Professional Documents
Culture Documents
Service Manual Section
Service Manual Section
Model: LoneStar
Model: ProStar
Start Date: 01/15/2007
S08339
02/17/2010
S08339
Copyright © 02/17/2010 Navistar, Inc.
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL i
CIRCUIT DIAGRAMS
Table of Contents
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ii LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL iii
CIRCUIT DIAGRAMS
4.44. REMOTE RADIO — N/AMP AND N/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY,
P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
4.45. REMOTE RADIO — W/AMP AND N/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY,
P. 40A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
4.46. REMOTE RADIO — N/AMP AND W/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY,
P. 40B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
4.47. REMOTE RADIO — W/AMP AND W/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY,
P. 40C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
4.48. REMOTE RADIO — N/AMP AND N/WIRED REMOTE AND W/DRIVER INTERFACE DISPLAY,
P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
4.49. REMOTE RADIO — W/AMP AND N/WIRED REMOTE AND W/DRIVER INTERFACE DISPLAY,
P. 41A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
4.50. REMOTE RADIO — N/AMP AND W/WIRED REMOTE AND W/DRIVER INTERFACE DISPLAY,
P. 41B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
4.51. REMOTE RADIO — W/AMP AND W/WIRED REMOTE AND W/DRIVER INTERFACE
DISPLAY, P. 41C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
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iv LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
8.1. AIR PRESSURE INPUT CIRCUIT AND AIR RESTRICTION GAUGE, P. 1. . . . . . . . . . . . . . . . . . . . . . .131
8.2. AXLE TEMPERATURE GAUGES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
8.3. ENGINE OIL PRESSURE AND TEMPERATURE, SPEEDOMETER, TACHOMETER,
VOLTMETER AND WATER TEMP. GAUGES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133
8.4. ENGINE OIL AND TRANSMISSION OIL TEMPERATURE GAUGES, P. 4. . . . . . . . . . . . . . . . . . . . . . .134
8.5. FUEL HEATER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135
8.6. FUEL TRANSFER PUMP FOR DUAL TANK, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
8.7. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
8.8. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
8.9. BLANK PAGE, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139
8.10. IP / GAUGES, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
8.11. IP / GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . .141
8.12. SECONDARY INSTRUMENT CLUSTER, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
8.13. PARKING WARNING LIGHT, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
8.14. WARNING LIGHTS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
8.15. IP TEXT MESSAGES AND WARNING LIGHTS — CONTROLLED BY ENGINE,
TRANSMISSION AND ABS CONTROLLER, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
8.16. DIFFERENTIAL LOCK AND OPTIONAL INDICATOR, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL v
CIRCUIT DIAGRAMS
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vi LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL vii
CIRCUIT DIAGRAMS
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viii LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL ix
CIRCUIT DIAGRAMS
15. SUPPLEMENT FOR CUMMINS EPA98 ISX ENGINE (PROSTAR ONLY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .390
15.1. ELECTRONIC ENGINE CONTROLS — CUMMINS EPA98 ISX (PROSTAR ONLY), P. 2. . . . .390
15.2. ELECTRONIC ENGINE CONTROLS — CUMMINS EPA98 ISX (PROSTAR ONLY), P. 3. . . . .391
15.3. CONNECTOR COMPOSITES (1091), (PROSTAR ONLY), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .392
15.4. CONNECTOR COMPOSITES (1093), (1155), (PROSTAR ONLY), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . .393
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x LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 1
CIRCUIT DIAGRAMS
Figure 1 Abbreviations
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2 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
2.2. ACRONYMS, P. 2
Figure 2 Acronyms
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 3
CIRCUIT DIAGRAMS
12-A AND/OR D C B A 12
87
A 87A
85
A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
LOCATION IN FUSE RATING
VOLTMETER A B
PRINTED FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER
SPLICE
EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL
A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BATT
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
11-G R32-G
11-GA R32-GA
11-GB R32-GB
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4 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR - FIELD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESSORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 5
CIRCUIT DIAGRAMS
CIRCUIT
COLOR DESCRIPTION
NUMBER
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHT
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACKUP - LIGHTS
71
LTBL BACKUP - LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
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6 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
CIRCUIT
COLOR DESCRIPTION
NUMBER
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 7
CIRCUIT DIAGRAMS
BULB TRADE
BULB APPLICATION CANDLE POWER OR WATT
NUMBER
BACK-UP LIGHT (SUPER 40) 32 CP TL40204
CLEARANCE & IDENTIFICATION 3 CP N/A
COURTESY LIGHT 2 CP 193
CAB DOME LIGHT 12 WATT 211-2
SLEEPER DOME LIGHT (FLUORESCENT) 15 WATT F15T8CW
FOG LIGHT 100 WATT 4921-1
MAP LIGHT 3 CP 211-2
SIDE MARKER / TURN LIGHT 27 WATT 3156
STOP, TURN AND TAIL LIGHT (SUPER 40) 32/2 CP TL40248R
HEADLIGHTS, HIGH BEAM 65 WATT 9005
HEADLIGHTS, LOW BEAM 55 WATT 9006
FRONT MARKER / TURN LIGHT 27 / 8 WATT 3357AK
SIDE MARKER (FRONT) 4 WATT 194
LICENSE PLATE LIGHT (SUPER 40) 2 CP TL1508
BOC WORK LIGHT (DAY CAB) 35 WATT 4411
WORK LIGHTS (IN SLEEPER BACK PANEL) 15 CP 1003
LUGGAGE COMPARTMENT LIGHT 12 WATT 211-2
READING LIGHT 15 CP 912
ACCENT LIGHT 12 WATT 211-2
SLEEPER FLOOR LIGHT 2 CP 193
CABINET / WARDROBE LIGHT 5 WATT 7575
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8 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
85
COMMON CONTACT
ENERGIZING COIL
87
85 87A 87 87A
85
30 86
85 87A 87
30 86
85 87
86
30
30 86 85
85 87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 9
CIRCUIT DIAGRAMS
A B
CIGAR LIGHTER
AIR DRYER
TYPE 1 TYPE 2 OR 3
ALARM A A
CIRCUIT BREAKER
B
B
DIODE
G ALTERNATOR
B
DIODE, LIGHT
AMMETER
+ - EMITTING
B
BUSBAR FUSE
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10 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BATT
FUSIBLE LINK
OFF
S IGN ACC KEY SWITCH
A B D C
GROUND N/ STUD
S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF
GROUND W/ STUD
F B A C E
LIGHT W/ SWITCH
HEATER
HOLDER, FUSE
LIGHT, DOUBLE
W/ BUSBAR
FILAMENT
LIGHT, SINGLE
FILAMENT
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 11
CIRCUIT DIAGRAMS
A B
MOTOR
SENDER - FUEL,
OIL, TEMP, WATER
PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6
PRESSURE SWITCH
SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85
86
30
RELAY, FOUR
TERMINAL SENSOR, YAW
87
85
SOLENOID
B1
RELAY, LATCHING
B2
SOLENOID W/ DIODE
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12 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
SWITCH, PUSH
SPEAKER
BUTTON
OHMS
120
SPLICE TERMINATING RESISTOR
C
STUD THERMOSTAT
B S VALVE, ETHER
BOTTLE
G
START MOTOR
W/ TOCP
S
B M
B A B
VALVE, MODULATOR
C
SWITCH, MECHANICAL
(NORMALLY OPEN)
THERMISTOR
SWITCH, MECHANICAL
(NORMALLY CLOSED)
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 13
CIRCUIT DIAGRAMS
@A75TR
CH4_07,09,11,12,14,16,17,
A14HA D4 C4
(A58J) TRAILER MARKER LIGHT
12RD
20A RELAY
FUSE F3-B (1012) (1012) CH9_13
D2
07,09,10,11
12RD RELAY
20A
32,37,39
(1012) CH9_13
FUSE F7-D (1016)
F4 E4 TRAILER STOP LIGHT
A14HC
(A70J) RELAY
12RD
30A (1016) CH9_13
A14H
**A14X
8RD
6RD
5A
6RD
A14T
8RD
C3 D3 GAUGE CLUSTER #1
A14JA A14EE
12RD (1500) CH8_11, CH9_16
2RD
15A 16RD
A15 IGNITION SWITCH
FUSE F3-A (1012) 18RD (1100M) CH3_07,08,10
C1 CH5_01,02,03
D1
200A A14JB A98H
DIAGNOSTIC CONNECTOR
BLOCK 12RD 18BK
10A (1650) CH3_11,12,19
TYPE
A94TC
FUSE FUSE F8-D (1017) AUXILIARY TRAILER RELAY
12GY
(1016) CH10_06
A14JC F4 E4 A94TV
TRAILER ABS ECU
12RD 12GY
30A (1017) CH10_06
A94T
12GY ABS TRAILER SOCKET
FUSE F8-F (1017) (1701) CH10_06
A2 B2
A97VT FUSE BLOCK / ENGINE
A14JE
ACTUATOR RELAY
+ 12RD
FUSE F8-H (1017)
14PL
(1020) CH7_04,15
A4 B4 A97D ENGINE SENSOR INTERFACE
A14JD
10PL (6033) CH7_15
12RD
A14HHD ICON CRANK RELAY
16RD (1019) CH05_01
W/ LONESTAR
BATTERY GND
(ON LEFT SIDE @ W/ NO IDLE HEAT ONLY * N/ LOAD SHEDDING
OF FRAME RAIL) @@ W/ IDLE REDUCTION ** W/ LOAD SHEDDING
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14 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
A14NE
12RD 18RD SPARE '2'
5A
(1113M) CH4_28
CH3_03,CH5_01,02,03
CH3_01,CH5_01,02,03
CH4_37,39
10RD
8RD
A14N
**A14Y
8RD
A14KA
A14R
A14EF
6RD
*A14W
8RD
6RD
#A14KD E2 F2 A84
* N/ LOAD SHEDDING 12RD 16LTGN CIGAR LIGHTER
** W/ LOAD SHEDDING 15A (1903) CH4_02
# W/ LONESTAR
FUSE F3-C (1012)
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 15
CIRCUIT DIAGRAMS
W/ ICON
A14N FUSE F11-B (1020)
8RD @A14NF E2 F2 @A22D TPMS CONTROLLER
CH3_02 12RD 18TN (8952) CH10_01
5A
A14M @A14SE CAT MESSENGER DISPLAY/
8RD 18RD ROAD DISPLAY
(1536 / 1557) CH4_24
A14MA IGNITION RELAY #2
12RD (1012 / 1014)
CH3_07, 08
A14MC IGNITION RELAY #3
12RD (1012 / 1014)
FUSE F7-F (1016) CH3_07, 08
A14MD B2 A2 A65BD CUSTOMER WORK LIGHTS
12RD 16OR (1010) CH9_22, 23
15A
C
A14LA
LOAD SHEDDING ON F6 18WH
18RD B1
A
A14LB
LOAD SHEDDING OFF F7 18GN
18RD
B
A14-GL B2
CH3_22 18BK
18WH
CH3_02,CH4_37,39,25
@CH5_01,02,03
CH5_1A,2A,3A
A14Y CH7_04,CH10_01,06,
6RD CH9_24
CH12_05,07,09,10,11
CH13_01
@ W/ LONESTAR
* W/ CAT ENGINE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
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16 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
A14KL F4 E4
(A97H) ENGINE ECM RELAY
12RD (1018) CH7_16
20A
A14T
CH3_01
8RD FUSE F9-A (1018)
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CIRCUIT DIAGRAMS
PAGE INTENTIONALLY
KEPT BLANK
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18 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
PAGE INTENTIONALLY
KEPT BLANK
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 19
CIRCUIT DIAGRAMS
13DB
18PK
C D B A (5001)
CH7_08,8A
IP / SLEEPER REMOTE STOP
(5000-38) RELAY
18PK
13F
H13FL
(5001)
18PK
16PK
A13F
CH7_08,08A
IP / SLEEPER REMOTE
(5000-39) STOP FUSE F4-G
W/ REMOTE
A13FL
16PK
H13F RELAY (1013) CH3_09
START / STOP
18DKBL (5001) HVAC CONTROL
CH7_08,8A (1200) CH12_02
A13F
EATON GEN 3
18PK
TCM CONNECTOR
W/ REMOTE
(A13FC) (7105) CH11_01
START / STOP W/ STANDARD LEFT BANK OPT
IGNITION & WARNING LIGHTS
INTERNATIONAL ENGINE (1511) CH4_14,CH8_08,16
J3 J4
MOTIENT MOBILE
85 MAX DISCRETE I/O
(5905)CH4_39
A13FD
18PK
87
QUALCOMM OMNIVISION
ACCESSORY
(1919)CH4_37
30 FUSE F4-D
86
GROUND (1013) CH3_09
A13-GF A4 A3
CONNECTOR FUSE HOLDER
18WH IGNITION A14FB W/ BUSBAR
(1006) CH3_23
RELAY #1 12RD CH3_01
(1011 / 1013) FUSE F5-E,A
(1014) CH3_09,9A
HVAC CONTROL/
(A13FB) (1200) CH12_01
MOTIENT MOBILE
J1 J2 MAX POWER
(5904)CH4_39
85
QUALCOMM OMNIVISION
A13-GFD
18WH
A13FE
POWER
18PK
87
(1918)CH4_37
FUSE F5-J,A
(1014) CH9_07,CH4_31
30 BEACON LIGHT S/W
86
(1117M) CH4_25
A2 A1
IGNITION A14MA FUSE HOLDER
RELAY #2 12RD W/ BUSBAR
(1012 / 1014) CH3_03
FUSE F5-G,H,L
TRAILER ABS
A13FF (1014) CH3_09,9A
ECU RELAY (A13FA)
18PK CH4_25,31
(1017) CH10_06,07,13
TRI-PAC RECTIFIER
J3 J4 (5757) CH7_10
85
A13-GFE
18WH
87 IGNITION
RELAY #3
(1012 / 1014)
30
86
A4 A3 FUSE HOLDER
TRAILER ABS A13-GFF A14MC W/ BUSBAR
ECU RELAY 18WH 12RD CH3_03
(1017) CH10_06
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
20 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
IGNITION
BATT
SWITCH
(1100M)
FUSE F3-A
(1012) CH3_01
OFF
FUSE F9-B (1018) S IGN ACC
D2 C2 A13FK A B D C
ICON MODULE 'A' A13HA
(1931) CH7_05 18PK 18PK
7.5A
ICON THERMOSTAT A15
A13HB
(5752) CH7_06 18RD
18PK
A13-GFH A13F
GROUND CONNECTOR
18WH 18PK
(1006) CH3_23 J2 J1
86
30
ICON IGNITION
RELAY
NO IDLE VALVE RELAY #A104GA 87 87A (1018)
(1018) CH12_10 18WH
85
ICON MODULE 'B' A97X G1 G2 H2
(1930) CH7_04 18PL
IP / SLEEPER A97Z
(5000) CH7_06 18PL
A13FH
18PK MODULE PLATE INTERCONNECT
A97FB
(1962) CH7_04
18PL
FUSE F4-G / HVAC CONTROL / EATON
GEN 3 TCM CONNECTOR / LEFT BANK
(A13FC) OPT WARNING LIGHTS / MOBILE
J3 J4 MOTIENT MAX DISCRETE I/O /
IGNITION 85 QUALCOMM OMNIVISION ACCESSORY
RELAY#1 (1013) / (1200) / (7105) /
(1011/1013) 87 (1511) / (5905) / (1919)
CH3_09 / CH12_02 / CH11_01 /
CH4_14,CH8_08,16 / CH4_36
30
86
A4 A3 FUSE HOLDER
GROUND CONNECTOR A13-GF
A14FB
(1006) CH3_23 18WH W/ BUSBAR
12RD
CH3_01
FUSE F5-E,A
(1014)CH3_09,09A,CH4_31
(A13FB)
MOBILE MOTIENT
MAX POWER
J1 J2 (5904)CH4_36
QUALCOMM
85
OMNIVISION POWER
A13FE
A13-GFD
18PK
IGNITION (1918)CH4_33
18WH
87
RELAY#2
(1012/1014)
FUSE HOLDER
30 W/ BUSBAR
86
CH3_03
A2 A1
A14MA HVAC CONTROL
FUSE F5-J #A13FB (1200) CH12_02
12RD
(1014) CH09_07 12PK FUSE F5-J
(1014) CH9_07
TRAILER ABS
A13FF FUSE F5-G,H,L
ECU RELAY
18PK (A13FA) (1014) CH3_09,09A
(1017) CH10_06,07,13 J3 J4 CH4_31
85
TRAILER ABS
A13-GFF
ECU RELAY IGNITION
A13-GFE
87
18WH
18WH
(1017) CH10_06 RELAY#3
(1012/1014)
86 30
# W/ LONESTAR A4 A3
FUSE HOLDER
A14MC
W/ BUSBAR
12RD
CH3_03
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 21
CIRCUIT DIAGRAMS
MOTIENT MOBILE
IGNITION FUSE F4-G (1013) C3 D3 MAX DISCRETE I/O / QUALCOMM
RELAY #1 A13B OMNIVISION ACCESSORY
(A13FC)
(1011 / 1013) 18PK (5905) / (1919)
CH3_07,08 CH4_39,37
%A13TRIB
TRI-PAC RECTIFIER
10A 16PK
(5757)CH7_10
C4 D4 A104AK
FUSE F4-H (1013) 16DKBL REMOTE START / STOP RELAY #2
E3 10A (1018) CH7_07
@A13A
E4 16PK FREEDOMLINE TRANSMISSION
FUSE F4-C (1013) G3 H3 #A92U (7104) CH11_03
16TN ULTRASHIFT AND
10A *A92U AUTOSHIFT TRANSMISSION
16TN (7105) CH11_01
@A92UA
SHIFTER (7905) CH11_02
18TN
FUSE F4-D (1013) G4 H4 A97F CUMMINS ENGINE / EIM CONN 3 /
16PL ENGINE SENSOR INTERFACE
10A (6000 / 6020 / 6033)
CH7_03,11,15
A97FA
16PL ULTRASHIFT TRANSMISSION
(1019) CH11_01
A97FB CUMMINS ENGINE / ENGINE SENSOR
FUSE F4-L (1013) 16PL INTERFACE (6000 / 6033) CH7_03,15
A3 B3 A13EA GAUGE CLUSTER
A13FC
12PK 18PK (1500) CH8_11
10A STANDARD
A73A HVAC CONTROLLER
(1200) CH12_02 IGNITION FEED
N/ ICON 18LTGN
A4 B4 BLOWER MOTOR
A75B
(1210) CH12_03
18LTGN
FUSE F4-M (1013) 10A
A13 BODY CONTROLLER #J3
A16 IGN SW INPUT
18PK (1600)
IGNITION FUSE F5-E (1014) W/ ICON
RELAY #2 C1 BLOWER MOTOR
D1 A75B
(1012 / 1014) (A13FB) (1210) CH12_03
18LTGN
CH3_07, 08 EATON VORAD / EATON VORAD
A67A
10A 16GY SENSOR VS - 400
FUSE F5-A (1014) G1 H1 (1925 / 9768) CH4_29
10A A67CC
WABCO / WABCO RADAR UNIT
16PK
(1944) CH4_31A
FUSE F5-B (1014) G2 H2 A88V
PTO RELAYS
18LTGN
10A (1020) CH10_18
AIR DRYER A13FB A1 B1 A13EF
(9900 / 9901 / 9902) 12PK QUALCOMM (W/ MVPC KEYBOARD)
18PK
CH10_02 10A (1922) CH4_13
A13EE
18PK QUALCOMM / MOBILE MOTIENT MAX POWER
FUSE F5-J (1014)
(1920 / 5904) CH4_09,11,12,14,39
A13EE
TRIP MASTER QUALCOMM OMNIVISION POWER
%A70D 16DKBL
BRAKE S/W (1918)CH4_37
18OR A13N
CH9_07 TELEMATICS MODULE / AWARE MODULE
(5927) 18PK (1960) / (1973) CH4_07,32
A13SD TRIPMASTER
18PK (5927) CH9_07
FUSE F5-G TRIPMASTER BRAKE SWITCH
IGNITION A28V
(1014) (1812) CH9_07
RELAY #3 18TN
C3 D3 LEFT BANK OPTIONAL
(1012 / 1014) (A13FA) A1A
CH3_07, 08 18PK WARNING LIGHTS
10A (1511) CH8_08
FUSE F5-H (1014) C4 D4 %A28V
COMPASS MODULE (1912) CH3_11,14
18TN
D4
FUSE F5-C (1014) E4 A28V COMPASS MODULE (1912) CH3_11,14
10A 18TN
H3 A87C WINDSHIELD WASHER PUMP
FUSE F5-D (1014) G3
18GY (8350 / %8352) CH4_22
10A
A13EH SECONDARY INSTRUMENT CLUSTER
FUSE F5-L (1014) 18PK
G4 (1502) CH8_12
10A
H4 B3
A13TRIB TRI - PAC RECTIFIER
7.5A 16PK (5757) CH7_10
A71B BACK-UP LIGHT RELAY
A13FA
CAT MESSENGER 16OR
12PK A4 B4 (1019) CH11_03,CH9_02
DISPLAY/RADIO A71A
# W/ ULTRASHIFT XMSN
DISPLAY FOR 16OR BACK-UP LIGHT
FUSE F5-M (1014) * W/ AUTOSHIFT XMSN
DISPLAY POWER 10A A71A SWITCH
%A13SE @ W/ FREEDOMLINE XMSN
(1556 / 1557) 18OR (7500W) CH9_01
18PK D2 % W/ LONESTAR
CH4_24 C2
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
22 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
FUSE F5-A
(1014)
IGNITION
RELAY #2 G1 H1 EATON VORAD SENSOR
A67A VS - 400
(1012 / 1014) (A13FB)
16PK (1925 / 9168) CH4_29
CH3_07, 08 10A
FUSE F5-J
AIR DRYER 10A TRIP MASTER BREAK SW
A13FB A1 B1 A70D
(9900 / 9901 / 9902) (5927) CH9_07
12PK 18OR
CH10_02 10A
FUSE F5-J
(1014)
FUSE F5-H
(1014)
IGNITION
RELAY #3 C4 D4 A28V COMPASS MODULE
(A13FA)
(1012 / 1014) 18TN (1912) CH3_11,14
CH3_07, 08 10A
B3
FUSE F5-L (1014) A67TA SIDE SENSOR
A3
18PK (9768) CH4_31
A13FA 7.5A
12PK
C2 D2
A13SE CAT MESSENGER DISPLAY
18PK (1556) CH4_24
10A
FUSE F5-M
(1014)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 23
CIRCUIT DIAGRAMS
BATT
IGNITION
SWITCH
OFF (1100M)
S IGN ACC
A B D C
18LTBL
FUSE HOLDER
A12
W/ BUSBAR A12B IP / SLEEPER
CH3_02 18LTBL (5000) CH7_06,
CH12_05,09
W/ SLEEPER CAB
A14KF
12RD
18LTBL
A12A
18LTBL
A12C
BODY CONTROLLER #J3
(1600)
A1 J1
30 86
FUSE F1-A (1010)
ACCESSORY ACCESSORY
A12CV A1
RELAY #2, 4 SWITCH
E1 F1 18LTBL
(1011 / 1013) 5A INPUT
87 85
J2 A2 A12D HEAT IDLE CONTROL
18LTBL (1017) CH12_10
(A12V)
VEHICLE INFORMATION
A1 B1
A12C DISPLAY
FUSE F4-J (1013)
18LTBL (1550) CH4_23
10A
A22E TIRE PRESSURE MONITOR
18TN (8952) CH10_01
C1 D1
FUSE F4-E (1013) A12U VEHICLE SENSOR MODULE
16LTBL (1701) CH10_20
10A
C2 D2 CB RADIO
A86F
FUSE F4-F (1013) (2000) CH4_01
18LTGN
10A ENTERTAINMENT RADIO
A86R
E1 18LTGN (1300) CH4_18
REMOTE RADIO
(5303) CH4_40,41
E2
G1 H1 OPTIMIZED IDLE OR
FUSE F4-A (1013) #A94AM
ALT WARN
14GY
30A (1511) CH8_16
G2 H2 MIRROR SWITCH
FUSE F4-B (1013) A78V
18LTGN (3000) CH4_05
10A
# W/ LONESTAR
S08339
24 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
18GN
18YL
DIAGNOSTIC
A5RL(-)
CONNECTOR CH4_31A
(1650) TERMINATING RESISTOR
@N5U(+)
(8954)CH3_16
18YL
CENTER TO FORWARD
J1939+ A5B(+) CHASSIS CONNECTION
C @N5U(-)
18YL W/VORAD VS_400
18GN
A5B(-) (9769) CH4_31
J1939- D
18GN
A11-GCA LEFT SIDE DASH
GND A A98-G
12WH MOUNTED DUAL
18WH
POST GND PLATE
FUSE F3-A (1012)
A98H C1 D1 A14JB A14J A14 BTRY FEED
BTRY B 12RD CH3_01
18BK 8RD 6RD
10A
A5RK(+)
18GN
A5RK(-)
18YL
INSTRUMENT
CLUSTER
(1501)
A5D(+)
J1939+ 12
18YL
J1939- A5D(-)
11
18GN
118GN
A5RJ(+)
18YL
A5RJ(-)
A5C(+) 1
J1939+ 2 A11-GKB
18YL
14WH
IP ENGINE
ABS#1
(1702)
(1400)
@A5N(+) @A5R(+)
18YL 18YL
11
A5N(+) A5R(+) K5R(+)
J1939 HIGH 8
18YL 18YL 18YL ECM / XMSN
17 (6000 / *6010)
A5N(-) A5R(-) K5R(-) CH3_15
J1939 LOW 7 18GN 18GN 18GN
@A5N(-) @A5R(-)
18GN 18GN
WABCO ECU
J1939 SPLICE
(1420)
(1024)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 25
CIRCUIT DIAGRAMS
VEHICLE SENSOR
BODY CONTROLLER#J5 IP / CENTER MODULE
(1602) CHASSIS (8950) CH3_16
(1701) CH10_20
OR
62
FORWARD TO
J1939+ A5(+) A5U(+) N5U(+)
F3 CENTER CHASSIS
18YL 18YL 18YL
CONNECTION
61 W/VORAD VS-400
A5(-) A5U(-) N5U(-) (9770) CH4_31
J1939- F2
18GN 18GN 18GN OR
WABCO ONGUARD
RADAR UNIT
18GN
A5RL(+)
(8902) CH4_31A
A5RL(-)
18YL
DIAGNOSTIC
CONNECTOR
INSTRUMENT CLUSTER
(1650)
(1501)
#A5R(+)
A5RJ(+) 11
18YL
18YL
A5RJ(-)
ABS#1
18GN
(1400)
J1939 #A5N(-)
ADAPTER 7
K H E D C B A 18GN
M L J G F
(1024)
#A5N(+)
8
18YL
18LTGN
A5RH(+)
A5RH(-)
18YL
18GN
18YL
A5J(+)
A5J(-)
}
A5RF(+)
A5RF(+)
A5FA(+)
18YL
18YL
18YL
18GN
A5RF(-)
18GN
18GN
A5FA(-)
A5RF(-)
7 4
(1912) CH3_14
J1939 -
# W/ LONESTAR
G
J1939-
S08339
26 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
J1939
SPLICE ADAPTER
M L K J H G F E D C B A (1025)
18LTGN
18GN
A5RE(+)
A5K(+)
18YL
A5RE(-)
18GN
18YL
A5K(-)
A5HA(-)
A5HA(+)
18YL
B11 D7 D8 B12 IP
INTER
CONNECTOR
(1960)
18GN
A5K(+)
18YL
A5K(-)
#A5HA(+)
#A5HA(-)
18GN
18YL
A5RD(+)
18GN
A5RD(-)
18YL
9 10
18GN
A5HA(-)
A5HA(+)
18YL
J1939 J1939
HIGH 1 LOW 1
TELEMATICS
CONN J1
(1963)
#A5HA(+)
#A5HA(-)
18GN
18YL
D7 D8
VORAD EVT-300
J1939 J1939 CONNECTOR J2
HIGH 1 LOW 1 (1925)
7 6
VORAD VS-400
DIU CONNECTOR J1939 J1939
(1943) HIGH 1 LOW 1
A B
WABCO
ONGUARD J1939 J1939
(1944) HIGH 1 LOW 1
# W/ LONESTAR
J1939 ADAPTER
(1026) CH03_13A
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 27
CIRCUIT DIAGRAMS
J1939
ADAPTER
M L K J H G F E D C B A (1026)
A5R(+)
18YL
18GN
18YL
A5L(+)
A5R(-)
A5RC(+)
18LTGN
18YL
18GN
A5RC(-)
A5L(-)
18YL
A5L(+)
A5RB(+)
18YL
18GN
A5RB(-)
A5P(+)
18YL
18GN
A5P(-)
18GN
A5L(-)
J1939
W/ ALL J1939
OPTIONS W/ ALL
& W/ ABS OPTIONS
OR & W/ABS
COMPASS OR
(1912) COMPASS
CH03_14 (1912)
CH03_14
L C
J1939 J1939
HIGH 1 LOW 1 IP / ENGINE
8 16
IP / ENGINE (1702-17)
(1702-11) VEHICLE J1939 J1939
INFORMATION HIGH 1 LOW 1
DISPLAY (1550)
CH04_23 DRIVER INTERFACE
DISPLAY (2225)
K5R(+)
18YL
CH04_23A
18GN
K5R(-)
J1939
W/ ALL
OPTIONS J1939
& N/ABS W/ ALL
OR OPTIONS
COMPASS & N/ABS
(6000) OR
CH03_15 COMPASS
IP / INTER
B7 B8 CH03_15
CONNECTOR
(1962)
A5K(-) J1939
18GN 15 LOW 1
A5K(+) J1939
13
18YL HIGH 1
TIRE PRESSURE
MODULE
(8952)
S08339
28 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
COMPASS
(1912)
FUSE F5-H (1014)
IGNITION D4
C4 A28V
RELAY #3 (A13FA) 1 BATTERY
GROUND ADAPTER 18TN
(1012/1014)
(1006) 10A
CH3_09,9A
1
A11-GKB
14WH
LEFT SIDE DASH
MTD DUAL POST
6 GND PLATE
A28-G 4 GROUND
18WH
A5RF(+)
J1939 18YL
ADAPTER
(1024) CH3_12 A5RF(-)
18YL
J1939
ADAPTER A5RB(-) A5C(-)
3 CAN LOW
(1026) CH3_13 18GN 18GN
W/ COMPASS
W/ ALL OPTIONS
EXCEPT COMPASS
A
A5E(+) A5SB(+)
J1939+ F6
18YL 18YL
OHMS
120
C
A5E(-) A5SB(-)
J1939- F5 18GN
18GN
A5S(+)
18YL
18GN
A5S(-)
IP / SLEEPER
INTERCONNECT 36 35
(5000)
H5S(+)
18YL
J1939
DATA LINK
CH3_17
H5S(-)
18GN
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 29
CIRCUIT DIAGRAMS
ECM CONNECTOR
W/ MANUAL & MERITOR G TRANSMISSION W/ ISX ENGINE (6000)
K5R(+) K5S(+)
46 J1939+
18YL 18YL
J1939 DATA LINK
CH3_11,12,13 ECM CONNECTOR
K5R(-) K5S(-)
47 J1939- (6010)
18GN 18GN
J1939 TERMINATING
RESISTOR
W/ ISX (7107)
W/ IBB (7110) K5S(-) J1939-
34
W/ CAT (7110) 20GN
A
K5TB(+) K5S(+)
18YL 20YL 50 J1939+
W/ CAT ENGINE
120 EIM CONNECTOR
OHMS (6020)
W/ IBB ENGINE
C
K5TB(-)
18GN K5S(-)
13 J1939-
18GN
K5S(+)
18YL 12 J1939+
K5R(+) K5S(+)
46 J1939+
18YL 18YL
J1939 ADAPTER
CH3_11,12,13
K5R(-) K5S(-)
47 J1939-
18GN 18GN
EATON GEN 3
TCM CONNECTOR
K5U(+)
18YL
(7105)
18GN
K5U(-)
EIM CONNECTOR
(6020)
*K5TA(+)
18GN
*K5TA(-)
18YL
W/ IBB ENGINE
K5V(+)
J1939+ 3
18YL K5S(+)
18YL 12 J1939+
K5V(-)
J1939- 2
18GN K5S(-)
18GN 13 J1939-
FREEDOMLINE XMSN
J1939 A
K5TB(+) J1939 CONNECTION
TERMINATING 18YL (7103)
RESISTOR W/ ISX ENGINE
W/ ISX (7107)
120
W/ IBB (7110)
OHMS
W/ CAT (7110) C K5V(-) J1939-
B
K5TB(-) 18GN
18GN
ECM CONNECTOR
K5V(+) A
(6010) J1939+
18YL
K5S(+)
J1939+ 50 20YL
* W/ IBB ENGINE, AUTOSHIFT
K5S(-) AND ULTRASHIFT XMSN
J1939- 34
20GN
W/ CAT ENGINE
S08339
30 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
N5UA(-)
18GN
N5UA(+)
18YL
TO IP / CENTER CHASSIS
(1701) CH3_11,12
(NOT VORAD VS-400) #N5U(+)
18YL
#N5U(-) TERMINATING
18GN RESISTOR
#N5UB(+) (8954)
18YL
A
N5UA(+)
18YL
#N5UB(+)
OHMS
18YL
120
TO FORWARD CHASSIS
(9770) CH4_31 #N5UB(-)
(WITH VORAD VS-400) 18GN C
N5UA(-)
OR 18GN
N5UA(+)
WABCO ONGUARD RADAR 18YL #N5UB(-)
UNIT(8902)
N5UA(-) 18GN
CH4_31A
18GN
#N5UC(+)
#N5UC(-)
18YL
18GN
W/ VEHICLE
SENSOR MODULE
(P&D COMMON WIRING)
#N5UB(+)
TO FORWARD CHASSIS 18YL
(9770) CH4_31
#N5UB(-)
(WITH VORAD VS-400)
18GN
#N5UD(+)
N5UA(+)
18YL
18GN
18YL
N5UA(-)
#N5UD(-)
18GN
5 6
CAN CAN
HIGH LOW
VEHICLE SENSOR
# W/ LONESTAR
MODULE CONNECTOR
(8950)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 31
CIRCUIT DIAGRAMS
N/ NO IDLE HVAC
H5S(-)
18GN SLEEPER / IP TERMINATING
SLEEPER HVAC
INTERCONNECT RESISTOR
CONTROLLER
(5000) (5930M)
(5210) H5S(+)
CH3_14
18YL
C
H5SA(-) H5T(-)
J1939- 16
18GN 18GN
OHMS
120
H5SA(+) A
15 H5T(+)
J1939+ 18YL
18YL
H5S(-) SLEEPER / IP
18GN INTERCONNECT
W/ NO IDLE HVAC - MECHRON APU H5S(+) (5000) APU / PDC
18YL CH3_14 (5031)
H5MB(-)
4
18GN
H5MB(+)
18YL 5
NO IDLE
H5MA(+)
TERMINATING
H5MA(-)
18GN
18YL
CONTROLLER RESISTOR
(5216) (5930M)
C
H5SA(-) H5T(-)
J1939- 16
18GN 18GN
OHMS
120
H5SA(+) A
15 H5T(+)
J1939+ 18YL
18YL
H5S(-) SLEEPER / IP
W/ NO IDLE HVAC - MAXXSAVER APU
18GN INTERCONNECT
H5S(+) (5000)
18YL CH3_14
H5T(-)
18GN MAXXSAVER APU
DISPLAY
H5T(+) (5033)
18YL CH12_07
H5MA(+)
H5MA(-)
NO IDLE
18GN
18YL
CONTROLLER
(5216) MAXXSAVER APU MAXXSAVER
(5034) APU
H5SA(-) 2
H5MB(-)
J1939- 16
18GN 18GN
1
H5SA(+) H5MB(+)
J1939+ 15
18YL 18YL
S08339
32 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
SWITCH PACK
BODY
(1101M)
CONTROLLER #J5
(1602)
D
A3A(+) SWITCH
J1708+ E2 DOOR / LOCK +
18DKBL
E
A3A(-) SWITCH
J1708- E1 DOOR / LOCK -
18GY
D
A3A(+) A3AA(+) SWITCH
J1708+ E2
20DKBL 20DKBL DOOR / LOCK +
E
A3A(-) A3AA(-) SWITCH
J1708- E1
20GY 20GY DOOR / LOCK -
20DKBL
A3AC(+)
20GY
A3AC(-)
DOOR / IP DOOR / IP
DOOR POD DOOR POD
(3200) (3204)
A3AB(+) A 1708+
1708+ A
20DKBL
A3AB(-) B 1708-
1708- B
20GY
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 33
CIRCUIT DIAGRAMS
18WH
18BK
A98-G
A98H
J1708 PUBLIC(+) (1661)
LEFT SIDE DASH MTD
(1660)
DUAL POST GND PLATE
A A
A3B(+) A3B(-)
18DKBL 18GY
F G B A
DIAGNOSTIC
BTRY
GND
1708+
CONNECTOR
1708-
(1650)
C C
A3H(+) A3H(-)
18DKBL 18GY
1708-
6 5 A3H(-)
8 1708-
18GY
A3H(+)
7 1708+
18DKBL D
D
A3BC(+) A3BC(-)
18DKBL 18GY
#A3BC(+)
A3BC(+) 18DKBL A3BC(-)
20DKBL 20GY
1708+
1708-
PRODUCTIVITY
DISPLAY E D
(1550)
D K
ROAD RELAY FOR
1708+
1708-
DISPLAY POWER
(1557)
A3BC(+) A3BC(-)
20DKBL 20GY
A3BN(+) A3BN(-)
18DKBL 18GY
AWARE II J1 MODULE PLATE
INTERCONNECT TELEMATICS
(1973)
MODULE J2
(TELEMATICS /
A3BN(-) (1964)
J1708 (-) 23 C1 C2 VORAD) (1960)
20GY
A3BN(+) A3BN(-)
J1708 (+) 16 2 J1708 (-)
20DKBL 18GY
A3BN(+)
1 J1708 (+)
A3BD(+) 18DKBL
18DKBL TCU A3BD(-)
18GY
22 BR 2 IP / SLEEPER XATA
16 (5010 / 1970) (5940) XATA MODULE
22 RD D C
QUALCOMM D
H3BE(-)
TMCT GN D ATA-
E F 18GY
(1923) C
