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Materials System Specification
Materials System Specification
1 Scope............................................................ 2
2 Conflicts and Deviations............................... 2
3 References.................................................... 2
4 Qualifications................................................ 3
5 Service Conditions........................................ 4
6 General Requirements.................................. 4
7 Construction Requirements.......................... 5
8 Accessories................................................... 7
9 Insulating Liquid............................................ 9
10 Inspection and Testing................................. 9
Data Schedule................................................... 10
1 Scope
1.1 This specification defines the mandatory requirements for design, fabrication
and testing of pad-mounted, compartmental-type, self-cooled, three-phase
distribution transformers with fully shielded separable insulated high-voltage
connectors used in primary distribution loops in industrial and residential areas.
1.2 This specification defines the basic features of the equipment required and shall
take precedence over all standards and codes as referenced. The equipment
manufacturer shall ensure that the applicable standards are adhered to in
addition to this specification.
2.1 If there are any conflicts between this Specification and associated purchasing,
project or engineering documents, this specification shall take precedence.
2.2 Direct all requests to deviate from this Specification in writing to the Company
or Buyer Representative, who shall follow internal company waiver procedure.
3 References
The following is a summary of all the documents which have been mentioned within
this Specification. The specific part(s) of these documents which are applicable have
been identified throughout this Specification.
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Document Responsibility: Electrical Substations Equipment 14-SAMSS-536
Issue Date: 7 May 2007 Pad-Mounted, Three Phase
Next Planned Update: 6 May 2012 Distribution Transformers
4 Qualifications
Transformer designs and materials used in the transformers shall have a minimum of
two (2) years verifiable, satisfactory performance and proven field experience.
Page 3 of 10
Document Responsibility: Electrical Substations Equipment 14-SAMSS-536
Issue Date: 7 May 2007 Pad-Mounted, Three Phase
Next Planned Update: 6 May 2012 Distribution Transformers
5 Service Conditions
5.1 Pad-mounted transformers shall be for outdoor application and shall be for
mounting on a precast concrete pad/foundation. Unless otherwise specified, it
shall be suitable for continuous operation at locations up to an altitude of 1000
meters.
5.2 Pad-mounted transformers supplied under this specification shall be suitable for
use in locations that are subject to sand and dust storms, fog, and airborne
contaminants, including NaCl (Sodium Chloride) to 300 ppm and MgCl
(Magnesium Chloride) to 50 ppm.
5.3 Unless otherwise specified, transformers shall be suitable for use in locations
with the following ambient temperatures: Average monthly normal maximum
(hottest month), 45°C; Average daily temperature (hottest month), 40°C;
Maximum daily peak 50°C. The temperature of metal surfaces exposed to direct
solar radiation can reach 75°C.
6 General Requirements
6.1 Refer to Section 2 for direction on conflict resolution between documents. For
example, if there are any conflicts between this Specification and associated
project or engineering documents, this specification shall take precedence.
6.2.1 The Vendor shall supply the following information with the Quotation.
This list is in addition to the information requested within the Quotation
Request or Purchase Order Documents:
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Document Responsibility: Electrical Substations Equipment 14-SAMSS-536
Issue Date: 7 May 2007 Pad-Mounted, Three Phase
Next Planned Update: 6 May 2012 Distribution Transformers
6.3 Language
The English language, in accordance with American usage, shall be used at all
times with respect to documents, drawings, labels and technical terms, procured
or prepared by the Vendor pertaining to any work in accordance with this
document.
6.4 Ratings
Specified transformer ratings are based on ANSI standard 65°C rise over
a 30°C average ambient. The kVA rating specified on the data sheet has
been increased (derated) as required by Saudi Aramco Engineering
Standards to obtain a satisfactory site rating for ambient temperatures
higher than 30°C.
6.4.2 Transformer voltage range, KVA ratings, and High Voltage tap range
shall be as specified in ANSI/IEEE C57.12.26.
7 Construction Requirements
Construction and performance shall be in accordance with the latest issue of the
referenced standards unless specifically addressed in this document.
