stress 275 N/mm2 and ultimate stress 430
N/mm2 . The second connection (Fig. 8b) consists of four
bolts M20-5.6 fyb ¼ 300 N/mm2 , fub ¼ 500 N/mm2 . The
thickness of each flange is 12 mm. The steel has a yield
stress 235 N/mm2 and an ultimate stress 360 N/mm2 .
The connections are simulated by means of three-
dimensional finite element models, using six-node solid
Fig. 6. Steel beam upper flange-plate connection. prismatic elements with 3 degrees of freedom at each
Fig. 7. On the numerical applications (a) two bolts connection and (b) four bolts connection.
2462 M.J. Kontoleon et al. / Computers and Structures 81 (2003) 2455–2465
Fig. 8. Plan of the investigated connections (a) two bolts connection and (b) four bolts connection.
node. The elastoplastic stress–strain law of each con- connection we notice that the resistance in bearing
nection is depicted in Fig. 9. The elasticity modulus of strength has overcome its ultimate value for the loading
the components of the connections is E ¼ 210 000 N/ of 154.000 kN/m2 only for bolts 1 and 2 (Fig. 12a). The
mm2 and the Poisson ratio is 0.3. The external loading is other two bolts (3 and 4) fail for the external loading of
applied along the direction of the X1 -axis at the free edge 176.000 kN/m2 (Fig. 12b).
of the flange on the plain X2 , X3 . The overall reaction- In order to check the effectiveness of the proposed
displacement diagrams (Fig. 10) for the two connections method, a series of relevant experimental tests has been
are obtained by the single bolted model through an el- performed at the laboratory. In particular, the behavior
astoplastic analysis of 12 increments for a total com- of the steel bolted connection of Fig. 13 has been in-
pulsion of 2 mm at each fixed edge of the flanges. vestigated [24]. This specimen consists of bolts M12-8.8,
Applying the optimization program NSOLIB, the re- fyb ¼ 640 N/mm2 , fub ¼ 800 N/mm2 . The thickness of
sistance in bearing strength for each bolt of the two the flange is 10 mm and the steel has yield stress 235 N/
connections is calculated. In Figs. 11 and 12 the dia- mm2 and ultimate stress 360 N/mm2 . The experiments
grams of external loading and relative displacements of were performed by means of a simply supported steel
the opposite interfaces of the lower and upper flange HEB100-beam of 1 m length, subjected to a concen-
with the bolt for the two connections are presented. For trated force at the middle of its span. The bolted con-
the two-bolt connection we can observe that for the nection tested is shown in the upper part of Fig. 14,
external loading of 55.000 kN/m2 the resistance in bre- where its deformed shape is also depicted in the
aring strength is exceeded. For the loads onwards the lower part of Fig. 14. The experimental results obtained
connection is in failure condition. For the four-bolt conform well to the ones obtained by means of the
500
Two-Bolt Connection 350 Four-Bolt Connection
400 300
Stress (N/mm2)
Stress (N/mm2)
250
300
200
200 150
100
100
50
0 0
0.0% 0.2% 0.4% 0.6% 0.8% 1.0% 1.2% 1.4% 0.6% 0.8% 2.0% 0.0% 0.5% 1.0% 1.5% 2.0%
(a) Strain (b) Strain
Fig. 9. Connection stress–strain laws.
M.J. Kontoleon et al. / Computers and Structures 81 (2003) 2455–2465 2463
250 250
300
150 250
200
100 150
100
50
50
0 0
0 0.5 1 1.5 2 0 0.5 1 1.5 2
(a) Displacement (mm) (b) Displacement (mm)
200000 200000
180000 180000
160000 160000
140000 140000
120000 120000
100000 100000
80000 80000
60000 60000
40000 40000
20000 20000
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2
200000 200000
180000 180000
160000 160000
140000 140000
120000 120000
100000 100000
80000 80000
60000 60000
40000 40000
20000 20000
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2
(a)
200000 200000
180000 180000
160000 160000
140000 140000
120000 120000
100000 100000
80000 80000
60000 60000
40000 40000
20000 20000
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6
(b)
Fig. 12. External loading–relative displacement diagrams for the connection with respect to the upper and lower plate respectively.
2464 M.J. Kontoleon et al. / Computers and Structures 81 (2003) 2455–2465
6. Conclusions
Acknowledgements
Fig. 14. The tested connection specimen. The work reported here has been supported by the
European Union Research and Training Network
(RTN) ‘‘Smart Systems. New Materials, Adaptive Sys-
previously presented numerical method (Fig. 15). We
tems and their Nonlinearities. Modelling, Control and
have however, here to comment on the discrepancy be-
Numerical Simulation’’, with contract no. HPRN-CT-
tween the numerical and the experimental results at the
2002-00284.
initial stage (left part of the diagram) that is due to the
imperfections and clearances at the holes and bolts in
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