Materials System Specification

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Materials System Specification

17-SAMSS-503 31 October 2006


Severe-Duty, Totally Enclosed,
Squirrel Cage Induction Motors to 250 HP
Motors and Generators Standards Committee Members
Anizi, Thani Salem, Chairman
Vouk, Alfred Oswald, Vice Chairman
Khairallah, Hussain Ali
Hassouneh, Awwad Shaban
Mahfoudhi, Refaat
Dabbousi, Rami Mohmmed Osama
As Swaimil, Mohammad Ahmed
Asiri, Yahya Ahmad
Najjar, Elias Mikhael
Zayir, Zaki Abdulla
Zainaddin, Samir Ahmed
Gurouni, Hesham Hamad
Qahtani, Naser Hadi

Saudi Aramco DeskTop Standards


Table of Contents

1 Scope............................................................. 2
2 Conflicts and Deviations................................ 2
3 References.................................................... 2
4 Qualification................................................... 3
5 Modifications to Industry Standard
(IEEE 841)............................................. 3

Data Sheet........................................................... 7

Previous Issue: 29 June 2005 Next Planned Update: 1 July 2010


Revised paragraphs are indicated in the right margin Page 1 of 8
Primary contact: Anizi, Thani Salem on 966-3-8747955
Copyright©Saudi Aramco 2006. All rights reserved.
Document Responsibility: Motors and Generators 17-SAMSS-503
Issue Date: 31 October 2006 Severe-Duty, Totally Enclosed,
Next Planned Update: 1 July 2010 Squirrel Cage Induction Motors to 250 HP

1 Scope

This Specification, together with the Data Sheets, defines the mandatory requirements for
totally enclosed squirrel cage induction motors rated from 0.75 kW (1 HP) to 370 kW
(500 HP). Unless otherwise specified, sections in this specification do not apply to
explosion proof motors.

2 Conflicts and Deviations

2.1 If there are any conflicts between this Specification and associated purchasing,
project or engineering documents, this specification shall take precedence.

2.2 Direct all requests to deviate from this Specification in writing to the Company
or Buyer Representative, who shall follow internal company waiver procedure.

2.3 The designation "Commentary" is used to label a sub-paragraph that contains


comments that are explanatory or advisory. These comments are not mandatory,
except to the extent that they explain mandatory requirements contained in this
SAMSS.

3 References

The following is a summary of all the documents which have been mentioned within
this Specification. The specific part(s) of these documents which are applicable have
been identified throughout this Specification.

3.1 Saudi Aramco References

Saudi Aramco Inspection Requirements


Form 175-170200 Severe Duty Totally Enclosed Squirrel Cage
Induction Motors to 250 HP

3.2 Industry Codes and Standards

Institute of Electrical and Electronics Engineers, Inc.


IEEE 841 Standard for Petroleum and Chemical Industry-
Severe Duty Totally Enclosed Fan-Cooled
(TEFC) Squirrel Cage Induction Motors - Up
to and Including 500 HP

International Electrotechnical Commission


IEC 60034 Rotating Electric Machines
IEC 60072 Dimensions and Output Series for Rotating
Electrical Machines

Page 2 of 8
Document Responsibility: Motors and Generators 17-SAMSS-503
Issue Date: 31 October 2006 Severe-Duty, Totally Enclosed,
Next Planned Update: 1 July 2010 Squirrel Cage Induction Motors to 250 HP

IEC 60079 Electrical Apparatus for Explosive Gas


Atmospheres

International Organization for Standardization


ISO 3744 Acoustics - Determination of Sound Power Levels
of Noise Sources Using Sound Pressure

National Electrical Manufacturers Association


NEMA MG-1 Motors and Generators

National Fire Protection Association


NFPA 70 National Electrical Code (NEC)

Underwriters Laboratories, Inc.


UL 674 Electric Motors and Generators for Use in
Division 1 Hazardous (Classified) Locations

4 Qualification

Induction motors shall be supplied by Vendor qualified and approved by Saudi Aramco,
and listed in the RVL (Regulated Vendors List).

5 Modifications to Industry Standard (IEEE 841)

The following clause numbers refer to IEEE 841 - 2001, which is part of this
Specification. The text in each clause below is an addition to IEEE 841 unless it is
noted as an exception. Clause numbers not appearing in IEEE 841 are new clauses to
be inserted in numerical order. Clause number appearing in IEEE 841 that are not
modified are not repeated in this specification.

1 Overview

1.1 Scope

1.1.1 (Exception) This specification shall only be used for motors rated from
0.75 kW (1 HP) up to and including 185 kW (250 HP), at 460 V and below,
as well as motors rated between 185 kW (250 HP) and 370 kW (500 HP), at
4000 V.

(Exception) Fractional horsepower, non-explosion proof, shall comply with


NEMA MG 1 or IEC 60034.