H3BE(+)
WH C ATA+
18DKBL
E E
A3BD(+) A3BD(-)
18DKBL 18GY
A3BD(+)
A3BD(-)
18DKBL QUALCOMM IMCT 18GY
(5900)
H3BD(+) ANTENNA
A A (1920) COMMUNICATION UNIT
18DKBL B
H3BD(-)
B
18GY 18 RD K (J1708-/RX)
D C SATELLITE
COMMUNICATION 18 BN J (J1708+/TX)
(5010 / 1970)
A3BD(+) A3BD(-)
18DKBL 18GY
# W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
34 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
1708+
1708-
(5010 / 1970) (5902)
D C UNIT (TCU)
F
H3BD(-)
22 RD 16 D C
18GY
E
H3BD(+)
22 BR 2
18DKBL
A3BE(+) A3BE(-)
20DKBL 20GY
G G
A3BF(+) A3BF(-)
20DKBL 20GY
EATON VORAD
MODULE-B MODULE
6TB1 7TB1
CONN B1 B2 (1925)
DATA LINK DATA LINK
(1960) (+) (-)
A3BF(-)
C8 J1587(-)
18GY
A3BF(+)
18DKBL C7 J1587(+)
A98A(+) A98B(-)
18DKBL 18GY
A3BD(+) A3BD(-)
18DKBL 18GY
WABCO ECU
SATELLITE TRIP (1420)
COMMUNICATION MASTER
J1708(+)
ABS#1
(1400)
J1708(+)
J1708(-)
H98B
B
18BK
14 13 H98A
18BK A
11 10
B B
A3BA(+) A3BA(-)
18DKBL 18GY
A3BA(+) A3BA(-)
18DKBL 18GY
A3BA(+) A3BA(-)
18DKBL 18GY
IP / ENGINE
35 36 (1702)
EIM CONNECTOR
(6021) W/ ISX ECM CONNECTOR
ENGINE (6000)
1708+ *K3BA(+) * W/ MANUAL &
20 K3BA(-)
18DKBL MERITOR G XMSN
18GY 20 1708-
FOR IBB ENGINE
*K3BA(-) @ W/ AUTOSHIFT
1708- 21 18GY K3BA(+) 10 1708+ ULTRASHIFT XMSN
18DKBL
@K3BB(+) FOR IBB ENGINE
18DKBL
18DKBL
K3BA(+)
18GY
K3BA(-)
W/ ISX ENGINE
@K3BB(-)
18GY EATON GEN3
FREEDOMLINE XMSN TCM CONNECTOR
ECM CONNECTOR ECM CONNECTOR
MAIN CONNECTION (7105)
(6010) (6000) W/ ISX
(7104)
ENGINE
**K3BB(+) K3BB(+) K3BC(+) K3BC(+)
1708+ 9 1708+ 10 H 1708+ 10
18DKBL 16DKBL 18DKBL 1708+
18DKBL
OR OR
**K3BB(-) K3BB(-) K3BC(-)
1708- 8 1708- 20 J 1708- K3BC(-) 11 1708-
18GY 18GY 16GY 18GY
** W/ CAT ENGINE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 35
CIRCUIT DIAGRAMS
18WH
18BK
A98H
A98-G
J1708 PUBLIC(+) (1661)
LEFT SIDE DASH MTD
(1660)
DUAL POST GND PLATE
A A
A3B(+) A3B(-)
18DKBL 18GY
F G B A
BTRY
GND
1708(+)
1708(-)
DIAGNOSTIC
CONNECTOR
E (1650) E
A3BD(+) A3BD(-)
18DKBL 18GY
MOTIENT MOBILE
MAX POWER
MOTIENT
F G (5904)
MOBILE MAX
(1932)
H3BD(-) G J1708(-)
18GY
H3BD(+) F J1708(+)
18DKBL
A3BD(+) A3BD(-)
18DKBL 18GY
QUALCOMM OMNIVISION
ACCESSORY
(1919)
D J1708(-)
C J1708(+)
S08339
36 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
GROUND
ADAPTER A72-GC AUX TRAILER SOCKET RELAY
(1023) 18WH (1016) CH10_06
7
A19-GB FUEL HEATER RELAY
18WH (1015) CH8_05
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 37
CIRCUIT DIAGRAMS
GROUND
ADAPTER
(1003)
2
DISPLAY, CAT MESSENGER(1556)
A11-GSE DISPLAY, CUMMINS ROAD(1557)
18WH CH04_24,25
3
A14-GL LOAD SHED RELAY
18WH (1007) CH03_03
5 SECONDARY INSTRUMENT
A11-GSF CLUSTER
16WH (1502) CH08_12
6 CIGAR LIGHTER
A84-G
(1903) CH04_02
16WH
10
11
GROUND ADAPTER (1003)
FOR CAVITIES 8 THRU 14
12 SEE CH03_22A
13
14
* W/LONESTAR
S08339
38 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
GROUND
ADAPTER
(1003)
4
GROUND ADAPTER (1003)
CAVITIES 2 THRU 7
5
SEE CH03_22
SHIFTER
8
A92-G (7905)
16WH CH11_02
LUGGAGE DOOR
10 WARNING LIGHT
A63-GC (1510)
18WH CH13_02
DISPLAY, VID
11 (1550) CH04_23
A11-GKH
18WH DISPLAY, DID
(2224) CH04_23A
TELEMATICS
A11-GNA (1960)
18WH CH04_07
12 ICON MODULE
A11-GEC (1931)
16WH CH07_05
13 TIRE PRESSURE
A22-G MODULE (1962)
18WH CH10_01
14 PANIC BUTTON
A11-GN (1111M)
18WH CH04_15
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 39
CIRCUIT DIAGRAMS
GROUND ADAPTER
(1006)
6
A28-G COMPASS MODULE
18WH (1912) CH3_11,14
4
A11-GSB PANIC BUTTON LIGHTS
18WH (1111) CH4_15
3
A11-GSA PANIC BUTTON
18WH (1111) CH4_15
2
A86-GP AUX POWER
16WH (1901) CH4_02
7
A58-GC AIR SHIELD LIGHT
16WH (1906) CH9_20
10
A13-GF IGNITION RELAY
18WH (1011 / 1013) CH3_07,08
5
A11-GSH TRIPMASTER RELAY
18WH (1019) CH9_07
QUALCOMM TMCT
A11-GMB (1923) / (1920) / #(1970)
18WH CH4_09 / CH4_12 / CH4_14
# W/LONESTAR
S08339
40 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
A86-G
ENTERTAINMENT RADIO CONNECTOR
18WH
(1300) CH4_18
LEFT SIDE DASH
MOUNTED DUAL POST A11-GKE GAUGE CLUSTER
GROUND PLATE 16WH (1500) CH4_04,CH8_11,CH9_16
A11-GCA
12WH
BODY CONTROLLER # J5
(1602)
A11-GL CHASSIS
E16 GROUND
18WH
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 41
CIRCUIT DIAGRAMS
ABS MODULE
A94-GA
(1400) CH10_07
12WH
A81-G
POWER DOOR PODS
10WH
(3200, 3204) CH4_03
S08339
42 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
D63-GM
ROOF DOME LIGHT
18WH
(2101) CH9_04
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 43
CIRCUIT DIAGRAMS
GROUND ADAPTER#1
(8800)
B
M64-GA LEFT FOG LIGHT
16WH (8201 / *8203)CH9_05
C
M64-GB RIGHT FOG LIGHT
16WH (8200 / *8203) CH9_05
D
M19-GA FUEL HEATER
14WH W/PROSTAR (8550) CH8_05
E
M54-GA
CONNECTION FOR CUSTOMER
16WH
SUPPLIED LIGHTS (8050) CH9_12
F
M85-GA
ELECTRIC HORN
16WH
(8303 / 8310) CH4_04
S08339
44 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
GROUND STUD
IN SLEEPER H11-GSK W/PROSTAR
REAR FACE OF 10WH
FRONT LEFT
BUNK PANEL
H75-GB SLEEPER HVAC CONTROL
18WH (5210) CH12_05
H62-GSD
18WH
SLEEPER CONTROL PANEL
(5125 / #5130) CH9_19,24
H63-GSF
18WH
# W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 45
CIRCUIT DIAGRAMS
2
H58-G LIGHTED AIR SHIELD (SLEEPER)
16WH (5117) CH9_20
3 AMPLIFIER CONN A
H86-GH
16LTGN (5313) CH4_19
11 H11-GMB
QUALCOMM IMCT
18WH
(5902) CH4_11
H11-GMD
XATA MODULE
18WH
(5940) CH4_17
H77NV
16LTGN NO IDLE EXTERNAL MODULE
H77NT H77NU (5232) CH12_11
14LTGN 18LTGN
9
H75-GB SLEEPER HVAC CONTROLLER
18WH (5210) CH12_05
# W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
46 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
8
WARDROBE CABINET / UPPER
H63-GX
BUNK READING LIGHT
18WH
(5109 / 5131) CH13_01
10
#H63-GU LOWER CABINET
18WH (5135) CH4_19A
14
H86-GSB
TV POWER SOURCE
16WH
(5012 / 5013 / 5600) CH13_04
# W/LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 47
CIRCUIT DIAGRAMS
GROUND ADAPTER
(6704A)
W/ VARIABLE SPEED FAN
K23-G VARIABLE SPEED FAN DRIVE
18TN (6420) CH6_03
E W/ 2 SPEED FAN
K23-G FAN SOLENOID
16WH (6400) CH6_03
C
K77-G FREON COMPRESSOR
16WH (6200) CH12_01
B K10WH1 COLD START ASSIST FUEL
18WH SOLENOID (6561) CH6_04
K10-GA MOTOTRON CONNECTOR A
16WH (6732) CH7_16
D
K10-G K10-GB
MOTOTRON CONNECTOR B
16WH 16WH
(6731) CH7_16
K10WH5 K92A16
16WH 16WH
EIM CONNECTOR 3
K92B16 (6020) CH7_11
16WH
A K10-GA
K10-GB
10WH 10WH
HARNESS GROUND
(LOCATED AT LEFT SIDE
ENGINE BLOCK GROUND)
K41-G
INTAKE AIR TEMPERATURE
16WH
(6703) CH7_13
E
A92A3 BODY BUILDER CONNECTOR 2
18TN (4706) CH7_13
C
K34-GA LOW COOLANT SENDER 8600
18WH (6401) CH6_03
D K23B1 VARIABLE SPEED FAN DRIVE
18TN (6420) CH6_03
EIM 5V ADAPTER
(6706)
E
K92A4 BODY BUILDER CONNECTOR 2
18TN (4706) CH7_13
C
K34B LOW COOLANT SENDER 8600
18TN (6401) CH6_03
A
K34BA EIM CONNECTOR 1
18TN (6018) CH7_13
S08339
48 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
K91A
13 C
18VT
K98GN6
18GN B
K98YL6 A
18YL
MOTORON CONNECTOR B
(6731)
K98GN1 K98GN2
9 K98GN4 21 J1939(-)
J1939(-) 18GN 18GN 18GN
EIM CONNECTOR 2
(6019)
K98GN5 13 J1939(-)
18GN
K98YL5 6 J1939(+)
18YL
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 49
CIRCUIT DIAGRAMS
ZERO VOLT
REFERENCE BODY CONTROLLER#J5
(1620) (1602)
A
A9Z
E3 ZVR
18GY
B
A9ZA SHIFTER CONNECTION
18GY (7905) CH11_01
C
A9ZB
18GY FUSE BLOCK #11 (1020)
REMOTE START/STOP
A9RA SLPR CTRL ENABLE SWITCH
18GY CH07_07 (1114M)
D
A9RA A9RB FUSE BLOCK #09
18GY 18GY CHX_X (1020)
A9RC
18GY IP/SLEEPER CONNECTION
CHX_X (5000)
E
A9P
18GY MODULE BRACKET (1962)
F
A9FS JAKE BRAKE FOOT PEDAL (1953)
18GY
H
A9A IO/MIC DRIVER DISPLAY (2225)
18GY CH04_23A
S08339
50 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
ZERO VOLT
REFERENCE
(1620)
A
A9Z BODY
E3 ZVR CONTROLLER#J5
18GY
(1602)
B
A9ZA SHIFTER CONNECTION
18GY (7905)
CH11_01
C
A9ZB/A9ZC FUSE BLOCK #11
D3
18GY (1020)
CH14_15
REMOTE START/STOP
A9RA
3 SLPR CTRL ENABLE SW
18GY
CH07_07 (1114M)
D
A9RB FUSE BLOCK #9
A9RA H2
18GY (1018)
18GY
CH14_13
IP/SLPR CONNECTION
A9RC
41 (5000)
18GY
CH14_66,67
E MODULE PLATE
A9P INTERCONNECT
C12
18GY (1962)
CH14_53,54
F
JAKE BRAKE
A9FS A FOOT PEDAL
18GY (1953)
JL116UZ
G 18GY 5TH WHEEL
JAW LOCK
A116UV
(1019)
18GY JL116LZ CH10_45
18GY
H DRIVER
INTERFACE
A9A DISPLAY
18GY IO/MIC
(2225)
J CH04_23A
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 51
CIRCUIT DIAGRAMS
ACCESSORY C2 D2
RELAY #2,4 A86F
(A12V)
(1011/1013) 18LTGN
10A
CH3_10
IP / ROOF
CONNECTION
(2000-2)
ROOF / IP
(2000-3)
W/ DAY CAB D63-GA
A63-GA
16WH
16WH
16LTGN
16WH
D63-GL
D86F
A11-GCA
12WH
CONSOLE / ROOF
STANDARD A B
(2500 / #2000)
W/ SLEEPER CAB
16WH
C63-GL
16LTGN
D86F
LEFT SIDE
(DASH MOUNTED
DUAL POST GROUND
PLATE)
C86-GF
16WH
D86-GF
16LTGN
16WH
C86F
CB RADIO
CB RADIO
POWER A B
POWER A B
(2303)
(2303)
16LTGN
C86-GG
16WH
C86M
C86-GG
16WH
16LTGN
C86M
HEAT SHRINK
# W/ LONESTRAR
CB+VE CB-VE CB+VE CB-VE
(2310) (2311) (2310) (2311)
S08339
52 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BATTERY BATTERY
W/ LOAD SHEDDING FEED FEED
CH3_03 CH3_01
CIGAR
LIGHTER
A14W
A14Y
6RD
6RD
A14KD
12RD
FUSE F2-F (1011)
A14KD A14K
CIGAR LIGHTER 14RD 10RD
POWER C2
(1903)
FUSE F2-B (1011)
A F2 E2 #A14K
A84 #A14KD
16LTGN 12RD 8RD
15A
N/ LOAD SHEDDING
6
C
A84-G
16WH GROUND
ADAPTER
1 (1003)
CIGAR LIGHTER A11-GKA
GROUND 14WH
(1903) LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)
TEMPERATURE
DISPLAY IP /
W/ FRONT LOAD
FORWARD
INDICATOR
CHASSIS AMBIENT TEMP
GAUGE CLUSTER #1
(1700) SENSOR
(1500)
(8601)
25 B
A109 M109A M109AA
ELECTRONIC GROUND 8
18GY 18GY 18GY B
M109A
18GY
16
A41 M41 A
ANALOG IN #3 9
18TN 18GY
A
GAUGE CLUSTER #2
(1501)
AUX POWER
#A14KK #A14K
AUX POWER FUSE F3-C 12RD 8RD N/ LOAD SHEDDING
(1901) (1012)
BATTERY
A86P C3 D3 A14KK A14K FEED
A A14W
16LTGN 14RD 10RD CH3_01
6RD
15A
A14Y BATTERY
6RD FEED
2 CH3_03
A86-GP
B GROUND
16WH W/ LOAD SHEDDING
ADAPTER
1 (1006)
A11-GKB
14WH
# W/ LONESTAR
LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 53
CIRCUIT DIAGRAMS
SWITCH PACK
E (1101M)
SWITCH D/L -
BATTERY
FEED
20DKBL
A3AA(+)
20GY
A3AA(-)
CH3_01
D1 C1 A3A(+)
A14MB J1708+
20DKBL E2
12RD
30A BODY
CONTROLLER #J5
FUSE F9-E (1018) A3A(-)
E1 J1708- (1602)
20GY
A14NB B1 A1
12RD
30A
20DKBL
A3AC(+)
DRIVER PASSENGER
DOOR POD DOOR POD
20GY
DOOR / IP
A3AC(-)
20GY
A3AB(+)
A3AB(-)
A A
12LTGN
E3W(+) E3W(+)
12LTGN
A81C
DATA + D D DATA +
A81B
18DKBL 18DKBL
B B
E3X(-) E3X(-)
DATA - C C DATA -
18GY 18GY
C C
E81B E81B G POWER
POWER G
12LTGN 12LTGN
D D
E81-GA A81-GA A81-GC E81-GA
GROUND E E GROUND
12WH 12WH 12WH 12WH
10WH
A81-G
WINDOW B WINDOW
B
LOCK LOCK
C C
LOCK D LOCK
D
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
E81A
E81E
E83E
E81E
E83A
E81A
E83E
E83A
# W/ LONESTAR
S08339
54 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
ELECTRIC HORN #1
(8311)
M85J
16GY
A
M85K
16GY
W/ SINGLE
GROUND
HORN
ADAPTER #1
(8800) M85-GC
16WH
B ELECTRIC HORN #2
F
M85-GA M85-GC (8312)
16WH 16WH
A
M11-GD A
12WH M85L
16GY
10WH
M11-G
B
M85-GE
LEFT SIDE 16WH
(DASH MOUNTED
DUAL POST GROUND
PLATE)/
(FORWARD GROUND)
CLOCK
BODY CONTROLLER #J5 SPRING
IP / DCM STEERING WHEEL
(1602) (1802)
(1800)
A4 5 A
A9A A9 B9 B9C
ZVR E5 BLACK
18GY 18GY 18GY 20GY
CITY HORN
(1600)
HEAD LIGHT
B10 7 G INT
A85A B85A
HORN SWITCH A5
200
20GY 20GY
AIR MARKER
B11 6 F INT
HORN
MULTIPLEXED A100 B100
B1 GRAY
SWITCHES 20GY 20GY
1800 942 571
A3 10 K
A11-GCA B11-GA B62-GDD
A11-GA WHITE
12WH 18GY 20WH
18GY
D3 1 E
A62DD B62DD
BROWN
18DKBL 20DKBL
A11-GKE
LEFT SIDE
16WH
18DKBL
(DASH MTD
A62
DUAL POST
GND PLATE)
1 4
GND
CLUSTER #1
(1500)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 55
CIRCUIT DIAGRAMS
L/R
AXIS
BODY
CONTROLLER #J1
A (1603)
LEFT
A78A
B H HEATED
18 16LTGN
MIRROR
UP / YL
DOWN A78B RIGHT
L HEATED
16LTGN
AXIS C
20 MIRROR
BN
DRIVER
DOOR
(3000)
PASSENGER POWER
MIRROR
D D
18 L/R
RD PASSENGER AXIS
E DOOR HARNESS
HEATER CONNECTOR
18
GN (3003)
F A A A
18 A78D 18
BK 18LTGN OR
B B B UP /
A78E 18
DOWN
18LTGN BN
AXIS
C C C
A78F 18
LIGHT G
20 18LTGN YL
BL D D
L TURN 18
SIGNAL RD
F F
A58DA A58DB
18BN 18BN
MIRROR SWITCH
LTGN
16BN
A54
18
A1 E H
20 A62BD
OR 18DKBL
A2 G J HEATER
20 A78V E
BL 18LTGN
A3
A78-GB
16WH
20
F
YL 18
A4 H BK
18
18OR
A57D
G
BK 20
B1 J
20 GN
A78-GA
16WH
OR LIGHT
B2
18OR
20
A56D
R TURN
WH
B3 SIGNAL
B4 RIGHT FRONT
20 LEFT FRONT GROUND TURN SIGNAL
BL TURN SIGNAL ADAPTER (1603)
(1603) (1023) BODY CONTROLLER #J2
CH4_06,
CH4_06, CH3_21 (1604)
FUSE F4-B (1013) CH9_09
ACCESSORY CH9_09
G2 H2 CH4_06
RELAY #2, 4 (A12V) PARK MARKER
(1011 / 1013)
10A G CLEARANCE,IP
CH3_10
LAMP
PANEL LIGHT
ADAPTER
(1002)
CH4_06,
CH9_21
S08339
56 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
GROUND
ADAPTER
(1023)
5
A78-GA DRIVER POWER MIRROR
16WH (3000) CH4_05
6
A78-GB
PASSENGER POWER MIRROR
16WH
(3003M) CH4_05
1
A11-GCB
12WH
LEFT SIDE
(DASH MOUNTED
DUAL POST GROUND
PLATE)
PANEL
LIGHT ADAPTER
(1002)
A
A62B CLUSTER #1
DIMR OUT2
6 (1500)
16DKBL PANEL LT
D
A62BD MIRROR SWITCH
18DKBL (3000)
CH4_05
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 57
CIRCUIT DIAGRAMS
4.7. TELEMATICS, P. 7
BATTERY
FEED
CH3_01
BATTERY BATTERY
W/ LONESTAR
FEED FEED
CH3_03 CH3_01
A14W
INTERCONNECT
6RD
TELEMATICS
A14Y
6RD
MODULE J1 (TELEMATICS / VORAD)
(1963) (1960) A14KD
FUSE F2-F (1011) 12RD
D3 D2 C2
BATTERY A14NN A14NN A14KD A14K
1
(+) 18RD 18RD 14RD 10RD
10A
N/ LOAD SHEDDING
D7
A5K(+) A5K(+)
J1939 (+) 9
18YL 18YL J1939
SPLICE ADAPTER
D8 GROUND ADAPTER
A5K(-) A5K(-) (1025) CH3_13
J1939 (-) 10 (1003)
16GN 18GN
D5 12
CHASSIS A11-GNA A11-GNA
12
GROUND 18WH 18WH
1
A11-GKA
14WH
LEFT SIDE
TELEMATICS (DASH MOUNTED
MODULE J2 DUAL POST GROUND
(1964) PLATE)
C1
A3BN(+) A3BN(+)
J1708 (+) 1
18DKBL 18DKBL
J1708 PUBLIC
C2 CH3_19
A3BN(-) A3BN(-)
J1708 (-) 2
18GY 18GY
C3 PANIC BUTTON
ANALOG A98NS A98NS
6 (1111M)
IN 6 18BK 18BK CH4_15
Figure 57 Telematics
S08339
58 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
TERRESTRIAL
COMMUNICATION
UNIT
(TCU)
P3
(GPS) A3 (GPS)
(PCS) A1 (PCS)
P2
SHIELDED CABLES
(AUX_GND)
(AUX_GND) 18 22 VT
(RPM) 7 (RPM)
22 GY
(AXLE)
(AXLE) 6 22 OR
(TTRACS) 13 (TTRACS)
22 BL
(GPIN1)
(GPIN1) 8 22 WHRD
(GPIN2) (GPIN2)
21 22 WHBK
9 22 WHYL (GPIN3)
(GPIN3)
(GPOUT2)
(GPOUT2) 11 22 GNWH
22
(DU_RX+) 1
(DU_RX-) 2 BK 3 (MVPC_TX)
(DU_TX-) 3 BL 2 (MVPC_RX)
(DU_TX+) 4
(DU_GND) 5 RD 5 (MVPC_GND1)
(DU_GND) 6 GN 6 (MVPC_GND2)
GY
(FBAT+) 7 YL 8 (FBAT+)
OR
(DU_VCC) 9 VT 9 (CU_AWAKE)
SHIELDED CABLES
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 59
CIRCUIT DIAGRAMS
BATTERY BATTERY
BATTERY FEED FEED
FEED CH3_03 CH3_01
CH3_01
A14KC
A14Y
A14W
6RD
A14 A14T
6RD
6RD 8RD 12RD
TERRESTRIAL W/ LONESTAR
COMMUNICATION W/ LOAD N/ LOAD
UNIT SHEDDING SHEDDING
(TCU) SHIELDED CABLES
14RD
A14K
QUALCOMM TMCT A14KD
FUSE F2-F
(1923) 12RD
(1011)
B A14ED A14KD
(BTRY+) 1 18 YL 18RD
D2 14RD
C2
(BTRY+) 14 18 YL 10A
GROUND
ADAPTER
(1006)
D 5
A11-GMB
(BTRY-) 24 18 BK 18WH
1
(BTRY-) 25 18 BK
A11-GKB
14WH
LEFT SIDE
(DASH MOUNTED
DUAL POST GROUND
PLATE)
A B1 A1 IGN RELAY #2
A13EE
(IGN) 12 22 WH (A13FB) (1012 / 1014)
18PK
CH3_07,08
10A
E
A3BD(+)
(J1708+) 2 22 BR 18DKBL J1708 PUBLIC
F CH3_19
A3BD(-)
(J1708-) 16 22 RD 18GY
S08339
60 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
TERRESTRIAL
COMMUNICATION
UNIT
(TCU)
P3
(GPS) A3 (GPS)
(PCS) A1 (PCS)
P2
SHIELDED CABLES
(AUX_TX) 14 (AUX_TX)
22 ORBK
(AUX_GND) 18 22 VT (AUX_GND)
(RPM) 7 22 GY (RPM)
(AXLE) 6 22 OR (AXLE)
(TTRACS) 13 22 BL (TTRACS)
22
ADHESIVE HEATSHRINK
DRAIN WIRES FROM END OF CABLE SLEEVE
JACKET TO PIN 22 WITH HEATSHRINK
SLEEVING
(DU_RX+) 1
(DU_RX-) 2 BK 3 (MVPC_TX)
(DU_TX-) 3 BL 2 (MVPC_RX)
(DU_TX+) 4
(DU_GND) 5 RD 5 (MVPC_GND1)
(DU_GND) 6 GN 6 (MVPC_GND2)
GY
(FBAT+) 7 YL 8 (FBAT+)
OR
(DU_VCC) 9 VT 9 (CU_AWAKE)
SHIELDED CABLES
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 61
CIRCUIT DIAGRAMS
TERRESTRIAL
COMMUNICATION
SLEEPER
UNIT
GROUND ADAPTER
(TCU)
(5007)
BATTERY BATTERY
(BTRY-) 25 18 BK FEED FEED
1
H11-GM CH3_03 CH3_01
16WH
*A14W
GROUND STUD
6RD
**A14Y
6RD
IN SLEEPER
REAR FACE OF
FRONT LEFT
BUNK PANEL
SLEEPER / IP
(5010 / 1970)
14RD
A14K
**A14KD
FUSE F2-F (1011)
B 12RD
A 10A
H14ED A14ED A14KD
(BTRY+) 1 18 YL
18RD 18RD C2 14RD
D2
(BTRY+) 14 18 YL BATTERY
FEED
CH3_01
E D
H3BD(+) A3BD(+)
(J1708-) 2 22 BR
18DKBL 18DKBL
J1708 PUBLIC
F C CH3_20
H3BD(-) A3BD(-)
(J1708+) 16 22 RD
18GY 18GY
SHIELDED CABLES
@ W/ LONESTAR
* N/ LOAD SHEDDING
** W/ LOAD SHEDDING
S08339
62 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
ANTENNA COMMUNICATION
UNIT
SHIELDED CABLES
7 (NC)
SHIELDED
CABLES
QUALCOMM IMCT
(1920)
A
A3BD(+)
(J1708+/TX) J 18 BN J1708
18DKBL
B PUBLIC
A3BD(-) CH3_19
(J1708-/RX) K 18 RD
18GY
#A14KC #A14T
**A14Y
6RD
12RD 8RD
*A14W
6RD
**A14KD
FUSE F2-F (1011) 12RD
(BAT+) M 16 YL C2
C D2 A14KD
A14ED A14K
YL 18RD 14RD 10RD
(BAT+) R 16 YL 10A
P4 LEFT SIDE
(DASH MTD
TTRACS B 18 BL A (ETRACS) GROUND DUAL POST
5 1
ADAPTER GND PLATE)
(1006)
AXLE L 18 OR B (AXLE)
PANIC BUTTON
A98J (1111M)
PANIC H 18 BK
18BK CH4_15
18 GY (LOOP)
* N/ LOAD SHEDDING
18 GY (LOOP) ** W/ LOAD SHEDDING
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 63
CIRCUIT DIAGRAMS
W/ MVPC
KEYBOARD
QUALCOMM
(1922)
FUSE F5-J (1014)
A IGNITION
A B1 A1
14MVP A13EF RELAY #2
(A13FB)
18BK 18PK (1012 / 1014)
10A CH3_07,08
GROUND
8 1 ADAPTER
(1006)
B B
11-GMV A11-GMC A11-GKB
18WH 18WH 14WH LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)
QUALCOMM DISPLAY
QUALCOMM DISPLAY
PLUG END
RECEPTACLE END
(8A)
(7A)
ABLK 1
1
22BK
ARED
2 22RD 2
AORN 3
3
22OR
AYEL
4 22YL 4
AGRN 5
5
22GN
ABLU
6 22BL 6
AVIO
8 22VT 8
AGRA 9
9
22GY
*CORE
1 22BK 1
*SHLD
2 2
22
ANTENNA CABLE
ANTENNA CABLE
(6A)
(5A)
SATELLITE RADIO SATELLITE RADIO *CORE
ANTENNA (3A) ANTENNA (4A) 1 22BK 1
*CORE
1 22BK 1
*SHLD
2 2
22
*SHLD
2 2
22 * W/ LONESTAR
S08339
64 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
SLEEPER/IP
(5010 / 1970) #A11GMB GROUND ADAPTER
18WH (1006)CH3_23
QUALCOMM F
H11-GSC A98J PANIC BUTTON
PANIC BUTTON
18WH 18BK (1111M)CH4_15
(5901-A) BATTERY
A14Y
W/ LOAD SHEDDING FEED
QUALCOMM IMCT 6RD
CH3_03
(5900 / #5907) FUSE F2-F (1011)
A D2 C2 BATTERY
H14ED A14KD A14K A14W
(BTRY+) C A14ED FEED
18RD 14RD 10RD 6RD
18RD 10A CH3_01
#H11-GSC A14KD
N/ LOAD SHEDDING
18WH 12RD
IGNITION
RELAY #1
#H14ED
C3 CH3_07,08
FUSE F4-G
10A BATTERY
(1013) #A14KC #A14T #A14T FEED
D3 12RD 8RD 6RD CH3_01
LEFT BANK OPT
18PK
A13B
WARNING LIGHTS
#H14EB
#H14EA
(1511)
18RD
18RD
D
A13BF
20PK
E E
H98F A98F
(GPOUT1) F 18TN
18BK
D
H3BD(+) A3BD(+)
(J1708+) A
18DKBL 18DKBL
J1708 PUBLIC
C CH3_19
H3BD(-) A3BD(-)
(J1708-) B
18GY 18GY
#H11-GMC
(BTRY-) D
18WH
FUSE F5-J (1014)
B B1 A1 IGNITION
H13EE
(IGN) E A13EE (A13FB) RELAY #2
18PK
18PK (1012 / 1014)
10A
CH3_07,08
H13EH
18PK SLEEPER
GROUND ADAPTER
#H11-GMB
(5007)
18WH
11
H11-GMC
18WH
#H11GMB #H11-GMA
18WH 18WH
QUALCOMM IMCT
W/ MVPC KEYBOARD
(5903 / #5803) H11-GMC
18WH
1
H13EF H13EE
(IGN) A 18PK H11-GM
18BK
#H11GMB 16WH
18WH
(BTRY-) B
GROUND STUD
IN SLEEPER
REAR FACE OF
FRONT LEFT
BUNK PANEL # W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 65
CIRCUIT DIAGRAMS
W/ QUALCOMM
W/ TELEMATICS ALERT
TELEMATICS
A98NL MODULE J1
18BK (1960)
CH4_07
+ W/ QUALCOMM FOR
ANTENNA
W/ TELEMATICS DAYCAB
ALERT COMMUNICATION
A98J
TELEMATICS UNIT
18BK
MODULE J2 A98NS CH4_12
7 9 W/ QUALCOMM FOR
(1960) 18BK QUALCOMM
SLEEPER
CH4_07 A98J PANIC BUTTON
3
18BK (5901)
GROUND 2B CH4_14
ADAPTER W/ TELEMATICS ALERT
(1006) W/ QUALCOMM
1 TELEMATICS
A98Z
MODULE J1
3 18BK
6 (1960)
A11-GSA CH4_07
18WH 5B PANIC BUTTON
(1111M)
4
A62SDA
18DKBL
1
A11-GKB
14WH 8 GROUND
10
ADAPTER
LEFT SIDE (1003)
(DASH MOUNTED W/ TELEMATICS
DUAL POST + - ALERT
14
GROUND PLATE)
4 A11-GN
A11-GSB 18WH
18WH
W/ QUALCOMM
1
W/ TELEMATICS A11-GKA
ALERT 14WH
PANEL LIGHT
ADAPTER
A62N
(1002)
18DKBL
H LEFT SIDE
A62SD (DASH MOUNTED
18DKBL DUAL POST CLUSTER #1
GROUND PLATE) (1500)
W/ QUALCOMM
A
A62B
6
18DKBL
S08339
66 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BATTERY BATTERY
FEED FEED
CH3_03 CH3_01
BATTERY
FEED
CH3_01
A14W
A14Y
6RD
6RD
#A14 #A14T #A14KC
6RD 8RD 12RD W/ LOAD SHEDDING
XATA MODULE XATA CONNECTOR A14KD
(1910 / #1970) 12RD
FUSE F2-F (1011)
A A14K
A14EA A14KD
+12V A RD 10RD
16RD D2 C2 14RD
B 10A
A11-GMA
GND B BK N/ LOAD SHEDDING
16WH
GROUND
ADAPTER
(1006 / 1006)
A14EB
18RD
5
1
A11-GKB
14WH
LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)
C
A3BE(+)
ATA+ C WH
20DKBL J1708 PUBLIC
D CH3_20
A3BE(-)
ATA- D GN
20GY
BRAKE INPUT
B70D
18RD
18GY
D1 C
A14EB2 B70E
18RD 18OR
A14EB1
18RD 2.4K
B A
RESISTOR
ASSY
(1909)
DC CABLE # W/ LONESTAR
TO INTERFACE DEVICE
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 67
CIRCUIT DIAGRAMS
GROUND ADAPTER
(1006)
1
#A11-GKB
14WH
8
#A11-GMC
18WH
RIGHT SIDE
5
#A11-GMB (DASH MOUNTED DUEL
16WH POST GROUND PLATE)
E1 H14EBA D2 D
B70D
18RD
A14EBA
18GY
18RD
D1
C
A14EB2 B70E
SPLICE 18OR
18RD
ES8
BATTERY
FEED
A14EB1 A14EB CH3_01
18RD 2.4K 18RD
BATTERY
A FEED
B
CH3_03
RESISTOR
*A14W
6RD
ASSY
(1909)
**A14Y
6RD
XATA CONNECTOR SLEEPER / IP
10RD
A14K
(5940) (5010 / 1970)
FUSE F2-F
(1011)
A A A14EA A14KD
H14EA
+12V A RD 14RD
18RD 16RD D2 C2
B 10A
H11-GMD #A14ED **A14KD
GND B BK
18WH 18RD 12RD
SLEEPER
GROUND
#A14KC
12RD
ADAPTER
(5007)
11
1
H11-GM
16WH BATTERY
#A14T #A14 FEED
8RD 6RD CH3_01
GROUND STUD
IN SLEEPER
REAR FACE OF
FRONT LEFT
BUNK PANEL
C D
C H3BE(+) A3BD(+)
ATA+ WH
18DKBL 18DKBL J1708 PUBLIC
D C CH3_19
H3BE(-) A3BD(-)
ATA- D GN
18GY 18GY
# W/ LONESTAR
S08339
68 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
AMPLIFIER
CONNECTOR A
RADIO CONNECTOR (5313)
(1300)
IP / SLEEPER
(5000-8)
POWER A86AA H86AB
5 6
ANTENNA 18LTGN 18LTGN
W/ POWER AMPLIFIER
AMPLIFIER
A86HB CONNECTOR B
QUALCOMM IP / SLEEPER
18LTGN (5312)
OMNIVISION (5000)
SPKR SW 16 H86AJ
A86AJ LEFT FRONT
(1916) A86JB 18LTGN 9
18LTGN SPEAKER -
CH4_37 18LTGN 15
A86AH H86AH LEFT FRONT
18LTGN 18LTGN 1
SPEAKER +
14 H86AL RIGHT FRONT
A86AL
18LTGN 10 SPEAKER -
18LTGN
13 H86AK
A86AK RIGHT FRONT
2
18LTGN 18LTGN SPEAKER +
IP / DOOR
CONNECTOR RIGHT SPEAKER
(3206 / *3205F) (3300 / *3000M)
W/ AMP
C
RIGHT FRONT A86K E86S A
11
SPEAKER + 18LTGN 18LTGN
D
RIGHT FRONT E86T B
12 A86L
SPEAKER - 18LTGN 18LTGN
N/ AMP * W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 69
CIRCUIT DIAGRAMS
D
RIGHT REAR A86EA H86CEA B
10 18LTGN
SPEAKER - 18LTGN
DOOR SWITCH /
SPEAKER JUMPER
W/ DAYCAB (2312) SPEAKER
(2301)
C
A86BA H86BA A
LEFT REAR 15
SPEAKER + 18LTGN 18LTGN
D
A86CA H86CA B
LEFT REAR 16
SPEAKER - 18LTGN 18LTGN
CORE
1 1
22BK
SHLD
2 2
22
S08339
70 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
##A14Y
10RD
BATTERY
AMPLIFIER CONNECTOR A
6RD FEED
(5313)
CH3_03
SLEEPER FUSE BOX
SLEEPER / IP
(5001) H86APX
(5000-42) 11
15A 18LTGN
H14VB H14VBC H86AP H86APY
10RD 12
16RD 16LTGN 18LTGN
RADIO CONNECTOR H2-B3 H2-C3 H86APZ
(1300) 18LTGN 13
H86DB
**A86DA DR SW / IP / SLEEPER 18LTGN BACK PANEL
RIGHT REAR 9
18LTGN SPKR (5000) (5300/@5103)
SPEAKER + H86EB
JUMPER 18LTGN CH13_05
**A86EA
RIGHT REAR 10 (2313) CH4_18A
18LTGN 5
SPEAKER - *A86DB H86DB R REAR
7
18LTGN 18LTGN SPEAKER +
6
*A86EB H86EB R REAR
18LTGN 20
18LTGN SPEAKER -
11
A86K H86K R FRONT
RIGHT FRONT 11 9
SPEAKER + 18LTGN 18LTGN SPEAKER +
QUALCOMM
A86H
OMNIVISION SPKR
18LTGN
SW (1916) CH4_37 23
LEFT FRONT A86H L FRONT
H86H
SPEAKER + 13 18LTGN 10
18LTGN SPEAKER +
LEFT REAR **A86BA DR SW / H86BB BACK
15
SPEAKER + 18LTGN SPKR 18LTGN PANEL
JUMPER H86CB (5300/@5103)
LEFT REAR **A86CA
16 (2312) CH4_18A 18LTGN CH13_05
SPEAKER - 18LTGN 3
*A86BB H86BB L REAR
8
18LTGN 18LTGN SPEAKER +
4
*A86CB H86CB L REAR
21
18LTGN 18LTGN SPEAKER -
A86L 12
H86L R FRONT
RIGHT FRONT 12 18LTGN 22
18LTGN SPEAKER -
SPEAKER -
QUALCOMM
A86J
OMNIVISION SPKR
18LTGN
SW (1916) CH4_37
24
LEFT FRONT A86J H86J L FRONT
14 23
SPEAKER - 18LTGN 18LTGN SPEAKER -
SUBWOOFER CONNECTOR
(5314)
@H86DBB @H86DBA
A
18LTGN 18LTGN
@H86DBC
B
18LTGN
@H86EBB @H86EBA
F 18LTGN
18LTGN
@H86EBC
E
18LTGN
SUBWOOFER CONNECTOR
A54D A54 (5314)
3
18BN 16BN
H86DBA
A 1
18LTGN
G H86BBA
B 2
18LTGN
H86CBA
E 15
18LTGN
SLEEPER GROUND H86EBA
ADAPTER F 14
18LTGN
BODY CONT # J4
(5007) H86-GHX
(1604) 24 GND
18LTGN
3
H86-GH H86-GHY
25 GND
16LTGN 18LTGN
1
H11-GM H86-GHZ
16WH 18LTGN 26 GND
GROUND STUD IN SLEEPER
REAR FACE OF FRONT
LEFT BUNK PANEL
@ W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 71
CIRCUIT DIAGRAMS
LOWER CABINET
(5136)
1
H63K
18DKBL
2
LOWER CABINET
(5135)
H63-GK
18WH
SLEEPER FUSE
H63U
CENTRE
18DKBL
(5001) CH13_01
H63UA
1 18DKBL
SLEEPER GND
H63-GUA H63-GU ADAPTER
2 18WH 18WH (5007) CH3_29A
PASS UPPER
CABINET
H86BBA (5014)
3
18LTGN
H86CBA 1
4
18LTGN
H63-GUB 2
18WH
3
AMPLIFIRE A
(5313)
H86BBA
2
18LTGN
H86CBA 15
18LTGN
3 H86AR
18LTGN 3
1
H86AS 16
18LTGN
(5127)
LEFT CRESENT
SPEAKER
A
H86AT
4
18LTGN
B
H86AV 17
18LTGN
(5123)
RIGHT CRESENT
SPEAKER
S08339
72 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
SWITCH PACK
(1101M)
C
A62DB A62
PANEL LIGHT 4
18DKBL 18DKBL
BODY
CONTROLLER #J5
W/ POWER DOOR LOCK
(1602)
AND WINDOWS
D
A3AA(+) A3A(+)
SWITCH D/L + E2 J1708+
20DKBL 20DKBL
A3AA(-) A3A(-)
20GY 20GY E1 J1708-
20DKBL
A3AC(+)
DOOR / IP
20GY
A3AC(-)
DOOR / IP
DOOR POD
DOOR POD
(3204M)
(3200)
A3AB(-)
J1708- B B J1708-
20GY
BODY
N/ POWER DOOR LOCK CONTROLLER #J5
AND WINDOWS (1602)
A3A(+)
E2 J1708+
E 18DKBL
SWITCH D/L -
A3A(-)
E1 J1708-
18GY
A
A11-GKD A11-GCA
GROUND
18WH 12WH
LEFT SIDE
(DASH MOUNTED
DUAL POST
GROUND PLATE)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 73
CIRCUIT DIAGRAMS
BODY
CONTROLLER #J2
(1604)
WIPER MOTOR
(4500)
A82 WINDSHIELD
A
16GY WIPER POWER
C/B
A
B+ A82D A82E
16GY 16GY
B
PRK A82J
WV50V 16GY
A
2.2uFx2
C
GND A82-G
16WH
18GY
A82M
18GY
A82N
4.4uH x3
D
HIGH A82K
A11-GCA
12WH
16GY
E
LOW A82L
16GY
LEFT SIDE
(DASH MTD
DUAL POST
GROUND
PLATE)
WIPER HIGH / LOW WIPER POWER
BODY RELAY
RELAY
CONTROLLER #J4 (1012)
(1012)
(1601)
G1
85
85
WINDSHIELD G3
86
86
WIPER J4 J2
A82H
HIGH / LOW E6
18GY
SPEED
87
87
G4 G2
J3 J1
H4 A82P H2
16GY
30
30
87A
87A
WINDSHIELD
A82F
WIPER E7
18GY
POWER
S08339
74 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BODY
TURN SIGNAL CONTROLLER #J3
SWITCH DCM / IP (1600)
(1801) (1800)
8 C9 WIPER 0
B82A A82A
WIPER 0 20GN A9
18GY 20GY SWITCH
11 C1
B82B A82B WIPER 1
WIPER 1 20RD A10
18GY 20GY SWITCH
5 B1
B82C A82C WIPER 2
WIPER 2 20OR A11
18GY 20GY SWITCH
7 A4
B9D B9 A9
20WH
18GY 18GY 18GY
12 A5 WASHER
B87E A87E A87B PUMP
20YL A15