7.1 Bushings
Page 5 of 10
Document Responsibility: Electrical Substations Equipment 14-SAMSS-536
Issue Date: 7 May 2007 Pad-Mounted, Three Phase
Next Planned Update: 6 May 2012 Distribution Transformers
7.2 Compartmentalization
7.3 Cores
Three leg core design is preferred. However, five leg core design is acceptable
provided a core loss test is performed on each core to be used in a core coil
assembly. The core loss test results will be used to match the cores. The core
loss deviation is limited to 10% for cores used in the same core coil assembly.
Commentary Note:
Core loss verified by certified design tests are acceptable and need not be
repeated.
7.4 Impedance
The impedance shall not be less than 4.0% on the lowest voltage tap.
7.5 Interfaces
External fittings for mechanical and electrical field connections such as drain
valves, filter valves and terminals, shall be to ANSI standards. Where an
adapter is used to meet this requirement such an adapter must be permanently
fixed to the transformer.
7.6 Nameplates
7.6.2 The nameplate(s) shall also include the following, which may be on a
separate plate:
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Document Responsibility: Electrical Substations Equipment 14-SAMSS-536
Issue Date: 7 May 2007 Pad-Mounted, Three Phase
Next Planned Update: 6 May 2012 Distribution Transformers
4) Year of manufacture
5) Model number
6) Site KVA rating (value to be inserted by buyer).
7.6.3 Danger and warning labels shall be written in both Arabic and English,
utilizing white characters on a red background. Arabic warning labeling
can be provided by others if approved by the Buyer.
7.7 Paint
7.7.2 When specified in the data schedule, the Pad-mounted transformer shall
meet the requirements for Pad-Mounted equipment-enclosure integrity
for Coastal Environments as specified in ANSI/IEEE C57.12.29.
The transformer tank cover shall be welded or bolted. When bolted, the gasket
shall be neoprene type or equivalent.
7.10 Windings
8 Accessories
All transformers shall be provided with the following accessories as standard items:
Page 7 of 10
Document Responsibility: Electrical Substations Equipment 14-SAMSS-536
Issue Date: 7 May 2007 Pad-Mounted, Three Phase
Next Planned Update: 6 May 2012 Distribution Transformers
8.5.1 A one inch NPT upper plug or cap for filling and pressure testing shall
be provided on all transformers.
8.5.2 A one inch NPT drain valve with built-in sampling device shall be
provided for all transformers.
Each transformer shall have a combination of three switches which will provide
a loop feed and transformer isolation function. Switch characteristics shall be as
follows:
Page 8 of 10
Document Responsibility: Electrical Substations Equipment 14-SAMSS-536
Issue Date: 7 May 2007 Pad-Mounted, Three Phase
Next Planned Update: 6 May 2012 Distribution Transformers
Exception:
9 Insulating Liquid
All transformers shall be shipped filled with insulating oil. The oil shall be virgin
hydrocarbon mineral oil specifically manufactured for use as electrical insulating oil.
The oil shall contain no additives, and shall meet IEC 60296 Class 1 or ASTM D3487
Type 1. The transformers shall be supplied with labels stating that they are PCB free.
10.1 Inspection
10.2 Testing
All electrical tests shall be carried out in strict accordance with ANSI/IEEE
C57.12.90 and NEMA TR 1 in so far as this is applicable, and in accordance
with other requirements and standards when specified.
1) Winding resistance
2) Ratio
3) Polarity and Phase Relation
4) No-load losses and Excitation Current
5) Impedance Voltage and Load loss
6) Dielectric (Induced potential)
7) Leak test
Revision Summary
7 May 2007 Major revision.
Page 9 of 10
Document Responsibility: Electrical Substations Equipment 14-SAMSS-536
Issue Date: 7 May 2007 Pad-Mounted, Three Phase
Next Planned Update: 6 May 2012 Distribution Transformers
Data Schedule
Attachment to 14-SAMSS-536
Pad-Mounted Distribution Transformers
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