(Exception) IEC 60072 series may be used for dimensions and output.

Page 3 of 8
Document Responsibility: Motors and Generators 17-SAMSS-503
Issue Date: 31 October 2006 Severe-Duty, Totally Enclosed,
Next Planned Update: 1 July 2010 Squirrel Cage Induction Motors to 250 HP

1.3 Explosion Proof Motors

Where explosion proof construction is specified or required because of the


area classification, the motor shall meet either the Underwriters Laboratories
(UL) listing requirements of UL 674 or equivalent. Motors for use in Class I
or II, Zone 1, hazardous locations as defined by ANSI/NFPA 70, or IEC-
60079, shall be certified by a third party agency. Explosion proof motors do
not have to conform to the requirements specified in this document, except
for the testing requirements of IEEE 841 section 9.

1.4 Motors for Class 1, Zone 2 Locations

Motors specified for Class 1, Zone 2 hazardous locations shall meet


ANSI/NFPA 70, or IEC-60079, requirements for this application.

Unless the space heaters are approved for Class 1, Zone 2 locations, the
temperature exposed surfaces of space heaters (based upon a 50°C ambient)
shall not exceed 80% of the ignition temperature in °C of the gas or vapor
involved when operated at the specified voltage.

1.6 Inspection Requirements

Refer to Saudi Aramco Inspection Requirement Form 175-170200, for


inspection requirements.

3 Service Conditions

3.2 Unusual Service Conditions

a) Unless otherwise specified, motors conforming to this specification


shall be suitable for operation in accordance with their rating while
exposed to ambient temperatures in the range of 0°C to 50°C.

4 Ratings

4.2 Frame Assignment

(Exception) Motors' frame sizes shall comply with NEMA MG-1 or


IEC-60072.

4.3 Voltage and Frequency Ratings

(Exception) Motors supplied under this specification shall comply with the
following table:

Page 4 of 8
Document Responsibility: Motors and Generators 17-SAMSS-503
Issue Date: 31 October 2006 Severe-Duty, Totally Enclosed,
Next Planned Update: 1 July 2010 Squirrel Cage Induction Motors to 250 HP

Motor Voltage Rating Motor HP Rating

≤ 460V ≤ 185kW (250 HP)

4kV 185kW (250 HP) to 370kW (500HP)

(Note) Dual voltage 230/460V are only acceptable for motors up to 30HP.

4.5 Enclosures

Motors shall be fitted with replaceable shaft seals of the non-contacting


while rotating type. Seals shall be fitted on both the drive end and non-drive
end of the shaft.

5 Electrical Performance

5.1 General

Motor electrical performance and characteristics shall be in accordance with


NEMA MG 1 or IEC-60034

6 Mechanical Features

6.1 Bearings and Lubrication

c) Conrad deep-groove or spherical roller thrust bearings are required for


vertical flange-mounted motors with thrust loading. Thrust bearings of
other constructions shall not be supplied. Where the motor shaft is
solidly coupled to the driven apparatus, the thrust capacity of the thrust
bearing shall be sufficient to carry the weight of the rotating element of
the motor and the external axial thrust loads (in either or both
directions), as well as the radial load specified.

d) For vertical motors which are designed for external thrust loads, the
thrust bearings shall also be rated for an L-10 minimum life of 5000
hours continuous service at 200% of the maximum (during operation at
rated capacity, stopping, or starting) specified up and down thrust.

g) The grease shall be made with a synthetic polyurea thickener and a


highly refined mineral oil and contain a high level of inhibitors to
protect against moisture and salt water contamination.

6.3 Frames, endshields, and fan covers

d) Alternatively, the tolerances identified in IEC 60072-1, for foot


flatness, may be used.

Page 5 of 8
Document Responsibility: Motors and Generators 17-SAMSS-503
Issue Date: 31 October 2006 Severe-Duty, Totally Enclosed,
Next Planned Update: 1 July 2010 Squirrel Cage Induction Motors to 250 HP

6.8 Airborne sound

a) Sound power level shall be determined in accordance with either


NEMA MG 1 or ISO 3744.

11 Space Heaters

11.1 Motors rated 75 kW (100 HP) and above shall be equipped with space
heaters.

11.2 Motors less than 75 kW (100 HP) shall be equipped with space heaters if
specified in Data Schedule 1.

Revision Summary
29 June 2005 Major revision based on VE proposals and recommendations.
31 October 2006 Editorial revision to change paragraph 4.3 from wording to a table.