18GY 18GY 20GY MONITOR
6 A3
WASHER B87-G B11-GA
18WH 18WH LOW WASHER
FLUID
A8
A11-GA
18GY
LIGHT
DIGITAL
A11-GCA
12WH
LEFT SIDE
(DASH MOUNTED
FORWARD DUAL POST
CHASSIS / IP GROUND PLATE)
(1700)
WASHER PUMP FUSE F5-C (1014)
(8350 / *8352) IGNITION
1 19 H3 G3 RELAY #3
M87C A87C
(A13FA) (1012 /
16GY 18GY 1014)
10A CH3_07,08,09A
2 20
M87D A87D
16GY 18GY
WASHER FLUID
LEVEL SENSOR
(8351) BODY
17 CONTROLLER #J5
M87A A87A
(1602)
2 1 18GY 18GY
A9A
E5 ZVR
18GY
* W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 75
CIRCUIT DIAGRAMS
** W/LOAD SHEDDING
* N/LOAD SHEDDING
## W/PROSTAR
# W/LONESTAR
VEHICLE
INFORMATION
DISPLAY
(1550)
B1 A1 ACCESSORY
ACCESSORY A12C RELAY #2, 4
B (A12V)
18LTBL (1011 /1013)
10A
CH03_10
F2 E2 BATTERY
BATTERY ##A14SE A14NF A14N *A14W
M FEED
18PK 12RD 8RD 6RD
CH03_01
5A
**A14Y BATTERY
#A14SE 6RD FEED
18RD CH03_03
A3BC(+)
J1708+ D J1708
20DKBL
PUBLIC
J1708- A3BC(-) CH03_19
K
20GY
A5L(+) J1939
J1939+ L
18YL PUBLIC
CH03_13
A5L(-)
J1939- C
18GN
GROUND
A11-GKH ADAPTER
GROUND J
18WH (1003)
CH03_22
S08339
76 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
DRIVER INTERFACE
DISPLAY
(2224)
NS14
A10AE GROUND ADAPTER
A10AB
GROUND 5 20WH (1003)
20WH
CH03_22
A10AA
BATT(-) 2
20WH
FUSE F4-J (1013)
N/A 4
B1 A1 ACCESSORY RELAY
A14B
ACCESS 3 (A12V) CH03_10
20LTBL
10A
N/A 8 FUSE F6-C (1013)
A2 BATTERY FEED
A14A B2 A14NF A14N
BATT(+) N/LOAD SHEDDING
1 20PK 12RD 8RD CH03_01
10A W/LOAD SHEDDING
CH03_03
A86A(+)
J1939(+) 6
20YL
A86A(-)
J1939(-) 7
20GN
}
CH04_41A N/AMP & W/REMOTE
(2225) CH04_41B W/AMP & N/REMOTE
CH04_41C W/AMP & W/REMOTE
GROUND 15 A10AD
20LTGN
N/A 2
N/A 3
N/A 4
N/A 5
N/A 6
N/A 7
N/A 9
NS16
A5A(-) A5B(-)
J1939(-) 16 18GN
20LTGN J1939 PUBLIC
A5B(+) (1026) CH03_13A
A5A(+)
J1939(+) 8 18YL
20YL
NS15
A10AC
AUX_SHIELD 10
20WH
A86AA
L_AUX_IN 11 7
20LTGN
A86AB RADIO
R_AUX_IN 12 10
20LTGN (1301)
A86AC
AUX_COM 13 9
20LTGN
A86AD
AUX_ON/OFF 14 11
20LTGN
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 77
CIRCUIT DIAGRAMS
A11GSE 2
2 18WH
1
A11GKA
14WH
A62BB B
4 PANEL LIGHT
18DKBL ADAPTER
A (1002)
6 A62B
16DKBL
CLUSTER
(1500)
A3BC(-) J 1708 PUBLIC
5
18GY (1661) CH3_19
A3BC(+)
6 J 1708 PUBLIC
18DKBL
(1660) CH3_19
A3BC(+)
E J 1708 PUBLIC
18DKBL
(1660) CH3_19
A62BB B
F 18DKBL PANEL LIGHT
A ADAPTER
6 A62B (1002)
16DKBL
CLUSTER W/ LONESTAR
(1500)
S08339
78 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BATTERY BATTERY
FEED FEED
CH3_03 CH3_01
A14W
A14Y
6RD
6RD
FUSE F5-E (1014)
N/ LOAD
D1 C1 IGNITION RELAY #2 W/ LOAD SHEDDING
A13FB (1012 / 1014) SHEDDING
10A CH3_07
A14N
8RD
D3 C3
IGNITION RELAY #3
A13FA
(1012 / 1014)
10A FUSE F10-D (1019)
CH3_07
E4 F4 A14NH
A13BL2 12RD
18PK 30A/10A
A13-GBL
18WH
A13=GBM
18WH
CUSTOMER
GREEN
+ - ACCESSORIES #2
RELAY
(1018 /1019)
7 9
A14BLT
85
14RD
J4
86
A13BL1 A13BLT G3
18PK 3
18PK
A13BL1 2B
A11-GKB
87
14WH
A13-GBN
18PK
18WH
J3
1
G4
6 RIGHT SIDE
A58BLT
30
87A
(DASH MOUNTED
14BN
A97K
14PL
5B
DUAL POST GROUND
4 PLATE)
(5117) CH9_20
+ - GROUND
BEACON LIGHT ADAPTER
SWITCH (1006)
(1117M)
GROUND ADAPTER
A116L-G
18WH } (1003) CH3_22
CLUSTER #1
(1500)
A62BLT
18DKBL A62B DIMR OUT2
6
16DKBL PANEL LT
MOMENTARY POSITION
PANEL MAINTAINED POSITION
K A LIGHT
ADAPTER
W/ LONESTAR ONLY
(1002)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 79
CIRCUIT DIAGRAMS
B A
A9B A9BAB E9
ZVR E7
18GY 16GY 16GY
BODY
CONTROLLER #J3
(1600)
A A
DOOR SWITCH A63A A63C E63
INPUT A13
18DKBL 16DKBL 16DKBL
DOOR SWITCH /
DOOR SWITCH
SPKR JUMPER
(2312)
B A
A9BAA F9
16GY 16GY
A A
A63B F63
16DKBL 16DKBL
S08339
80 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BATTERY BATTERY
FEED FEED
CH3_03 CH3_01
A14W
A14Y
6RD
6RD
N/ LOAD
W/ LOAD SHEDDING
SHEDDING
FUSE F11-A (1020)
E1 F1
A14NE
A14R
8RD
12RD
5A
FUSE F10-B (1019)
E2 F2 A14RC
A14SAA 12RD
18RD 30A
A14-GSA
18WH
A14-GSB
18WH
CUSTOMER
+ - ACCESSORIES #1
RELAY
GREEN (1019)
A14SAC
7 9
85
12RD
J2
86
A14SAB G1
3
18RD
A14SA 2B
A11-GKA
87
14WH
A14-GS
18WH
18RD J1
1
SPARE'1' G2
6 LEFT SIDE
(1112M)
30
87A
(DASH MOUNTED
5B
DUAL POST GROUND
A14SAD
12LTGN
4 PLATE)
AMBER
7 1 GROUND
8 10 OWNER ADAPTER
ACCESSORY #1 (1003)
(1940)
+ -
CLUSTER #1
(1500)
A62SA
18DKBL A62B DIMR OUT2
6
16DKBL PANEL LT
MOMENTARY POSITION
PANEL
J A
LIGHT MAINTAINED POSITION
ADAPTER
(1002)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 81
CIRCUIT DIAGRAMS
BATTERY BATTERY
FEED FEED
CH3_03 CH3_01
A14W
A14Y
6RD
6RD
N/ LOAD
W/ LOAD SHEDDING
SHEDDING
FUSE F11-A (1020)
E1 F1
A14NE A14R
A14N
8RD
12RD 8RD
5A
FUSE F10-D (1019)
A14SBA
18RD
E4 F4 A14NH
12RD
30A/10A
A14-GSC *A116L BENDIX RR
18WH 18GY MODULATOR
(9504A) CH10_07A
A14-GSD
18WH
CUSTOMER
+ - ACCESSORIES #2
RELAY
GREEN (1018 /1019)
A14SBC
7 9
85
12RD
J4
86
A14SBB G3
3
18RD
A14SB 2B
A11-GKA
87
14WH
A14-GS
18WH
18RD J3
1
SPARE'2' G4
6 LEFT SIDE
(1113M)
30
87A
(DASH MOUNTED
5B
DUAL POST GROUND
A14SBD
12LTGN
4 PLATE)
AMBER
7 1
8 10 OWNER
ACCESSORY#2
(1941)
+ - GROUND
CLUSTER #1
ADAPTER
(1500)
(1003)
A62SB
18DKBL A62B DIMR OUT2
6
16DKBL PANEL LT
* W/ LONESTAR
S08339
82 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
MODULE PLATE
EATON VORAD MODULE INTERCONNECT
(1925) (1960)
FUSE F5-A
(1014) IGNITION
A3
A67A A67A RELAY #2
IGNITION C1 (A13FB)
18GY 16GY (1012 / 1014)
H1 G1 CH3_07,08
10A
*A67A
16PK
B11
A5HA(+) A5HA(+)
J1939(+) D7
18YL 18YL J1939
SPLICE ADAPTER
B12
ASHA(-) A5HA(-) (1025) CH3_13
J1939(-) D8
18GN 18GN
B1
C7 A3BF(+) A3BF(+)
J1587(+)
18DKBL 20DKBL J1708
PUBLIC BODY
B2 CH3_20 CONTROLLER #J1
A3BF(-) A3BF(-)
J1587(-) C8 (1603)
18GY 20GY
A5
A67F A57NA A57N RIGHT FRT
RETURN C15 A
18GY 18OR 16OR TURN
GROUND
ADAPTER
(1023)
A4 8
A67-G
16WH
1
A11-GCB
16WH
A67-G
12WH
VORAD MODULE
GROUND STUD
POWER A67-GA
C2
GND 18WH
* W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 83
CIRCUIT DIAGRAMS
A2 39
A67D A67D M67D
PC RTRN C4 3
16GY 16GY 16GY
A7 38
A67C A67C M67C
V BUS(+) C5 2
18GY 16GY 16GY
A8 37
A67B A67B M67B
V BUS(-) C6 1
16GY 16GY 16GY
B7
A67M A67M
POWER D3 D
18GY 18GY
B8
A67N A67N
DC RTRN D4 C
18GY 18GY
B9
A67P A67P
V BUS(+) D5 B
18GY 18GY
B10
A67R A67R
V BUS(-) D6 A
18GY 18GY
#A67KA
16GY
B3
SSD,SS A67KA A67KB
C12 A67KA 2
PWR 16GY 16GY
16TBL
B4 A67J
RSS A67J CENTER / REAR
C13
16GY 16LTBL CHASSIS EATON VORAD
(1701) SIDE SENSOR
#A67J #A67H (9635)
16GY 16GY
A67H 69
N67H A GROUND
16LTBL
16GY
#A67K
16GY
71
A67K N67K
C COMMUNICATION
16LTBL 16GY
70 POWER
N67J
B
# W/ LONESTAR 16GY
S08339
84 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 85
CIRCUIT DIAGRAMS
TO IGNITION
G1 RELAY 2
(A13FB)
(1012/1014)
WABCO ONGUARD
FUSE F5-A CH3_07,08
RADAR UNIT
(8902) (1014)
10 AMP
H1
5 4 6 1
A67CC
16PK
FORWARD
CHASSIS
(1700)
38
M67CA A67CA A67EA
E
20PK 18PK 18PK
37
M5UE(+)
20YL
INTERFACE
18WH 18WH D
DRIVER
20WH
UNIT
(1944)
A67-GK
18WH
J1939 CENTER TO B
M5UB(+) FORWARD CHASSIS
18YL (9769)
A
M5UB(-)
8
18GN
GROUND
M5U(+)
18GN
M5U(-)
18YL
A5HA(+)
1 (1023)
18GN
A5HA(-)
18YL
*A11-GCB
12WH
TO J1939
SPLICE PACK
A C A C (1025) CH3_13
RIGHT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
N5UB(+)
18GN
18GN
N5UB(-)
N5U(+)
18YL
18YL
N5U(-)
TO BODY
CONTROLLER
CH3_11,12
J1939 FORWARD TO
CENTER CHASSIS
(9770)
TERMINATING
RESISTOR
(8954) CH3_16
* W/ LONESTAR
S08339
86 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BATTERY BATTERY
FEED FEED
CH3_01 CH3_01
A14W
6RD
A14
6RD
MODULE PLATE
AWARE II J1 INTERCONNECT
(TELEMATICS / VORAD)
A14T
8RD
(1973)
10RD
A14K
(1960)
FUSE F2-F (1011)
D3 D2 C2
A14NN A14NN A14KD
BATTERY 1 14RD
18RD 18RD
10A
A14KC
12RD
W/LONESTAR
GROUND ADAPTER
(1003)
D5 12
BATT A98NN A11-GNA A11-GNA
20
RETURN GND 18WH 18WH 18WH
BATT A98NM 1
14
RETURN GND 18WH A11-GKA
14WH
LEFT SIDE
(DASH MOUNTED
BATT DUAL POST GROUND
8 OPEN
BACK-UP PLATE)
C1
A3BN(+) A3BN(+)
J1708(A) + 21 20DKBL 18DKBL J1708 PUBLIC
(1660 / 1661)
C2
A3BN(-) A3BN(-) CH3_19
J1708(B) - 22
20GY 18GY
CAN2 HI 19 OPEN
NO DATA
LOGGED 10 NOT USED W/ PROSTAR, LONESTAR
(HSD2)
Figure 86 AWARE II
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 87
CIRCUIT DIAGRAMS
GROUND ADAPTER
(1003)
14 1
AWARE II J1
A11-GKA
(1973)
A11-GN
18WH
14WH
TELEMATICS ALERT SWITCH
(1111M)
HSD 3 4 OPEN
IP INTERCONNECT
(1960)
LEFT/RIGHT SIDE
D2 7 9
A98NL (DASH MTD
A98NL
DRIVER ALERT 3 DUAL POST
20GY 18BK
INDICATION GND PLATE)
(HSD 1)
DIMR
OUT2 A62B
6
PANEL 18DKBL
LT
HSD 4
HSD 4 11 BLUNT CUT
20GY
HSD 6
HSD 6 6 BLUNT CUT
20GY
HSD 7
HSD 7 24 BLUNT CUT
20GY
HSD 8
HSD 8 23 BLUNT CUT
20GY
ANA 5
ANALOG I/P 5 9 BLUNT CUT
20GY
ANA 7
ANALOG I/P 7 16 BLUNT CUT
20GY * W/ LONESTAR
5V REF1
5V REF 25 BLUNT CUT
20GY
ANA 8
ANALOG I/P 8 17 BLUNT CUT
20GY
Figure 87 AWARE II
S08339
88 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
AWARE II J2
(1974)
NO CONN 9 OPEN
NO CONN 2 OPEN
NO CONN 1 OPEN
NO CONN 8 OPEN
NO CONN 20 OPEN
NO CONN 14 OPEN
NO CONN 21 OPEN
NO CONN 15 OPEN
J1850-VPW 22 OPEN
J1850-GND 16 OPEN
RS 232 DATA
23 OPEN
FROM WAVECOM
J1850-PWM 11 OPEN
BUS -
J1850-PWM 4 OPEN
BUS +
Figure 88 AWARE II
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 89
CIRCUIT DIAGRAMS
AWARE II J3
(1975)
5V REF2
+5V REF 26 BLUNT CUT
18GY
5V REF3
+5V REF 18 BLUNT CUT
18GY
5V REF4
10 BLUNT CUT
+5V REF 18GY
5V REF5
+5V REF 1 BLUNT CUT
18GY
ANA 9
ANALOG 9 6 BLUNT CUT
20GY
ANALOG 2 3 OPEN
ANALOG 3 4 OPEN
ANA 4
ANALOG 4 5 20GY BLUNT CUT
ANALOG 1 2 OPEN
ANA 10
ANALOG 10 7 BLUNT CUT
20GY
ANA 11
ANALOG 11 8 BLUNT CUT
20GY
NO CONN 9 OPEN
GDREF 1
V-REF GROUND 27 BLUNT CUT
20GY
Figure 89 AWARE II
S08339
90 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
AWARE II J3
(1975)
GDREF 2
V-REF (GND) 29 BLUNT CUT
20GY
GDREF 3
V-REF (GND) 30 BLUNT CUT
20GY
GDREF 4
V-REF (GND) 17 BLUNT CUT
18GY
GDREF 5
V-REF (GND) 21 BLUNT CUT
20GY
GDREF 6
V-REF (GND) 20 BLUNT CUT
20GY
GDREF 8
V-REF (GND) 19 BLUNT CUT
20GY
11 5V REF6
+5V REF BLUNT CUT
20GY
5V REF7
+5V REF 12 BLUNT CUT
20GY
5V REF8
+5V REF 13 BLUNT CUT
20GY
NO CONN 14 OPEN
NO CONN 15 OPEN
NO CONN 16 OPEN
Figure 90 AWARE II
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 91
CIRCUIT DIAGRAMS
A86HA
F C
18LTGN
A86JA
G 18LTGN D
RADIO
A3BD(+) (1300)
J1708(+) C J1708
18DKBL
PUBLIC A86H
A3BD(-) LEFT FRONT A
J1708(-) D CH3_20A 13
SPEAKER + 18LTGN
18GY
IGNITION
(A13FC) RELAY #1
(1011 / 1013)
CH3_07,08
C3
FUSE F4-G 344 CB SPEAKER
10A
(1013)
D3 @A86H
A
LEFT BANK OPT 18LTGN
18PK
WARNING LIGHTS
A13B
@A86J
(1511) B
18LTGN
D
A13BF
20PK
E
B A98F
18TN
A86-GND A86-GD1
E E
18WH 18WH
A86RCD
A 18LTGN
A86HB
F
IP / DOOR 18LTGN
QUALCOMM OMNIVISION CONNECTOR LEFT
REMOTE CONTROL (3205)
(1917) CH4_18 A86JB
18LTGN G
A
W/LONESTAR
A86-GD2
B BATTERY
18WH @A14KC @A14T @A14
FEED
12RD 8RD 6RD
CH3_01
S08339
92 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
AORN 1
1
24OR
AORN2
2 24OR 2
ABLU 3
3
24BL
ABLU2
4 24BL 4
ABLK
5 5
24BK
#ABLK
22BK
ARED
6 6
24RD
#ARED
22RD
AORN 1
1
24OR
AORN2
2 24OR 2
ABLU 3
3
24BL
ABLU2
4 24BL 4
ABLK
5 5
24BK
#ABLK
22BK
ARED
6 24RD 6
#ARED
22RD
#ABLK 3
2
22BK
#ABLU 2
3
22BL
#ARED 5
5
22RD
#AGRN
6 22GN 6
#AYEL 7
7
22YL
#AVIO
9 22VT 9
# W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 93
CIRCUIT DIAGRAMS
F F
H3BD(+) A3BD(+)
18DKBL 18DKBL
J1708 PUBLIC
G G CH3_20A
H3BD(-) A3BD(-)
18GY 18GY
**A14Y BATTERY
6RD FEED
A A FUSE F2-F **A14KD CH3_03
H14EA A14EA 12RD
18RD 18RD (1011)
A14EB A14KD A14K *A14W BATTERY
18RD 12RD 8RD 6RD FEED
B B D2 C2
H14EE A14EE CH3_01
10A
18RD 18RD
@A14KC @A14T @A14 BATTERY
12RD 8RD 6RD FEED
C C CH3_01
H11-GMC A11-GMC
18WH 18WH
A11-GMB A11-GKB
D D 18WH 14WH
H11-GMA A11-GMA LEFT SIDE
18WH 18WH (DASH MOUNTED
GROUND
ADAPTER 8 1 DUAL POST
(1006) GROUND PLATE)
IGNITION
(A13FC) RELAY #1
(1011 / 1013)
C3 CH3_07,08
FUSE F4-G
10A
(1013)
D3
LEFT BANK OPT
18PK
A13B
WARNING LIGHTS
MOTIENT MOBILE MOTIENT MOBILE
(1511)
MAX DISCRETE I/O MAX DISCRETE I/O
(5905) (1933)
C
A13BE
20PK ** W/ LOAD SHEDDING
B B F * N/ LOAD SHEDDING
H11-GMA A98F @ W/ LONESTAR
18WH 18TN
@A98F
18LTGN
S08339
94 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
4.44. REMOTE RADIO — N/AMP AND N/WIRED REMOTE AND N/DRIVER INTERFACE
DISPLAY, P. 40
IP/ROOF
A86F 2 CONNECTION
18LTGN (2000)
REMOTE RADIO
(5303)
FUSE F4-F
(1013)
D2 ACCESSORY RELAY
A86R C2
(A12V) #2, 4
18LTGN (1011 / 1013)
10A
CH03_10
FUSE F2-E (1011)
D1 C1 A14FF BATTERY FEED
12RD CH03_01
10A
A86P
7
18LTGN RADIO
CONN
(1300)
ES7
A86AB A86AE
18LTGN 18LTGN 4
1.27K
CLOCK
1/4 WATT 1%
SPRING DCM / IP
294 (1802) HARNESS
VOL UP
1/4 WATT 1% (1800)
H86-GHW
3
18LTGN H11-GM GROUND STUD
10WH IN SLEEPER
SLEEPER REAR FACE OF
GROUND 5 1 FRONT LEFT
ADAPTER BUNK PANEL
(5007)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 94 Remote Radio — N/AMP and N/Wired Remote and N/Driver Interface Display
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 95
CIRCUIT DIAGRAMS
4.45. REMOTE RADIO — W/AMP AND N/WIRED REMOTE AND N/DRIVER INTERFACE
DISPLAY, P. 40A
AMPLIFIER SLEEPER
CONNECTOR A DOOR POD/DOOR
REMOTE/AMP
(5313) (3200)
(5011M)
F E
H86AR A86AR E63-G
3 B COURTESY
18LTGN 18LTGN 18WH
G F LIGHT
H86AS A86AS E63BB
16 A (3400)
18LTGN 18LTGN 18DKBL
H
H86HT A86HT
4 E IP DOOR
18LTGN 18LTGN
J POD / DOOR
H86AU A86AU (3204/3204M)
17 18LTGN 18LTGN F
IP/ROOF
A86F 2 CONNECTION
REMOTE RADIO 18LTGN (2000)
(5303)
FUSE F4-F
(1013)
D2 ACCESSORY RELAY
A86R C2
(A12V) #2, 4
18LTGN (1011 / 1013)
10A
CH03_10
FUSE F2-E (1011)
D1 C1 A14FF BATTERY FEED
12RD CH03_01
10A
A86P
7
IP/SLPR 18LTGN RADIO
(5000) CONN
(1300)
8 A86AA
18LTGN 5
A86AB A86AE
18LTGN 4
18LTGN
A86A
STEERING WHEEL
18LTGN
SWITCHES
1.27K
CLOCK
1/4 WATT 1%
SPRING DCM / IP
294 (1802) HARNESS
VOL UP
1/4 WATT 1% (1800)
H86-GHW
3
18LTGN H11-GM GROUND STUD
10WH IN SLEEPER
SLEEPER REAR FACE OF
GROUND 5 1 FRONT LEFT
ADAPTER BUNK PANEL
(5007)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 95 Remote Radio — W/AMP and N/Wired Remote and N/Driver Interface Display
S08339
96 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
4.46. REMOTE RADIO — N/AMP AND W/WIRED REMOTE AND N/DRIVER INTERFACE
DISPLAY, P. 40B
SLEEPER
REMOTE/AMP
(5011M) IP/ROOF
(2000)
A86F
2
18LTGN
REMOTE RADIO
FUSE F4-F
(5303)
(1013)
A
A86R ACCESSORY RELAY
2 H86R (A12V)
18LTGN #2, 4
18LTGN D2 C2 (1011 / 1013)
10A CH03_10
FUSE F2-E
(1011)
E A86AF D1 C1
H86F A14FF BATTERY FEED
1 18LTGN
18LTGN 12RD CH03_01
10A
A86P
7
18LTGN
C A86D(+)
H86(+)
4 18YL 18YL 1
RADIO
H86(-) D A86D(-) CONN
5 18GN 18GN 2 (1300)
STEERING WHEEL
SWITCHES
1.27K
18LTGN
CLOCK
A86A
1/4 WATT 1%
SPRING DCM / IP
294 (1802) HARNESS
VOL UP
1/4 WATT 1% (1800)
H86-GHW
3
18LTGN H11-GM GROUND STUD
10WH IN SLEEPER
SLEEPER REAR FACE OF
GROUND 5 1 FRONT LEFT
ADAPTER BUNK PANEL
(5007)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 96 Remote Radio — N/AMP and W/Wired Remote and N/Driver Interface Display
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 97
CIRCUIT DIAGRAMS
4.47. REMOTE RADIO — W/AMP AND W/WIRED REMOTE AND N/DRIVER INTERFACE
DISPLAY, P. 40C
F E
H86AR A86AR E63-G
3 B COURTESY
18LTGN 18LTGN 18WH
G F LIGHT
H86AS A86AS E63BB
16 A (3400)
18LTGN 18LTGN 18DKBL
H
H86HA A86HT
4 E IP DOOR
18LTGN 18LTGN
J POD / DOOR
H86AU A86AU (3204/3204M)
17 18LTGN 18LTGN F
REMOTE RADIO
A86F IP/ROOF
(5303) 2
18LTGN (2000)
FUSE F4-F
(1013) ACCESSORY RELAY
A #2, 4
H86R A86R (1011 / 1013)
2 (A12V)
18LTGN 18LTGN CH03_10
10A
D2 C2
FUSE F2-E
(1011)
E A86AF
H86F D1 C1 A14FF BATTERY FEED
1 18LTGN
18LTGN 12RD CH03_01
10A
IP/SLPR A86AA
(5000) 8 5
18LTGN
A86P
7
18LTGN
C
H86(+) A86D(+)
4 18YL 18YL 1
RADIO
H86(-) D A86D(-) CONN
5 18GN 18GN 2 (1300)
1.27K
CLOCK
1/4 WATT 1%
SPRING DCM / IP
294 (1802) HARNESS
VOL UP
1/4 WATT 1% (1800)
H86-GHW
3
18LTGN H11-GM GROUND STUD
10WH IN SLEEPER
SLEEPER REAR FACE OF
GROUND 5 1 FRONT LEFT
ADAPTER BUNK PANEL
(5007)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 97 Remote Radio — W/AMP and W/Wired Remote and N/Driver Interface Display
S08339
98 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
4.48. REMOTE RADIO — N/AMP AND N/WIRED REMOTE AND W/DRIVER INTERFACE
DISPLAY, P. 41
FUSE F4-F
(1013)
IP/ROOF D2 C2
(2000) A86F ACCESSORY RELAY
2 (A12V) CH03_10
18LTGN
10A
REMOTE RADIO
(5303)
FUSE F2-E
(1011)
D1 C1
A14FF BATTERY FEED
12RD CH03_01
10A
A86P
7
18LTGN
DRIVER A86B(-)
20GN 2
DISPLAY RADIO
{
(2224) A86B(+) CONN
CH04_23A 20YL 1 (1300)
A86AE
A86R 4
18LTGN
18LTGN
STEERING WHEEL
SWITCHES
1.27K
18LTGN
CLOCK
A86A
1/4 WATT 1%
SPRING DCM / IP
294 (1802) HARNESS
VOL UP
1/4 WATT 1% (1800)
H86-GHW
3
18LTGN H11-GM GROUND STUD
10WH IN SLEEPER
SLEEPER REAR FACE OF
GROUND 5 1 FRONT LEFT
ADAPTER BUNK PANEL
(5007)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 98 Remote Radio — N/AMP and N/Wired Remote and W/Driver Interface Display
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 99
CIRCUIT DIAGRAMS
4.49. REMOTE RADIO — W/AMP AND N/WIRED REMOTE AND W/DRIVER INTERFACE
DISPLAY, P. 41A
AMPLIFIER SLEEPER
CONNECTOR A DOOR POD/DOOR
REMOTE/AMP
(5313) (3200)
(5011M)
F E
H86AR A86AR E63-G
3 B COURTESY
18LTGN 18LTGN 18WH
G F LIGHT
H86AS A86AS E63BB
16 A (3400)
18LTGN 18LTGN 18DKBL
H
H86HT A86HT
4 E IP DOOR
18LTGN 18LTGN
J POD / DOOR
H86AU A86AU (3204/3204M)
17 18LTGN 18LTGN F
IP/ROOF
A86F 2 CONNECTION
REMOTE RADIO 18LTGN (2000)
(5303)
FUSE F4-F
(1013)
D2 C2
(A12V) ACCESSORY RELAY
10A (1011 / 1013)
FUSE F2-E (1011) CH03_10
IP/SLPR A86AA
8 5
(5000) 18LTGN
A86A(+)
1
DRIVER 20YL RADIO
{
DISPLAY A86A(-) CONN
(2224) 20GN 2 (1300)
CH04_23A
A86AE
A86R 4
18LTGN
18LTGN
STEERING WHEEL
SWITCHES
1.27K
18LTGN
CLOCK
A86A
1/4 WATT 1%
SPRING DCM / IP
294 (1802) HARNESS
VOL UP
1/4 WATT 1% (1800)
H86-GHW
3
18LTGN H11-GM GROUND STUD
10WH IN SLEEPER
SLEEPER REAR FACE OF
GROUND 5 1 FRONT LEFT
ADAPTER BUNK PANEL
(5007)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 99 Remote Radio — W/AMP and N/Wired Remote and W/Driver Interface Display
S08339
100 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
4.50. REMOTE RADIO — N/AMP AND W/WIRED REMOTE AND W/DRIVER INTERFACE
DISPLAY, P. 41B
SLEEPER
REMOTE/AMP
(5011M)
A86F IP/ROOF
2
18LTGN (2000)
FUSE F4-F
REMOTE RADIO (1013)
(5303)
10A
A
H86R A86R ACCESSORY RELAY
2 (A12V)
18LTGN 18LTGN (1011 / 1013)
D2 C2 CH03_10
FUSE F2-E
(1011)
E A86AF
H86F D1 C1 A14FF BATTERY FEED
1 18LTGN
18LTGN 12RD CH03_01
10A
A86P
7
18LTGN
C NS17
H86(+) A86D(+) A86E(+)
4 18YL 18YL 1
18YL RADIO
NS16
H86(-) D A86D(-) A86E(-) CONN
5 18GN 18GN 18GN 2 (1300)
B ES7
H86AE A86AB A86AE
6 18LTGN 18LTGN 18LTGN 4
A86A(-)
DRIVER
18GN
DISPLAY A86F(+) DISPLAY
(2224) A
A86A(+) 18YL J1939
CH04_23A 18YL RESIST
A86F(-)
F (2227)
18GN
STEERING WHEEL
SWITCHES
1.27K
18LTGN
CLOCK
A86A
1/4 WATT 1%
SPRING DCM / IP
294 (1802) HARNESS
VOL UP
1/4 WATT 1% (1800)
H86-GHW
3
18LTGN H11-GM GROUND STUD
10WH IN SLEEPER
SLEEPER REAR FACE OF
GROUND 5 1 FRONT LEFT
ADAPTER BUNK PANEL
(5007)
Figure 100 Remote Radio — N/AMP and W/Wired Remote and W/Driver Interface Display
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 101
CIRCUIT DIAGRAMS
4.51. REMOTE RADIO — W/AMP AND W/WIRED REMOTE AND W/DRIVER INTERFACE
DISPLAY, P. 41C
F E
H86AR A86AR E63-G
3 B COURTESY
18LTGN 18LTGN 18WH
G F LIGHT
H86AS A86AS E63BB
16 A (3400)
18LTGN 18LTGN 18DKBL
H
H86HT A86HT
4 E IP DOOR
18LTGN 18LTGN
J POD / DOOR
H86AU A86AU (3204/3204M)
17 18LTGN 18LTGN F
2 IP/ROOF
(2000)
REMOTE RADIO
(5303) A86F FUSE F4-F
18LTGN (1013) ACCESSORY RELAY
A 10A (1011 / 1013)
H86R A86R CH03_10
2 (A12V)
18LTGN 18LTGN D2 C2
A86P
7
18LTGN
IP/SLPR A86AA
8 5
(5000) 18LTGN
C
H86(+) A86D(+) A86E(+)
4 18YL 18YL 1
18YL RADIO
D A86E(-) CONN
H86(-) A86D(-)
5 18GN 18GN 18GN 2 (1300)
A86A(-)
DRIVER
20GN
DISPLAY
{
(2224) A86A(+)
CH04_23A 20YL A86F(+) DISPLAY
A
18YL J1939
RESIST
STEERING WHEEL A86F(-)
F (2227)
SWITCHES 18GN
A86A
1.27K 18LTGN
1/4 WATT 1%
CLOCK SPRING DCM / IP
294 (1802) HARNESS
VOL UP
1/4 WATT 1% (1800)
H86-GHW
3
18LTGN H11-GM GROUND STUD
10WH IN SLEEPER
SLEEPER REAR FACE OF
GROUND 5 1 FRONT LEFT
ADAPTER BUNK PANEL
(5007)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 101 Remote Radio — W/AMP and W/Wired Remote and W/Driver Interface Display
S08339
102 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
A14HHD
FUSE HOLDER 6RD 8RD 12RD
16RD
W/ BUS BAR
+ -
D1
BATTERY BATT
FUSE F3-A
DCM / IP IGNITION
10A
#A14JD
(1012)
12RD
CLUTCH SWITCH (1800) SWITCH
(1811) (1100M)
A4
B17A A17A ACC IGN S
18PK 18PK
10A
18RD
A15
C D B A
B D8
B4
B17AA A17B
18PK 18PK A17HA
C 16PK
1200 OHMS C11 GROUND
B97A
#A14HHD
ADAPTER START RELAY
16RD
18VT (1023) (5001)
D CH7_08,08A
B9 A4
B9M
16PK
A17H
18GY 18GY 1 3
1200 OHMS
A17-GC #A104AH
BODY CONTROLLER#J5 18WH 16DKBL
B4 A4
(1602)
A11-GCB
12WH
86
30
A9A A9 CRANK
ZVR E5 RELAY
18GY 18GY
(1010)
LEFT SIDE 87
BODY CONTROLLER#J3 DASH MTD 87A
ALTERNATOR 85
(1600) DUAL POST
GND PLATE A3 B3 W/ REMOTE
R START /STOP
CLUTCH
A97A
G SWITCH B4 W/ ICON
B 18PL A104AH (SLPR RLY)
INPUT
16DKBL CH7_08,08A
N/ ICON
A17
16PK MODULE PLATE
4RD
W/ ICON
K2
30
4WH
87A INTERCONNECT
K2-G
16PK PRESSURE)
IP / ENGINE
(1962)
(1702-16)
87 ICON
*K17 J3 D6
CRANK
K2B-FL
K2A-FL
12BL
16PK
12BL
86 RELAY
*K17 G3
#A116LZ
18GY
(1019)
18PK
16PK
ENG BLOCK C5
**K17
W/ IBBE J4 A17HF
A17HB
GND (ON
18PK
18PK
LEFT SIDE 85
OF ENGINE) C4
A17HE A17HD
18PK 16PK
B S STARTER #A116UZ
TERMINAL 18GY
FUSIBLE 8
LINKS
S
*K17D
16PK
STARTER
16PK
G KEYSWITCH A17HD
*K17
#A116UV 5
G OUTPUT(+) 16PK
18GY
STARTER A17HF
S 6 18PK
RELAY(-)
THERMAL A
#A9Z ICON MODULE
OVERCRANK B M
B A 18GY ICON MODULE 'A'
ISXE (6304) /
'B' (1931)
IBBE (6316M)
(1930)
ZERO VOLT
STARTER REF SPLICE
BODY CONTROLLER#J5
POWER (1620) E3 ZVR (1602)
# W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 103
CIRCUIT DIAGRAMS
A14HHD
TYPE FUSE FUSE HOLDER
16RD
6RD 8RD 12RD
W/ BUS BAR
+ -
D1
BATTERY BATT
FUSE F3-A
DCM / IP IGNITION
10A
(1012)
CLUTCH SWITCH (1800) SWITCH
(1811) (1100M)
C1
A D7 OFF
B17A A17A ACC IGN S
18PK 18PK
18RD
A15
C D B A
B D8
B17AA A17B
18PK 18PK A17HA
C 16PK
1200 OHMS C11
B97A GROUND ADAPTER
18VT (1023)
D A4
B9M B9
16PK
A17H
18GY 18GY 1 3
1200 OHMS
A17-GC
BODY CONTROLLER#J5 18WH A4
B4
(1602)
A11-GCB
12WH
86
30
A9A A9 CRANK
ZVR E5 RELAY
18GY 18GY
(1010)
RIGHT SIDE 87
BODY CONTROLLER#J3 DASH MTD 87A
ALTERNATOR DUAL POST 85
(1600)
GND PLATE A3 B3 W/ REMOTE
R
CLUTCH START /STOP
A97A
G SWITCH B4
B 18PL A104AH (SLPR
INPUT
16DKBL RLY)
CH7_08,08A
SEE NOTE N/ ICON W/ ICON
A17
16PK MODULE PLATE
1RD
2RD
2WH
1WH
W/ ICON
K2
K2
30
K2-G
K2-G
87A INTERCONNECT
A17 G4
A17HB
(ICON / TIRE
18PK
16PK PRESSURE)
IP / ENGINE ICON
(1962)
(1702-16) CRANK 87
*K17 RELAY J3 D6
K2C-FL
K2A-FL
K2B-FL
K2B-FL
K2A-FL
10RS
10RS
10RS
10RS
10RS
16PK (1019) 86
ENG BLOCK *K17
GND (ON 18PK
G3 C5
LEFT SIDE J4 A17HF
A17HB
16PK
18PK
**K17
STARTER
16PK
*K17
G
STARTER A17HF
6 18PK
RELAY(-)
S
THERMAL
ICON MODULE
OVERCRANK ICON MODULE
B M
B A
'B'
ISXE (6304) / 'A'
(1930)
IBBE (6316M) NOTE: (1931)
W/ 1 GA CHARGE CIRC K2, FUSELINKS ARE 3 - 10RS
W/ 2 GA CHARGE CIRC K2, FUSELINKS ARE 2 - 10RS
STARTER
W/ 4 GA CHARGE CIRC K2, FUSELINKS ARE 2 - 10RS
POWER
* W/ THERMAL OVERCRANK PROTECTION
** N/ THERMAL OVERCRANK PROTECTION
# W/ LONESTAR
S08339
104 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
A14HHD
16RD
TYPE FUSE FUSE HOLDER A14 A14J A14JB
W/ BUS BAR 6RD 8RD 12RD
+ - BATTERY
D1
#A14JD
BATT
12RD
W/ ULTRASHIFT IGNITION
10A
TRANSMISSION SWITCH
C1
W/ AUTOSHIFT OFF
10A
TRANSMISSION ACC IGN S
B4
EATON GEN 3
TCM CONNECTOR C D B A
ENGINE / IP
18RD
A15
(7105) (1702)
K17-GC
#A14HHD
A17-GC
16RD
18PK 16WH
START
19
16PK
A17H
ENABLE K17-GC W/ REMOTE
A17-GC
RELAY 4 18WH START /STOP
18WH
MINUS
A104AH (SLEEPER
START 21 RELAY)
K17C A17C 16DKBL
ENABLE 26 16PK 18PK CH7_08,08A
LATCH B4 A4
K17C 86
30
START 18PK
20 CRANK
ENABLE K17B A17B RELAY
32 18PK 18PK
RELAY (1010)
PLUS 87
85 87A
A3 W/ ICON
R ALTERNATOR B3
G B
SEE NOTE
N/ ICON
A17 MODULE PLATE
@K2
2RD
4RD
INTERCONNECT
4WH
16PK
K2-G
@K2-G
K2
W/ ICON 30
2WH
87A
G4 (ICON / TIRE
A17
A17HB
ICON PRESSURE)
18PK
16PK
CRANK (1962)
IP / ENGINE
87 RELAY
(1702-16)
J3 (1019)
*K17 D6
86
K2B-FL
K2A-FL
12BL
12BL
16PK
#A116LZ
18GY
*K17
18PK G3 C5
A17HB
GND (ON
**K17
W/ IBBE 18PK
85
LEFT SIDE
OF ENGINE) C4
A17HE A17HD
18PK 16PK
FUSIBLE #A116UZ
B S STARTER 18GY ICON MODULE
LINKS ZERO VOLT 8
TERMINAL 'B'
REF ADAPTER (1930)
STARTER
S (1620)
*K17D
16PK
*K17D
18PK
KEYSWITCH A17HD
STARTER G G 5
#A116UV OUTPUT(+) 16PK
POWER
18GY STARTER A17HF
S 6
RELAY(-) 18PK
A
#A9Z ICON MODULE
E3 ZVR
B M 18GY 'A'
B A BODY CONTROLLER#J5
THERMAL (1931)
(1602)
OVERCRANK NOTE:
ISXE (6304) / W/ 1 GA CHARGE CIRC K2, FUSELINKS ARE 2 - 10RS
IBBE (6316M) W/ 2 GA CHARGE CIRC K2, FUSELINKS ARE 2 - 12BL
W/ 4 GA CHARGE CIRC K2, FUSELINKS ARE 2 - 12BL
# W/ LONESTAR * W/ THERMAL OVERCRANK PROTECTION
@ W/ IBB ENGINE ** N/ THERMAL OVERCRANK PROTECTION
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 105
CIRCUIT DIAGRAMS
A14HHD
FUSE HOLDER
16RD
W/ BUS BAR 6RD 8RD 12RD
+ - BATTERY
D1
BATT
IGNITION
10A
FUSE F3-A
SWITCH
(1012)
W/ ULTRASHIFT (1100M)
XMSN
C1
W/ IBBE OFF
W/ AUTOSHIFT
ACC IGN S
EATON GEN 3 XMSN
TCM CONNECTOR C D B A
ENGINE / IP
18RD
A15
(7105)
(1702)
K17-GC A17-GC
START 18PK 16WH
ENABLE 19
16PK
A17H
RELAY K17-GC A17-GC
4 18WH W / REMOTE
MINUS 18WH
START /STOP
A104AH
START 21
K17C A17C 16DKBL
ENABLE 26 16PK 18PK A4 (SLEEPER
LATCH B4 RELAY)
K17C 86 CH7_08,08A
30
START 18PK
20
ENABLE K17B A17B CRANK
32 18PK RELAY
RELAY 18PK
PLUS 87 (1010)
85 87A
ALTERNATOR A3
R N/ ICON
B3
G B SEE NOTE W/ ICON
A17
16PK
W/ ICON
A17 G4
MODULE PLATE
16PK
1RD
2RD
K2
30 87A
(1702-16) CRANK (ICON / TIRE
87
A17HB
J3
(1962)
2WH
1WH
16PK (1019)
K2-G
K2-G
*K17
18PK D6
K2A-FL
K2C-FL
K2A-FL
K2B-FL
K2B-FL
10RS
10RS
10RS
10RS
10RS
W/ IBBE 86
16PK
**K17
G3 C5
A17HB
FUSIBLE J4 A17HF
18PK
LINKS 18PK
85
ENG BLOCK C4
A17HE A17HD
GND (ON 18PK 16PK
LEFT SIDE B S STARTER
OF ENGINE) TERMINAL
8
S
16PK
STARTER
*K17
16PK
*K17D
KEYSWITCH A17HD
G 5
OUTPUT(+) 16PK
ICON MODULE
S 'B'
STARTER A17HF
(1930) 6 18PK
RELAY(-)
THERMAL ICON MODULE
B M
B A 'A'
OVERCRANK
ISXE (6304) / (1931)
IBBE (6316M) NOTE:
W/ 1 GA CHARGE CIRC K2, FUSELINKS ARE 3 - 10RS
W/ 2 GA CHARGE CIRC K2, FUSELINKS ARE 2 - 10RS
STARTER
W/ 4 GA CHARGE CIRC K2, FUSELINKS ARE 2 - 10RS
POWER
* W/ THERMAL OVERCRANK PROTECTION
** N/ THERMAL OVERCRANK PROTECTION
S08339
106 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
A14HHD
+ -
16RD
BATTERY
D1
12RD
A14JE
10A