Page 6 of 8
Document Responsibility: Motors and Generators 17-SAMSS-503
Issue Date: 31 October 2006 Severe-Duty, Totally Enclosed,
Next Planned Update: 1 July 2010 Squirrel Cage Induction Motors to 250 HP

Data Sheet

17-SAMSS-503, Severe Duty Totally Enclosed Squirrel Cage Induction Motors

1. APPLICABLE TO: [ ] Inquiry [ ] Proposal [ ] Purchase [ ] As Built


2. Plant: _____________ Plant No. __________ Driven Equipment: ___________________
3.
4. Purchaser's Data to Be Supplied With Inquiry:
5.
6. BASIC DATA:
7. Volts: _________ Phase: 3 Hertz: 60 Nameplate: _________kW ________HP
8. Full Load RPM: _________ Speed Range for Variable Speed Drive:_______________
9. Rotation When Facing Motor Opposite Drive End:
10. [ ] Clockwise [ ] Counter-Clockwise [ ] Bi-Directional
11. Motor Thrust Loads: [ ] None [ ] Other (specify) ________________________________
12. Type Load: [ ] Direct Coupled [ ] Belt Driven [ ] Other_______________________
13. NEMA Torque Design: [ ] "B" (normal) [ ] Other (specify)______________________
14.
15. SITE DATA:
16. Site average temperature: ______°C
17 Area Classification: [ ] Non-Hazardous
18. [ ] Hazardous (Classified) Class: _____ Group: ______ Zone: ______
19. Ignition Temperature: ______°C
20. Elevation (Specify if Above 1000 m.): ________m.
21.
22. STARTING:
23. [ ] Full Voltage [ ] Reduced Voltage % and Type______________________________
24. [ ] Adjustable Frequency Drive Unit Type______________________________________
25. [ ] AFD Details Attached (If motor purchased separately from drive unit.)
26.
27. MOUNTING:
28. [ ] Horizontal [ ] Vertical Shaft Up [ ] Vertical Shaft Down
29. [ ] Foot Mounted [ ] Flange Mounted, NEMA Type______________________________
30.
31. ENCLOSURE:
32. [ ] TEFC [ ] TENV [ ] Explosion Proof [ ] Other___________________________
33. Main Terminal Box Conduit Hub Size:_________ in.
34.
35. Space Heaters:
36. [ ] Space Heater Required for motors rated less than 75kW (100HP) (1)
37.
38. Heater Leads: [ ] Main Terminal Box [ ] Separate Heater Terminal Box

(1) Note to Purchaser: It may not be possible for some manufacturers to accommodate this requirement because of space
constraints. Also, since these motors are generally mass produced, requiring space heaters may delay delivery and add
cost. Space heaters are required for 75 kW (100 HP) & above.

BI/JO No. _______________________________


PO/RFQ No.________________L/I No.________
Data Sheet Page 1 of 2 By: _____________
Date _________________ Revision _________

Page 7 of 8
Document Responsibility: Motors and Generators 17-SAMSS-503
Issue Date: 31 October 2006 Severe-Duty, Totally Enclosed,
Next Planned Update: 1 July 2010 Squirrel Cage Induction Motors to 250 HP

Data Sheet (Cont'd.)


17-SAMSS-503, Severe Duty Totally Enclosed Squirrel Cage Induction Motors

1. Vendor Data:
2.
3. GENERAL INFORMATION
4. Manufacturer______________ Model____________ Serial No.____________ Tag No _______
5.
6. MOTOR DATA
7. Rating Data at 1.0 Service Factor:
8. Nameplate Power________kW (HP) Voltage_______ Phase_______ Hertz_________
9. Full Load Speed___________RPM Enclosure Type__________ Frame Size_________
10. Rotation When Facing Motor Opposite Drive End:
11. [ ] Clockwise [ ] Counter-Clockwise [ ] Bi-Directional
12.
13. Torque:
14. Speed-Torque Curve No._____________ Speed-Current Curve No.________________
15.
16. Design Data at 1.0 Service Factor and Rated Voltage:
17. No Load Current __________________Amps
18. Load 25% 50% 75% Full
19. Amperes _______ _______ _______ _______
20. Power Factor _______ _______ _______ _______
21. Nominal Efficiency _______ _______ _______ _______
22. Guaranteed Efficiency _______ _______ _______ _______
23.
24. Locked Rotor Amps at Rated Voltage_________
25.
26. Insulation System:
27. Class________ Temperature Rise_______°C above _______°C ambient at 1.0 SF
28.
29. Bearing Information:
30. Coupling End Bearing: Manufacturer's Type____________ Part No.____________
31. Outboard End Bearing: Manufacturer's Type____________ Part No.____________
32.
33. Certification: Class______ Group_______ Zone_______ Agency__________
34.
35. Weights/Dimensions:
36. Net Weight_________kg Rotor Weight________kg
37.
38. Shaft Data
39. Shaft extension (load end) _______________(in/cm)
40.
41. Space Heaters: (Operating Conditions)
42. Wattage_______kW Max. Surface Temp.______°C

BI/JO No. _______________________________


PO/RFQ No.________________L/I No.________
Data Sheet Page 2 of 2 By: ______________
Date _________________ Revision __________

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