FUSE F3-A (1012)
BATT
IGNITION
SWITCH
FUSE F8-F (1017)
C1
A2
(1100M)
#A14JD
12RD
30A
FREEDOMLINE OFF
TRANSMISSION ACC IGN S
18RD
A15
B2
TCM CONNECTOR
(7104) C D B A
ENGINE / IP
(1702-19)
A4
NEUTRAL K17-GC A17-GC
C
16PK
A17H
10A
A17B
B4
A92VA
12RD 18PK A4
B4
86
30
#A14HHD
R
16RD
CRANK
G B RELAY
(1010)
87
85 87A
A3 B3 W/ ICON
ALTERNATOR
4RD
(6101)
K2
N/ ICON
4WH
A17
K2-G
16PK
MODULE PLATE
W/ ICON INTERCONNECT
G4 30 87A
(ICON / TIRE
PRESSURE)
(1962)
K2B-FL
K2A-FL
12BL
12BL
87
IP / ENGINE J3
D6
(1702-16) A17HB
G3
#A116LZ
18PK
18GY
ENG BLOCK
GND (ON
16PK
86 C5
**K17
A17HF
18PK
LINKS #A116UZ
18GY 8
THERMAL S
STARTER
OVERCRANK G
G #A116UV KEYSWITCH A17HD
(6304) 5
18GY OUTPUT(+) 16PK
S
STARTER A17HF
6
* W/ THERMAL A RELAY(-) 18PK
B M #A9Z ICON MODULE
OVERCRANK B A
18GY 'A'
PROTECTION
ICON MODULE 'B' (1931)
** N/ THERMAL
OVERCRANK STARTER ZERO VOLT (1930)
PROTECTION POWER REF SPLICE
(1620)
E3 ZVR BODY CONTROLLER#J5
(1602)
# W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 107
CIRCUIT DIAGRAMS
A14HHD
+ -
16RD
BATTERY
D1
10A
FUSE F3-A (1012)
BATT
IGNITION
C1
12RD
A14JE
SWITCH
(1100M)
OFF
FUSE F8-F (1017)
18RD
A15
ACC IGN S
A2
FREEDOMLINE C D B A
TRANSMISSION
30A
TCM CONNECTOR
(7104)
B2
ENGINE / IP
(1702-19)
K17-GC A17-GC
16PK
A17H
NEUTRAL C
RELAY 16WH 16WH
A92VA A17B
12RD 18PK
R B4 A4
G ALTERNATOR 86
B 30
(6101)
CRANK
RELAY
(1010)
87
1RD
K2
87A
2WH
1WH
85
K2-G
K2-G
A3 B3
2RD
K2
W/ ICON
N/ ICON
A17
16PK
K2C-FL
K2A-FL
K2A-FL
K2B-FL
10RS
10RS
10RS
K2B-FL
10RS
10RS
W/ ICON ICON
IP / ENGINE CRANK
(1702-16) RELAY
(1019) J3 J4
ENG BLOCK *K17 85
87A
16PK
GND (ON
**K17
16PK
A17HB
A17HF
87
18PK
18PK
16PK
LEFT SIDE
A17
OF ENG)
30
FUSIBLE STARTER 86
LINKS B S
TERMINAL G4 G3
*K17D
16PK
A17HE
18PK
S
A17HD
16PK
5 (1931)
18PK
** N/ THERMAL 16PK
OUTPUT(+)
OVERCRANK STARTER
PROTECTION POWER A17HF
STARTER 6 8 STARTER
RELAY(-) 18PK
S08339
108 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
ETHER BOTTLE
AUTOMATIC CONTROL
VALVE
ETHER START
(6550 / #6551) A B
ENGINE BLOCK
ECM CONNECTOR
GND ADAPTER
(6000)
(6701)
E
ETHER INJECTION K21 K21A
40 16TN
SOLENOID 16TN
A
K10-GA
12WH
ENG BLOCK
GROUND ON
LEFT SIDE
OF ENGINE
# W/LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 109
CIRCUIT DIAGRAMS
FAN SOLENOID
(6400 / &6403)
ENGINE BLOCK
GND ADAPTER
A B (6701)
ECM CONNECTOR
(6000) D
K23-G
16WH
FAN CONTROL
K23 C
OUTPUT 38
16TN
A
K10-GA
ENG BLOCK 12WH
GROUND ON
ZVR
LEFT SIDE
ECM RETURN 29 ADAPTER
OF ENGINE
(6702)
BODY
A
CONTROLLER #J5 K9AA
(1602) 16GY
CH8_04 E
ECM CONNECTOR
(6010)
K9AD
B
18GY
**K23G
16WH
K23G
16WH D
@K23-G
16WH
@K23
A
16TN
BODY CONTROLLER # J5
(1602) **K23
16TN
IP / ENGINE
VARIABLE (1702-18)
SPEED A23A K23A C
F13
ENGINE FAN 18TN 16TN
** W/ CAT ENGINE
@ W/ ISX ENGINE
& W/ LONESTAR
S08339
110 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
(6400)
EIM CONNECTOR 1
(6018) W/ 2 SPEED FAN
A
K23
18
16TN
B FAN SOLENOID
VARIABLE SPEED
FAN DRIVE
(6420)
18TN
K23
3
K23-G
16WH ENGINE GND ADAPTER
(6704A)
HARNESS GROUND
(LOCATED AT
LEFT SIDE
ENGINE BLOCK GROUND) EIM 5V ADAPTER
(6706)
D
2 K23A1
18TN
C
EIM CONNECTOR 2
(6019)
LOW COOLANT
K23C
5 2 SENDER 8600
18TN
(6401)
K34D
4 A
18TN
K34C
2 D
18TN
K23B1 K34-GA
4 B
18TN 18WH
D C
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 111
CIRCUIT DIAGRAMS
13
COLD START ASSIST
FUEL SOLENOID
K21B3
18TN
A
K10-GA K10-GB
10WH 10WH
HARNESS GROUND
(LOCATED AT LEFT SIDE
ENGINE BLOCK GROUND)
EIM CONNECTOR 2
(6019)
K21B1
6 18TN 18
EIM CONNECTOR 4
(6021)
K21B2
7 14
18TN
K21A2
2
12TN
K14A1 K21-FL
3 8RD 12BL
S08339
112 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
7. ENGINES (CHAPTER 7)
7.1. ELECTRONIC ENGINE CONTROLS, P. 1
ECM CONNECTOR
(6010) ECM FUSE
(6712)/ @(6713)
**K97DA **K97D
BATTERY(+) 48 14VT 10VT
**K97DB 30A
BATTERY(+) 52
14VT
**K97DC
BATTERY(+) 53 B A
14VT
BATTERY(+) 55 **K97DC
14VT **K97DF
10VT
ECM POWER
K14AF
CONNECTOR
10RD
(6001)
CRUISE
RESUME / ACCEL
BODY CONTROLLER#J5
1430 OHM (1602)
1/4 WATT 1%
A 5 A4
B9C B9 A9 A9A
BK E5 ZVR
20GY 18GY 18GY 18GY
ENGINE BRAKE
H 8 D4
B24 A24 ENGINE BRAKE
GY F8
18GY 18GY SWITCH
ENG BRAKE
ON / OFF @B24
20GY
@A24C
JAKE BRAKE FOOT PEDAL
18GY
(1953)
ENGINE BRAKE W/ FOOT
PEDAL SWITCH
A24B A24
B
18GY 18GY
A9Z E3 ZVR
18GY
A
ZERO VOLT
REF ADAPTER
** W/ CAT ENGINE
F (1620)
A9FS @ W/ LONESTAR
A 18GY
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 113
CIRCUIT DIAGRAMS
ECM CONNECTOR
(6000) K21A E
K23 16TN
FAN CONTROL 38 D
16TN K23-G
16WH
K21 FAN
ETHER START 40 A B SOLENOID
16TN
(6400/6403*)
A
ETHER K10-GA
START A 12WH
B
(6550/6551*)
ENGINE BLOCK
GROUND ADAPTER
(6701)
ENG BLOCK
GROUND
(ON LEFT SIDE
OF ENGINE)
ACCELERATOR
ENGINE / IP IP / DCM PEDAL MODULE
(1702) (1800) (1809)
22 C5 C
ACCEL POSN K97C A97C B97C
22
THROTTLE
SUPPLY 18VT 18PL 18VT
28 C4 A
ACCEL POSN K99B A99B B99B
9
SIGNAL 18VT 18PL 18VT
23 B4 B
ACCEL POSN K97B A97B B97B
23
IDLE
REF 18VT 18PL 18VT
29 B6 E
K97PB K97N A97N B97N
ECM RETURN 32
18WH 18VT 18PL 18VT
30 B5 D
K97PA K99D A99D B99D
+5V 21 18VT 18VT 18PL 18VT
34
IGNITION
*K97KB
14PL
*A97F RELAY
16PL (1013)
24 CH7_03 C6 F
ACCEL POSN K97M A97M B97M
SIGNAL 35 18VT 18VT
18PL
*A97K *A97KA *A97M
14PL 14PL 18PL ACCELERATOR PEDAL
F3 E3
(1018) MODULE
CUSTOMER AFTR CONNECTOR AFTR DEVICE
(1810)
ACCESSOR- (6704 / 6706) (6707)
IES
5 #B97C
RELAY K95D K95D A SUPPLY
5 18GY
(1018 / 18TN 18TN
1019) 7 #B99B
K95-GB K95-GB C SIGNAL
CH4_25 7 18VT
18WH 18WH
RPF INLET 1
K95A K95A 1 #B97B
TEMP 37 B RETURN
18TN 18TN 18VT
RPF MID K95B 2
K95B
TEMP 31 18TN 2
18TN COOLANT MODULE
RPF OUTLET 3
K95C K95C
50 3 ECM (1378)
TEMP 18TN
4 18TN CONNECTOR
ECM RETURN K95-GA K97FB
33 K95-GA 4
(TEMP LEVEL) 18WH (6000) A POWER
6 18WH 18VT
PRESSURE CH7_03
K95E K95E B PROBE
SENSOR 7 18TN 6
18TN
COOLANT K34E
28 16TN C OUTPUT
LEVEL W/ IDLE TEMP CONTROL ONLY
K41A K14-G
TEMP SENSOR 19
K34A1 16TN 16TN K34A2
ECM RETURN 42 D GROUND
16TN SPEED SENSOR 16TN
(7600)
2 1
16TN
K34A
16TN
K34
S08339
114 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
ECM CONNECTOR
(6010) D
K21A
K23 16TN
FAN CONTROL 21 C
16TN K23-G
16WH
K21 FAN
ETHER START 10
16TN A B SOLENOID
(6400)
A
ETHER K10-GA
START A B 12WH
(6550)
ENGINE BLOCK
GROUND ADAPTER
(6701)
ENG BLOCK
GROUND
(ON LEFT SIDE
OF ENGINE)
ACCELERATOR
ENGINE / IP IP / DCM PEDAL MODULE
(1702) (1800) (1809)
ACCEL POSN 22 C5 C
K97C A97C B97C
SUPPLY 4
THROTTLE
18VT 18PL 18VT
28 C4 A
ACCEL POSN K99B A99B B99B
66
SIGNAL 18VT 18PL 18VT
23 B4 B
ACCEL POSN K97BA K97B A97B B97B
5
IDLE
REF 18VT 18VT 18PL 18VT
29 B6 E
COOLENT A97N B97N
K34D
TEMP 18PL 18VT
54 16TN A POWER
SUPPLY
30 B5 D
K34GA A99D B99D
B PROBE
16WH 18PL 18VT
COOLENT
K34B 24
TEMP 2 C OUTPUT C6 F
16TN A97M B97M
SIGNAL
K34C 18PL 18VT
49 16TN D GROUND
K30A ENG OIL TEMP ACCELERATOR PEDAL MODULE
18TN (6650) (1810)
LOW COOLANT CH8_04
TEMP SNSR #B97C
(6403) A SUPPLY
18GY
K41-G
AIR TEMP 18 #B99B
16TN C SIGNAL
1 18VT
AMBIENT AIR
TEMP SENSOR #B97B B RETURN
(6714) 18VT
K41A
AIR TEMP 17
16TN K95D
2 1 1
SPEED SENSOR 16TN
(7600 / 7600A) K95-GB
2 2
A 16WH
K47
DIGITAL 32 16GY 3 K95E
VSS(+) 3
16TN
K47A B
DIGITAL 4 K95A
33 4
16GY 16TN
VSS(-)
K10A-G K95C
GND 63 5 5
14WH 16TN
K10B-G
GND 65 K95-GA
14WH 6 6
16WH
K10C-G ENG BLOCK
GND 67 14WH GROUND
ENGINE HARNESS DPF AFTR TREATMENT DPF
K10D-G (ON LEFT SIDE
GND 69 (6709) (6708)
14WH OF ENGINE)
# W/ CAT ENGINE
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 115
CIRCUIT DIAGRAMS
ECM CONNECTOR
(6000)
K5S(+)
J1939(+) 46 18YL J1939 TERMINATING
RESISTOR
K5S(-)
J1939(-) (7107) CH3_15
47 18GN
IGNITION
K3BB(+)
RELAY #1
18DKBL
J1587(+) 10 (1011/1013)
K3BA(+) CH3_07,08
18DKBL
J1708 PUBLIC J1708 PUBLIC
K3BA(-) (1660) CH3_20 (1660) CH3_20
18GY
J1587(-) 20
K3BB(-)
(A13FC)
18GY
G4
FUSE F4-D (1013) 10A
H4
A97F
16PL
IP / ENGINE W/ INTERNATIONAL
(1702) ENGINE ONLY
A97FB
#A97F
16PL
16PL
37
IGNITION K97FA K97F A97FB
39
18VT 18VT 16PL
A97F
16PL
W/ ULTRASHIFT
ECM CONNECTOR
IP / ENGINE
(6010)
(1702_24) CH7_02
*K97F
IGNITION 70
18VT
EATON GEN 3
TCM CONNECTOR W/ INTERNATIONAL
(7105) ENGINE W/ ULTRASHIFT
25
MEIIR K92E A92E
20
CONTACT 18TN 16TN
27
K92H A92H
MEIIR + 22
18TN 18TN
A3 A4 B4
85
87A
ULTRASHIFT
87
XMSN IGNITION
RELAY
(1019)
30
86
26
K92F A92F C4 C3
MEIIR - 21 18TN
18TN
A97FA
16PL
W/ ULTRASHIFT
* W/ CAT ENGINE GEN3 TRANSMITION
# W/ LONESTAR
S08339
116 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
@A14
(1930) A14HHC ALARM
6RD
PRESSURE)
@A14
6RD
A14Y
A14W
6RD
8RD
18RD (4101)
A14
6RD
(1962)
FUSE F11-C (1020)
C2 F3 E3
A17HC A17HC A14HH A14HD A14H
ALARM(-) 3
18PK 18PK 18RD 12RD 8RD
5A
@FUSE F8-H (1017)
@A14HHD B4 A4 @A14JD
@A14J
16RD 12RD 8RD
20A/30A
C5 E4 F4
STARTER A17HF A17HF A14HHD A14NH A14N
6 18PK
RELAY(-) 18PK J4 J3 16RD 12RD 8RD
20A
FUSE N/ LOAD SHEDDING
85 87 87A
F10-D W/ LOAD SHEDDING
(1019)
ICON CRANK RELAY
(1019) IP/ CENTRE
@N116U CHASSIS
86 30 18GY (9502B)
G3 G4 A17 CRANK RELAY CH10_07A
A17HE 16PK (1010) CH5_01,02,03
C4 (1702_16)
KEY SWITCH A17HD A17HD 18PK IGNITION RELAY #1
5 A97FB
OUTPUT(+) 16PK 16PK 18PL (1011 / 1013) CH3_08
IP / FORWARD
C3 CHASSIS PARK BRAKE SW
IGNITION A97X A97X ICON IGNITION
4 (1700) (8453)
RELAY(+) 18VT 18PL RELAY
(1018) CH3_08
C1
50 D
PARK A97N A97N M97N M97M
2
BRAKE 16VT 16PL 18VT 18VT
43 C
ODOMETER SHUT M97R
##K47TC OFF RELAY 18VT ICON
NEUTRAL SWITCH 18GY
M97H
ADAPTER
FUSE F8-F 13 1
30
(1023)
A2 LEFT SIDE
(1017)
A11-GCB DASH MOUNTED
A2 B2
BATT FEED A14JE #A97VT 12WH DUAL POST
CH3_01 14PL B1 GROUND PLATE
12RD
10A GROUND
87
A1 11
85
**A97AB **A97-GB
F9
18PL 18PL
ABS#1 @A13FJ 1
A11-GKB
(1400) CH10_07 18PK LEFT SIDE
14WH
MODULE PLATE INTERCONNECT DASH MTD
ICON MODULE 'A' (ICON / TIRE PRESSURE) DUAL POST
(1931) (1962) **A97S GND PLATE
A97R
16PL
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 117
CIRCUIT DIAGRAMS
D6
STARTER A17HB A17HB CRANK RELAY
8
18PK 18PK CH5_01.02.03 (1010)
FUSE F9-B (1018)
#A13HA D2 C2
#A13FK ICON IGNITION RELAY
18PK 18PK (1018) CH3_08
7.5A
FUSE F9-B (1018)
D4 F2 E2
KEY A13HA A13HA A13FK ICON IGNITION RELAY
7
SWITCH 18PK 18PK 18PK CH3_08 (1018)
7.5A
(5000) (5752)
18RD
38
A14HHB H14HHB
1 KEY
18RD 18RD
ENGINE START SWITCH
D2 ALARM
39
A97T CH7_04 A97T H97T THERMOSTAT
THERMOSTAT 4 3
18VT 18PL 18VT SIGNAL
SLEEPER
GROUND ADAPTER
(5007)
13
H11-GEC H11-GEB
18WH 18WH 2 GROUND
#H11-GEA
1 18WH
H11-GM
16WH
GROUND STUD
IN SLEEPER
REAR FACE OF GROUND
FRONT LEFT ADAPTER
BUNK PANEL (1003)
D5 12
A11-GEC A11-GEC
GROUND 2 16WH ZERO VOLT 16WH
REF SPLICE 1
(1620) A11-GKA
14WH
C12 E
#A9P
18GY
A
#A9Z LEFT SIDE
ZVR E3
18GY DASH MOUNTED
DUAL POST GND
PLATE
BODY CONTROLLER
#J5(1602)
# W/ LONESTAR
S08339
118 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
ICON
THERMOSTAT IP / SLEEPER
(5752) (5000)
FUSE F9-B (1018)
40
H13HB A13HB D2 C2 A13FK
IGNITION 4 18PK 18PK 18PK
7.5A
ICON IGNITION
RELAY
W/ ICON CH3_08 (1018)
2
A97Z
18PL
SLEEPER
ACCESSORY
RELAY H97TA
(5001) 18VT
CH12_05
H97Z
18VT
H4-A6
H4-B6 H4-A5
85
87A
ICON / REMOTE 87
START RELAY
(5001)
30
86
H4-C5 H4-C6
SLEEPER 17
GROUND ADAPTER H12B A12B IGNITION SWITCH
(5007) 18LTBL 18LTBL CH3_10 (1100M)
13
H11-GEC H11-GEA
18WH 18WH
30 46
TEMPERATURE A97L M97L 2
H97L
SENSOR 3 18PL 18VT
18VT
RETURN
NO IDLE CONTROL 2
(5217)
# W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 119
CIRCUIT DIAGRAMS
BODY
ZERO VOLT
CONTROLLER
(1013) CH3_09
REF SPLICE
#J5 (1602)
IP / ENGINE
(1620)
FUSE F4-H
(1702-18)
CH6_02
A
NEUTRAL A9Z
IP / ENGINE ZVR E3
SWITCH 18GY
(1702)
(7802)
32 D
B K97S A104AL REMOTE A9R
18VT 16DKBL START / STOP 18GY
33 #2 RELAY
16DKBL
A104AK
A
*A97A1
K97J
18PL
(1018)
18VT
30
A104AM
16DKBL
G3 F2 A104AJ IP /
16DKBL SLEEPER
G1
IP / SLEEPER (5000)
CH7_06 *A75TL 87
A9RC CH7_08,08A
18LTGN
18GY
F1
HOOD IP / FWD
G2
SWITCH CHASSIS 85 86
(8450) (1700)
ENGINE START
44
B M97J ALARM B
REMOTE A
A104-GA
A9RB
18GY
18WH
18VT (4101)
43 START / STOP
A
18DKBL
A104AP
18DKBL
A104AE
BODY
18DKBL
CONTROLLER #J5
A104AF
H1 85 86 CONTROLLER #J4
(1602) (1601)
HOOD ENGINE
18WH
A104AR J1
A104-G
A9RA
18GY
CLOSED START F3
F13 18DKBL 87
/ NEUTRAL ALARM
SIGNAL H2
(5000) CH7_08,08A
REMOTE
STOP E8 A104AA
30
RELAY 18DKBL
IP / SLEEPER
REMOTE
START F1 A104AB
RELAY 18DKBL
+
A104 9
12 V F15 7 E14
18DKBL 12V
3
18DKBL
2B
A104A
6 A104AD
5B 18DKBL
4
SLEEPER CONTROL
ENABLE SWITCH
GROUND PANEL LIGHT
(1114M)
ADAPTER ADAPTER
(1003) 10 8 (1002)
12 +
A11-GT A63-G - F
A63AB
18WH 18WH
18DKBL
1 CLUSTER #1
A11-GKA (1500)
14WH
A
6 A62B
18DKBL
LEFT SIDE (DASH MOUNTED
DUAL POST GROUND PLATE)
* W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
120 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
INTERCONNECT TO REMOTE
IP / SLEEPER REMOTE ENGINE START / STOP SW
(5000) START / STOP SW (5700)
(5701)
REMOTE 41 A
START / STOP # 1 H9RC H9RC
A9RC 6
RELAY 18GY 18GY
18GY
(1018) CH7_07
25 B
A104AC H104AC H104AC
18DKBL 5B
18DKBL 18DKBL
13 E
SLEEPER H104-GB H104-GB
3
GROUND 18DKBL 18DKBL
ADAPTER
(5007)
1
F12 H11-GM
16WH
STOP
REMOTE
SWITCH
START /
CRANK RELAY 28
(1010) A104AH H104AH D
H104ABB H104ABB
CH5_01,02 16DKBL 18DKBL 2B
18DKBL 18DKBL
*CH5_01A,02A
H4-A5
H4-A6
85
87A
H104ABA
18DKBL
87 C
H104ADA
7
18DKBL
30
86
H4-C5 H4-C6
REMOTE 30
START / STOP # 2 A104AJ H104AJ ICON / RMT
RELAY 16DKBL 18DKBL STRT RELAY
(1018) CH7_07 (5001)
26
BODY CON # J4 A104AB H104AB
(1601) CH7_07 18DKBL 18DKBL
27
BODY CON # J4 A104AA H104AA
(1601) CH7_07 18DKBL 18DKBL
H104ADA
18DKBL
39
IGN SWITCH A13F H13F
(1013) 16PK 18DKBL
CH3_07 H4-C3 H4-C4
86
30
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 121
CIRCUIT DIAGRAMS
REMOTE 41 C1
START / STOP # 1 H9RC H9RC
A9RC 6
RELAY 18GY 18GY
18GY
(1018) CH7_07
25 C2
A104AC H104AC H104AC
18DKBL 18DKBL 5B
18DKBL
13 C5
SLEEPER H104-GB H104-GB
3
F12 GROUND 18DKBL 18DKBL
1
ADAPTER
H11-GM
STOP
REMOTE
SWITCH
(5007) C10
16WH
START /
H77NH
1
18LTGN
GROUND STUD IN SLEEPER
REAR FACE OF FRONT LEFT
BUNK PANEL DIODE CONN
(5702)
BODY CON # J5
(1602) A
H104AHA
ENGINE START 29 18DKBL
A104AE
ALARM
18DKBL B
(4101) CH7_07
18DKBL
H104AE
CRANK RELAY 28
(1010) A104AH H104AH C4
H104ABB H104ABB
CH5_01,02 16DKBL 18DKBL 2B
18DKBL 18DKBL
*CH5_01A,02A
H4-A5 C11
H4-A6 H77NA
85 18LTGN
87A
H104ABA
C3
18DKBL
87 H104ADA
7
18DKBL
C12
H72NC
30
86 18LTGN
H4-C5 H4-C6
8
H104ADA
18DKBL
ICON/REMOTE
START RELAY
H75-GDS
18DKBL
H62AB
(5001) 10
18LTGN
NO IDLE COOL
REMOTE 30
(5233) CH7_09
START / STOP # 2 A104AJ H104AJ
RELAY 16DKBL 18DKBL
NO IDLE ENGINE HEAT
(1018) CH7_07
26 (5222) CH7_09
BODY CON # J4 A104AB H104AB
(1601) CH7_07 18DKBL 18DKBL
27 H11GEA SLEEPER ADAPTER
BODY CON # J4 A104AA 18WH (5007) CH7_05
H104AA
(1601) CH7_07 18DKBL 18DKBL
39
IGN SWITCH A13F H13F
H77NP NO IDLE EXTERNAL
(1013) 16PK 18DKBL
16LTGN MODULE
CH3_07 H4-C3 H4-C4 (5232) CH12_11
86
30
S08339
122 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
SCP INTERCONNECT
(5134 / 5130)
B1
B2
B4
H75AF
2B 18LTGN B
#H75GBS #H75GAS
18LTGN 18LTGN
H75-GAS D
10
18LTGN
H75AR
7 C
18LTGN
#H75ACA #H75AR
18LTGN 18LTGN
H75AT
3 18LTGN #H62A ACCENT LIGHT ON/OFF
#H75ARB 18DKBL (5126) CH9_19
18LTGN
NO IDLE COOL
(5233)
SCP INTERCONNECT
(5134/5130)
#H77NE
D4 2B
18LTGN
#H77NE
D5 9
18LTGN
#H75-GCS
18LTGN 10
REMOTE START STOP S/W #H75-GDS
(5700) CH7_08A 18LTGN
#H75ARC
7
18LTGN
# W/ LONESTAR
50297W 18OCT07
AE08055899 009
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 123
CIRCUIT DIAGRAMS
TRI - PAC
(1116M)
TRI - PAC
CONNECTOR
(5754)
A
A14TRI H14TRI TRI - PAC
16RD 16RD POWER
B
A77SBY H77SBY
2B TRI - PAC
16LTGN 16LTGN
STAND-BY
A13TRIA
3 B
16PK
PANEL
CLUSTER #1 LIGHT ADAPTER
(1500) (1002)
A
DIMR OUT2 A62B
6
PANEL LT 16DKBL
F
A62TRI
8 18DKBL
A62GTRI A11-GKB
10
18WH 14WH
LEFT SIDE
GROUND (DASH MOUNTED
ADAPTER 13 1 DUAL POST GROUND
(1006) PLATE)
S08339
124 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
EIM CONNECTOR 3
(6020)
K34C
2 18TN L0W COOLANT
SENDER 8600
K34D (6401)
4 18TN CH6_03
14 K92A9 5
18TN
11 K92A8
7
18TN
K92A13
21 4
18TN
K92A12
20 3
18TN
K92A11
19 2
18TN
*K92A10
IGNITION 17 18TN 6
K92A15
18TN 1
ENGINE / IP
(1702) IGNITION
FUSE F4-D (1013)
RLY #1
A97F H4 G4
(A13FC) (1013 / 1011)
**K47T 38 16PL CH3_07
18GY 10A
24 ULTRASHIFT XMSN
K97F A97F
3 IGNITION RELAY
18VT 16PL
(1019)
CH11_01
W/ ULTRASHIFT
18
K97A1 A97A1 ECM POWER RELAY
5
18VT 18PL (1018) CH7_16
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 125
CIRCUIT DIAGRAMS
EIM CONNECTOR 4
(6021) ENGINE / IP
(1702-34)
K14G K14RD2 A97KB ECM POWER RELAY
1 A97K
16RD 14RD 14PL (1018) CH7_16
14PL
K14H
2 16RD
W/ MANUAL & MERITOR-G XMSN
K3BB(+)
18DKBL W/ ULTRASHIFT &
AUTOSHIFT XMSN
J1708(+) 20
K3BA(+)
18DKBL J1708 PUBLIC
(1660)
K3BA(-) CH03_20 J1708 PUBLIC
18GY (1660)
CH3_20
J1708(-) 21
K3BB(-)
18GY
(7600A)
A
K47
10
16GY
W/ MERITOR G XMSN MERITOR-G SPEED SENSOR
B
9 K47A
16GY
*K47D
18GY
IP / ENG *K47TC
(1702) 18GY 2 1
CH7_04
86
30
87A
85
5 4 3
ING ADAPTER
*K97FC
(6725)
18GY
CH7_15
A
*K47D2
18GY
*K47D1
18GY
ODOMETER SHUT-OFF
RESISTOR
B (7616)
*K47E2
18GY
(7600)
A
K47
18GY
W/ MANUAL XMSN VEHICLE SPEED SENSOR
B
K47A
18GY
*K47E1
18GY
K92A14
17 18TN 4 BODY BUILDER CONN
(4706)
6 K92A7 7
18TN * MANUAL XMSN W/ ODOMETER SHUT OFF RELAY
S08339
126 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
EIM CONNECTOR 4
(6021)
A
K97W
15
18VT
APS DIAGNOSTIC
RESISTOR
B (6716)
K97CA
18VT
IP / DCM
ENGINE / IP
(1800)
(1702)
22 C5 C
K97CB K97C A97C B97C
4
THROTTLE
18VT 18VT 18PL 18VT
28 C4 A
K99B A99B B99B
18 18PL
18VT 18VT
23 B4 B
K97B B97B ACCELERATOR
24 A97B
IDLE
18VT 18VT PEDAL MODULE
18PL (1809)
30 B6 E
A97N B97N
23 18PL 18VT
B5 D
B99D
18VT
C6 F
K97NA
B97M
18VT
K97N
18VT
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 127
CIRCUIT DIAGRAMS
K34-GB A
K34-GA
6 18WH
18WH
K41-G
E
16WH
B
INTAKE AIR
TEMPERATURE
K92A3
18TN
(6703)
A
K41
7 16TN
K92A2
5 5
18TN
K92A5
20 1 EIM 5V ADAPTER
18TN
(6706)
2
K92A4 E
K21B3 18TN
13 18TN COLD START ASSIST RELAY
(8410) CH6_04 A
K34BA
14 18TN
W/ VARIABLE SPEED FAN
K23
16TN
B
K10WH1
18WH
FAN
SOLENOID A
K10-GB
(6400)
10WH
K10-GA
10WH
K21TN1
17 18TN
1 2
HARNESS GROUND
COLD START ASSIST (LOCATED AT LEFT SIDE
FUEL SOLENOID ENGINE BLOCK GROUND)
(6561)
S08339
128 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
EIM CONNECTOR 2
(6019)
K98GN5
J1939(-) 13
18GN
J1939 DATA LINK
CH3_31
J1939(+) 6 K98YL5
18YL
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 129
CIRCUIT DIAGRAMS
B
8 K13A1
IGNITION
18GY
C
*K97FC
18GY
B1 B2 1
86
BATTERY FEED 30
CH3_01 ENGINE
A11-GCB
ACTUATOR
12WH
RELAY
87
(1020)
6RD
87A
A14
85
A2 A1
A97VT
14PL
FUSE F8-F
8RD
A14J
(1017)
LEFT SIDE DASH
18PK
A13FJ
K10-GC
GND 1 K10-G
16WH
10WH
2 K10-GD
GND HARNESS GROUND
16WH
(LOCATED AT LEFT SIDE
GND 3 K10-GE ENGINE BLOCK GROUND)
16WH
GND 4 K10-GF
16WH * W/ MANUAL XMSN
S08339
130 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
K95S
3 23
18TN
K98GN4
K95R J1939 18GN 21
2 DATA LINK
18TN
K98YL4
CH3_31 20
18YL
K95-GA K95T1
4 1
18WH 18TN
AFTERTREATMENT
K95-GB
SENSOR 7 18WH
JUMPER - LSM K95E
EXHAUST / 6 18TN 18
AFTERTREATMENT K95C
SENSOR 3 14
18TN
JUMPER 2 K95B
15
(6721 / 6720) 18TN
1 K95A 12
18TN
5 K95D
18TN
K95P K95F
1 18TN 24
18TN
K10-GA K10-GB A
10WH 10WH GROUND
ADAPTER
MOTOTRON CONNECTOR A D
HARNESS GROUND K10-G (6704A)
(6732) (LOCATED AT LEFT SIDE 16WH
ENGINE BLOCK GROUND)
K10-GA
16 K10-GB
16WH 17
16WH
K95H
17 18TN 1
HCI INJECTOR
K95J (6260VH)
18 2
18TN
K95L
1 1
18TN HCI DUMP VALVE
K95N (6260VM)
18TN 2
K95K
2 1 HCI FUEL VALVE
18TN
K95M (6260VL)
18TN 2
K14B K14A
23 22
16RD 16RD
K15A
8
EIM CONNECTOR 4 ENGINE / IP 18RD
(6021) (1702)
FUSE F9-C (1018)
K14C 15 E3 BATTERY
2 K14H A95 F3 A97KA A97K
16RD FEED
16RD 18TN 14PL 14PL
CH3_01
34 10A
K14G K14RD2 A97KB
1 14RD 14PL
16RD
A97A1
6RD
18PL
A14
A14KL
12RD
F9-D(1018)
ECM POWER
FUSE
20A
RELAY
(1018)
A14T
8RD
85 87 87A
E4
J4 G4
(A97H)
(A97H)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 131
CIRCUIT DIAGRAMS
IP / DCM
HARNESS
BODY
(1800) PRIMARY AIR
CONTROLLER #J5
(1803) TRANSDUCER
(1602)
A4 A
A9A A9 B9 B9E
ZVR(2) E5
18GY 18GY 18GY 18GY
B
B6A
18GY
C12 C
B40
18GY
+5 VOLT A6
E4
OUTPUT 20GY
BODY
SECONDARY AIR
CONTROLLER #J3 (1804) TRANSDUCER
(1600)
A
B9F
PRIMARY A40 18GY
B2
AIR PRESSURE 20GY B3 B
B6 B6B
18GY 18GY
B2 C
SECONDARY A40A B40A
B3
AIR PRESSURE 20GY 18GY
BRAKE
APPLICATION
(1805)
TRANSDUCER
A
B9H
18GY
B
B6C
18GY
BRAKE C2 C
APPLICATION A40B B40B
B14 18GY 18GY
PRESSURE
BODY
CONTROLLER #J5 AIR RESTRICTION
IP / ENGINE INDICATOR SWITCH
(1602)
(1702) (6703)
5 B
ENGINE AIR A28 K28
F9
INTAKE MONITOR 18TN @K28 18TN
18TN
2 A
ZVR (2) A9A A9AA
E5
18GY 20GY
K9AAB
K9AA
16GY
18GY
*K9AAB
18GY
AIR RESTRICTION
GAUGE LS
(6705)
@K9AAB
18GY
B
A D F
A
ZVR ADAPTER
(6702)
* W/ CAT ENGINE
@ W/ LONESTAR
Figure 131 Air Pressure Input Circuit and Air Restriction Gauge
S08339
132 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
FRONT REAR
AXLE AXLE
OIL OIL
ZVR TEMP TEMP
E7 B10 B11
BODY
CONTROLLER #J5 BODY
(1602) CONTROLLER #J4
(1600)
18GY
A9B
A9BC
18GY
A32A
18TN
18TN
A32
IP / CHASSIS
28 44 43 CENTER
(1701)
ELECTRONIC
GROUND
N9BC
18GY
18TN
N32A
ADAPTER
18TN
N32
(8802)
W/ 4X2
18GY
N9BF
B
R9
18GY
W/ 6x4 B
A A A A
R32 R32A
18TN 18TN
*R32
18TN
B B
R9C R9B
B 18GY 18GY
B
* W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 133
CIRCUIT DIAGRAMS
DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:
SPEEDOMETER GAUGE
TACHOMETER GAUGE
Figure 133 Engine Oil Pressure and Temperature, Speedometer, Tachometer, Voltmeter and Water
Temp. Gauges
S08339
134 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
1
&K30A
18TN
&K30B 2
18TN
&K30B
18TN
BODY FREEDOMLINE
IP / ENGINE TRANSMISSION
CONTROLLER #J3
@A30 (1702) OIL TEMP
(1600)
16TN SENSOR
24 (7700L)
ENGINE OIL B6 &D30
TEMP 16TN &K31H 1
18TN
2
&K9AAD
18GY
TRANSMISSION
OIL TEMP
BODY SENSOR
CONTROLLER #J3 (7700 / 7700K)
(1600)
13 1
A31 K31
TRANSMISSION B7
18TN 18TN
TEMP SENSOR
*K9AA
16GY
2
K9AAD
**K9AAD
18GY
18GY
W/ ISX ENGINE
W/ IBB ENGINE
BODY
D
CONTROLLER #J5
(1602)
2 A
A9A A9AA K9AA
ZVR E5
18GY 20GY 16GY
ZERO VOLT
REF ADAPTER
(6702)
* N/ AC
** W/ AC
@ W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 135
CIRCUIT DIAGRAMS
BATTERY BATTERY
FEED FEED
CH3_01 CH3_03
A14W
A14Y
6RD
6RD
N/ LOAD SHEDDING W/ LOAD SHEDDING
FUEL
A19A
F12 HEATER
18GY
RELAY
D3 C3 BODY
CONTROLLER #J5
85 FUEL HEATER
(1602)
87A RELAY
87
(1015)
E7
ZVR
30 GROUND ADAPTER
86 7 1
(1023)
D4
C4
18GY
A9B
BODY
CONTROLLER#J3
(1600)
A11-GCB
12WH
18WH INPUT 2
GROUND ADAPTER
PACK #1
A9BC
18GY
A36A
18TN
(8800)
IP /
FORWARD
D A LEFT SIDE
CHASSIS
DASH MTD
(1700-6) IP / CHASSIS
DUAL POST
28 29 CENTER
GND PLATE
(1701)
M19-GA
M11-GD
14WH
12WH
ELECTRONIC
14GY
M19
GROUND ADAPTER
LEFT FUEL
N36A
18TN
(8802)
SENSOR
(9100 / *9100A)
FUEL A A
N9BC
HEATER 18GY RESISTANCE
(8550) LIMIT
M11-GC
12WH
10WH
M11-G
240 OHM
(EMPTY)
A B TO 33 OHM
C B
N9BE (FULL)
18GY
LEFT SIDE
DASH MTD RADIATOR
DUAL POST GROUND
GND PLATE / * W/ LONESTAR
FORWORD GROUND
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
136 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BATTERY BATTERY
FEED FEED
CH3_01 CH3_03
A14W
A14Y
6RD
6RD
N/ LOAD SHEDDING W/ LOAD SHEDDING
BODY
CONTROLLER #J4
FUSE F6-C (1015)
(1601)
A14N A14NC A37V
8RD 12RD A2 18TN
B2
FUEL A37 10A
TRANSFER F11 20TN
PUMP D1
C1
FUEL A19A FUEL HEATER
F12 18GY RELAY 86
HEATER 30
RELAY (1015) CH8_05 FUEL TRANSFER
PUMP RELAY
BODY (1015) 87
GROUND ADAPTER 1 4 87A
CONTROLLER#J3
(1023) 85
(1600)
D2 C2
FUEL SNSR
B9
A37-GA
SIGNAL 1
18TN
A11-GCB
12WH
FUEL SNSR B8
A37A
18TN
SIGNAL 2
A36A
A36B
18TN
18TN
LEFT SIDE
IP / CHASSIS DASH MTD
CENTER 27 29 IP / CENTER
DUAL POST
(1701) CHASSIS
GND PLATE
(1701-30)
LEFT FUEL
N36A
N36B
18TN
(9100 / *9100A /
*9100B / *9100C)
N37A
18TN
A CHASSIS GROUND
ELECTRONIC ADAPTER
GROUND ADAPTER (8803)
(8802)
C B A D
N9BE B
18GY
N11-GA
18WH
10WH
RIGHT FUEL
N37-G
SENSOR
SENSOR / STORAGE TANK A
RESISTANCE
(9103) (FULL 29 TO
37 OHMS) FUEL
A (EMPTY 234 TRANSFER
TO 246 OHMS) PUMP
(9102 / *9102A)
B B
N9BD
18GY BODY
CONTROLLER #J5 LEFT SIDE
IP / CHASSIS (1602) DASH MTD
CENTER
DUAL POST
(1701-28)
GND PLATE/
A
N9BC CENTER GROUND
A9BC A9B
18GY E7 ZVR
18GY 18GY
* W/ LONESTAR
59637L 30APR06
AE08055900 006
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 137
CIRCUIT DIAGRAMS
EXHAUST HIGH
TEMP BODY
CONTROLLER #J4
D A13BC (1601)
20PK
E EXHAUST
A95H E2 SYSTEM
18TN HIGH TEMP
BODY
CONTROLLER #J4
(1601)
ENGINE BRAKE
ENGINE
WARNING
E4 BRAKE
F WARNING
A24A FUSE F4-G
18GY (1013) IGNITION
C D3 C3 RELAY #1
A13BB A13B (A13FC) (1011 / 1013)
20PK 18PK CH3_07,08
10A
LUGGAGE DOOR IP / SLEEPER
AJAR (5000 / *5000A) LEFT SIDE
H A63AW A H63AW (DASH MOUNTED
18DKBL 18DKBL DUAL POST GROUND
PLATE)
A A11-GKA CH13_02
A63-GC 14WH
18WH
LEFT SIDE
(DASH MOUNTED
10 1 DUAL POST
GROUND PLATE)
GROUND
ADAPTER
(1003)
* W/ LONESTAR
S08339
138 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
11
18WH
E 50
18GY
R49
A49A N49A
18GY 18GY
6X4 FORWARD
D
A13BF REAR AXLE
20PK DIFF LOCKED
B INDICATOR
FR AXLE SWITCH
R49A
DIFF LOCK QUALCOMM A (9814)
18GY
/ QUALCOMM OMNIVISION
WARNING A98F R49-G
ACCESSORY W/ ONE
LIGHT 18TN 18WH
(1919) DIFF LOCKED
CH4_37 N49-G N11-GB INDICATOR
18WH 10WH
CENTER GROUND
GROUND (ON LEFT SIDE
D A ADAPTER DASH MOUNTED
(8804) DUAL POST GND
FUSE F5-G (1014) PLATE)
A1A IGNITION
(A13FA) RELAY #1
18PK D3 C3
10A CH3_07,O8
MODULE PLATE INTERCONNECT
ICON MODULE 'A'
(ICON / TIRE PRESSURE)
W/ IDLE (1931)
(1962)
REDUCTION
A D8 INTERLOCK
A97W A97U A97U / LAMP
18PL 5
18PL 18VT OUTPUT
H D7
A97V A97V
6 LAMP(-)
18PL 18VT
OPTIMIZED W/ ALTERNATOR IP / ENGINE
IDLE OR WARNING (1702-12)
ALT WARN K1B ALTERNATOR
A1
18LTBL WARNING LIGHT
18LTBL
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 139
CIRCUIT DIAGRAMS
INTENTIONALLY
LEFT BLANK
S08339
140 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
8.10. IP / GAUGES, P. 10
NOTES:
1. WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE CLUSTER
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 141
CIRCUIT DIAGRAMS
BATTERY
GAUGE CLUSTER #1 FEED
(1500) CH3_01
FUSE F2-G (1011)
A14EE A14JA A14J A14
BATTERY 2
16RD D3 C3 12RD 8RD 6RD
15A
A11-GKE A11-GCA
GROUND 1
16WH 12WH
FUSE F4-L (1013)
A13EA
IGNITION 7 (A13FC) IGNITION RELAY #1
18PK B3 A3
10A (1011 / 1013)
CH3_07,08,09
A63E
DIGITAL IN #3 11
18DKBL LEFT SIDE
DOME AND ACCENT
(DASH MOUNTED
A63F LIGHT - SLEEPER
DIGITAL IN #4 12 DUAL POST GND
18DKBL (5000) CH9_19,24
PLATE)
W/ FRONT LOAD
PANEL LIGHT #2 A62A IP / FWD CHASSIS INDICATOR
5
18DKBL (1700)
25 B B
A109 M109A M109AA
ELECTRONIC GROUND 8
18GY 18GY 18GY
A72D M109A
DIGITAL IN #2 10 1 18GY
18OR
AUXILIARY
A72C TRAILER
DIGITAL IN #1 9 3
18OR SOCKET
A A
SWITCH
CONNECTOR
GAUGE CLUSTER#2 (1110M) HVAC TEMP
(1501) SENSOR
(8601)
A109C
ELECTRONIC GROUND 4 2B
18GY FRONT LOAD
16 INDICATOR
(8750)
ANALOG IN #3 9 A41 M41
18TN 18GY ELECTRONIC
M109AB A GROUND
18GY TERMINAL
41
A61 M61 OUTPUT
ANALOG IN #2 8 C
18GY 18GY TERMINAL
42
A106A M106A +5 VOLT
B
18GY 18GY TERMINAL
REAR LOAD
IP / CENTER LOAD INDICATOR INDICATOR 4X2
CHASSIS TO CHASSIS (9830)
(1701) (9865)
S08339
142 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BATTERY BATTERY
FEED FEED
CH3_01 CH3_03
A14W
A14Y
6RD
6RD
SECONDARY
INSTRUMENT N/ LOAD
CLUSTER SHEDDING
(1502)
W/ LOAD
FUSE F1-D (1010) SHEDDING
1 A14EF A14KA A14K
BATTERY 18RD 12RD 8RD
F4 E4
5A
A
A62B
6
16DKBL
E
6 A62BH
DIMMER
18DKBL
4 A5J(-)
J1939 -
18GN J1939
SPLICE PACK
7 A5J(+) (1024) CH3_12 GROUND
J1939 +
18YL ADAPTER
(1003)
5
GROUND 5 A11-GSF
16WH
1
A11-GKA
14WH
LEFT SIDE
(DASH MOUNTED
DUAL POST GND
PLATE)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 143
CIRCUIT DIAGRAMS
BODY BODY
CONTROLLER #J3 CONTROLLER #J5
(1600) (1602)
PARK BRAKE
SWITCH
ZVR
A12 E5
18GY
A9A
20GY
18GY
A44
A9
IP / DCM
B7 A4 HARNESS
(1800)
18GY
BA9
18GY
18GY
B44
B9J
C PARK
BRAKE
D (1808)
S08339
144 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
IP WARNING LIGHTS
WARNING LIGHT REPRESENTATION COLOR SIGNAL PATH
RANGE INHIBITED RANGE INHIBITED YELLOW TCM / J1939 / CLUSTER
PROTECT [ICON] YELLOW SAE DIAGNOSTIC LAMP
STATUS TRANSMITTED IN J1939 PROPRIETARY
RETARD OVER HEAT RETARD OVERHEAT YELLOW
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 MESSAGE
AMBER WARN (AWL) [YIELD ICON] YELLOW
FROM ANY MODULE SAE DIAGNOSTIC LAMP
STATUS TRANSMITTED IN J1939 MESSAGE
RED STOP (RSL) [STOP ICON] RED
FROM ANY MODULE SAE DIAGNOSTIC LAMP
BRAKE PRESSURE STATUS TRANSMITTED IN J1939 PROPRIETARY
BRAKE PRESSURE RED
[BRAKE ICON] MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
PARK BRAKE PARK [ICON] RED
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
EMERGENCY EXIT EMERG EXIT RED
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
LIFT DOOR LIFT DOOR YELLOW
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939
TRAILER ABS ABS [TRAILER ICON] YELLOW
MESSAGE FROM ABS
STATUS TRANSMITTED IN J1939 PROPRIETARY
WAIT TO START WAIT TO START YELLOW
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939
TRACTION CONTROL TRAC CTRL YELLOW
MESSAGE FROM ABS
STATUS TRANSMITTED IN J1939
IDLE SHUTDOWN IDLE SHUTDOWN YELLOW
MESSAGE FROM ECM
MALFUNCTION (MIL) [ICON] YELLOW SAE DIAGNOSTIC LAMP
STATUS TRANSMITTED IN J1939 PROPRIETARY
PTO ENGAGED INDICATOR PTO YELLOW
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
SERVICE PARK SERVICE [ICON] RED
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
SEAT BELT FASTEN BELTS RED
MESSAGE FROM BODY CONTROLLER
BRAKE FLUID BRAKE FLUID [ICON] RED BODY CONT / J1939 / CLUSTER
STATUS TRANSMITTED IN J1939 PROPRIETARY
RED FLASHER RED FLASHER RED
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
AMBER FLASHER AMBER FLASHER YELLOW
MESSAGE FROM BODY CONTROLLER
ANTILOCK BRAKING STATUS TRANSMITTED IN J1939
[ABS ICON] YELLOW
SYSTEM MESSAGE FROM ABS
STATUS TRANSMITTED IN J1939
ECONOMY MODE ECON YELLOW
MESSAGE FROM TCM
STATUS TRANSMITTED IN J1939 PROPRIETARY
LEFT TURN [ARROW ICON] GREEN
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
HIGH BEAM [ICON] BLUE
MESSAGE FROM BODY CONTROLLER
STATUS TRANSMITTED IN J1939 PROPRIETARY
RIGHT TURN [ARROW ICON] GREEN
MESSAGE FROM BODY CONTROLLER
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 145
CIRCUIT DIAGRAMS
IP TEXT MESSAGES :
LOAD SHEDDING
ELECTRICAL FAULT
CHECK A / C
CRUISE
FUEL FILTER
OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY
RANGE INHIBITED
ECONOMY MODE
TRAC CTRL
TRAILER ABS
ABS
Figure 145 IP Text Messages and Warning Lights — Controlled by Engine, Transmission and ABS
Controller
S08339
146 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
6X4 REAR
R49
A REAR AXLE
18GY
DIFF LOCKED
10 B INDICATOR
*R49-GC R49-GA SWITCH
18WH 18WH (9815)
R49-G
18WH
W/ ONE
DIFF LOCKED
R49-GB
18WH
11 INDICATOR
E 45
*A49 *N49
18WH
*R49-G
18GY 18GY
D 6X4 FORWARD
A13BF REAR AXLE
20PK DIFF LOCKED
B
INDICATOR
FR AXLE SWITCH
DIFF LOCK R49A
QUALCOMM 18GY A (9814)
/QUALCOMM
OMNIVISION *R49
WARNING A98F
ACCESSORY 18WH W/ ONE
LIGHT 18TN
(1919) DIFF LOCKED
CH4_37 N49-G N11-GB INDICATOR
18WH 10WH
CENTER GROUND
GROUND (ON LEFT SIDE
D A DASH MOUNTED
ADAPTER
(8804) DUAL POST GND
FUSE F4-A (1013) PLATE)
*A94AM ACCESSORY
14GY (A12V)
H1 G1 RELAY #2
10A CH3_10(1011,1013)
W/AUX ISO TRAILER SOCKET
W/AUX ISO
A
TRAILER SOCKET ISOTRAILER
SOCKET (9783M)
H (1702-26)
*A94TA *N94TA
B
12YL 12YL
OPTIMIZED
IDLE OR TRAILER ABS *N94T * W/ LONESTAR
A
ALT WARN ECU RELAY(1017) 10DKBL
CH9_14
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 147
CIRCUIT DIAGRAMS
B A BACK-UP LIGHT
SWITCH
(7500 / 7500A / #7500W)
16OR
16OR
K71A
K71B
(SEE NOTE)
BODY CONTROLLER # J5
(1602)
W/ WORK LIGHT
N/ WORK
16OR
A71B
CHASSIS GROUND
A71BA
16OR
ADAPTER # 1
B A
(8803)
N11-GA
10WH
GROUND
IP / ADAPTER CENTER GROUND ON
CENTER CHASSIS (1010) LEFT SIDE DASH MTD
(1701-1) DUAL POST GND PLATE
A
#R10-G
LICENSE
N71BA
12WH
16WH R STOP-TAIL
14OR
L STOP-TAIL BACK-UP
N10-G
B PLATE
TURN LT LIGHT TURN LT
LEFT SIDE LIGHT
AIR DRYER D
#N10-GP
(9900)
16WH
CH10_02
#R10-GA
TAIL LIGHT
16WH
PARK,
4
A68A A54 MARKER,
G CLEARENCE, NOTE:
14BN 16BN
ID LAMP W/ ISX ENGINE :(7500)
W/ IBB ENGINE :(7500A, 7500W)
W/ CAT ENGINE :(7500A)
# W/ LONESTAR
S08339
148 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
N10-G (9800)
A
12WH CH9_01
CENTER / REAR
1 5 CHASSIS B
(9800)
R10-G R10-GC
12WH 12WH
R10-GB
12WH
R10-GD
12WH
R10-G BACK-UP ALARM
R10-GF
12WH (9305A)
12WH
A
R10-GG
12WH
R10-GE B
12WH
R71BA R71BB
12OR 12OR
BK
14BN
ST0P-TAIL BACK-UP
TURN LT LIGHT
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 149
CIRCUIT DIAGRAMS
FREEDOMLINE XMSN
C3 C4
IP / ENGINE TCM CONNECTOR
86 (1702) (7104)
30
BACK-UP
LIGHT RELAY 6
(1019) A71-G K71-G REVERSE
87 16WH F RELAY
18WH
87A
85
B4 A4 A3 8
A71C A13A K13A
16PK A IGNITION
18OR 16PK
#14A
12RD
A71BD
16OR
BACK-UP LIGHT
A71BC
F10 STATE
18OR
CHASSIS GROUND
ADAPTER#1
A71BA
16OR
(8803) B A
#R10-G A
12WH
N71BA
N10-G
14OR
16WH LICENSE
L STOP - TAIL PLATE BACK-UP R STOP - TAIL
B TURN LIGHT LIGHT TURN LIGHT
LIGHT
#R10-GA
CENTRE CHASSIS/
E
REAR CHASSIS R10-G
WH
(9800) 12WH
4 R68A D
N68A
14WH RD
14BN
#R68A
14BN
2 B
N56A R56A
YL
14OR 14OR
3 C
N57A R57A
GN
14OR 14OR
A
R71BA
BK
12OR
2 BODY CONTROLLER#J2
A56A LEFT REAR (1604) A
D
14OR TURN / STOP
SIGNAL
PARK,
4
A68A A54 MARKER,
G CLEARENCE,
14BN 16BN
ID LAMP # W/ LONESTAR
S08339
150 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
CENTER / REAR
1 5 CHASSIS B
(9800)
R10-G R10-GC
12WH 12WH
R10-GB
12WH
R10-GD
12WH
R10-G BACK-UP ALARM
R10-GF
12WH (9305A)
12WH
A
R10-GG
12WH
R10-GE B
12WH
R71BA R71BB
12OR 12OR
BK
14BN
ST0P-TAIL BACK-UP
TURN LT LIGHT
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 151
CIRCUIT DIAGRAMS
DOME LAMP J
CIRCUIT
18DKBL
18DKBL
A63-GA
16WH
A63BD
A11-GCA
A63
12WH
A63D
18DKBL
LEFT SIDE
DASH MOUNTED IP / ROOF
18DKBL
A63BB
3 5 4
18WH
PLATE
18DKBL
A63BC
A63-GK
18WH
18DKBL
18DKBL
D63D
D63-GA
16WH
D63E
W/ SUNSHED
DOOR / IP DOOR / IP
DOOR POD DOOR POD
16WH
D63-GL
B A B A
(3206) (3205)
18WH
D58-GL
ROOF / DOME
18DKBL
18WH
18DKBL
E63BC
18WH
E63-G
F63BB
F63-G
B D C (2500)
18WH
C63-GL
B A B A
SUNSHADE
CONNECTOR
18DKBL
18DKBL
C63D
(345M / 2007F)
C63E
C63-GE
18WH
CH9_11
COURTESY COURTESY
LIGHT LIGHT
(3400) (3400)
DOME
LIGHT MAP MAP DOME / MAP
LIGHT LIGHT (2100) # W/ LONESTAR
S08339
152 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
ROOF / IP
(2000-3)
A63-GA D63-GA
16WH 16WH
BODY CONTROLLER#J2
(1604)
DOME LAMP
J
CIRCUIT
18DKBL
A63
A11-GCA
12WH
18DKBL
A63BD
A63D
18DKBL
IP / ROOF
4 5 (2000)
LEFT SIDE
DASH MOUNTED
DUAL POST GND
18DKBL
18DKBL
A63BC
A63-GK
18WH
A63BB
18WH
A63-G
18DKBL
PLATE
D63E
DOOR / IP DOOR / IP
DOOR POD B A B A DOOR POD
(3206) (3205)
18DKBL
D63-GM
18DKBL
D63-GF
18WH
18DKBL
D63-GE
18WH
D63M
18WH
D63D
18DKBL
D63C
E63BC
18DKBL
18WH
18WH
F63BB
E63-G
F63-G
B A B A B A B A A B
COURTESY COURTESY
ROOF / DOME
LIGHT LIGHT
LIGHT
(3400) (3400)
(2101)
MAP READING MAP READING
LIGHT LIGHT
(2102) (2103)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 153
CIRCUIT DIAGRAMS
BODY
CONTTROLLER#J1
(1603)
RIGHT FOG
LEFT FOG
LAMP
LAMP
F K
A64A
A64B
16YL
16YL
IP /
22 FORWARD CHASSIS
23
(1700)
M64A M64B
16YL 16YL
GROUND
ADAPTER#1
A B C (8800)
M11-GD
12WH
M64-GA
10WH
M11-G
M64-GB
16WH 16WH
LEFT
FOG LIGHT RIGHT
(#8203 / 8201) 1 2 FOG LIGHT 4 3
(#8203 / 8200)
LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE
# W/ LONESTAR
S08339
154 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
9.8. HEADLIGHTS, P. 6
BODY CONTROLLER
MODESTY LAMP (1602) (1600)
(8102)
LEFT TURN LAMP
(8100 / #8100A)
HIGH BEAM
HIGH BEAM
LOW BEAM
LOW BEAM
(1603)CH9_09
DIMMER
RIGHT
RIGHT
LEFT
LEFT
CH9_10
H/L
ZVR
FTP
BODY CONTROLLER
C B K H E5 A14 A4
(1603)CH9_09
A B C
18GY
A9A
16OR
A53B
#M54GCC
#M54B
A52AA
A53AA
14YL
#A57
#M54A
A53A
A52B
#M56AE
#M56AD
A52A
14YL
14YL
16BN
14YL
16BN
14YL
14YL
16OR
16OR
16WH
A52AB TRIPMASTER
A102A
20YL
A52D
18YL
20YL
18GY
H/L INPUT
A9
A53AB RELAY
18YL (1019) CH9_07
IP / DCM
16OR
A52A
A53A
14YL
14YL
#A56
16BN
#A58
A4 A8 A7
(1800)
GND PLATE
#M58AB
16BN
#M58AB
CH9_12
18GY
16BN
B9
IP / FORWARD
14 5 1 2 3 4 15 CHASSIS
(1700)
#56
B102A
18YL
B52B
18YL
16OR
18GY
B9D
#58
14BN
16OR 7 4 3
M11-GB
#M57
#M58B
14WH
#M58A
M11-GA
16BN
M53B
M52A
#M56AC
14WH
16BN
14YL
14YL
M53A
M52B
16OR
14YL
14YL
10WH
M11-G
RIGHT
HEADLIGHT
LEFT CONNECTOR
1 5 FTP
DIMMER
4 5 2 3 (8000/ #8003) 3 2 1 4
HEADLIGHT
CONNECTOR
(8001 / #8002)
16BN
#58A
C11-GA
C11-GB
14WH
14WH
16BH
#C11GAC
14WH
16WH
C11-GAA
16WH
C11-GBA
16OR
#C58BA
#C58AB
#C57
16WH
14WH
14WH
C11-GBB
16BN
16BN
#C11GAD
C52B
C53A
14WH
#C58AA
C52A
14YL
14YL
14YL
16WH
16OR
16BN
#C56
C53B
14YL
1 2 3
1 2 3 A B B A A A 1 2
B B
1 2
HEADLIGHT HEADLIGHT
HEADLIGHT HEADLIGHT MARKER LIGHT TURN/MARKER
MARKER LIGHT LOW BEAM LOW BEAM
TURN/MARKER HIGH BEAM HIGH BEAM RIGHT LIGHT
LEFT LEFT RIGHT
LIGHT LEFT RIGHT (8165) (8166T)
(8165) (8006T) (8006T)
(8166T) (8006R) (8006R) # W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 155
CIRCUIT DIAGRAMS
9.9. TRIPMASTER, P. 7
j D1 C
SWITCH 1 H70E A70E B70E
G
(BRK) 18OR 18OR 18OR
K A50S
SWITCH 2 H50S
F 18YL
(LIGHT) 18YL A70E 1TB2 BRAKE
18OR SWITCH
D A50S
GROUND IP / FORWARD
18YL A53AB CHASSIS
18YL (1700) CH9_06
C1 A1
TRIPMASTER GROUND
86
30 HEADLIGHT ADAPTER
INPUT RELAY (1006)
(1019)
87 1
A11-GKB
87A 14WH
85
A2 B2 C2 RIGHT SIDE DASH
MOUNTED DUAL POST
A53ABA
GND PLATE
18YL
5
GROUND STUD A53-G
IN SLEEPER 18GY
H11-GSD
IP /
18WH
H11-GM
16WH
S08339
156 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
B9 C
BRAKE BA70
E14 A70
SWITCH
6.8V
18OR
20OR
#B70
150
180R
D
BA9K
18GY
A4
A9A A9 B9 #B9K
ZVR E5 18GY 18GY
18GY 18GY
TURN SIGNAL
SWITCH
(1801)
18GY
B9D
HAZARD
BODY CONTROLLER#J3
(1600) 7
A2 2
RIGHT A57B B57B RIGHT
A6 TURN
TURN 20OR 18OR
A1 1
LEFT A56B B56B
TURN A7 20OR 18OR LEFT
TURN
# W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 157
CIRCUIT DIAGRAMS
9.11. LIGHT SYSTEM — PARK, MARKER, CLEARANCE, ID, TURN, STOP, TAIL, P. 9
RIGHT TURN
W/VS-400 COLLISION
SIGNAL (8053) CH9_12
WARNING
W/EVT-300 COLLISION
SKIRT WARNING
EATON VORAD
LIGHTING *A57B *A57NB A57NA A67F EVT-300
(8052) 16OR 18OR C15 RETURN
16OR 18GY MODULE
CH9_12 MODULE PLATE
(1925)
INTERCONNECT
(1960-A5)
BODY
CONTROLLER #J1 W/ MIRROR MOUNTED LIGHT
IP / FORWARD
(1603) A57D CHASSIS
PASSENGER
18OR (1700)
POWER MIRROR
(3003M) CH4_05 FRONT RIGHT
15 TURN &
RIGHT FRONT A57N A57 M57
A PARK / MARKER
TURN 16OR 16OR 16OR LIGHT
W/ MIRROR MOUNTED LIGHT OR (8000 / *8003)
W/ COLLISION WARNING CH9_06,10
A57
16OR
N/ MIRROR MOUNTED LIGHT
N/ COLLISION WARNING
PARK,
A54 MARKER,
G
16BN CLEARANCE,
ID LAMP
IP / CENTER IP / REAR
CHASSIS CHASSIS
(1701) (9800) LICENSE PLATE,
4 LEFT & RIGHT
4 N68A
A68A R68A STOP-TAIL TURN
14BN 14BN 14BN LT
CH9_01,02
LEFT REAR 2 2
A56A N56A R56A L STOP-TAIL
TURN / STOP D
14OR 14OR 14OR TURN LT
SIGNAL
CH9_01,02
* W/ LONESTAR
Figure 157 Light System — Park, Marker, Clearance, ID, Turn, Stop, Tail
S08339
158 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
9.12. LIGHT SYSTEM — PARK, MARKER, FRONT TURN AND MODESTY PANEL
LIGHT, P. 10
E D
M56AC B B D E
M58A
M11-GA
M57-AC
M11-GB
M58B
16OR
16BN
14WH
16BN
14WH
16OR
C A B C A B
16WH
M11-G
(8100) (8101)
M56AB M57AB
B B
16OR 16OR
(8100)
16OR
B C
14BN
C A (8101) A
M57
M58
B
M56
#M54-GDD
16WH
16OR
J57A
16WH
J11GA
16BN
J58B
16OR
16WH
J11GB
J56A
16BN
J58A
IP / FORWARD
#M56AE
#M54A
16OR
16BN
CHASSIS
(1700)CH9_12
J58BB
16BN
J56AB IP / FORWARD J11GAB
16OR CHASSIS 16WH
IP / FORWARD J11GBB (1700) CH9_09
J57AB
CHASSIS 16WH 16OR
(1700) J58AB
CH9_06 16BN
J11GAA
16WH
J58BA
16OR
J57AA
16BN
J11GBA
16OR
J56AA
16WH
J58AA
16BN
C A B C A B
C A B C A B
Figure 158 Light System — Park, Marker, Front Turn and Modesty Panel Light
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 159
CIRCUIT DIAGRAMS
ROOF / IP
W/ SUNSHADE
(2000-3)
D63-GA A63-GA A11-GCA
BODY CONTROLLER #J2 16WH 16WH 12WH
(1604)
IP / ROOF
18WH
D58-GL
PARK, (2000-1)
MARKER,
G A54 A58T D58T IP / ROOF
CLEARANCE,
16BN 18BN 18BN D58-GL (2000),
ID LAMP
18WH ROOF / DOME
SUNSHADE (2500)CH9_03
CONNECTOR A B
(345 / 2007F)
C58-GA
18WH
C58A
18BN
LEFT SIDE DASH
MOUNTEDDUAL POST
GND PLATE
C58-GD
C58-GC
C58-GB
18WH
18WH
18BN
C58F
C58-GF
C58C
18WH
18WH
C58-GE
C58B
C58D
18BN
C58E
18WH
18BN
18BN
18BN
A B A B A B A B A B
N/ SUNSHADE
ROOF / IP
BODY CONTROLLER #J2 (2000-3)
(1604) A63-GA A11-GCA
16WH 12WH
PARK, IP / ROOF
D63-GA
16WH
MARKER, (2000-1)
CLEARANCE, A54 A58T D58T
G
ID LAMP 16BN 18BN 18BN LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE
18WH
D58-GH
D58-GJ
18WH
D58R
D58-GD
D58-GF
18BN
18WH
18WH
D58-GE
18WH
D58M
D58Z
18BN
D58P
18BN
18BN
D58N
18BN
A B A B A B A B A B
S08339
160 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
W/ LOAD SHEDDING
BATTERY FEED A14Y
CH3_03 6RD
FUSE F8-E (1017)
BATTERY FEED A14W A14M A14NJ A1 B1 A54XV
CH3_01 6RD 10RD 12RD 16BN
15A
BODY
N/ LOAD SHEDDING
CONT #J4
(1601)
CUSTOMER
SUPPLIED A54XD
F16
SKIRT 16BN A1 A2
LIGHTS
86
30
BODY
CONT #J1
87
(1603)
87A
RIGHT 85
A57 SKIRT LIGHT B2 B1
FRONT A
16OR RELAY
TURN
(1010)
A54X
16BN
RIGHT TURN SIGNAL
(8053)
W/ LONESTAR IP / FORWARD
A57A CHASSIS
B (1700-24)
16OR
#M54XB
16OR CONNECTION
A54XB CUSTOMER FOR CUSTOMER
C
16BN SUPPLIED
#M54XC
SUPPLIED
16OR
M54X
16OR
LIGHTS LIGHTS
A54-GXE
A (8052) (8050)
16WH
A54XA
16BN
A54-GXB
A54-GXB
20WH
20WH
A A
#M54XB
SKIRT LIGHT 16OR
(8052)
B B
A57B
B
M54-GA
#M54-GE
#M54-GA
16WH
16OR
16WH
16VT
GROUND
W/ LONESTAR ADAPTER
A54XC (8800)
C
16BN A
W/ LONESTAR
A54-GXD
A
16WH
E
#M54-GBB
16WH
#M11-GC
#M11-G
10WH
12WH
M11-GD
12WH
W/ LONESTAR
GROUND
ADAPTER
(1023)
9
A54-GX A54-GXC
#M54-GCC
#M54-GDD
10WH
M11-G
16WH 16WH
16WH
16WH
A54-GX RADIATOR
16WH GROUND
(8600)
A54-GXA
A54XA
16WH
A54XE
16BN
16BN
1 A54-GXA
A11-GCB 16WH
LEFT SIDE
12WH
CUSTOMER SUPPLIED
DASH MOUNTED
MODESTY LAMP/
LEFT TURN LAMP
DUAL POST
(8102) CH9_06
(8100-A) CH9_10
GND PLATE
LIGHT
LEFT SIDE
B A
LEFT SIDE DASH MOUNTED
DASH MOUNTED DUAL POST
CONNECTION FOR CUSTOMER
DUAL POST GND GND PLATE
SUPPLIED LIGHTS
PLATE
(8051) # W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 161
CIRCUIT DIAGRAMS
A56T IP / CENTER
BODY A56C
12OR CHASSIS
18OR
BATTERY FEED
BATTERY FEED
CONTROLLER #J4 H1 H2 (1701) CH9_14,15
(1601) GROUND
CH3_01
CH3_01
ADAPTER 85
87A
(1023)
87
LEFT 2 TRAILER LEFT
A56-GT TURN RELAY
TURN F13 18WH (1011)
SIGNAL 30
86
1
A11-GCB J2 J1
12WH
6RD
8RD
*A14
A14
(A56J)
FUSE F2-A (1011)
A14FC A14F
LEFT SIDE E1 F1 14RD 8RD
DASH MOUNTED 15A
DUAL POST *A14FC
GND PLATE 12RD
IP / CENTER
RIGHT A57T
A57C CHASSIS
TURN E15 12OR
18OR H3 H4 (1701) CH9_14,15
SIGNAL
85
A57-GT
18WH
87A
87 TRAILER RIGHT
TURN RELAY
(1011)
30
86
FUSE F2-C (1011)
J4 J3 A14FD
A14H
8RD
(A57J)
E3 F3 16RD
15A *A14FD
12RD
MARKER
LIGHT A54C A58T IP / CENTER
F14 CHASSIS
SIGNAL 18BN E3 F3 12BN
(1701) CH9_14,15
85
87A
A58-GT
18WH
87 TRAILER MARKER
LIGHT RELAY
(1012)
30
86
FUSE F3-D (1012)
F4 E4
A14HA
(A58J)
C4 D4 12RD
20A
TAIL IP / CENTER
A68 A68T
LIGHT E10 CHASSIS
18BN 12BN
SIGNAL E1 F1 (1701) CH9_14,15
85
87A
A68-GT
18WH
87 TRAILER TAIL
LIGHT RELAY
(1012)
30
86
FUSE F3-B (1012)
F2 E2 A14HB
(A68J)
C2 D2 14RD
TRAILER 20A
*A14HB
STOP A70C
F15 12RD
LIGHT 18OR A70T IP / CENTER
SIGNAL G3 12OR CHASSIS
J3
(1701) CH9_14,15
85
87A
A70-GT
18WH
87 TRAILER STOP
LIGHT RELAY
(1016)
30
86 FUSE F7-D (1016)
* W/ LONESTAR J4 G4 A14HC
(A70J) 12RD
E4 F4
30A
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
162 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
TRAILER ABS
IP / CENTER CONNECTOR 2 TRAILER
CHASSIS (9779 / 9979F / SOCKET
(1701) 9779F1 / 9783F1) (9902)
LEFT 5 B
A56T N56T
TURN SIGNAL YL YL
12OR 10YL
(1011) CH9_13
RIGHT 6 C
TURN SIGNAL A57T N57T
GN GN
(1011) CH9_13 12OR 10LTGN
7 A
MARKER A58T N58T
LIGHT SIGNAL BK BK
12BN 10BK
(1012) CH9_13 SLEEPER TRAILER
SOCKET2-TG
(9781F)
*N56T
B
10YL
*N57T
C
10LTGN
*N58T
A
10BK
TRAILER
CONNECTOR 1
(9780 / *9780M /
*9780M1 / *9784M)
8 B
TAIL
A68T N68T
LIGHT SIGNAL BN BN
12BN 10BN
(1012) CH9_13
STOP 9 C
A70T N70T
LIGHT SIGNAL RD RD
12OR 10RD
(1016) CH9_13
10 A
TRAILER ABS ECU
A94T N94T
RELAY BL BL
12GY 10DKBL
(1017) CH10_06
11 D
A72V N72V
AUXILIARY 12OR WH WH
12DKBL
BATTERY POWER SLEEPER
*A72V
(1110M)CH9_16 TRAILER
12DKBL
SOCKET #1-TG
(9782M)
AUX
ON LEFT TRAILER
SIDE SOCKET
FRAME (9902)
*N68T RAIL NEAR
B
10BN BATTERY TRAY
ISO TRAILER
SOCKET *N94T
(9783M) CH8_16 10DKBL RD RD
BN BN
*N70T
C
10RD
BK BK
GN GN
*N94T
A
10DKBL YL YL
BL BL
*N72V WH WH
D
12DKBL
* W/ LONESTAR LEFT SIDE DASH
MOUNTED DUAL POST
GND PLATE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 163
CIRCUIT DIAGRAMS
TRAILER EOF
TRAILER
SOCKET 1 TRAILER
CONNECTOR 1
(9790 / #9790M SOCKET
(9715 / #9715M)
/ #9790MA) (9902)
C C
N94W R94W
BL BL
10DKBL 10DKBL
A A
N70W R70W
10RD RD RD
10RD
B B
N68W R68W
10BN 10BN BN BN
TRAILER
TRAILER SOCKET 2
CONNECTOR 2 (9789 / #9789F/
(9716 / #9716F) #9789FA)
B B
N56W R56W
10YL YL YL
10YL
C
C
N57W R57W
GN GN
10LTGN 10LTGN
A A
N58W R58W
BK BK
10BK 10BK
WH WH
TRAILER
IP / CENTER ON REAR END
CONNECTOR 2 ABS TRAILER
CHASSIS OF LEFT SIDE
(9779 / #9779F/ SOCKET
(1701) FRAME RAIL
#9783F) (9902)
5 B
LEFT N56T N56U
A56T
TURN SIGNAL YL YL
12OR 10YL 10YL
(1011) CH9_13
6 C
RIGHT A57T
N57T N57U GN GN
TURN SIGNAL 12OR 10LTGN
(1011) CH9_13 10LTGN
MARKER 7 A
A58T N58T N58U
LIGHT SIGNAL BK BK
12BN 10BK 10BK
(1012) CH9_13
TRAILER
CONNECTOR 1
(9780 / 9780M/
#9784M)
TAIL 8 B
LIGHT SIGNAL A68T N68T N68U
BN BN
(1012) CH9_13 12BN 10BN 10BN
STOP 9 C
LIGHT SIGNAL A70T N70T N70U
RD RD
(1016) CH9_13 12OR 10RD 10RD
TRAILER ABS 10 A
A94T N94T N94U
ECU RELAY BL BL
12GY 10DKBL 10DKBL
(1017) CH10_06
#N72V
11 10DKBL
D
A72V N72V
AUXILIARY WH
12OR 12DKBL
BATTERY POWER
WH
(1110M)CH9_16 #A72V
12DKBL
LEFT SIDE
WH
DASH MOUNTED
GN
RD
BK
BN
BL
YL
GN
RD
BK
BN
BL
YL
SOCKET
(9902)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
164 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
GAUGE CLUSTER#1
(1500)
FUSE F2-G (1011)
D3 C3 A14JA
BATTERY A14EE A14J A14
ACCESSORY FEED
2 BATTERY FEED
16RD 12RD 8RD 6RD
15A CH3_01
PANEL LIGHT A62SC
ADAPTER 18DKBL
(1002) CH9_21
CH03_10
- +
SOCKET
SWITCH 4
@A72B
160R
(1110M)
5B
6
DIGITAL IN # 2 A72D
10 1
18OR
2B
DIGITAL IN # 1 A72C
9 18OR 3
A109C
18GY
A11-GKE A11-GCA 7
GROUND 1
16WH 12WH
ELECTRONIC GROUND
BATTERY
FEED **A14Y
CH3_03 6RD
*A14W A14R
BATTERY
6RD 8RD
FEED
CH3_01
A14RB
12RD
GAUGE CLUSTER#2
F2 25A (1501)
12OR
A72A
FUSE F7-B
(1016) @A72-GB GROUND
A72-G
E2 18WH ADAPTER
18WH
(1023)
11
A14SC
A72-GA
12RD
18WH
G2 J2
85
87A AUXILIARY
* N/ LOAD SHEDDING 87 TRAILER
** W/ LOAD SHEDDING RELAY 14
(1016) BODY CONTROLLER#J4
@ W/ LONESTAR
(1601)
30 86
J1 G1
A72 TRAILER AUX
E11
18OR CIRCUIT
LEFT SIDE 1
FUSE F7 @A72A DASH MOUNTED A11-GCB
(1016) CH3_02 120R DUAL POST 12WH
GND PLATE
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 165
CIRCUIT DIAGRAMS
N/ LOAD SHEDDING
A14Y
BATTERY FEED
6RD
CH3_03
FUSE F1-C (1010)
W/ LOAD SHEDDING F3 E3
A63JJ A63JV
20DKBL 18DKBL 5A
D3 D4
86
30
W/ DAY CAB OR
18DKBL
A63JB
W/ SLEEPER
GROUND ADAPTER
18DKBL
CONNECTOR
A63JA
IP / SLEEPER (1003)
(5000-7)
9 1
18DKBL
H63JB
W/ LONESTAR W/ SLEEPER
18WH
A63-GJ
A11-GKA
14WH
#H63SJC
#H63GSD
18DKBL
18DKBL
H63-GJA
18DKBL
H63JBB
H63-GJB
18DKBL
H63JBA
18WH
18WH
LEFT SIDE
H11-GSK
DASH MOUNTED
H11-GSN
10WH
10WH
A B A B
B A A B
S08339
166 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BODY CONT#J4
N/ LOAD SHEDDING (1601)
FUSE F7-A (1016)
BATTERY FEED A14R A14RD F1 E1
A14W
CH3_01 10RD 12RD
6RD DOME
30A LIGHT
BATTERY FEED A14Y
CH3_03 6RD F2
A14VA
10RD
W/ LOAD SHEDDING
18DKBL
A63C
SLEEPER
RIGHT LEFT LEFT
RIGHT DOME
SLEEPER SLEEPER SLEEPER
SLEEPER LIGHT IP / SLEEPER
AUX AUX ACCENT
ACCENT (5107) (5000)
ACCENT ACCENT LIGHT
LIGHT LIGHT W/ LONESTAR
LIGHT (5105) 1 37
(5106) (5103)
(5104)
H14VA
10RD
GROUND STUD
IN SLEEPER
A C A C A B C D A C A C REAR FACE OF
H11-GSN
10WH
FRONT LEFT
H14VAA
BUNK PANEL
16RD
CONNECTOR
SCP SWITCH
H1-B1
18DKBL
18DKBL
SLEEPER
V63-GBE
CH9_19
V63-GBD
18WH
H63-GB
V63-GBB
V63-GBC
16WH
18WH
V63EB
18WH
18WH
V63D
FUSE
(5125)
10A
BLOCK
(5001)
H1-C1
18DKBL
H63C
H14VAB
16RD
ROOF
HARNESS
V9NCB
V63HBD
V63GHBB
18DKBL
V63HBC
18GY
#H63D
V63HBE
18DKBL
18DKBL
18DKBL
(5103)
V63-GA
18WH
16DKBL
18DKBL
H63HB
H63-GB
16WH
CH13_05 SLEEPER
DOME
LIGHT
18DKBL
H63DV
RELAY
(5001
-H3)
C3 A3
ROOF HARNESS T-RAIL
(5102) (1000 / #8000) 86
30
A 1
V63HB 63HB
18DKBL 18DKBL
87
B 2 87A
V63-GB 63-GB 85
18WH 18WH A4 C4
C 3
V63D 63D H63D
18DKBL 18DKBL 18DKBL
E 4
V9NCB H109SB H109S H109S
IP /
18GY 18GY 18GY 18GY SLEEPER
6 (5000)
H63-GD
H63E
18WH
H63E
CH9_19
18DKBL 18DKBL
5
H109SA H109SA
SCP SW
18GY 18GY
CONNECTOR
V63EB F 7 (5125)
H63EB H63EA H63EA
18DKBL 18DKBL 18DKBL 18DKBL CH9_19
# W/ LONESTAR
H11-GSK
10WH
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 167
CIRCUIT DIAGRAMS
H63E
T-RAIL 18DKBL SLEEPER CONTROL PANEL
(1000 / #8000) H63EA SWITCH DOME / FLOOR
CH9_18 18DKBL CONNECTOR
LIGHT
IP / (5125) (5124)
SLEEPER
33 (5000) F 1
A63F H63F H63C
18DKBL 18DKBL 18DKBL
B 3
GAUGE 32 H63D
CLUSTER A63E 18DKBL
18DKBL PANEL LIGHT
#1 E 2B
W/ NO IDLE
(1500) H63ZVR
CH8_11 18GY NO IDLE ENG HEAT
31 H62AJ
D
A62A H62A H62AS H62 (5222) CH7_09 18DKBL 8
18DKBL 18DKBL 18DKBL 18DKBL
C 9
H11-GSN H11-GSJ H62-GSD H11-GA
10WH 18WH 18WH 18WH
H62-GA
18DKBL 7
GROUND STUD IN SLEEPER
REAR FACE OF FRONT LEFT
BUNK PANEL H62A
18DKBL
SLEEPER HVAC
H62AH W/ NO #H62C
CONTROLLER 17
18DKBL IDLE 18DKBL
(5210)
CONTROL
ACCENT LIGHT
NO IDLE ON / OFF
H62AH (5126)
CONTROLLER C1 17
18DKBL
(5210)
A 2B
H63
H109SA
18DKBL
18GY
T-RAIL H 3
(1000 / #8000) H109S
CH9_18 18GY
G
H63HB 7
16DKBL H62C
BATTERY BATTERY 18DKBL
16DKBL
H63SA
FEED FEED
CH3_01 8
H63-GSF
CH3_03
18WH
**A14Y
H1-A2
6RD
*A14W
6RD
SLEEPER #H62A
GAUGE FUSE 18DKBL
10A 9
CLUSTER#2 BLOCK
(1501) CH8_11 (5001)
H11-GSJ
H1-B2
18WH
{
H14VAC
16RD
10RD
A14R
A109S
18GY
ACCENT LIGHT
DIMMER
(512)
(5222) CH07_09
NO IDEL ENGINE HEAT
A
22 H63A BLUE
H11-GSN
18DKBL
10WH
A14RD
C
12RD
H63B YELLOW
H14VA
10RD
18DKBL
S08339
168 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
LIGHTED
BODY CONTROLLER#J2
AIR SHIELD
(1604)
W/ DAYCAB (1906)
A
AIR SHIELD A58C
F 18BK HEAT SHRINK
LIGHT 16BN
(LOCATED IN UPPER RIGHT
REAR ROOF (DAYCAB))
GROUND ADAPTER
(1006)
7 B
A58-GC 18WH HEAT SHRINK
16WH
W/ SLEEPER CAB
1 (LOCATED IN UPPER RIGHT
A11-GKB
REAR ROOF (DAYCAB))
14WH
LIGHTED
AIR SHIELD
T-RAIL
(5117)
(1001 / *8001)
IP / SLEEPER
(5000-19)
A
H58C H58C
16BK HEAT SHRINK
16BK 16BK
G
(LOCATED IN UPPER LEFT
SLEEPER SIDE OF SLEEPER)
GROUND ADAPTER
(5007)
2 B
H58-G H58-G
16WH HEAT SHRINK
16WH 16WH
H
1 (LOCATED IN UPPER LEFT
H11-GM
SIDE OF SLEEPER)
16WH
GROUND STUD
IN SLEEPER
REAR FACE OF
FRONT LEFT
BUNK PANEL
* W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 169
CIRCUIT DIAGRAMS
CLUSTER #1
(1500)
PANEL LIGHT
6
DIMMER
PANEL LIGHT
ADAPTER
(1002)
A
A62B
16DKBL
B
A62BB CAT-MESSENGER DISPLAY
18DKBL (1556) CH4_24
C
A62BE DRIVER DISPLAY
18DKBL (7905) CH11_02
D
A62BD MIRROR SWITCH
18DKBL CH4_05
E
A62BH SECONDARY INSTRUMENT CLUSTER
18DKBL (1502) CH8_12
}
H (1111M)CH4_15
A62SD
18DKBL
W/ QUALCOMM
J
A62SA SINGLE CUSTOMER ACCESSORY SPARE '1'
18DKBL (1112) CH4_27
K
A62SB DUAL CUSTOMER ACCESSORY SPARE '2'
18DKBL (1112M) CH4_28
G
A62SC AUXILIARY TRAILER SOCKET
18DKBL (1110M) CH9_16
F
A62T ENGINE PRE HEAT
18DKBL (1115M) CH12_06
S08339
170 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
WORK
LIGHT
W/ LOAD SHEDDING
N/ CUSTOMER
GROUND CUSTOMER SUPPLIED
ADAPTER WORKLIGHT RELAY WORK LIGHT
A65AA
16OR
(1023) (1010)
C2
10 A65-GW D2 86
30
18WH
87
18OR
A65
85
C1 D1
LEFT SIDE
1
A11-GCB DASH MOUNTED A65AB
12WH DUAL POST GND 16OR
PLATE
@A65AB
18OR
16OR
A65BF
A65
A65BC
14OR
16OR
LOW
MOUNT
LIGHT
CENTER GROUND
51 68 CHASSIS ADAPTER
(1701) (8804)
A11-GKA
14WH
16WH
A65-GF
F
N65-GA
LEFT SIDE
A65-GFA
A65BFA
A65-GFB
18WH
14WH
18OR
18WH
A65BFB
18OR
DASH MOUNTED E
@N65BC
PLATE
4 1 A
16WH
N65-G
16OR
N65
GROUND ADAPTER
(1003)
CUSTOMER
(9718) A B
SUPPLIED
CUSTOMER
A B WORKLIGHT
SUPPLIED
HIGH B A
N11-GB
WORKLIGHT
10WH
MOUNTED HIGH
(2201)
MOUNTED
(2200)
N65BD
16OR
N65-GB
16WH
BLACK
WHITE
BLACK
18WH
WHITE
18BK
18WH
18BK
N65BE
16OR
N65-GC
16WH
DAY CAB
A B
WORK LIGHT
CUSTOMER
(LOCATED IN LEFT BACK
SUPPLIED
PANEL (DAYCAB)) LEFT SIDE
WORKLIGHT
(LOCATED IN RIGHT LOW MOUNTED CUSTOMER DASH MOUNTED
BACK PANEL (DAYCAB)) (9719 / @9719A) SUPPLIED DUAL POST GND
WORKLIGHT PLATE
LOW MOUNTED
HEAT SHRINK HEAT SHRINK (9720 / @9720A)
SLEEVE SLEEVE
@ W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 171
CIRCUIT DIAGRAMS
BODY
**A14Y
6RD
CONTROLLER#J1
*A14W
WORK
6RD
(1603)
LIGHT
FUSE F7-F (1016) G
A14M B2 A2 A65BD
A14MD
16OR W/ CUSTOMER
8RD 12RD
SUPPLIED
15A
D2 C2 WORK LIGHT
10
A65-GW 86 30 CUST.
#A65AA
18WH
A65AA
18OR
16OR
WORKLIGHT
RELAY
(1010) N/ CUSTOMER
87
18OR
GROUND SUPPLIED
A65
ADAPTER 87A WORK LIGHT
85
(1023)
C1 D1
1 A65AB
18OR
16OR
18OR
#A65
A65
A11-GCB
A65B
12WH
16OR
SLEEPER
GND IP / SLEEPER
21 20
ADAPTER (5000)
(5007)
H11-GSN
16OR 10WH
H6S
LEFT SIDE
1 4
16WH
H65-G
DASH MOUNTED
16OR
H65B
GROUND STUD
#H11-GM
16WH
10WH
BACK IN SLEEPER
E F PANEL REAR FACE OF
(5300) FRONT LEFT
T-RAIL BUNK PANEL
GROUND STUD IN (1001 / C
D
SLEEPER REAR FACE
16WH
#8001)
16OR
V65-G
V65
OF FRONT LEFT
BUNK PANEL
V6SA
18OR
H65BB
16OR
H65-GE
16WH
V65-GA
18WH
H65BA
16OR
A B B A
H65-GD
16WH
H65-GC
16WH
S08339
172 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
32 A2 3
A63E H63E H63D
GAUGE
18DKBL 18DKBL 18DKBL
CLUSTER
#1 A5 2B
(1500) H63ZVR H63ZVR
CH8_11 18GY 18GY
31
A62A H62A
18DKBL 18DKBL
A3 9
H11-GSN H11-GSJ H62-GSD H11-GA
10WH 18WH 18WH 18WH
H62-GA
18DKBL
GROUND STUD A4 H62AS 7
H62AS H62C
IN SLEEPER 18DKBL
18DKBL 18DKBL
REAR FACE OF FRONT
LEFTBUNK PANEL
A1 2B
H63
18DKBL
ROOF HARNESS A7
H50A 3
(5103)
16YL
CH13_5
A8
H63GSF 7
18WH H62C
BATTERY BATTERY 18DKBL
16DKBL
H63SA
FEED FEED
CH3_01 CH3_03 8
H1-A2
**A14Y
*A14W
6RD
6RD
SLEEPER
GAUGE
10A FUSE 9
CLUSTER#2
BLOCK
(1501) CH8_11
H1-B2 (5001)
H14VAC
16RD
10RD
A14R
HA109S
A109S
18GY
18GY
LEFT CRESENT
SPEAKER
(5127)
A
22 H63A BLUE
A10GS 18DKBL
18GY
A14RD
C
12RD
H63B YELLOW
H14VA
18DKBL
10RD
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 173
CIRCUIT DIAGRAMS
B5 52 K
ZVR A22ZB A22ZB N22ZB R22VB
11 2
(L REAR) 18TN 18TN 18TN 20TN
B2 54 M
A22B A22B N22B R22ZB
L REAR 5 1
18TN 18TN 18TN 20TN
SIGNAL
R22B
3
IP / FORWARD R & L FRONT TIRE 20TN
CHASSIS PRESSURE ANTENNA
(1700) (8980)
B10 49
FRONT A22A A22A M22A
6 3
SIGNAL 18TN 18TN 20TN
48 W/ LOAD SHEDDING
B11
12V A22VA A22VA M22VA
9 2
(FRONT) 18TN 18TN 20TN
B12 47 BATTERY
A22ZA A22ZA M22ZA A14Y
ZVR 10 1 FEED
18TN 18TN 20TN 6RD
(FRONT) CH3_03
FUSE F11-B (1020)
N/ LOAD SHEDDING
A5 F2 E2 F1 BATTERY
A22D A22D A14NF A14NE A14R A14W
BATTERY 3 12RD FEED
18TN 18TN 12RD 8RD 6RD
5A CH3_02
FUSE F11-A #A14Y BATTERY
(1020) 6RD FEED
CH3_03
#A14NF #A14N #A14W BATTERY
12RD 8RD 6RD FEED
A3 A22-G
A22-G CH3_02
GROUND 1 18WH
18WH
A11-GKA
14WH
B8
#A5K(-) #A5P(-)
18GN 18GN
J1939 ADAPTER
LEFT SIDE
B7 CH3_13
#A5K(+) #A5P(+) (DASH MOUNTED
18YL 18YL DUAL POST GND
PLATE)
A5K(-) GROUND
J1939 13 1
15 18GN ADAPTER
LOW 1 J1939 ADAPTER # W/ LONESTAR
(1003)
CH3_13
J1939 A5K(+)
HIGH 1 13 18YL
S08339
174 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
IGNITION
RELAY#2
(1012/1014)
CH3_09,09A
(A13FB)
FUSE F5-E C1 A
(1014) N39
16GY LEFT SIDE
AIR DRYER
FUSE F5-J A1 B (9902)
(1014) N39-G
16WH
A13FB
12PK
A2
IP / CENTER
FUSE F5-K(1014) 15A CHASSIS
(1701-31)
B2
A
A39 N39
16GY 16GY
LEFT SIDE
GND ADAPTER #N10-GP B AIR DRYER
(1010) 16WH N39-G (9900)
CH9_01 16WH
#N58AC
12 16BN
(9800)
W/ SINGLE
AIR DRYER
A
N39
16GY LEFT SIDE
DUAL AIR DRYER
B
N39-G (9901)
16WH
CHASSIS GROUND
ADAPTER 1
(8803)
W/ DUAL
E AIR DRYER
A
N11-GA
10WH
# W/ LONESTAR
LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 175
CIRCUIT DIAGRAMS
32 B
A59A N59A
AIR SOLENOID #1 E12
18GY 18GY
BODY CONTROLLER # J4
(1601)
33 C
A59B N59B
AIR SOLENOID 2 F10
18GY 18GY
34 D
A59C N59C
AIR SOLENOID 3 E12
18GY 18GY
35 E
A59D N59D
AIR SOLENOID 4 F8
18GY 18GY
GROUND
ADAPTER
(8804)
B A
N59-G
14WH
A
N11-GB
10WH
LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE
S08339
176 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
36 B
A59E N59E
AIR SOLENOID 5 E13
18GY 18GY
37 C
A59F N59F
AIR SOLENOID 6 F4
18GY 18GY
38 D
AIR SOLENOID 7 A59H N59H
E9
18GY 18GY
39 E
AIR SOLENOID 8 A59J N59J
F5
18GY 18GY
GROUND
ADAPTER A
N59-GA
(8804)
14WH
C N59K
18GY
*N59K
16GY
N59K
A 18GY
N11-GB *N59K
10WH 16GY
LEFT SIDE
N59K
DASH MOUNTED
18GY
BODY CONTROLLER # J4 DUAL POST GND *N59K
PLATE 16GY A
(1601)
N59K
*A59C
18GY
18GY
35
A59C N59K
AIR SOLENOID 3 F12
18GY 18GY
36
A59D N59K
AIR SOLENOID 4 F8
18GY 18GY
34 B
*A59C *N59K
AIR SOLENOID 4 E12
18GY 16GY
A
N11-GA
10WH * W/ LONESTAR
LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 177
CIRCUIT DIAGRAMS
ELECTRONIC 25
M109AB M109A A109 ELECTRONIC
GROUND A 8
18GY 18GY 18GY GROUND
TERMINAL
GAUGE CLUSTER#2
(1501)
41
OUTPUT M61 A61 ANALOG
C 18GY 8
TERMINAL 18GY IN # 2
42
+5V M106A A106A
B 18GY 18GY
TERMINAL
C 40
OUTPUT R61B N61B A61B
C 7 ANALOG
TERMINAL 18GY 18GY 18GY
IN # 1
B 41
+5V R106B N106B A106B A106 +5V
B 2
TERMINAL 18GY 18GY 18GY 18GY OUTPUT # 1
A 42
ELECTRONIC R109B N109B A109B
A 1 ELECTRONIC
GROUND 18GY 18GY 18GY GROUND
TERMINAL
REAR
LOAD INDICATOR 6X4
(9832)
OUTPUT R61B
C
TERMINAL 18GY
+5V R106B
B
TERMINAL 18GY
ELECTRONIC R109B
GROUND A
18GY
TERMINAL
S08339
178 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
TRAILER
6RD
A14
ABS ECU
12GY
A94T
30
RELAY 86 W/ BATTERY
(1017) CENTER PIN
J4 G4 SOCKET
A94TV
12GY
(A94TC)
18WH
8RD
A14J
A12-G
A13-GFF
18WH
A94TB A94T
12GY 12GY AUXILIARY
TRAILER
RELAY
W/ SW (1016)
CONTROLLED
A94TA
12GY
CENTER PIN
J2 6RD
12RD
A72-GC
IP / PARK BRAKE
18WH
85 FORWARD PRESSURE
86 FUSE F7-B CHASSIS SWITCH
(1016) (1700) (8454)
G1
1 51 C
F2 E2 A72E M72EA
A72-GB
18WH
18OR 16OR
##A72F
A72EC
16OR
25A/10A
18OR
##A72FA 52
A11-GCB
A72EB M72EB
12WH
18OR
18OR 16OR
A72ED D
18OR
LEFT SIDE
DASH MOUNTED
AUXILIARY
DUAL POST
TRAILER
GROUND PLATE 10 3 7 2B SOCKET
(1110M)
* IGN FEED W/ ICON,N/ FREEDOMLINE
** IGN FEED STANDARD
# IGN FEED REMOTE START/STOP
## W/ LONESTAR @ N/ LOAD SHEDDING
@@ W/ LOAD SHEDDING
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 179
CIRCUIT DIAGRAMS
ABS#3 IP / CENTER
(1402) CHASSIS
(1701) BENDIX TRAILER
13 TRACTION CONTROL
A94SJ N94SJ
TCV (SA) 5 (9512)
18GY 16GY
1
2
67 BENDIX LEFT
TCV ##A94BM N94SK REAR MODULATOR
COMMON 3
16GY 16GY (9502B)
(SA)
BENDIX SIX CHANNEL
ABS INLINE CONN
(9516M)
CENTRE CHASSIS
52 B
1
##A94BN ##N94BN ##N94BN
7 16GY 16GY 16GY
53 2
##A94BG ##N94BN ##N94BN A
6 16GY 16GY 16GY
54 3 C
4 ##A94BR ##N94BP ##N94BP
16GY 16GY 16GY
55 4
##A94BS ##N94BG ##N94BG
14 16GY
16GY 16GY
56 5
##A94BT ##N94BR ##N94BR
11 1
16GY 16GY 16GY
ABS#1 2
(1400)
FUSE F8-B (1017)
1
14 23
A94BM N94BM R94BM
TCV (DA) 5
18GY 16GY 16GY
A5N(-)
J1939 LOW 7
18GN
CAB J1939 * IGN FEED W/ ICON,N/ FREEDOMLINE
CH3_11 ** IGN FEED STANDARD
8 A5N(+)
J1939 HIGH # IGN FEED REMOTE START/STOP
18YL
## W / LONESTAR
A3BA(-)
J1708 (-) 13
18GY
J1708 PUBLIC
CH3_20
A3BA(+) TRAILER
J1708 (+) 14
18DKBL ABS ECU
FUSE F11-D *A13HH RELAY
(1020) 18GY (1017-G3) IGNITION
A94V **A13FH A13FF
IGNITION 3 RELAY #3
18GY F4 E4 18PK 18PK
(1012 / 1014)
5A #A13FH CH3_07,08
18GY
##13FJ FUSE BLOCK (1020)
18PK CH7_04
LEFT SIDE
A94-GA DASH MOUNTED
GROUND 1
12WH DUAL POST
GND PLATE
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
180 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BENDIX RR RIGHT
MODULATOR
(9504A)
ABS#3 BENDIX SIX CHANNEL
(1402) IP / CENTER ABS INLINE CONN
CHASSIS (9516M)
(1701) CENTRE CHASSIS B
57 6
A94BS N94BS N94BS
13 16GY A
16GY 16GY
58 7
N94BT N94BT
A94BT
9 16GY 16GY
16GY
59 8 C
A94BU N94BU N94BU
10
16GY 16GY 16GY
BATTERY
A116L
FEED
18GY
CH4_28 BENDIX RR RIGHT
WHEEL SPEED SENSOR
(9503D)
60 9 1
A94BU N94BV N94BV
15 16GY
16GY 16GY
64 10 2
A94BW N94BW N94BW
12 16GY
16GY 16GY
W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 181
CIRCUIT DIAGRAMS
ABS#2 IP / CHASSIS
(1401) FORWARD HARNESS
(1700)
30
WSS SA A94C M94C BENDIX LEFT FRONT
5 1
LEFT (+) 16GY 18GY AIR ABS
SPEED SENSOR
31 (8502)
WSS SA A94D M94D
8 2
LEFT (-) 16GY 18GY
28
PMV SA A94A M94A B
3
LEFT CMN 18GY 18GY
27
PMV SA A94 M94 A
2 BENDIX
LEFT REL 18GY 18GY LEFT ABS
29 MODULATOR
PMV SA A94B M94B (8500) / (8500A)
LEFT HLD 1
18GY 18GY C
35
PMV SA A94J M94J B
6
RIGHT CMN 18GY 18GY
34
PMV SA A94H M94H A
7 18GY 18GY
RIGHT REL
BENDIX
36 RIGHT ABS
PMV SA A94K M94K
4 MODULATOR
RIGHT HLD 18GY 18GY C (8501) / (8501A)
32
WSS SA A94E M94E BENDIX RIGHT FRONT
11 1
RIGHT (+) 16GY 18GY AIR ABS
SPEED SENSOR
33
WSS SA A94F M94F (8503)
14 2
RIGHT (-) 16GY 18GY
S08339
182 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BENDIX
RIGHT REAR
WHEEL SPEED
ABS#1 IP / CHASSIS CHASSIS SENSOR
(1400) CENTER REAR / CENTER (9503 / #9511)
(1701) (9800)
19 18
WSS DA A94BF N94BF R94BF
11 1
RIGHT (-) 16GY 16GY 16GY
18 19
WSS DA A94BH N94BH R94BH 2
10
RIGHT (+) 16GY 16GY 16GY
BENDIX
RIGHT REAR
MODULATOR
(9504 / #9504B / #9514)
ABS#2
(1401)
22 21
PMV DA A94BK N94BK R94BK
9
RIGHT CMN 18GY 16GY 16GY B
21 20 A
PMV DA A94BJ N94BJ R94BJ
13
RIGHT REL 18GY 16GY 16GY
20 22 C
PMV DA A94BL N94BL R94BL
10
RIGHT HLD 18GY 16GY 16GY
# W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 183
CIRCUIT DIAGRAMS
BENDIX
LEFT WHEEL SPEED
ABS#2 IP / CHASSIS CHASSIS SENSOR
(1401) CENTER REAR / CENTER (9501 / #9512)
(1701) (9800)
17 16
WSS DA A94BD N94BD R94BD
18 16GY 1
LEFT (-) 16GY 16GY
16 17
WSS DA A94BE N94BE
15 R94BE 2
LEFT (+) 16GY 16GY 16GY
BENDIX
LEFT MODULATOR
(9502 / #9513)
24 14
PMV DA A94BB N94BB R94BB
12
LEFT CMN 18GY 16GY 16GY B
23 13 A
PMV DA A94BA N94BA R94BA
17
LEFT REL 18GY 16GY 16GY
25 15
PMV DA A94BC N94BC R94BC C
16 16GY
LEFT HLD 18GY 16GY
# W/ LONESTAR
S08339
184 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
ABS PRIMARY
ABS#4 IP / DCM AIR TRANSDUCER
(1403) (1800) (1822)
BRAKEDEMAND D5 C
PRIMARY A94SE B94SE
2 18GY
CIRC SIGNAL 18GY
C3 B
PRESS SNSR A94SVD A94SV B94SV B94SVA
4
SUPPLY 16GY 16GY 18GY 18GY
C10 A
A94SZD A94SZ B94SZ B94SZA
PRESS SNSR 1
16GY 16GY 18GY 18GY
COMMON
D6
BRAKEDEMAND 5 A94SF B94SF
SECONDARY 16GY 18GY
ABS SECONDARY
CIRC SIGNAL AIR TRANSDUCER
(1823)
B
B94SVB
18GY
A
B94SZB
18GY
C
IP / CENTER
ABS 6 PRESSURE
CHASSIS ABS 6 PRESSURE
SENSOR
(1701) SENSOR
(4X2) / (6X4)
(9510F / 9510M)
(9510 / #9510A)
63 A A
A94SZC N94SZC R94SZC
16GY 16GY 18GY
75 B B
A94SVC N94SVC R94SVC
16GY 16GY 18GY
76 C C
N94SH R94SH
LOAD SNSR 3 A94SH
16GY 18GY
SIGNAL 16GY
BENDIX
TRAILER
MODULATOR
(9513)
74
A94SL N94SL
PMV TRLR 6 C
18GY 16GY
HOLD
72
PMV TRLR A94SM N94SM
9 A
RELEASE 18GY 16GY
73
PMV TRLR A94SN N94SN
12 18GY B
COMMON 16GY
# W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 185
CIRCUIT DIAGRAMS
IP / CENTER
CHASIS YAW SENSOR
ABS#4 (1701) (9511 / #9511A)
(1403)
46 1
N94SAB
18GY
A94SDA
CAN LOW 7 48 2
18GY N94SCB
18GY
A94SBA 47 3
CAN HIGH 8 N94SBB
18GY
18GY
49 4
A94SCA N94SDB
CAN COM 10 18GY 18GY
CAN A94SAA
SUPPLY 11 18GY
A
A94SAA
18GY
B
12V A94SAB
18GY
C
A94SA
18GY
D
A94SCA
18GY
E
A94SCB
GND 18GY
F
A94SC
18GY
G
A94SBA
18GY
CAN H STEERING WHEEL
A94SBB
HIGH IP / DCM POSITION SENSOR
18GY
(1820) (1821)
J
A94SB
18GY A 2
B94SA
20GY
K C 1
A94SDA B94SC
18GY 20GY
L B 3
CAN A94SDB B94SB
LOW 18GY 20GY
M D 4
A94SD B94SD
18GY 20GY
# W/ LONESTAR
S08339
186 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
A3BA(-)
J1708(-) 10
18GY J1708 PUBLIC
CH3_20
A3BA(+) * IGN FEED W/ ICON,N/ FREEDOMLINE
J1708(+) 11 ** IGN FEED STANDARD
18DKBL
# IGN FEED REMOTE START/STOP
A5N(-) @ W/ LONESTAR
J1939(-) 1 CAB J1939
18GN
CH3_11
A5N(+)
J1939(+) 3
18YL
A94BB WABCO LEFT REAR WHEEL MODULATOR
18GY (9507)
GROUND A94-GB CH10_16
ECU (-) 4 WABCO RIGHT REAR WHEEL MODULATOR
18WH A94BK
18GY (9509)
CH10_15
A94-GA
GROUND 9
18WH WABCO LEFT FRONT ABS MODULATOR
A94-GC
16WH
A94MA
(8504) / (8504A)
18GY CH10_14
1
14 23
TRACTION CONTROL A94BM N94BM R94MBM
16 18GY 16GY 18GY
VALVE (+)
WABCO ABS
CONTROLLER IP / CENTER CHASSIS
(1422) (1701)
TRAILER RELAY
13 WABCO RSC SOLENOID
A94SJ N94SJ (9514)
RSC(+) 8 18GY 16GY
2
67
A94SK N94SK
RSC(-) 13
18GY 16GY
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 187
CIRCUIT DIAGRAMS
IP / CHASSIS
WABCO ABS CONTROLLER FORWARD HARNESS
(1421) (1700)
30
LEFT FRONT A94MC M94MC
12 1 WABCO FRONT
WHEEL SPEED SNSR 18GY 18GY
LEFT AIR ABS
31 SPEED SENSOR
LEFT FRONT A94MD M94MD (8506)
15 2
WHEEL SPEED SNSR 18GY 18GY
GROUND 28
A94MA M94MA 2
SPLICE 18GY
18GY
CH10_13
27
LEFT FRONT MOD A94M M94M 1
6
OUTLET 18GY 18GY
WABCO LEFT
FRONT ABS
MODULATOR
29 (8504) / (8504A)
LEFT FRONT MOD A94MB M94MB 3
3
INLET 18GY 18GY
GROUND 35
A94MJ M94MJ 2
SPLICE
18GY 18GY
CH10_13
A94MH 34
RIGHT FRONT MOD 4 M94MH 1
OUTLET 18GY
18GY
WABCO RIGHT
FRONT ABS
36 MODULATOR
RIGHT FRONT MOD A94MK M94MK 3
1 (8505) / (8505A)
INLET 18GY 18GY
32
RIGHT FRONT A94ME M94ME WABCO FRONT
10 1
WHEEL SPEED SNSR 18GY 18GY RIGHT AIR ABS
SPEED SENSOR
33
RIGHT FRONT A94MF M94MF (8507)
13 2
WHEEL SPEED SNSR 18GY 18GY
S08339
188 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
WABCO
RIGHT REAR
WABCO ABS WHEEL SPEED
CONTROLLER IP / CHASSIS CHASSIS SENSOR
(1421) CENTER REAR / CENTER (9508 / #9508D / #9508E)
(1701) (9800)
19 18
RR WHL A94BF N94BF R94MBF
18 1
SPEED SNSR 18GY 16GY 18GY
18 19
RR WHL A94BH N94BH R94MBH
17 2
SPEED SNSR 18GY 16GY 18GY
GROUND
WABCO RIGHT
SPLICE
REAR WHEEL
CH10_13
MODULATOR
(9509 / #9509B / #9509A)
22 21
A94BK N94BK R94MBK
18GY 16GY 18GY 2
21 20 1
RIGHT REAR A94BJ N94BJ R94MBJ
9
MOD OUTLET 18GY 16GY 18GY
20 22
A94BL N94BL R94MBL 3
RIGHT REAR 8
MOD INLET 18GY 16GY 18GY
# W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 189
CIRCUIT DIAGRAMS
WABCO
LEFT REAR
WABCO ABS WHEEL SPEED
IP / CHASSIS CHASSIS SENSOR
CONTROLLER
CENTER REAR / CENTER (9506 / #9506D / #9506E)
(1421)
(1701) (9800)
17 16
LR WHL A94BD N94BD R94MBD
11 1
SPEED SNSR 18GY 16GY 18GY
16 17
LR WHL A94BE N94BE R94MBE
14 2
SPEED SNSR 18GY 16GY 18GY
GROUND
SPLICE WABCO
CH10_13 LEFT REAR
WHEEL
MODULATOR
(9507 / #9507A / #9507B)
24 14
A94BB N94BB R94MBB
18GY 16GY 18GY 2
23 13 1
LEFT REAR A94BA N94BA R94MBA
5 16GY
MOD OUTLET 18GY 18GY
25 15
LEFT REAR A94BC N94BC R94MBC 3
2 16GY
MOD INLET 18GY 18GY
# W/ LONESTAR
S08339
190 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
D6
POWER A94BY B94BY
8 1
(UB) 18GY 18GY
D5
A94-GCC B94-GCC
GND 11 2
18WH 18WH
A6
PRESSURE A94MN B94MN
14 3
SNSR SIGNAL 18GY 18GY
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 191
CIRCUIT DIAGRAMS
IGNITION
RELAY # 2
(1012/1014)
CH3_07,08
(A13FB)
G2
PTO ENGAGED
SWITCH FUSE F5-B (1014) 10A
FOR HOUR
H2
METER ENGINE / IP
(7800 / @7800A) (1702)
14
B *K88 A88
16LTGN 18LTGN
FUSE BLOCK # 11
PTO A
*K88A (1020)
A
18TN
A88V D4
18LTGN
85
86
C3
A88VA
18LTGN
87
D3
A9ZC
18GY
C4
PTO ENGAGED
30
SWITCH
FOR HOUR
METER
(7800 / @7801)
FUSE BLOCK # 11
K88 PTO B
A
16LTGN (1020)
D2 BODY CONTROLLER # J5
85
41 C1 (1602)
86
K88A A88A
B 18LTGN
18VT
PTO
87
W/ IBB ENGINE
W/ ISX ENGINE
ZERO VOLT
REF ADAPTER
(1620)
C
A9ZB
18GY
A
A9Z
E3 ZVR
18GY
* W/ CAT ENGINE
@ W/ LONESTAR
# W/ AUTOSHIFT & ULTRASHIFT XMSN
S08339
192 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
FUEL FUEL
ZVR SENSOR SENSOR
INPUT 1 INPUT 2
BODY E7 B9 BODY
B8
CONTROLLER #J5 CONTROLLER#J3
(1602) (1600)
18GY
A9B
A9BC
18GY
A36A
A36B
18TN
18TN
IP / CHASSIS
28 27 CENTER
29
(1701)
LEFT FUEL
SENSOR
ELECTRONIC (9100)
GROUND
ADAPTER A
(8802) N36A
18TN SENDER
A RESISTANCE
N9BC (FULL 29 TO
18GY 37 OHMS)
B (EMPTY 234
C
N9BE TO 246 OHMS)
18GY
RIGHT FUEL
SENSOR
(9103)
A
N36B
18TN SENDER
RESISTANCE
(FULL 29 TO
37 OHMS)
B B (EMPTY 234
N9BD TO 246 OHMS)
18GY
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 193
CIRCUIT DIAGRAMS
VEHICLE
CENTER
SENSOR MODULE N/ LOAD BATTERY
CHASSIS / IP A14W
(8950) SHEDDING FEED
(1701) 6RD
FUSE F8-A (1017) CH3_01
66 F1 E1
N14U A14U A14NJ A14M A14Y BATTERY
BATTERY 8 16RD 16RD 8RD FEED
10A 12RD 6RD
CH3_02,03
FUSE F4-E (1013) W/ LOAD
ACCESSORY
65 D1 C1 SHEDDING
N12U A12U RELAY#2,4
16LTBL (A12V) (1011/1013)
16PK
N12UA 10A CH3_10
62 CHASSIS GROUND
16PK #N5U(+) BODY CONTROLLER ADAPTER
18YL (1602) CH3_12
ACC N13UB (8806)
9
16PK
D
N11-GU
GROUND 7
16WH
18YL
#5U(+)
CENTER GROUND
#N5UA(+)
5 (ON LEFT SIDE
18YL
DASH MOUNTED
DUAL POST GND PLATE)
N11-GA
10WH
16WH
N11-GJ
FUEL
12
SENSOR
V_REF 10 CHASSIS
GROUND GROUND A F
ADAPTER
EYEMAX FUEL
PROG AND DIAG (8803)
FILTER SENSOR
(8953)
GROUND ADAPTER (8990)
(8805) D
N110V M110V
C V+
D 16TN 16TN
N108Z F
16TN N110B M110A A FILTER
18TN 18TN SENSOR
A K
N110Z M110ZA
B V_REF
16TN 18TN GROUND
VEHICLE
SENSOR MODULE LEFT FRONT BRAKE
(8951) WEAR SENSOR
(8960)
BRAKE G
N107A M107A [MRFL1]
PAD WEAR 3 2
18TN 18TN 18TN
AXLE 1
[MRFL2]
18TN 1
M107AA
WEAR SENSOR
(8961)
CHASSIS GROUND
ADAPTER
(8806) [MRFR1]
1
18TN
B H
N107-GA M107-GA [MRFR2]
2
18TN 18TN 18TN
E
N11-GJ
16WH
N11-GA
10WH
CENTER GROUND
F A (ON LEFT SIDE # W/ LONESTAR
CHASSIS GROUND
ADAPTER DASH MOUNTED
(8803) DUAL POST GND PLATE)
S08339
194 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
C BRAKE
[RURRL1] R107C N107C
1 1 PAD WEAR
18BK 18TN 18TN AXLE 3
[RURRL2] R107CD
2
18BK 18TN
CHASSIS GROUND
ADAPTER
(8806)
RIGHT REAR
BRAKE WEAR S A
N107-GB
SENSOR(6X4)
18TN
(8965)
C
R107-GD
N107-GC
18TN
18TN
R107-GD
2 [RURRR2]
18TN
18BK E
N11-GJ
16WH
[RURRR1]
1
18BK
LEFT REAR
R107C
18TN
BRAKE WEAR
SENSOR(4X2)
(8966)
CHASSIS GROUND
[RTRRL1] ADAPTER
1
18BK (8803)
[RTRRL2] R107CD
2 F
18BK 18TN
RIGHT REAR
BRAKE WEAR
A
SENSOR(4X2) N11-GA
(8967) 10WH
H BRAKE
[RURFL1] R107B N107B PAD WEAR
1 2
18BK 18TN 18TN AXLE 2
[RURFL2]
2
18BK
R107BC
R107-GC
18TN
[RURFR2]
2
18BK
[RURFR1]
1 18BK
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 195
CIRCUIT DIAGRAMS
VEHICLE
SENSOR MODULE
(8950) CENTRE / REAR
PROG AND DIAG
(9801F)
V_REF 10
GROUND
GROUND ADAPTER
(8805)
D
N108Z
16TN
N108VA
B
16TN
N108ZA
16TN
LEFT FRONT
BRAKE STROKE SENSOR
PROG AND DIAG
(8970)
(8953 / 8954M / #8953M)
VEHICLE B
SENSOR MODULE M108VA M108VD
(8951) 16TN A V+
18TN
J
M108ZA M108ZD
16TN B ZVR
18TN
FR LEFT
A
BRAKE N108A M108A
5 C OUTPUT
STROKE 18TN 18TN
C
FR RIGHT
6 N108B
BRAKE
18TN
STROKE
RIGHT FRONT
BRAKE STROKE SENSOR
(8971)
M108VC A V+
18TN
M108ZC
B ZVR
18TN
M108B
C OUTPUT
18TN
# W/ LONESTAR
S08339
196 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
VEHICLE
SENSOR MODULE GROUND ADAPTER
(8950) (8805)
D
V_REF N108Z
10
GROUND 16TN
C
+5V_REF 11
REAR CENTRAL
VEHICLE PROGNOSTIC & LEFT FORWARD REAR
N108ZB
16TN
E
LEFT FR N108E R108E
BRAKE 9 C OUTPUT
18TN 18TN
STROKE
J
R108ZB R108ZE
N108V
B ZVR
16TN
16TN 18TN
R108ZB R108VE
A V+
16TN 18TN
A
N108VB R108VB
16TN 16TN
RIGHT FORWARD REAR
BRAKE STROKE (6X4)
R108VB
(8973)
16TN
F
RIGHT RR N108D R108DA R108VL
BRAKE 8 A V+
18TN 18TN 18TN
STROKE
R108D R108ZL
B ZVR
18TN 18TN
D
RIGHT FR N108F R108F
10 C OUTPUT
BRAKE 18TN 18TN
STROKE
G
LEFT RR R108C
7 N108C
BRAKE 18TN
18TN
STROKE
R108VH R108VJ
V+ A A V+
18TN 18TN
R108ZH R108ZJ
ZVR B B ZVR
18TN 18TN
R108CA R108DA
OUTPUT C C OUTPUT
18TN 18TN
R108VF R108VK
V+ A A V+
18TN 18TN
R108ZF R108ZK
ZVR B B ZVR
18TN 18TN
R108C R108D
OUTPUT C C OUTPUT
18TN 18TN
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 197
CIRCUIT DIAGRAMS
ICON
MODULE 'B' KEYSWITCH
OUTPUT(+) 5
(1930)
IGNITION
RELAY #1
A17HD
G3
16PK
(1011/1013) (A13FC) G4
FUSE F4-D
CH3_07,08 10A FUSE F4-C 10A (1013)
H3 (1013) H4
W/ ISX ENGINE
EATON GEN 3 MODULE PLATE
TCM CONNECTOR W/ IBB AND CAT ENGINE INTERCONNECT
(7105) (1962-C4)
#A92U
ENGINE / IP
16TN
*A92U
18TN
K13A
(1702) SHIFTER
14PK
CONNECTION
8
K13AA K13A (7905)
IGNITION 35 12PK 16PK
39
SHIFT CONTROL
A17HD
K92A A13A
16PK
16 A92UA IGNITION
MANUAL NEUTRAL 18TN D
16PK 18TN
@K92J XMSN
SHIFT CONTROL 25 A92A
18TN N CONTROL
POWER - 18TN
40 XMSN
A97FA
SHIFT CONTROL K92B A92B
16PL
17 P CONTROL
COMMON NEUTRAL 18TN 18TN
A14A A92VA
@K92GN 9 C BATTERY
12RD 16TN
J1939 - 27
18GN
41
@K98YL A88A
J1939 + 28 18YL 18LTGN
XMSN FUSE
(8103) FUSE BLOCK # 11
**A97FA
16PL
&K14A PTO B ULTRASHIFT XMSN
12RD B (1020) IGNITION RELAY
CH10_18 (1019)
&K14AF
A
12RD
B4
87A
30
BATTERY FEED
MEGA FUSE
K14D
B A4
12RD C3
87
K14A
BATTERY + 38 A
12RD A3
SEE
NOTE XMSN FUSE
86
(8103 / 8104)
85
C4
@K92E
16TN
25
K92E A92E
MEIIR + 20
18TN 16TN
W/ ISXE 27
K92H A92H
MEIIR - 22
18TN 18TN
W/ IBB ENGINE
26
A92F
BATTERY - 21 K92F 18TN W/ ISX ENGINE
(GROUND)
18TN
31
A97F
A97FB
16PL
16PL
A97F
@K92ER
16PL
K10-GE
GROUND 36 12WH & W/ CAT ENGINE
* W/ AUTOSHIFT XMSN
&K11-GE # W/ ULTRASHIFT XMSN
12WH @ W/ IBB ENGINE
IP / ENGINE ** FOR IDLE
ENGINE BLOCK GROUND (1702) REDUCTION
(ON LEFT SIDE OF ENGINE) CH11_1A W/ ULTRASHIFT
NOTE :
8103 : XMSN FUSE FOR PROSTAR
8104 : XMSN FUSE FOR LONESTAR
S08339
198 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
ENGINE / IP
(1702)
EIM CONNECTOR 3
(6020)
24
K97F A97F
3
18VT 16PL
37
A97F
ENGINE SENSOR INTERFACE 16PL
(6033) W/ IBB ENGINE
K13A
8
18PK
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 199
CIRCUIT DIAGRAMS
SHIFTER
A71C BACK-UP
CONNECTION COLUMN SHIFTER
18OR LIGHT RELAY
(7905)
(1019) CH11_03
16DKBL
A62B
39 SHIFT CONTROL
XMSN A92A K92A
N 16 MANUAL NEUTRAL
CONTROL 18TN 18TN
40
XMSN A92B K92B
P 17 SHIFT CONTROL
CONTROL 18TN 18TN
COMMON NEUTRAL 6
CLUSTER #1
(1500)
B
A9ZA
ELECTRONIC K
18GY
GROUND ZERO VOLT
BODY CONTROLLER#J5 REF SPLICE
(1602) (1620) STEERING WHEEL
SWITCHES
A
A9Z
ZVR E3
18GY
15.8K OHM
1/4 WATT 1%
IP / DCM CLOCK SPRING
(1800) (1802)
1.21K OHM
C7 4 B 1 WATT 1%
STEERING A92 B92
L 20TN TN
WHEEL SW 18TN
UP SHIFT
2.49K OHM
1 WATT 1%
BODY CONTROLLER#J5
(1602) AUTO / MANUAL
4.99K OHM
A4 5 A 1/2 WATT 1%
A9A A9 B9 B9C
ZVR E5 BK
18GY 18GY 18GY 20GY
DOWN SHIFT
MERITOR G POWER
(7111) MERITOR G TRANSMISSION
K13A ENGINE / IP
IGNITION A (1702-8)
16PK
K10-GX
GROUND B
16WH
HARNESS GROUND
(LOCATED AT LEFT SIDE
ENGINE BLOCK GROUND)
S08339
200 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
FUSE F5-L
IGNITION FUSE F5-M (1014)
(1014)
RELAY #3 A4 B4
A13FA A71B
(1012 / 1014) (A13FA)
12PK 16OR
CH3_09 A3 10A
C3 C4
86
30
BACK-UP
LIGHT RELAY
FUSE BLOCK # 10
(1019) 87
87A
85
N/ WORK LIGHT B4 A4 A3
A71BA
TAIL LIGHT 16OR
18OR
A71C
CONNECTOR
CH9_02 A71BD
16OR
W/ WORK LIGHT FUSE F4-C
FUSE F4-G (1013)
IGNITION (1013) H3
G3
RELAY #1 (A13FC)
(1011 / 1013) C3 10A
FREEDOMLINE
CH3_07,08
TRANSMISSION
ENGINE / IP
TCM CONNECTOR
(1702)
(7104)
W/ FREEDOMLINE
XMSN - TG 8
IGNITION A K13A A13A
16PK 16PK
*K71-G
16WH 6
REVERSE K71-G A71-G
F 18WH 18WH
RELAY SEE
NOTE
XMSN FUSE
K14AA (8103 / 8104)
BATTERY + B 12RD SHIFTER
CONNECTION
K14AB K14A
G A (7905)
BATTERY + 12RD 12RD
K14D
B A92VA
12RD
C BATTERY
16TN
*K14A B
BATTERY FEED
12RD
MEGA FUSE
*K14D
A
12RD
XMSN FUSE
(8103) 19
K17-GC A17-GC CRANK RELAY
NEUTRAL C
16WH 16WH (1010) CH5_03
RELAY
35 J1708
K3BC(+) K3BA(+) A3BA(+) PUBLIC(+)
J1587A(+) H B 1708+
16DKBL 18DKBL 18DKBL ADAPTER
(1660)
36
K3BC(-) K3BA(-) A3BA(-) J1708
J1587B(-) J B 1708- PUBLIC(-)
16GY 18GY 18GY
ADAPTER
(1661)
*K3BA(+)
18YL
*K3BA(-)
18GN
K10-GHA
BATTERY - D
12WH
ENGINE BLOCK GND
(ON LEFT SIDE
K10-GHB OF ENGINE)
BATTERY - E
12WH
NOTE :
8103 : W/ XMSN FUSE FOR PROSTAR
8104 : W/ XMSN FUSE FOR LONESTAR
* W/ CAT ENGINE
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 201
CIRCUIT DIAGRAMS
HVAC CONTROL
BODY CONTROLLER#J3
(1200)
(1600)
A77A AC REQUEST
AC REQUEST A2 A4 OUTPUT
20LTGN
A77C
AC DIGN A3 A9 DIAGNOSTICS
20LTGN
A77D
EVAPORATOR B13 A
20LTGN
OUTLET
EVAPORATOR OUTLET
THERMISTOR
THERMISTOR
(4200)
ZERO VOLT
EVAPORATOR REFERENCE
A77E
INLET B5 ADAPTER
20LTGN A9AB
THERMISTOR B (6702)
20GY
A
EVAPORATOR INLET K9AA
BODY CONTROLLER#J5 THERMISTOR 16GY
(1602) (4201)
W/ OIL TEMP K9AAA B
A OR AIR 18GY
ZVR E5 A9A RESTRICTION
18GY GAUGE-TG
*K9AB
18GY
AC PRESS
TRANSDUCER E6 A9AC
FEED 20GY B
AC PRESSURE
IP / ENGINE
TRANSDUCER
(1702)
(6201 / #6202)
2 A
BODY CONTROLLER#J3 A9AA K9AA
(1600) 20GY 18GY
3 B
A6DB K6DB
20GY 18GY
AC PRESS 4 C
A77B
TRANSDUCER B12 K77B
20LTGN
SIGNAL 18LTGN
N/ OIL TEMP
AND N/ AIR FREON
BODY CONTROLLER#J1 RESTRICTION COMPRESSOR
(1603) GAUGE (6200)
10
B
AC A77 K77
C
COMPRESSOR 18LTGN 16LTGN
42
FUSE BLOCK F9 #A97FZ
(1018) CH3_03 14RD
C W/ ISX ENGINE A
*K97FZ
1
14RD
B GROUND ADAPTER
*K10E-G K77-G
2 (6704A)
14WH 16WH W/ IBB
A ENGINE
K10-GA K77-G C
12WH 16WH
K10-GA A
* W/ CAT ENGINE GROUND ADAPTER K10-GB
(6701) 10WH 10WH
# W/ LONESTAR
S08339
202 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
STANDARD
HVAC CONTROL IGNITION FEED
(1200) FUSE F4-L (1013)
A73A B3 A3 IGNITION RELAY #1
(A13FC)
18LTGN (1011/1013)
10A
CH3_07,08
FOR
PROSTAR ONLY
W/ ICON AND
N/ FREEDOMLINE
BODY CONTROLLER#J3
(1600)
AC REQUEST A77A
A4 A2 AC REQUEST
OUTPUT 20LTGN
A77C
DIAGNOSTICS A9 A3 AC DIGN
20LTGN
A74-G A11-GCA
GROUND B6 18WH 12WH
LEFT SIDE
DASH MOUNTED
DUAL POST GND
PLATE CLUSTER #1
(1500)
A62DA A62
PANEL DIM I/P A12 4
18DKBL 18DKBL
* W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 203
CIRCUIT DIAGRAMS
A
A74D
RECIRC MOTOR B1
18LTGN
F
A74E
RECIRC MOTOR B2
18LTGN
HVAC UNIT
CONNECTION
(1210) MODE
ACTUATOR
A A
A74
MODE DOOR B9 18LTGN
MOTOR (+)
B F
MODE DOOR B10 A74A
MOTOR (-) 18LTGN
C A
TEMP SEN A74B
B11
MOTOR 1 18LTGN
D F
TEMP SEN A74C
B12
MOTOR 18LTGN
BLOWER FAN A75AB
A11 TEMP
CONTROL 18LTGN
FUSE F6-A ACTUATOR
(1015)
BATTERY
B4 A4 E
FEED A14 A14F A14FE A75
CH3_01 6RD 8RD 12RD 12LTGN
30A
BODY CONTROLLER #J3
(1600)
F
BLOWER FAN A75AA A75A
B15
CONTROL 18LTGN 18LTGN
BLOWER
G
A75-G MOTOR
12WH
A
LEFT SIDE H D C B A
DASH MOUNTED
DUAL POST GND
PLATE
18LTGN
F
A75B
S08339
204 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
SLEEPER HVAC
CONTROLLER
(5210)
H5SA(-)
J1939- 16
18GN
J1939 SLEEPER HVAC
}
CH3_17 TEMP SENSOR
H5SA(+) (5213)
J1939+ 15
18YL
2
H77TSB
-V SENSOR 12
20LTGN 2
1 1
H77TSA
+V SENSOR 13
20LTGN
H77TVT A
18LTGN TEMP CONTROL
B
TEMP H77TT (5202)
CONTROL 21
18LTGN (RESISTANCE =
SIGNAL 0 TO 10K
H77TZT
C 12%)
18LTGN
H75F
DISPLAY + 24 18LTGN 7 +12V
H75-GA
DISPLAY - 25 18WH 8 GROUND
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 205
CIRCUIT DIAGRAMS
SLEEPER HVAC
CONTROLLER
(5210)
H5SA(-)
J1939- 16
18GN
J1939 SLEEPER HVAC
}
CH3_17 TEMP SENSOR
H5SA(+) (5213)
J1939+ 15
18YL
2
H77TSB
-V SENSOR 12
20LTGN 2
1 1
H77TSA
+V SENSOR 13
20LTGN
H77TVT A
18LTGN TEMP CONTROL
B
TEMP H77TT (5202)
CONTROL 21
18LTGN (RESISTANCE =
SIGNAL 0 TO 10K
H77TZT
C 12%)
18LTGN
B7
H75F H75F
DISPLAY + 24 18LTGN 7 +12V
18LTGN
B8
H75-GA H75-GA
DISPLAY - 25 8 GROUND
18WH 18WH
B9
TEMP H75R H75R TEMP
26 18LTGN 9
CONTROL 18LTGN SETTING
B10
BLOWER H75H H75H BLOWER
27 10
CONTROL 18LTGN 18LTGN SETTING
HVAC
B11 CONTROL
H75J H75J TEMP
TEMP 28 11
18LTGN 18LTGN (5200)
SW UP SW UP
B12
TEMP H75K H75K
29 12 TEMP
SW DOWN 18LTGN 18LTGN
SW DOWN
C7 H75L
BLOWER H75L BLOWER
30 18LTGN 13
SW UP 18LTGN SW UP
C8
H75M H75M W/ TRIM 3
BLOWER 31 14 BLOWER
18LTGN 18LTGN
SW DOWN SW DOWN
C9
H75N H75N PWM DIM
PWM DIM 32 15
18LTGN 18LTGN INPUT
OUT
W/ LONESTAR
S08339
206 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
A14ND B1 A1 A75C
12RD 10LTGN
BATTERY 30A
**A14Y
FEED IP / SLEEPER
6RD SLEEPER FUSE BOX
CH3_03 (5000)
FUSE F7-H (1016) (5001)
42
BATTERY A14NA B4 A4 H2-B2 H2-A2
*A14W A14N A14VB H14VB H14VBB
FEED 6RD 12RD
8RD 10RD 10RD 16RD
CH3_01 30A 5A
17
16LTGN
H12B
H75BV
IGNITION SWITCH A12 A12B
(1100M) CH3_10 18LTBL 18LTBL 18VT
SLEEPER 86
SLEEPER 30
GND ADAPTER
ACCESSORY
(5007)
RELAY
(5001) 87
9 1 87A
85
H3-C2 H3-A2
FEEDBACK H77TF
8 9 FEEDBACK
ACTUATOR 18LTGN
VS - H77TFB
9 7 VS-
ACTUATOR 18LTGN
INPUT
H77TMB INPUT
CONTROL 10 6
18LTGN CONTROL
ACTUATOR
VS + H75TMA
11 5 VS+
ACTUATOR 18LTGN
BLOWER H75CB
CONTROL 5
18LTGN
SLEEPER HVAC LPM
(5214)/
AUX HEATER
#LPM(5214)
SLEEPER BLOWER
BLOWER (1215)
CONTROL 4
A
V_ACC 6 H75C
12LTGN
B
H11-GSM A75-GC
GROUND 5
12WH 10WH
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 207
CIRCUIT DIAGRAMS
18DKBL
B
H62J
SLEEPER GND NO IDLE
H75AF H75AF
ADAPTER ENGINE HEAT
18LTGN 18LTGN
(5007) (5222)
NO IDLE
C
CONTROLLER H75AR 7 2B 5B
+ 8
(5216) H75AR
18LTGN
CH12_09 18LTGN
+
A 1 6
3 4
NO IDLE H75AG H75AG -
CONTROLLER 2 18LTGN 18LTGN
10 -
(5217)
18LTGN
9
H75AT
H75AT
ON/OFF
18DKBL
H62AA
18LTGN
18LTGN
H75HA
HOT PARK 2
BUTTON
H75HB
HEAT
18LTGN NO IDLE
LED NO IDLE
12 ENGINE COOL
ON/OFF CONTROLS
(5233)
(5230)
7 2B 5B
ON/OFF A 8
H77NE H77NE +
PARK COLD 17 18LTGN 18LTGN +
BUTTON
COOL B 1 6 4
H77NF H77NF -
LED 23 3 -
18LTGN 18LTGN
ON/OFF
9 10
NO IDLE
CONTROLS H77NA
18DKBL
H62AB
18LTGN
H75HC
(5230) 18LTGN
CH12_07 NO IDLE APU
18LTGN
H77NC
(5234)
APU C 7 2B 5B
H77NH + 8
REQUEST H77NH
9 18LTGN
SIGNAL 18LTGN +
(LSD)
3 1 6 4
-
SLEEPER / IP 9 10
(5000)
ENGINE
ON/OFF PANEL
H75TN 39 A75TN LIGHT FEED
HEAT ENGINE PRE HEAT
1 18LTGN 18LTGN (1002)
BUTTON (1115M)
38
ENGINE H75TM A75TM 7 2B 5B
F
8
6
18LTGN
HEAT
LED + 18DKBL
ON/OFF A
3 1 6 4
-
FUSE F11-C (1020)
-
16DKBL
E3 F3
A62B
A14HD A75T 9 10
12RD
A75T-GC
18LTGN
18LTGN
5A A75TF
18LTGN
A14H
8RD
A11-GCB A75T-G 6
12WH 18LTGN
DIMR
BATTERY FEED A14 LEFT SIDE OUT2
GROUND
CH3_01 6RD (DASH MOUNTED 12 PANEL
ADAPTER 1 CLUSTER #1
DUAL POST GROUND (1023) LT
(1500)
PLATE)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
208 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BATTERY **A14Y
FEED 6RD
CH3_03 FUSE F7-H (1016) IP / SLEEPER
(5000-42)
BATTERY B4 A4
*A14W A14N A14NA A14VB H14VB
FEED
6RD 8RD 12RD 10RD 10RD
CH3_01
30A
* N/ LOAD SHEDDING
** W/ LOAD SHEDDING
MAXXSAVER APU
18LTGN
H75AN
MAXXSAVER APU DISPLAY DISPLAY INTERCONNECT
(5033) (5035A / 5035)
A B5
H5U+ H5T(+)
4 18YL
22WH FUSE
(5001-H2) 5A
J1939
B DATA LINK
C5
H5U- H5T(-) CH3_17
5 18GN
22BL
D
H12-G H11-G
3 MAXXSAVER APU
22BK 20WH
GROUND
C
H77C H77NN
2 H77A
22RD 14LTGN
20RD
H75AH H75AP
NO IDLE 18LTGN 18LTGN
CONTROLLER 2
(5217) NO IDLE CONTROLS
W/ MECHRON APU (5230)
APU
F
INPUT H77ND H77NC
19 H77NC
SIGNAL 18LTGN 18LTGN
18LTGN
0-VBAT
NO IDLE
APU (5234)
H77ND H77NC
CH12_06
18LTGN 18LTGN
E
H77NA
W/ MAXXSAVER APU 18LTGN
4 H77NB H77NA
18LTGN 1
18LTGN
3 H77NB
H77NA 2
18LTGN
18LTGN
1 H5MB(+)
H5MB(+)
18YL 5
18YL J1939
J1939 DATA LINK
DATA LINK H5MB(-)
2 CH3_17
H5MB(-) CH3_17 18GN 4
18GN
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 209
CIRCUIT DIAGRAMS
NO IDLE
CONTROLLER 1
(5216)
1
INTAKE H75AD
20
SENSOR 20LTGN 2
AUX HEATER
INTAKE SENSOR
(5218)
2 1
H75AC
20LTGN
2
SENSOR H77TSB H77TSC
18
RETURN 18LTGN 20LTGN 2
AUX HEATER
TEMP SENSOR
(5213)
1 1
DUCT H77TSA
13
SENSOR 20LTGN
2
H77TSE
20LTGN 2
AUX HEATER
EVAP SENSOR
(5215)
1 1
EVAP H77TSD
SENSOR 19
20LTGN
J1939(+) HSA(+)
15
18YL J1939 DATA LINK
HVAC CONTROL
CH3_17
J1939(-) HSA(-) (5200)
16
18GN
DISPLAY H75F
23 7 +12V
POWER 18LTGN
DISPLAY H75-GA
21 8 GROUND
GND 18LTGN
NO IDLE
CONTROLLER 2
(5217)
Figure 209 No Idle Heat and HVAC — Sensors and HVAC Control
S08339
210 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BATTERY **A14Y
FEED
6RD IP / SLEEPER SLEEPER FUSE BOX
CH3_03
FUSE F7-H (1016) (5000) (5001)
42
BATTERY B4 A4 H2-B2 H2-A2
*A14W A14N A14NA A14VB H14VB H14VBB
FEED
6RD 8RD 12RD 10RD 10RD 16RD
CH3_01 30A 5A
17
16LTGN
H12B
H75BV
IGNITION SWITCH A12 A12B
(1100M) CH3_10 18LTBL 18LTBL 18VT
H3-A1 H3-C1
86
SLEEPER 30
ACCESSORY
* N/ LOAD SHEDDING
RELAY
** W/ LOAD SHEDDING
(5001) 87
87A
85
H3-C2 H3-A2
H11-GSK H11-GS
10WH 18WH
NO IDLE
CONTROLLER 1 GROUND STUD IN SLEEPER
(5216) REAR FACE OF FRONT LEFT
BUNK PANEL
H75V
VACCESORY 6
18LTGN
H75AE
BATTERY 24 18LTGN
18LTGN
H75AE H75AN
18LTGN
NO IDLE B5
CONTROLLER 2 FUSE
(5217) (5001-H2) 5A
W/ NO IDLE HVAC
C5
FUSE (5001-H4)
PARKING H75X H75AP C1 B1 H77NM H77NN
BRAKE 20 18LTGN 18LTGN 18LTGN 14LTGN
5A
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 211
CIRCUIT DIAGRAMS
12.11. NO IDLE HEAT AND HVAC — HEAT VALVE, LPM AND BLEND MOTOR, P. 10
NO IDLE
CONTROLLER 2 PARKED HEAT
(5217) VALVE 1B
(4204)
BATTERY FEED
SLEEPER / IP CH3_01
(5000-30) A B
HEATER VALVE
H75TL A75TL
B (LSD) 10
18LTGN 18LTGN
A14H
6RD
IGN RELAY
(1018) CH3_08 A75T-GB
18LTGN
A75TK
18LTGN
NO IDLE
HEAT - VALVE # 1B
BODY CONTROLLER #J4 F1 G1
RELAY
(1601) @A104-GA
A14H
8RD
85
18WH 87A (1018)
87
F3
@A97AA
18PL
30
86
18LTGN
A75TP
A14HD
G2 F2
12RD
A75TD
18LTGN
A75TC
18LTGN FUSE F11-C
G1 H2 (1020)
86 F3 E3
87 87A A75T
NO IDLE HEAT 18LTGN
CONTROL 5A
(1017) @A12D ACCESSORY RELAY
BATTERY BATTERY
18LTBL (1013) CH3_10
FEED FEED
85 30
CH3_01 CH3_03
J2 J1
A75TR
18LTGN 12
*A14W
6RD
A75T-GD A75T-G
**A14Y
6RD
18LTGN 18LTGN GROUND
NO IDLE ADAPTER
CONTROLLER 1 1 (1023)
(5216) A11-GCB
12WH
BLOWER
A14N
8RD
H75CB LEFT SIDE
OUTPUT 5 (DASH MOUNTED
18LTGN
CONTROL DUAL POST GROUND
SLEEPER HVAC LPM PLATE)
(5214)
AUX HEATER /
A14ND
SLEEPER BLOWER
12RD
FUSE F7-E
DC INPUT 4 (5009/1215) (1016)
A A1 B1
H75C A75C
V_ACC 6
12LTGN 10LTGN
30A
B
H11-GSM A75-GC
GROUND 5
12WH 10WH
Figure 211 No Idle Heat and HVAC — Heat Valve, LPM and Blend Motor
S08339
212 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
12.12. NO IDLE HEAT AND HVAC — FUEL FIRED HEATER AND A/C COMPRESSOR,
P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 12
NO IDLE HEAT & HVAC - FUEL FIRED HEATER &
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A/C COMPRESSOR
H14VA
ENGINE HEAT
10RD
H75-GAS CHS MODULE
(5222) H75-GAS (FUEL FIRED HEATER)
CH12_06 18LTGN 18LTGN
(5219)
FUSE (5001-H1)
NO IDLE
B6 A6
CONTROLLER 1 H75AM H75AL
B
(5216) 18LTGN 16LTGN
15A
H75-GB H75-GAK
GROUND 4 18LTGN A
16LTGN
H75AJ
18LTGN C
SLEEPER
ACCESSORY
RELAY
(5001)
BATTERY BATTERY
CONDENSOR H77NJ FEED FEED
12 18LTGN CH3_01 CH3_03
ON/OFF H4-A3
85
RELAY H4-C4 86
LSD H77NK
18LTGN
*A14W
**A14Y
6RD
6RD
87
H77NL
18LTGN
H4-C3 30 87A
A14N
H4-A4
8RD
16LTGN
NO IDLE
H77NP
CONTROLLER 2
NO IDLE
A14NA
(5217)
12RD
EXTERNAL MODULE
(A/C COMPRESSOR)
(5232)
CHS ON/OFF H75AJ
CONTROL 22 B4
18LTGN
A
FUSE F7-H 30A
COMPRESSOR H77NR (1016)
ON / OFF 11 18LTGN C A4
(HSD)
HIGH
H77NS
A14VB
10RD
14LTGN
PRESS 18 D
H77NN
18LTGN
SWITCH
IP /
SLEEPER
13 (5000-42)
H75-GSX
14WH H77NV
H
16LTGN C5
SLEEPER FUSE
H14VB
10RD
Figure 212 No Idle Heat and HVAC — Fuel Fired Heater and A/C Compressor
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 213
CIRCUIT DIAGRAMS
B2 BATT B1 BATT
FEED FEED
CH3_01,03 CH3_01
A14H
8 RD
1 2 13 12 11 10 16
WEBASTO HEATER
LOW VOLTAGE IS IN FAN ONLY
RELAY MODE WHEN PIN
16 IS GROUNDED
86
30
18LTGN
H75AM
A14HF
14RD
87A
85 87
PARKING WEBASTO
BRAKE SUPPLIED
B6 15AMP B3 15AMP MAIN JUMPER
RELAY
FUSE FUSE HARNESS
H1 F6-B 86
30
A6 (5001) A3 (1015)
87A
A75WA
87
18RD
85
CAV 25
(5000) WEBASTO HEATER
A B C D E F G H J
CONN (5236)
H75WA
18RD
H75WC
H75WD
H75WH
H75WP
H75WB
H75WE
H75WF
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18RD
H75WJ
18WH
ACCENT LIGHT
CAV 26 SWITCH (5126)
CH9 PG19
(5000)
8
NO IDLE
A75WP
18LTGN
CONTROL A B C D E F
18DKBL
H62AV
(5230)
H75WJ
18WH
H75WC
H75WD
H75WH
H75WE
H75WF
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
H75WG
18WH H62AY
18DKBL
THERMASTAT
CONTROL(5235)
C D B A 8 5B 2B 7
A G
WEBASTO 6 4 3 1
9
SUPPLIED 10
H75WK
16WH
CONTROL JUMPER
HEAT
HARNESS H62AX SWITCH
F1 3 4 2 1 18DKBL
BODY
GROUND CONTROLER WEBASTO H62AW
ADAPTER 9 (1601) DRIVER 18DKBL
(5007) CONTROL
OUTPUT 12V
WHEN PARKBRAKE
IS APPLIED
Figure 213 No Idle Heater, Webasto in Cab Fuel Fired Heater w/LVD
S08339
214 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 215
CIRCUIT DIAGRAMS
NO IDLE HVAC
CONTROLLER
(5205)
H5SA(-)
J1939- A06
18GN
}
J1939 CH03_17
H5SA(+)
J1939+ A05
18YL
H14HA
BATTERY1 A07 12RD
BATTERY2
PARK
BRAKE
A08
A04
H14HB
12RD
H75X
} PARK BRAKE INPUT CH08_14
18LTGN
SIGNAL
SOLENOID H75TL
A10 ENGINE PRE-HEAT SOLENOID VALVE CH12_18
VALVE 18LTGN
FUEL
H75AJ
FIRED A03 CHASSIS MODULE FUEL FIRED HEATER CH12_19
18LTGN
HEATER
H75F
DISPLAY + A01 7 7 +12V
18LTGN
DISPLAY - H75-GA
A02 8 8 GROUND
18WH
S08339
216 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
NO IDLE
ENGINE HEAT
(5220)
NO IDLE HVAC
(5205) D
H75-GAS H75-GAS
18LTGN 18LTGN
18DKBL
B
H62J
NO IDLE
H75AF H75AF
HEAT SW B15 HEAT SWITCH
18LTGN 18LTGN
ON/OFF (5222)
C
H75AR 7 2B 5B
+ 8
H75AR
18LTGN
18LTGN
+
A 1 6
3 4
HEAT LED H75AG H75AG -
B14
ON/OFF 18LTGN 18LTGN
10 -
18LTGN
9
H75AT
18DKBL
H62AA
18LTGN
H75HA
H75HB NO IDLE
NO IDLE CTRLS 18LTGN COOL SWITCH
(5230)
(5233)
7 2B 5B
A 8
COOL SW H77NE H77NE +
ON/OFF B13 18LTGN +
18LTGN
B 1 6 4
H77NF H77NF -
COOL LED B12 3 -
18LTGN 18LTGN
ON/OFF
9 10
18DKBL
H62AB
E NO IDLE
H77NA H77NA
APU SWITCH
18LTGN 18LTGN
18LTGN
H75HC
(5234)
F 7 2B 5B
H77NC + 8
H77NC
18LTGN 18LTGN +
3 1 6 4
- -
9 10
APU C
REQUEST H77NH H77NH
A14
SIGNAL 18LTGN 18LTGN
(LSD)
}
18LTGN POWER SUPPLY
13 75-GSX W/BERGSTROM HVAC
H75AR
14WH 18LTGN
Figure 216 No Idle HVAC w/Bergstrom HVAC Switches — Located in Sleeper Control Panel
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 217
CIRCUIT DIAGRAMS
18DKBL
B02
H62J
NO IDLE
H75AF H75AF
HEAT SW B15 HEAT SWITCH
18LTGN 18LTGN
ON/OFF (5222)
B03
H75AR 7 2B 5B
+ 8
H75AR
18LTGN
18LTGN
+
B01 1 6
3 4
HEAT LED H75AG H75AG -
B14
ON/OFF 18LTGN 18LTGN
10 -
18LTGN 9
H75AT
18DKBL
H62AA
18LTGN
H75HA
H75HB NO IDLE
18LTGN COOL SWITCH
(5233)
7 2B 5B
D04 8
COOL SW H77NE H77NE +
ON/OFF B13 18LTGN +
18LTGN
D05 1 6 4
H77NF H77NF -
COOL LED B12 3 -
18LTGN 18LTGN
ON/OFF
9 10
18DKBL
H62AB
C11 NO IDLE
H77NA H77NA
APU SWITCH
18LTGN 18LTGN
18LTGN
H75HC
(5234)
C12 7 2B 5B
H77NC + 8
H77NC
18LTGN 18LTGN +
3 1 6 4
- -
9 10
APU C10
REQUEST H77NH H77NH
A14
SIGNAL 18LTGN 18LTGN
(LSD)
}
18LTGN POWER SUPPLY
13 W/BERGSTROM HVAC
75-GSX H75AR
14WH 18LTGN
Figure 217 No Idle HVAC w/Bergstrom HVAC Switches — Located in Sleeper Control Panel
S08339
218 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
IP/MAIN SLPR
(5000)
BATTERY
H14AC H14AC
FEED
10RD 10RD
CH03_04
34
14LTGN
16LTGN
H75AV
H75AX
MAXPOWER
APU HMI
OPT FUSE
(5035)
B5 NO IDLE HVAC B6 OPT FUSE
(5001-H4) NO IDLE
A 25A 15A ENGINE PRE-HEAT
H5T(+) (5001-H4)
18YL C5 A6
B J1939
DATA LINK H75AW
14LTGN
16LTGN
H75AL
H5T(-) CH03_17
18GN
C
H77A
20RD
D
H77NG
18LTGN
CH12_19
CHASSIS MODULE
FUEL FIRED
NO IDLE
18LTGN
HEATER
H75AP
CONTROLLER
(5205)
B1
BATTERY1 A07 H14HA
OPT FUSE
12RD
5A NO IDLE HVAC
(5001-H4)
BATTERY2 A08 H14HB C1
12RD
}
CH12_15
APU INPUT W/PROSTAR
H77ND H77NC
SIGNAL A15
18LTGN 18LTGN CH12_16
(FEEDBACK)
W/LONESTAR
H77NA
MAXPOWER 18LTGN
APU
(5034) GROUND STUD
IN SLEEPER
H75-GSX
REAR FACE OF
4 14WH SLEEPER
H77NB FRONT LEFT 13
GROUND
18LTGN BUNK PANEL
ADAPTER
3 (5007)
H77NY 11-GM
18LTGN 10WH 1
MAXPOWER 5
H77NW
APU 18LTGN
1
H5MB(+)
18YL J1939
2 DATA LINK
H5MB(-) CH03_17 BATTERY
18GN CHARGER
A
(5036)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 219
CIRCUIT DIAGRAMS
BATTERY
ENGINE PRE-HEAT
FEED
PARKED HEAT
CH03_01
VALVE 1B
(4204)
NO IDLE
A14H
6RD
PRE-HEAT
A A75TK
VALVE # 1B
18LTGN
RELAY
A75TL (1018)
A75T-GB
B 18LTGN
18LTGN
F1 G1
85
A14H
8RD
87A
87
30
86
IGN RELAY G2 F2
A14HD
12RD
@A104-GA
(1018)
18WH
CH03_08
18LTGN
A75TC
BODY CONTROLLER #J4
(1601)
18LTGN
A75TD
NO IDLE FUSE E3
HEAT F11-C
@A97AA
F3 CONTROL (1020) 5A
18PL
(1017)
F3
A75TP
18LTGN
18LTGN
A75T
G1 H2
86
87 87A
A75TR
30 18LTGN
85
J2 J1
ACCESSORY
RELAY
A75T-GD
18LTGN
@A12D (1013)
18LTBL
18LTGN
CH03_10
A75TE
12
A75T-G IP GROUND
18LTGN ADAPTER
NO IDLE HVAC (1023)
1
CONTROLLER SLEEPER / IP A11-GCB
(5205) (5000) 12WH
LEFT SIDE
(DASH MOUNTED
DUAL POST GROUND
SOLENOID H75TL PLATE)
A10
VALVE 18LTGN
30
SWITCH
18DKBL
(1115M)
- 9 - A
ENGINE 3 1 6 4 10
B12 H75TM A75TM
PRE-HEAT 6
18LTGN 18LTGN
LED A75TF
38 CLUSTER#1
ON/OFF 18LTGN
DIMR OUTPUT
(1500)
S08339
220 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
NO IDLE HVAC
POWER SUPPLY
CH12_17
NO IDLE HVAC
CONTROLLER
(5205)
H75-GBA
GROUND1 B07 12WH CHS MODULE
(FUEL FIRED HEATER)
(5219)
H75AL
B
16LTGN
H75-GBB H75-GAK
GROUND2 B08 A
12WH 16LTGN
FUEL
H75AJ
FIRED A03 C
18LTGN
HEATER
NO IDLE
SWITCHES
H75-GAS W/PROSTAR
{
18LTGN CH12_15
W/LONESTAR
CH12_15
13 H75-GSX
14WH
SLEEPER
GND ADAPTER
(5007)
1 H11-GM
10WH
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 221
CIRCUIT DIAGRAMS
B1 BATT
FEED
CH3_01
1 2 13 12 11 10 16
WEBASTO HEATER
IS IN FAN ONLY
MODE WHEN PIN
16 IS GROUNDED
PARKING
BRAKE
A14HF
14RD
RELAY
86
30
WEBASTO
SUPPLIED
15AMP 87A
B3 87
MAIN JUMPER
FUSE 85
HARNESS
F6-B
A3 (1015)
A75WA
18RD
CAV 25
(5000) WEBASTO HEATER
A B C D E F G H J
CONN (5236)
H75WA
18RD
H75WC
H75WD
H75WH
H75WP
H75WE
H75WF
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
H75WJ
18WH
ACCENT LIGHT
CAV 26 SWITCH (5126)
CH9 PG19
(5000)
8
NO IDLE
A75WP
18LTGN
CONTROL A B C D E F
18DKBL
H62AV
(5230)
H75WJ
18WH
H75WC
H75WD
H75WH
H75WE
H75WF
18LTGN
18LTGN
18LTGN
18LTGN
18LTGN
H75WG
18WH H62AY
18DKBL
THERMASTAT
CONTROL(5235)
C D B A 8 5B 2B 7
A G
6 4 3 1
WEBASTO SUPPLIED 9
10
CONTROL JUMPER
H75WK
16WH
HARNESS HEAT
H62AX SWITCH
F1 3 4 2 1 18DKBL
BODY
GROUND CONTROLER WEBASTO H62AW
ADAPTER 9 (1601) DRIVER 18DKBL
(5007) CONTROL
OUTPUT 12V
WHEN PARKBRAKE
IS APPLIED
Figure 221 No Idle Heater, Webasto in Cab Fuel Fired Heater n/LVD
S08339
222 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BATTERY BATTERY
FEED FEED
CH3_03 CH3_01
*A14W
**A14Y
6RD
6RD
H14VA
10RD
H14CD
18RD
H14VAA
16RD
W/ UPPER BUNK &
WARDROBE LIGHTS W/ UPPER
BUNK LIGHT H1-B5 H1-B1
SLEEPER SLEEPER
5A FUSE BOX 10A FUSE BOX
H63KU (5001) (5001)
18DKBL H1-C5 H1-C1
W/ WARDROBE
LIGHT ONLY
18DKBL
#H63U
H14VAB
16RD
H63-GK
18WH
18DKBL
H63U
18DKBL
H63U
18DKBL
18DKBL
H63-GU
H63K
18WH
H63K
CH4_19A
(5135)
LOWER CABINET
18DKBL
H63SB
A B
9 8
T-RAIL
(1000 / #8000)
A
A
A
H63-GSD
B B 18WH
B
UPPER BUNK
WARDROBE LOWER BUNK
H63-GK
H63-GX
H63-GU
READING LIGHT
18WH
18WH
18WH
#H63-GU
READING LIGHT
18WH
CABINET (5131)
(5109) (5130)
W/ UPPER
BUNK LIGHT ONLY
W/ WARDROBE H11-GM H11-GSK
LIGHT ONLY 10WH 10WH
SLEEPER
GROUND 8 1
ADAPTER
* N/ LOAD SHEDDING GROUND STUD IN SLEEPER
(5007)
** W/ LOAD SHEDDING REAR FACE OF FRONT LEFT
# W/ LONESTAR BUNK PANEL
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 223
CIRCUIT DIAGRAMS
IP / SLEEPER
(5000)
18
BATTERY BATTERY H63AW
FEED FEED 18DKBL
CH3_01 CH3_03 H1-B1 H1-C1
1 10A
H14VA H14VAA
10RD 16RD
DOOR
SLEEPER
H14VAB
SWITCH
FUSE BOX
16RD
A63AW
DOOR RIGHT
18DKBL
*A14W
**A14Y
(5001)
6RD
6RD
SWITCH
(5112-A) (5112-A / #5114-A)
LEFT H63SD
A 18DKBL A
H63SE
18DKBL
#H63SD
(5113-A) 16DKBL
A A
H63SDA H63SEA
18DKBL 18DKBL
OPT
#H63SDA
#A14R
WARNING
10RD
A14R
H A
8RD
18DKBL
18DKBL
H63SH
H63SF
A
H63SC
18DKBL
A63-GC
18WH
GROUND
A
ADAPTER H63SCA
(1003) 18DKBL
B6 A6 C6
A14RD
12RD
10 (5133-A) 85
87A
(#5012-A)
87
LUGGAGE LIGHT
1 RELAY
(5001-H3) 30 86
F1
C5 A5
FUSE F7-A H63-GSA
A11-GKA
30A
14WH
(1016) 18WH
18DKBL
H63SJ
E1
A14VA
10RD
LEFT SIDE
(DASH MOUNTED
DUAL POST GROUND
PLATE)
18DKBL
H63SJA
H63-GSC
18DKBL
H63-GSB
H63SJB
18WH
18WH
LEFT
LUGGAGE A RIGHT
A B B
LIGHT LUGGAGE
(5110 / #5015) LIGHT
H11-GSN
(5111 / #5020)
10WH
H11-GSK
* N/ LOAD SHEDDING 10WH
** W/ LOAD SHEDDING
# W/ LONESTAR GROUND STUD IN
SLEEPER REAR FACE OF
FRONT LEFT BUNK PANEL
S08339
224 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BATTERY BATTERY
FEED FEED
CH3_03 CH3_01
A14W
6RD
A14Y
6RD
W/ LOAD N/ LOAD
SHEDDING SHEDDING
FUSE F7-H (1016)
A14N A14NA B4 A4
8RD 12RD
30A
A14VB
10RD
IP / SLEEPER
(5000 - 42)
H14VB
10RD
SLEEPER CONTROL PANEL
INTERCONNECT
H14VBA
(5134 / 5130)
14RD
B5
#H86SBA #H86SBA
A
16LTBL 16LTBL
B6 H2-B1
#H86-GSA
C 16WH SLEEPER
FUSE BOX 15A
(5001)
12V POWER H2-C1
#H86-GSA
16WH
SOURCE
(5003)
14LTGN
H86SB
H86SBA
16LTBL
16LTGN
H86SA
16WH
GROUND STUD
IN SLEEPER
REAR FACE OF
# W/ LONESTAR FRONT LEFT
BUNK PANEL A B
12V POWER
SOURCE
(5005 / #5125)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 225
CIRCUIT DIAGRAMS
REFRIGERATION WIRING
18LTGN
(5007)
H86AG
6
H86-GK
18WH
1
H11-GM
10WH A B
# W/ LONESTAR
TV POWER SOURCE
#H86-GSB
16WH
H86-GSB H11-GM
A
16WH 16WH GROUND STUD
IN SLEEPER
SLEEPER REAR FACE OF
GROUND 14 1 FRONT LEFT
ADAPTER BUNK PANEL
(5007)
NOTE :
* N/ LOAD SHEDDING
** W/ LOAD SHEDDING
# W/ LONESTAR
S08339
226 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
3 1 A
LEFT REAR *A86BB H86BB V86BB
15
SPEAKER + 18LTGN 18LTGN 18LTGN
4 2 B
LEFT REAR *A86CB H86CB V86CB
16 18LTGN 18LTGN 18LTGN
SPEAKER -
SLEEPER
RIGHT SPEAKER
(5302)
5 3 A
RIGHT REAR *A86DB H86DB V86DB
9
SPEAKER + 18LTGN 18LTGN 18LTGN
6 4 B
RIGHT REAR *A86EB H86EB V86EB
10
SPEAKER - 18LTGN 18LTGN 18LTGN
SLEEPER DOME
5 LIGHT
#H63D
(5141)
18DKBL
AMPLIFIER 6 C
#V63L #V63LA DOME
CONNECTOR B LIGHT
16DKBL 16DKBL
(5312) A
#V63CB
7 16DKBL
H86BBP #V63-GB
LEFT REAR 5 18LTGN 16WH
SPEAKER +
B
8 #V63-GCF
LEFT REAR H86CBP 16WH
13
SPEAKER - 18LTGN
#H50A
H86DBP
#H63-GB
16YL
RIGHT REAR
16WH
6
SPEAKER + 18LTGN
#V50A
16YL
SPEAKER -
#H63L
18LTGN
#V63-GCC
#V50AA
16WH
}
#V50AC
#V63-GCA
16YL
16YL
16WH
SLEEPER DOME LIGHT
(5107) CH09_18
(5134) CH9_24
(5001) CH09_18
SLEEPER DOME LIGHT RLY
C A C A
SKY RISE CABINET LIGHT
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 227
CIRCUIT DIAGRAMS
A B
A14W
6RD
A14Y
6RD
W/ LOAD N/ LOAD
SHEDDING SHEDDING
18WH
H76-G
18BK
H76
A14N
8RD
T-RAIL
(1001 / *8001) A B
LOW ROOF
BUNK FAN
A14NA
12RD
(5221)
A B
B4
18BK
18WH
H76
H76-G
A4
18WH
18BK
H76-G
H76
A14VB
10RD
T-RAIL A B
(1001 / *8001)
IP / SLEEPER
(5000-42)
18WH
H76-G
18BK
H76
SLEEPER
H14VB
10RD
GROUND ADAPTER
SLEEPER FUSE (5007)
BOX
(5001)
12
H14VBD H2-B4 H2-A4
12RD
1
18WH
H76-G
H11-GM
18BK
H76
10WH
BUNK FAN
A B GROUND STUD
(1305)
IN SLEEPER
REAR FACE OF
FRONT LEFT
BK
BK
* W/ LONESTAR
BUNK PANEL
GND
FAN
SWITCH LOW RD
OFF M
HIGH OR
S08339
228 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BATTERY
FEED *A14W
CH3_01 6RD IP / SLEEPER
FUSE F7-A (1016)
(5000-1)
A14R A14RD F1 E1 A14VA
8RD 12RD 10RD
BATTERY **A14Y
FEED
H14VA
10RD
6RD
CH3_03
18LTGN
H75AM
H1-B6
H14CD
18RD
SLEEPER
10A FUSE BOX
(5001)
H1-A6
SKY RISE
UPPER BUNK H1-B5 T-RAIL
16LTGN
H86M
11
H86-GJJ
C H63-GU
16WH
18WH
18DKBL
H63SB
18DKBL
H63U
H63-GSD H63-GK
18WH 18WH
H63-GU
18WH
18DKBL
H63K
T-RAIL
F E
(1001 / #8001)
A C
18DKBL
H63SB
H63-GSD
A B
18WH
C A
A B
A B
A
SKY RISE SKY RISE
SKY RISE LOWER CABINET LIGHT READING LIGHT
H11-GT
14WH
SLEEPER
10 1
GROUND
* N/ LOAD SHEDDING ADAPTER GROUND STUD IN SLEEPER
** W/ LOAD SHEDDING (5007) REAR FACE OF FRONT LEFT
# W/ LONESTAR BUNK PANEL
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 229
CIRCUIT DIAGRAMS
TV / DVD PLAYER
PART OF
18 LTBL
18 LTBL
86-GSA
86SBA
TV / DVD
ASSY
RCA JACKS
PART OF
TRIM PANEL
ASSY
H86LSIG
18 LTGN
18LTGN
18LTGN
18 LTGN
18 LTGN
A86LSIG
18 LTGN
A86-GS2
A86-GS1
18 LTGN
S08339
230 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
QUALCOMM DISPLAY
RECEPTACLE END
(LOCATED ON LEFT SIDE - CAV CIR GAUGE COLOR TERMINAL
BACK OF DOOR) 1 ABLK 22 BK ASSY
(7A)
2 ARED 22 RD ASSY
3 AORN 22 OR ASSY
4 AYEL 22 YL ASSY
9 5 5 AGRN 22 GN ASSY
6 AGRA 22 GY ASSY
6# ABLU 22 BL ASSY
7 - - - -
8 AVIO 22 VT ASSY
9 ABLU 22 BL ASSY
6 1 9# AGRA 22 GY ASSY
# W/ LONESTAR
CONNECTOR 3594066C92
QUALCOMM DISPLAY
PLUG END
(LOCATED IN LEFT SIDE
B PILLAR) CAV CIR GAUGE COLOR TERMINAL
(8A) 1 ABLK 22 BK ASSY
2 ARED 22 RD ASSY
3 AORN 22 OR ASSY
6 1
4 AYEL 22 YL ASSY
5 AGRN 22 GN ASSY
6 AGRA 22 GY ASSY
6# ABLU 22 BL ASSY
7 - - - -
8 AVIO 22 VT ASSY
9 5 9 ABLU 22 BL ASSY
9# AGRA 22 GY ASSY
CONNECTOR 3594066C9X
# W/ LONESTAR
QUALCOMM OMNIVISION
CDU EXTENSION
(LOCATED IN LEFT BACK PANEL (DAY CAB)))
(9A) CAV CIR GAUGE COLOR TERMINAL
1 AORN 24 OR ASSY
3 2 AORN2 24 OR ASSY
4 2 3 ABLU 24 BL ASSY
4 ABLU2 24 BL ASSY
6 5 ABLK 22 BK ASSY
5 1 6 ARED 22 RD ASSY
CONNECTOR 3668104C91
QUALCOMM OMNIVISION
CDU EXTENSION
(LOCATED IN LEFT BACK
PANEL (DAYCAB))
(10A)
CAV CIR GAUGE COLOR TERMINAL
3 1 AORN 24 OR ASSY
2 4 2 AORN2 24 OR ASSY
3 ABLU 24 BL ASSY
4 ABLU2 24 BL ASSY
6 5 ABLK 22 BK ASSY
1 5 6 ARED 22 RD ASSY
CONNECTOR 3668104C9X
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 231
CIRCUIT DIAGRAMS
AUXILARY POWER
(10F)
(LOCATED IN INSTRUMENT PANEL CENTER)
(JUMPER HARNESS)
QUALCOMM OMNIVISION
CDU EXTENSION
(LOCATED IN LEFT BACK PANEL (DAYCAB))
(11A)
2 4 1 AORN 24 OR ASSY
2 AORN2 24 OR ASSY
3 ABLU 24 BL ASSY
6 4 ABLU2 24 BL ASSY
1 5 5 ABLK 22 BK ASSY
6 ARED 22 RD ASSY
CONNECTOR 3668104C91
QUALCOMM OMNIVISION
CDU EXTENSION
(LOCATED IN LEFT BACK PANEL (DAYCAB))
(12A)
CAV CIR GAUGE COLOR TERMINAL
3 1 AORN 24 OR ASSY
2 4 2 AORN2 24 OR ASSY
3 ABLU 24 BL ASSY
4 ABLU2 24 BL ASSY
6
1 5 5 ABLK 22 BK ASSY
6 ARED 22 RD ASSY
CONNECTOR 3668104C9X
QUALCOMM DISPLAY
RECEPTACLE END
(13A)
(LOCATED IN LEFT BACK PANEL (DAYCAB))
(W/ LONESTAR)
CAV CIR GAUGE COLOR TERMINAL
1 - - - -
9 5 2 ABLK 22 BK ASSY
3 ABLU 22 BL ASSY
4 - - - -
5 ARED 22 RD ASSY
6 AGRN 22 GN ASSY
7 AYEL 22 YL ASSY
8 - - - -
6 1
9 AVIO 22 VT ASSY
CONNECTOR 3679731C91
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
232 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
CB SPEAKER
(344)
(LOCATED IN INSTRUMENT PANEL BY DRIVER)
(W/ LONESTAR)
CONNECTOR 1661196C1
SUNSHADE
(345)
(LOCATED IN ROOF WIRING FRONT W/ SUNSHADE)
A A
B B
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A D58T 18 BN 1661262C1 A C58A 18 BK 1661261C1
B D58-GL 18 WH 1661262C1 B C58-GA 18 WH 1661261C1
D C E - - - -
F C62-GB 18 DKBL 1661208C1
CLEARANCE LIGHT
(520)
(LOCATED IN SUNSHADE)
CONNECTOR 1661259C1
BODY LOCK 1661263C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 233
CIRCUIT DIAGRAMS
CLEARANCE LIGHT
(521)
(LOCATED IN SUNSHADE)
(W/ PROSTAR)
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CLEARANCE LIGHT
(522)
(LOCATED IN SUNSHADE)
(W/ PROSTAR)
B B C58-GD 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CLEARANCE LIGHT
(523)
(LOCATED IN SUNSHADE)
(W/ PROSTAR)
B B C58-GE 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CLEARANCE LIGHT
(524)
(LOCATED IN SUNSHADE)
(W/ PROSTAR)
S08339
234 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 235
CIRCUIT DIAGRAMS
14 7 5* A11-GSH 18 WH 3613771C1
5** A11-GMB 18 WH 3613771C1
5## A11-GMB 16 WH 3613771C1
5# A11-GMA 16 WH 3613770C1
5! A11-GMB 16 WH 3613770C1
5@ A53-G 18 GY 3613771C1
6 A28-G 18 WH 3613771C1
7 A58-GC 16 WH 3613770C1
8 A11-GMC 18 WH 3613771C1
8& A11-GMB 18 WH 3613771C1
* W/ DAY CAB TRIPMETER 8# A11-GMB 16 WH 3613770C1
8 1 ** W/ QUALCOMM 9 A13-GFH 18 WH 3613771C1
# W/ XATA FOR DAY CAB
10 A13-GF 18 WH 3613771C1
## W/ QUALCOMM SLEEPER
CONNECTOR 3613769C1 @ W/ SLEEPER TRIPMETER 11 A97-GB 18 PL 3613771C1
& W/ MOTIENT MOBILE 12 A97-GA 18 PL 3613771C1
% W/ BEACON LIGHT
13 A62GTRI 18 WH 3613771C1
@@ W/ LONESTAR
14%@@ A13-GBN 18 WH 3613771C1
LATCHING RELAY
(1007)
(LOCATED IN INSTRUMENT PANEL CENTER)
GROUND ADAPTER
(1010)
F (LOCATED ON LEFT FRAME RAIL BY REAR AXLE)
E
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
D
A R10-G 16 WH 3535303C1 3535424C1
C
B R10-GA 16 WH 3535303C1 3535424C1
B
C PLUG - - 3535425C1 -
A D R10-GP 16 WH 3535303C1 3535424C1
E PLUG - - 3535425C1 -
F PLUG - - 3535425C1 -
CONNECTOR 3543729C1
BODY LOCK 3543731C1
(1015)
FUSEBLOCK #6
S08339
236 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 237
CIRCUIT DIAGRAMS
FUSE BLOCK 2
(1011)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A C E G J
1 % CRIMPED TOGETHER
* W/ STD BATTERY FEED/ PROSTAR
** W/ LOAD SHEDDING/ PROSTAR
2 @ W/ XATA
# W/ TRIPMASTER
3 ## W/ QUALCOMM
@@ W/ LONESTAR
%% W/ TELEMATICS
4
B D F H
CAV CIR GAUGE COLOR TERMINAL
D2# A14SD 18 RD 3534164C1
CONNECTOR 3534572C1 D3 A14EE 16 RD 3573312C1
BODY LOCK 3536085C1
D4 A64C 16 YL 3573312C1
E1 (A56J) 3536301C1
CAV CIR GAUGE COLOR TERMINAL E2 (A14KD) 3536304C1
A1 A14KF 12 RD 3573311C1 E3 (A57J) 3536301C1
A2 A12-G 18 WH 3534164C1 E4 (A14KH) 3536304C1
A3 A14FB 12 RD 3573311C1 F1 A14FC 12 RD 3573312C1
A13-GF 18 WH F2 A84 16 LTGN 3573312C1
A4% 3573312C1
A13-GFD 18 WH F3 A14FD 12 RD 3573312C1
B1 - - - - F4 A63BD 18 DKBL 3534164C1
B2 - - - - G1 (A56J) 3536301C1
B3 - - - - G2 - - - -
B4 - - - - G3 (A57J) 3536301C1
C1 A14FF 12 RD 3573312C1 G4 - - - -
C2* A14KD 12 RD 3536304C1 H1 A56C 18 OR 3534164C1
C2** A14KD 12 RD 3536304C1 H2 A56T 12 OR 3573311C1
C2@@ A14KC 12 RD 3573311C1 H3 A57C 18 OR 3534164C1
C3 A14JA 12 RD 3573312C1 H4 A57T 12 OR 3573311C1
C4 A14KH 12 RD 3536304C1 J1 (A56J) 3536301C1
D1 A86P 18 LTGN 3534164C1 A56-GT 18 WH
J2% 3573312C1
A14EA 16 RD A57-GT 18 WH
D2%@ 3573312C1
A14EB 18 RD J3 (A57J) 3536301C1
D2## A14ED 18 RD 3534164C1 A57-GT 18 WH
J4% 3573312C1
D2%% A14NN 18 RD 3534164C1 A58-GT 18 WH
S08339
238 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
FUSE BLOCK 3
(1012)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
J G E C A
4
H F D B
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 239
CIRCUIT DIAGRAMS
FUSE BLOCK 4
## W/ STD IGN FEED % CRIMPED TOGETHER
(1013)
& W/ INTERNATIONAL ENGINE ECM * W/ TIRE PRESSURE DISPLAY
(LOCATED IN INSTRUMENT
! W/ LONESTAR ** W/ AUTOSHIFT XMSN
PANEL RIGHT SIDE)
&& W/ NO IDLE PACKAGE-TRI PAC @ W/ ULTRA SHIFT XMSN
@@ W/ ULTRASHIFT 3 XMSN
# W/ REMOTE START / STOP
A C E G J CAV CIR GAUGE COLOR TERMINAL
1 E1 (A12V) 3536301C1
E2 (A12V) - - 3536306C1
E3 (A13FC) - - 3536304C1
2
E4 (A13FC) - - 3536306C1
3 F1 - - - -
F2 - - - -
F3 - - - -
4
B D F H F4 - - - -
G1 (A12V) 3536301C1
CONNECTOR 3534572C1
BODY LOCK 3536085C1 G2 (A12V) - - 3536306C1
CAV CIR GAUGE COLOR TERMINAL G3 (A13FC) - - 3536304C1
A1 A12V 12 LTBL 3573311C1 G4 (A13FC) - - 3536306C1
A2 A12V 12 LTBL 3536306C1 A73B 16 OR 3573311C1
H1%!
A3 A13FC 12 PK 3536304C1 A94AM 14 GY 35733111C1
A4 A13FC 12 PK 3536306C1 H2 A78V 18 LTGN 3534164C1
A22E 18 TN A13A 16 PK
B1%* 3573312C1 H3% 3573312C1
A12C 18 LTBL A92UA 18 TN
B1 A12C 18 LTBL 3534164C1 H3** A92U 16 TN 3534164C1
B2 A12F 18 LTBL 3534164C1 H3@ A92U 16 TN 3573312C1
A73A 18 LTGN A97F 16 PL 3573312C1
B3% 3573312C1 H4%&
A13EA 18 PK A97FB 16 PL 3573312C1
A75B 18 LTGN H4@@ A97FA 16 PL 3573312C1
B4% 3573312C1
A13 18 PK J1 A12A 18 LTBL 3534164C1
C1 (A12V) 3536301C1 A12A 18 LTBL 3536295C1
J1%!
C2 (A12V) - - 3536306C1 A12D 18 LTBL 3536295C1
C3 (A13FC) - - 3536304C1 J2 (A12V) - - 3536306C1
C4 (A13FC) - - 3536306C1 A13FD 18 PK
J3%# 3573312C1
D1 A12U 16 LTBL 3573312C1 A13FL 16 PK
A86F 18 LTGN A97FB 18 PL 3573312C1
D2% 3573312C1 J3%##!
A86R 18 LTGN A13FE 18 PK 3573312C1
D3 A13B 18 PK 3534164C1 J3## A97FB 18 PL 3534164C1
D4 A97FC 16 PL 3573312C1 A13F 18 PK
J3% 3573312C1
D4#! A104AK 16 DKBL 3573312C1 A13FD 18 PK
D4&&! A13TRIB 16 PK 3573312C1 J4 (A13FC) - - 3536306C1
S08339
240 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
1 A3 A13FA 12 PK 3536304C1
A4 A13FA 12 PK 3536306C1
2 A13SD 18 PK 3573312C1
B1%#
A70D 18 OR 3573312C1
3 B1& A13EE 16 DKBL 3515517C1
B1@ A13EE 18 PK 3534164C1
4
A13EE 18 PK 3573312C1
B D F H B1%##
A13EF 18 PK 3573312C1
CONNECTOR 3534572C1 BODY LOCK 3536085C1 B1## A70D 18 GY 3573312C1
% CRIMPED TOGETHER * MUTUALLY EXCLUSIVE B1 A13N 18 PK 3515517C1
@@ W/ ICON # W/ SLEEPER TRIPMETER
@ W/ QUALCOMM FOR SLEEPER ## W/ DAYCAB TRIPMETER B2 A39 16 GY 3573312C1
** W/ SMARTCRUISE ONLY %% W/ LONESTAR B3%% A67FA 18 PK 3534164C1
(VORAD VS-400) & W/ QUALCOMM FOR DAYCAB
B4* A71B 16 OR 3573312C1
&& W/ WABCO ONGUARD
B4* A71A 16 OR 3573312C1
CAV CIR GAUGE COLOR TERMINAL B4* A71A 18 OR 3534164C1
G1 (A13FB) - - 3536304C1 C1 (A13FB) - - 3536304C1
G2 (A13FB) - - 3536306C1 C2%% (A13FB) - - 3536306C1
G3 (A13FA) - - 3536304C1 C3 (A13FA) - - 3536304C1
G4 (A13FA) - - 3536306C1 C4 (A13FA) - - 3536306C1
H1 A67A 16 GY 3573312C1 D1%% A13BL1 18 PK 3515517C1
H1** A67A 16 PK 3573312C1 D1@@%% A75B 18 LTGN 3534764C1
H1&& A67CC 16 PK 3573312C1 A13EA 18 PK 3573312C1
D1%
H2 A88V 18 LTGN 3534164C1 A73A 18 LTGN 3573312C1
H3 A87C 18 GY 3534164C1 D2%% A13SE 18 PK 3534164C1
H4 A13EH 18 PK 3534164C1 D3 A1A 18 PK 3515517C1
A13FD 18 PK 3573312C1 D4 A28V 18 TN 3534164C1
J1%
A13FE 18 PK 3573312C1 E1 (A13FB) - - 3536304C1
J1@@ A13FH 18 PK 3573312C1 E2 (A13FB) - - 3536306C1
J2 (A13FB) 3536306C1 E3 (A13FA) - - 3536304C1
A13-GFE 18 PK 3573312C1 E4 (A13FA) - - 3536306C1
J3%
A13-GFF 18 PK 3573312C1 F1 - - - -
J4 (A13FA) 3536306C1 F2 - - - -
F4 - - - - F3 - - - -
5A ALTERNATOR WARNING
F5-G C3, D3 10A - - 5TH WHEEL JAW UNLOCK AND MNTR
5A BEACON W/ ICON
F5-H C4, D4 10 3534209C1 3536178C1 COMPASS MODULE
F5-J A1, B1 10 3534209C1 3536178C1 SATELLITE COMMUNICATION
F5-K A2, B2 15 3534210C1 3536179C1 AIR DRYER
F5-L A3, B3 - - - COLLISION AVOIDANCE SIDE
F5-M A4, B4 10 3534209C1 3536178C1 BACK-UP LIGHTS
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 241
CIRCUIT DIAGRAMS
FUSE BLOCK 6
(1015)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
1 2 3 4 D3 A19V 16 GY 3573312C1
D4 A19-GB 18 WH 3534164C1
B
* W/ LONESTAR
A
CONNECTOR 3599501C1
BODY LOCK 3536085C1
S08339
242 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
FUSE BLOCK 7
(1016)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
A C E G J
1 % MUTUALLY EXCLUSIVE
* W/ SWITCH CONTROLLED CENTER PIN
# W/ AUX ISO TRAILOR SOCKET
2 @ W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 243
CIRCUIT DIAGRAMS
FUSE BLOCK 8
(1017)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
% CRIMPED TOGETHER
A C E G J * IGNITION FEED WIRING
# REMOTE START / STOP IGNITION FEED
1 @ IGNITION FEED W/ ICON & N/ FREEDOMLINE
& IGNITION CENTRE PIN FEED
2 ## N/ IDLE HEAT - CAB
** SLEEPER ACCESSORY FEED W/ ICON
&& ANTILOCK BRAKES W/ WABCO
3 @@ LONESTAR
S08339
244 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
% CRIMPED TOGETHER
* IDLE REDUCTION
FUSE BLOCK 9 # IGNITION FEED WIRING
(1018) ** N/ IDLE HEAT - CAB
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) ## W/ REMOTE START / STOP
@ W/ LONESTAR
%% W/ NO IDLE PACKAGE (TRI-PAC)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 245
CIRCUIT DIAGRAMS
FUSE BLOCK 10
(1019) CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) C3@ A97FA 16 PL 3573312C1
C3** A71B 16 OR 3573312C1
A C E G J C4** A71-G 18 WH 3534164C1
C4@ A92F 18 TN 3534164C1
1
D1 - - - -
D2 - - - -
2 D3 - - - -
D4 - - - -
3
E1 - - - -
E2 A14SAC 12 RD 3573311C1
4 E3 - - - -
B D F H
E4 A14SBC 12 RD 3573311C1
E4&&%% A14BLT 14 RD 3573312C1
CONNECTOR 3534572C1 E4&! A14HHD 16 RD 3573312C1
BODY LOCK 3536085C1
F1 - - - -
F2 A14RC 12 RD 3573311C1
CAV CIR GAUGE COLOR TERMINAL
F3 - - - -
A53ABA 18 YL 3573312C1
A1%* F4 A14NH 12 RD 3573311C1
A53AB 18 YL 3573312C1
G1 A14SAB 18 RD 3534164C1
A2 A52AB 18 YL 3534164C1
G2 A14SAC 12 RD 3573311C1
A3**@ A92H 18 TN 3534164C1
G3& A17HE 18 PK 3534164C1
A3@** A71C 18 OR 3534164C1
G3&&%% A13BLT 18 PK 3534164C1
A4@@@ A71BD 16 OR 3573312C1
G3## A14SBB 18 RD 3534164C1
A4@@@ A92E 16 TN 3573312C1
G4 A14SBC 12 RD 3573311C1
A4@** A71BA 16 OR 3573312C1
G4& A17 16 PK 3573312C1
B1 - - - -
G4&&%% A14BLT 14 RD 3573312C1
B2 A53ABA 18 YL 3534164C1
G4## A14SBC
B3 - - - -
H1 - - - -
A97F 16 PL
B4% 3573312C1 H2 - - - -
A97FB 16 PL
H3 - - - -
B4# A97FB 16 PL 3573312C1
H4 - - - -
C1 A50S 18 YL 3534164C1
J1 A14SAD 12 LTGN 3573311C1
C2 A53-G 18 GY 3534164C1
J2 A14-GSB 18 WH 3534164C1
J3 A14SBD 12 LTGN 3573311C1
% CRIMPED TOGETHER
* W/ TRIPMASTER J3& A14HHD 16 RD 3573312C1
** FREEDOMLINE XMSN J3&&%% A58BLT 14 BN 3534164C1
@ ULTRASHIFT XMSN J3## A14SBD
& IDLE REDUCTION
# W/ INTERNATIONAL ENGINE J4 A14-GSD 18 WH 3534164C1
## W/ DUAL CUSTOMER ACCESSORY J4& A17HF 18 PK 3534164C1
@@ W/ FREEDOMLINE & WORKLIGHT FEED J4&&%% A13-GBM 18 WH 3534164C1
&& W/ BEACON LIGHT
%% W/ LONESTAR J4## A14GSD 18 WH
! W/ PROSTAR
S08339
246 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 247
CIRCUIT DIAGRAMS
J1939 ADAPTER
(1024) CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL CENTER) A A5RF(-) 18 GN 3534164C1
B A5FA(-) 18 GN 3534164C1
C A5RH(-) 18 LTGN 3534164C1
A M D A5RH(-) 18 LTGN 3534164C1
E A5J(-) 18 GN 3534164C1
B L F A5RJ(-) 18 GN 3534164C1
C K G A5RJ(+) 18 YL 3534164C1
H A5J(+) 18 YL 3534164C1
D J J A5RH(+) 18 YL 3534164C1
E H K A5RH(+) 18 YL 3534164C1
L A5FA(+) 18 YL 3534164C1
F G M A5RF(+) 18 YL 3534164C1
CONNECTOR 3601838C1
S08339
248 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
B L E A5K(-) 18 GN 3534164C1
E A5FD(-) 18 GN 3534164C1
C K F A5RF(-) 18 GN 3534164C1
G A5RF(+) 18 YL 3534164C1
D J H A5K(+) 18 YL 3534164C1
E H H A5FD(+) 18 YL 3534164C1
J A5RE(+) 18 YL 3534164C1
F G K A5RE(+) 18 YL 3534164C1
L A5HA(+) 18 YL 3534164C1
CONNECTOR 3601838C1 L* A5HA(+) 18 YL 3534164C1
M A5RD(+) 18 YL 3534164C1
* W/ WABCO ONGUARD
J1939 ADAPTER
(1026) CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL CENTER) A A5RB(-) 18 GN 3534164C1
A* A5R(-) 18 GN 3534164C1
B A5P(-) 18 GN 3534164C1
A M C A5RC(-) 18 LTGN 3534164C1
D A5RC(-) 18 LTGN 3534164C1
B L E A5L(-) 18 GN 3534164C1
C K F A5RD(-) 18 GN 3534164C1
G A5RD(+) 18 YL 3534164C1
D J H A5L(+) 18 YL 3534164C1
E H J A5RC(+) 18 YL 3534164C1
K A5RC(+) 18 YL 3534164C1
F G L A5P(+) 18 YL 3534164C1
M A5RB(+) 18 YL 3534164C1
M* A5R(+) 18 YL 3534164C1
CONNECTOR 3601838C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 249
CIRCUIT DIAGRAMS
B E* A3AA(-) 20 GY 3544254C1
E
E A3A(-) 18 GY 1661261C1
F A F - - - -
CONNECTOR 2031871C1
* W/ POWER DOOR LOCK & WINDOWS
BODY LOCK 2031873C1
3 6 A72-F 16 OR 1661226C1
3%#@
A72-FA 18 OR 1661226C1
2B 5B A72ED 18 OR 3541250C1
3*%
A72EC 18 OR 3541250C1
3 A72C 18 OR 1661224C1
1 4 4 - - - -
5B - - - -
9 7
6 - - - -
7 A72B 14 OR 1661226C1
CONNECTOR 3520850C1 7* A72ED 18 OR 1661224C1
7#@ A72FA 18 OR 1661224C1
8 A62SC 18 DKBL 1661224C1
* TRAILER SOCKET W/ SWITCH
CONTROLLED CENTER PIN 9 A72-G 18 WH 1661224C1
% CRIMPED TOGETHER 9#@ A72GB 18 WH 1661224C1
# W/ AUX ISO TRAILER SOCKET 10 A72-GB 18 WH 1661224C1
@ W/ LONESTAR
S08339
250 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
PANIC BUTTON
(1111M)
(LOCATED IN INSTRUMENT PANEL CENTER) CAV CIR GAUGE COLOR TERMINAL
1 - - - -
2B* A98NS 18 BK 1661224C1
SPARE # 1
(1112M)
(LOCATED IN INSTRUMENT PANEL CENTER)
CAV CIR GAUGE COLOR TERMINAL
1 - - - -
10 8 2B A14SA 18 RD 1661224C1
3% A14SAA 18 RD 3541250C1
3 6
A14SAB 18 RD 3541250C1
2B 5B 4 - - - -
5B - - - -
6 - - - -
1 4 7 A14SAA 18 RD 1661224C1
8 A62SA 18 DKBL 1661224C1
9 7
9 A14-GSA 18 WH 1661224C1
10 - - - -
CONNECTOR 3520850C1
% CRIMPED TOGETHER
SPARE # 2
(1113M)
(LOCATED IN INSTRUMENT PANEL CENTER)
CAV CIR GAUGE COLOR TERMINAL
1 - - - -
2B A14SB 18 RD 1661224C1
10 8
3% A14SBB 18 RD 3541250C1
3 6 A14SBA 18 RD 3541250C1
2B 5B 4 - - - -
5B - - - -
6 - - - -
1 4 7 A14SBA 18 RD 1661224C1
8 A62SB 18 DKBL 1661224C1
9 7
9 A14-GSC 18 WH 1661224C1
10 - - - -
CONNECTOR 3520850C1 % CRIMPED TOGETHER
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 251
CIRCUIT DIAGRAMS
PANIC BUTTON
(1114M)
(LOCATED IN INSTRUMENT PANEL CENTER)
10 8 1 - - - -
2B A104 18 DKBL 1661224C1
3 6
3 A9RA 18 GY 1661224C1
2B 5B 4 - - - -
CONNECTOR 3520850C1
5B A104A 18 DKBL 1661224C1
6 A104AD 18 DKBL 1661224C1
1 4 7 - - - -
8 A63AB 18 DKBL 1661224C1
9 7
9 - - - -
10 A63-G 18 WH 1661224C1
TRI-PAC
(1116M)
(LOCATED IN INSTRUMENT PANEL CENTER)
(W/ LONESTAR)
CAV CIR GAUGE COLOR TERMINAL
1 A14TRIA 16 RD 1661226C1
10 8 2B A77SBY 16 LTGN 1661226C1
3 13TRIA 16 PK 1661226C1
3 6
4 - - - -
2B 5B 5B - - - -
CONNECTOR 3520850C1
6 - - - -
7 - - - -
BEACON LIGHT
(1117M)
(LOCATED IN INSTRUMENT PANEL CENTER)
(W/ LONESTAR)
CAV CIR GAUGE COLOR TERMINAL
1 - - - -
10 8 2B A13BL1 18 PK 1661224C1
A13BL2
3 6 3 18 PK 3541250C1
A13BLT
2B 5B 4 - - - -
CONNECTOR 3520850C1
5B - - - -
6 - - - -
7 A13BL2 18 PK 1661224C1
1 4
8 A62BLT 18 DKBL 1661224C1
9 7 9 A13-GBL 18 WH 1661224C1
10 - - - -
S08339
252 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
A5 - - - -
2 3 4 5 6 7 8 9 10 11 12
A6 - - - -
A7 - - - -
A8 - - - -
A9 A77C 20 LTGN 3534303C1
A10 - - - -
A11 A75AB 18 LTGN 3522073C1
A12 A62DA 18 DKBL 3522073C1
B1 A74D 18 LTGN 3522073C1
SLEEPER BLOWER
(1215)
(LOCATED ON PASSENGER SIDE TRANSITION AREA - SLEEPER)
B
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A A A75C 10 LTGN 2031531C1 2025427C1
B A75-GC 10 WH 2031531C1 2025427C1
CONNECTOR 2031522C1
BODY LOCK 2033927C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 253
CIRCUIT DIAGRAMS
S08339
254 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BUNK FAN
(1305)
(LOCATED IN ROOF ON PASSENGER SIDE - SLEEPER)
A B
CAV CIR GAUGE COLOR TERMINAL
A H76 18 BK 0333732C1
B H76-G 18 WH 0333732C1
CONNECTOR 0969541R1
COOLANT MODULE
(1378)
(LOCATED AT UPPER LEFT SIDE OF ENGINE)
CONNECTOR 1687789C1
BODY LOCK 1661376C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 255
CIRCUIT DIAGRAMS
18 17 16 4 A94K 18 GY 3598072C1
5 A94C 16 GY 3598073C1
6 A94J 18 GY 3598072C1
7 A94H 18 GY 3598072C1
8 A94D 16 GY 3598073C1
9 A94BK 18 GY 3598072C1
10 A94BL 18 GY 3598072C1
11 A94E 16 GY 3598073C1
12 A94BB 18 GY 3598072C1
13 A94BJ 18 GY 3598072C1
3 2 1 14 A94F 16 GY 3598073C1
15 A94BE 16 GY 3598073C1
CONNECTOR 3596929C1
16 A94BC 18 GY 3598072C1
17 A94BA 18 GY 3598072C1
18 A94BD 16 GY 3598073C1
S08339
256 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
ABS #4
(1403)
CAV CIR GAUGE COLOR TERMINAL
(LOCATED ON RIGHT-SIDE KICK PANEL ABS MODULE)
1 A94SZD 16 GY 3598073C1
12 11 10 2 A94SE 18 GY 3598072C1
3 A94SH 16 GY 3598073C1
4 A94SVD 16 GY 3598073C1
5 A94SF 16 GY 3598073C1
6 A94SL 18 GY 3598072C1
7 A94SDA 18 GY 3598072C1
8 A94SBA 18 GY 3598072C1
9 A94SM 18 GY 3598072C1
10 A94SCA 18 GY 3598072C1
3 2 1
11 A94SAA 18 GY 3598072C1
12 A94SN 18 GY 3598072C1
CONNECTOR 3596927C1
15 14 13
A M
B L
C K
D J
E H 3 2 1
F G
CONNECTOR 3557922C1
BODY LOCK 3549120C1
A A94SAA 18 GY 3534164C1 5 - - - -
B A94SAB 18 GY 3534164C1 6 - - - -
K A94SDA 18 GY 3534164C1 12 - - - -
L A94SDB 18 GY 3534164C1 13 - - - -
M A94SD 18 GY 3534164C1 14 - - - -
15 - - - -
* W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 257
CIRCUIT DIAGRAMS
CONN 1500, 1501 MOVED TO SHEET 24A. 59637L 06SEP06 AE08055906 024
S08339
258 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
CLUSTER #1 CLUSTER #2
(1500) (1501)
7 1 (LOCATED IN INSTRUMENT (LOCATED IN INSTRUMENT PANEL - CLUSTER)
8 2 PANEL - CLUSTER)
9 3 5 12
10 4 11
11 10 CONNECTOR 2018590C1
12 4 9
13 5 3 8
14 6 CONNECTOR 3548792C1
2 7
1 6
CAV CIR GAUGE COLOR TERMINAL
1 A11-GKE 16 WH 2018639C1
2 A14EE 16 RD 2018639C1 CAV CIR GAUGE COLOR TERMINAL
3 - - - - 1 A109B 18 GY 2018639C1
7 A13EA 18 PK 2018639C1 5 - - - -
13 - - - - 11 A5D(-) 18 GN 2018639C1
14 - - - - 12 A5D(+) 18 YL 2018639C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 259
CIRCUIT DIAGRAMS
6 3 - - - -
4 A5J(-) 18 GN 3534193C1
7
5 A11-GSF 16 WH 3534193C1
8 4 6 A62BH 18 DKBL 3534193C1
7 A5J(+) 18 YL 3534193C1
8 - - - -
CONNECTOR 3534177C1
C F C A13BB 20 PK 1661208C1
D A13BC 20 PK 1661208C1
D E E A49 18 GY 1661208C1
E* A95H 18 TN 1661208C1
F A24A 18 GY 1661208C1
G A49A 18 GY 1661208C1
G* A95F 18 TN 1661208C1
CONNECTOR 2005835C1
BODY LOCK 2006503C1 H A63AW 18 DKBL 1661208C1
* W/ LONESTAR
S08339
260 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
5
4 CAV CIR GAUGE COLOR TERMINAL
1 A14SE 18 RD 1680205C1
2 A11-GSE 18 WH 1680205C1
3 A13SE 18 PK 1680205C1
4 A62BB 18 DKBL 1680205C1
5 A3BC(-) 18 GY 1680205C1
6 A3BC(+) 18 DKBL 1680205C1
8 1 7 PLUG - - 0453133C1
8 PLUG - - 0453133C1
CONNECTOR 3534763C1
BODY LOCK 3534766C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 261
CIRCUIT DIAGRAMS
D C B A14SE 18 RD 1661261C1
B C A13SE 18 PK 1661261C1
E A D A3BC(-) 20 GY 3544254C1
CONNECTOR 2031871C1
BODY LOCK 2031873C1
BODY CONTROLLER # J3
(1600)
(LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)
CAV CIR GAUGE COLOR TERMINAL
A1 A12CV 18 LTBL 3522073C1
A2 A77A 20 LTGN 3534303C1
B1 A1 A3 A77C 20 LTGN 3534303C1
A4 A52D 20 YL 3534303C1
A5 A85A 20 GY 3534303C1
A6 A57B 20 OR 3534303C1
A7 A56B 20 OR 3534303C1
A8 A87A 18 GY 3522073C1
A9 A82A 20 GY 3534303C1
A10 A82B 20 GY 3534303C1
A11 A82C 20 GY 3534303C1
A12 A44 20 GY 3534303C1
A13 A63A 18 DKBL 3522073C1
A14 A102A 20 YL 3534303C1
A15 A87B 20 GY 3534303C1
A16 A13 18 PK 3522073C1
B1 A100 20 GY 3534303C1
B16 A16 B2 A40 20 GY 3534303C1
B3 A40A 20 GY 3534303C1
B4 A97A 18 PL 3522073C1
CONNECTOR 3598706C1 B5 A77E 20 LTGN 3534303C1
BODY LOCK 1618846C1 B6 A30 16 TN 3522073C1
1618847C1
B7 A31 18 TN 3522073C1
B8 A36B 18 TN 3522073C1
B9 A36A 18 TN 3522073C1
B10 A32 18 TN 3522073C1
B11 A32A 18 TN 3522073C1
B12 A77B 20 LTGN 3534303C1
B13 A77D 20 LTGN 3534303C1
B14 A40B 18 GY 3522073C1
B15 A75AA 18 LTGN 3522073C2
B16 A97 20 PL 3534303C1
S08339
262 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BODY CONTROLLER # J4
(1601)
(LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)
E1 F1
E16 F16
CONNECTOR 3598707C1
BODY LOCK 1618846C1
1618847C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 263
CIRCUIT DIAGRAMS
BODY CONTROLLER # J5 E8 - - - -
(1602) E9 - - - -
(LOCATED ON LEFT-SIDE KICK PANEL - BODY CONTROLLER)
E10 - - - -
E11 A52C 20 YL 3534303C1
E12 A59A 18 GY 3522073C1
E13 A23A 18 TN 3522073C1
S08339
264 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
BODY CONTROLLER # J1
(1603)
(LOCATED ON LEFT - SIDE TRIM KICK PANEL - BODY CONTROLLER)
@ N/ COLLISION WARNING
* W/ MIRROR MTD TURN
# W/ CUSTOMER SUPPLIED LIGHT
BODY CONTROLLER # J2
(1604)
(LOCATED ON LEFT-SIDE TRIM KICK PANEL - BODY CONTROLLER)
@ W/ TRIP MASTER
* N/ TRIP MASTER
# W/ DAY CAB AIR SHIELD
## W/ SLEEPER CAB AIR SHIELD
& W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 265
CIRCUIT DIAGRAMS
C
B
DIAGNOSTIC CONNECTOR
(1650)
(LOCATED UNDER INSTRUMENT PANEL
LEFT OF STEERING COLUMN)
CAV CIR GAUGE COLOR TERMINAL
D A A98-G 18 WH 1651968C1
E B A98H 18 BK 1651968C1
C
C A5B(+) 18 YL 1651968C1
F A B D A5B(-) 18 GN 1651968C1
J E - - - -
G
H F A3B(+) 18 DKBL 1651968C1
G A3B(-) 18 GY 1651968C1
H - - - -
CONNECTOR 3544066C1 J - - - -
J1939 PUBLIC
TERMINATING RESISTOR
(1657)
C
(LOCATED IN INSTRUMENT PANEL
B OPPOSITE TO FUSEBLOCK - CENTER)
(W/ PROSTAR) CAV CIR GAUGE COLOR TERMINAL
A A A5SB(+) 18 YL 1661875C1
B - - - -
C A5SB(-) 18 GN 1661875C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
J1939 PRIVATE
TERMINATING RESISTOR
(1657M)
(LOCATED IN INSTRUMENT PANEL
OPPOSITE TO FUSEBLOCK - CENTER)
(W/ LONESTAR)
C
B
CAV CIR GAUGE COLOR TERMINAL SEAL
A
A A5SB(+) 18 YL 1661875C1 3568570C
B - - - - -
C A5SB(-) 18 GN 1661875C1 3568570C
CONNECTOR 1667741C1
BODY LOCK 1667771C1
S08339
266 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
J1708 PUBLIC(+)
CONNECTOR
(1660)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
* W/ DAY CAB
CONNECTOR 2006789C1 ** W/ SLEEPER
BODY LOCK 2006792C1 # W/ CAT ENGINE DISPLAY
## W/ CUMMINS ENGINE DISPLAY
@ W/ TELEMATICS
J1708 PUBLIC(-)
CONNECTOR
(1661)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
E D# A3BC(-) 18 GY 1661208C1
D## A3BC(-) 20 GY 1661208C1
D
E@ A3BN(-) 18 GY 1661208C1
C E A3BD(-) 18 GY 1661208C1
* W/ DAY CAB
** W/ SLEEPER
# W/ CAT ENGINE DISPLAY
## W/ CUMMINS ENGINE DISPLAY
@ W/ TELEMATICS
CONNECTOR 2006789C1
BODY LOCK 2006792C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 267
CIRCUIT DIAGRAMS
FORWARD CHASSIS
(1700)
(LOCATED ON DASH PANEL - LEFT SIDE (UPPER))
S08339
268 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
27 38
34* M94H 18 GY 3549418C1
39 50 34# M94MH 18 GY 3549418C1
51 64
35* M94J 18 GY 3549418C1
65 76 35# M94MJ 18 GY 3549418C1
36* M94K 18 GY 3549418C1
36# M94MK 18 GY 3549418C1
37 M67B 16 GY 3549417C1
37% M67-GY 18 WH 3549418C1
CONNECTOR 3595624C1 37%% M67-GA 20 WH 3549418C1
38 M67C 16 GY 3549417C1
CAV CIR GAUGE COLOR TERMINAL
38% M67Y 18 PK 3549418C1
1 M52A 14 YL 3549416C1
38%% M67CA 20 PK 3549418C1
2 M53A 14 YL 3549416C1
39 M67D 16 GY 3549417C1
3 M52B 14 YL 3549416C1
40 M67E 16 GY 3549417C1
4 M53B 14 YL 3549416C1
41 M61 18 GY 3549418C1
5 M58 14 BN 3549416C1
42 M106A 18 GY 3549418C1
6 M19 14 GY 3549416C1
43@ M97H 18 VT 3549418C1
7 PLUG - - 3598921C1
43@@ M97R 18 VT 3549418C1
8 PLUG - - 3598921C1
44 M97J 18 VT 3549418C1
9 PLUG - - 3598921C1
45 M97K 18 VT 3549418C1
10 PLUG - - 3598921C1
46 M97L 18 VT 3549418C1
11 PLUG - - 3598921C1
47 M22ZA 20 TN 3549418C1
12 PLUG - - 3598921C1
48 M22VA 20 TN 3549418C1
13 PLUG - - 3598921C1
49 M22A 20 TN 3549418C1
14 M56 16 OR 3549417C1
50 M97N 18 VT 3549418C1
15 M57 16 OR 3549417C1
51 M72EA 16 OR 3549416C1
16 M41 18 GY 3549418C1
52 M72EB 16 OR 3549417C1
17 M87A 18 GY 3549418C1
53 PLUG - - 3598921C1
18 M9BB 18 GY 3549418C1
54 PLUG - - 3598921C1
19 M87C 16 GY 3549417C1
55 PLUG - - 3598921C1
20 M87D 16 GY 3549417C1
56 PLUG - - 3598921C1
21 M85 16 GY 3549417C1
57 PLUG - - 3598921C1
22 M64A 16 YL 3549417C1
58 PLUG - - 3598921C1
23 M64B 16 YL 3549417C1
59 PLUG - - 3598921C1
24 M54X 16 OR 3549417C1
60 PLUG - - 3598921C1
25 M109A 18 GY 3549418C1
61 PLUG - - 3598921C1
26 PLUG - - 3598921C1
62 PLUG - - 3598921C1
27* M94 18 GY 3549418C1
63 PLUG - - 3598921C1
27# M94M 18 GY 3549418C1
64 PLUG - - 3598921C1
28* M94A 18 GY 3549418C1
65 PLUG - - 3598921C1
28# M94MA 18 GY 3549418C1
66 PLUG - - 3598921C1
29* M94B 18 GY 3549418C1
67 PLUG - - 3598921C1
29# M94MB 18 GY 3549418C1
68 PLUG - - 3598921C1
30* M94C 18 GY 3549418C1
69 PLUG - - 3598921C1
30# M94MC 18 GY 3549418C1
70 PLUG - - 3598921C1
* W/ BENDIX ABS
71 PLUG - - 3598921C1
# W/ WABCO ABS
@ W/ REMOTE START STOP 72 PLUG - - 3598921C1
@@ W/ CUMMINS ICON 73 PLUG - - 3598921C1
% W/ VORAD VS-400
74 PLUG - - 3598921C1
%% W/ WABCO ONGUARD
75 PLUG - - 3598921C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 269
CIRCUIT DIAGRAMS
* W/ BENDIX ABS
CENTER CHASIS @ W/ WABCO ABS
(1701) # W/ STANDARD BACKUP LIGHTS
(LOCATED ON DASH PANEL - LEFT SIDE (LOWER)) @@ W/ DAY CAB CUSTOMER SUPPLIED
% W/ VORAD VS-400 COLLISION AVOIDANCE
& W/ LONESTAR
** W/ MUTUALLY EXCLUSIVE
CAV CIR GAUGE COLOR TERMINAL
12 1
35 A59D 18 GY 2003343C1
36 A59E 18 GY 2003343C1
26 13
37 A59F 18 GY 2003343C1
38 27
38 A59H 18 GY 2003343C1
50 39 39 A59J 18 GY 2003343C1
64 51 40 A61B 18 GY 2003343C1
41 A106B 18 GY 2003343C1
76 65 42 A109B 18 GY 2003343C1
43 A32A 18 TN 2003343C1
44 A32 18 TN 2003343C1
45 A49 18 GY 2003343C1
CONNECTOR 3595623C1 46 A94SAB 18 GY 2003343C1
CAV CIR GAUGE COLOR TERMINAL 47 A94SBB 18 GY 2003343C1
1# A71B 16 OR 3574288C1 48 A94SCB 18 GY 2003343C1
1 A71BA 16 OR 3574288C1 49 A94SDB 18 GY 2003343C1
2 A56A 14 OR 3574288C1 50 A49A 18 GY 2003343C1
3 A57A 14 OR 3574288C1 51 A65BC 14 OR 3574288C1
4 A68A 14 BN 3574288C1 52 A22ZB 18 TN 2003343C1
5 A56T 12 OR 3574287C1 52& A94BM 16 GY 3574287C1
6 A57T 12 OR 3574287C1 53 A22VB 18 TN 2003343C1
7 A58T 12 BN 3574287C1 53& A94BN 16 GY 3574287C1
8 A68T 12 BN 3574287C1 54 A22B 18 TN 2003343C1
9 A70T 12 OR 3574287C1 54& A94BP 16 GY 3574287C1
10 A94T 12 GY 3574287C1 55 A22ZC 18 TN 2003343C1
11 A72V 12 OR 3574287C1 55& A94BQ 16 GY 3574287C1
11& A72V 12 DKBL 3574287C1 56 A22VC 18 TN 2003343C1
12 A67TA 18 PK 3574289C1 56& A94BR 16 GY 3574287C1
13 A94SJ 18 GY 3574289C1 57 A22C 18 TN 2003343C1
14 A94BM 18 GY 2003343C1 57& A94BS 16 GY 3574287C1
15 A94BN 18 GY 2003343C1 58&** A116L 18 GY 2003343C1
16@ A94BE 18 GY 2003343C1 58&** A94BT 16 GY 3574287C1
16* A94BE 16 GY 3574285C1 59& A94BU 16 GY 3574287C1
17@ A94BD 18 GY 2003343C1 60& A94BV 16 GY 3574287C1
17* A94BD 16 GY 3574285C1 61 A5U(-) 18 GN 2003343C1
18@ A94BH 18 GY 2003343C1 62 A5U(+) 18 YL 2003343C1
18* A94BH 16 GY 3574285C1 63 A94SZC 16 GY 3574285C1
19@ A94BF 18 GY 2003343C1 64 - - - -
19* A94BF 16 GY 3574285C1 65 A12U 16 LTBL 3574288C1
20 A94BL 18 GY 2003343C1 66 A14U 16 RD 3574288C1
21 A94BJ 18 GY 2003343C1 67 A94SK 18 GY 3574289C1
22 A94BK 18 GY 2003343C1 68@@ A65 16 OR 3574288C1
23 A94BA 18 GY 2003343C1 68 A65 18 OR 3574289C1
24 A94BB 18 GY 2003343C1 69 A67H 16 GY 3574288C1
25 A94BC 18 GY 2003343C1 69% A67U 18 GY 3574289C1
26& A94TA 12 YL 3574285C1 70 A67J 16 GY 3574288C1
27 A36B 18 TN 2003343C1 70% A67W 18 GY 3574289C1
28 A9BC 18 GY 2003343C1 71 A67K 16 GY 3574288C1
29 A36A 18 TN 2003343C1 71% A67V 18 GY 3574289C1
30 A37A 18 TN 2003343C1 72 A94SM 18 GY 3574289C1
31 A39 16 GY 3574285C1 73 A94SN 18 GY 3574289C1
32 A59A 18 GY 2003343C1 74 A94SL 18 GY 3574289C1
33 A59B 18 GY 2003343C1 75 A94SVC 16 GY 3574288C1
34 A59C 18 GY 2003343C1 76 A94SH 16 GY 3574288C1
S08339
270 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
35 N59D 18 GY 3549418C1
35** N59K 18 GY 3549418C1
1 12
36 N59E 18 GY 3549418C1
13 26
36** N59K 16 GY 3549417C1
38
37 N59F 18 GY 3549418C1
27
51 64 38 N59H 18 GY 3549418C1
38** N59K 16 GY 3549418C1
65 76
39 N59J 18 GY 3549418C1
40 N61B 18 GY 3549418C1
41 N106B 18 GY 3549418C1
42 N109B 18 GY 3549418C1
CONNECTOR 3595622C1
43 N32A 18 TN 3549418C1
CAV CIR GAUGE COLOR TERMINAL
44 N32 18 TN 3549418C1
1 N71BA 14 OR 3549416C1
45 N49 18 GY 3549418C1
2 N56A 14 OR 3549416C1
46 N94SAB 18 GY 3549418C1
3 N57A 14 OR 3549416C1
47 N94SBB 18 GY 3549418C1
4 N68A 14 BN 3549416C1
48 N94SCB 18 GY 3549418C1
5 N56T 10 YL 3549415C1
49 N94SDB 18 GY 3549418C1
6 N57T 10 LTGN 3549415C1
50 N49A 18 GY 3549418C1
7 N58T 10 BK 3549415C1
51 N65BC 14 OR 3549416C1
8 N68T 10 BN 3549415C1
52 N22ZB 18 TN 3549418C1
9 N70T 10 RD 3549415C1
52&@ N94BM 16 GY 3549417C1
10 N94T 10 DKBL 3549415C1
53 N22VB 18 TN 3549418C1
11 N72V 12 DKBL 3549415C1
53&@ N94BN 16 GY 3549417C1
11##@ N72V 10 DKBL 3549415C1
54 N22B 18 TN 3549418C1
12 N67TA 18 PK 3574289C1
54&@ N94BP 16 GY 3549417C1
12@ N67TA 16 PK 3549416C1
55 N22ZC 18 TN 3549418C1
13 N94SJ 16 GY 3549416C1
55&@ N94BQ 16 GY 3549417C1
14 N94BM 16 GY 3549417C1
56 N22VC 18 TN 3549418C1
15 N94BN 16 GY 3549417C1
56&@ N94BR 16 GY 3549417C1
16 N94BE 16 GY 3549417C1
57 N22C 18 TN 3549418C1
17 N94BD 16 GY 3549417C1
57&@ N94BS 16 GY 3549417C1
18 N94BH 16 GY 3549417C1
58 - - - -
19 N94BF 16 GY 3549417C1
59 - - - -
20 N94BL 16 GY 3549417C1
60 - - - -
21 N94BJ 16 GY 3549417C1
61 N5U(-) 18 GN 3549418C1
22 N94BK 16 GY 3549417C1
62 N5U(+) 18 YL 3549418C1
23 N94BA 16 GY 3549417C1
63 N94SZC 16 GY 3549417C1
24 N94BB 16 GY 3549417C1
64 - - - -
25 N94BC 16 GY 3549417C1
65 N12UA 16 PK 3549416C1
26##@ N94TA 12 YL 3549415C1
65 N12U 16 PK 3549416C1
27 N36B 18 TN 3549418C1
66 N14U 16 RD 3549416C1
27@ N36A 18 TN 3549418C1
67 N94SK 16 GY 3549416C1
28 N9BC 18 GY 3549418C1
68 N65 16 OR 3549416C1
29 N36A 18 TN 3549418C1
69 N67H 16 GY 3549416C1
30 N37A 18 TN 3549418C1
69* N67U 16 GY 3549416C1
31 N39 16 GY 3549417C1
70 N67J 16 GY 3549416C1
32 N59A 18 GY 3549418C1
70* N67W 16 GY 3549416C1
33 N59B 18 GY 3549418C1
71 N67K 16 GY 3549416C1
34 N59C 18 GY 3549418C1
71* N67V 16 GY 3549416C1
34** N59K 16 GY 3549417C1
72 N94SM 16 GY 3549416C1
** W/ VORAD VS-400
73 N94SN 16 GY 3549416C1
* W/ 5TH WHEEL JAW LOCK SENSOR
## W/ TRAILER SOCKET W/ ISO 74 N94SL 16 GY 3549416C1
& W/ BENDIX 6 CHANNEL ABS W/ ACT 75 N94SVC 16 GY 3549416C1
&& W/ NO FUEL FILTER SENSOR W/ VSM
76 N94SH 16 GY 3549416C1
@ W/ LONESTAR
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 271
CIRCUIT DIAGRAMS
42 34
15 A95 18 TN 2003343c1
33
38
28
16 A17 16 PK 3574285C1
31 30
17 A5R(-) 18 GN 2003343C1
27 25 24 22 18* A23A 18 TN 3522073C1
21 19 18 16
18* A97A1 18 PL 3515517C1
15 13 12 10 19* A17-GC 16 WH 3574285C1
5
9 1 19* A17-GC 18 WH 2003343C1
20 A17B 18 PK 2003343C1
21 A17C 18 PK 2003343C1
22 A97C 18 PL 2003343C1
CONNECTOR 3595621C1
23 A97B 18 PL 2003343C1
24@ A97M 18 PL 2003343C1
24@@ A30 16 TN 3574285C1
24& A97F 16 PL 3595621C1
25 A92E 16 TN 3574285C1
26 A92F 18 TN 2003343C1
27 A92H 18 TN 2003343C1
28 A99B 18 PL 2003343C1
29 A97N 18 PL 2003343C1
30* A99D 18 PL 2003343C1
30* A97N 18 PL 2003343c1
31 PLUG - - 3508928C1
32 A97S 16 PL 3574285C1
32% A104AL 16 DKBL 3574285C1
33% A104AM 16 DKBL 3574285C1
* MUTUALLY EXCLUSIVE 33 A97J 16 PL 3574285C1
# W/ STD BACKUP LIGHT
34 A97KB 14 PL 0382181C1
## W/ WORK LIGHT FEED
@ W/ CUMMINS ENGINE 35 A3BA(+) 18 DKBL 2003343C1
@@ W/ ENGINE OIL TEMPRATURE 36 A3BA(-) 18 GY 2003343C1
% W/ REMOTE START / STOP
37 A97F 16 PL 3574285C1
& W/ INTERNATIONAL ENGINE
** W/ LONESTAR 37& A97FB 16 PL 3574285C1
38 PLUG - - 3508928C1
39 A92A 18 TN 2003343C1
40 A92B 18 TN 2003343C1
41 A88A 18 LTGN 2003343C1
42 A97VT1 14 PL 3574288C1
42** A97FZ 14 RD 3574288C1
S08339
272 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
21 K17C 18 PK 3549418C1
22 24 25 27
16 18 19 21 22 K97C 18 VT 3549418C1
23 K97B 18 VT 3549418C1
10 12 13 15
24 K97M 18 VT 3549418C1
5
1 9 25 K92E 18 TN 3549418C1
26 K92F 18 TN 3549418C1
27 K92H 18 TN 3549418C1
28 K99B 18 VT 3549418C1
CONNECTOR 3595620C1 29 K97N 18 VT 3549418C1
30 K99D 18 VT 3549418C1
31 PLUG - - 3508928C1
32 K97S 18 VT 3549418C1
33 K97J 18 VT 3549418C1
34 PLUG - - 3508928C1
35 K3BA(+) 18 DKBL 3549418C1
36 K3BA(-) 18 GY 3549418C1
37 K97F 18 VT 3549418C1
38 PLUG - - 3508928C1
39 K92A 18 TN 3549418C1
40 K92B 18 TN 3549418C1
41 K88A 18 VT 3549418C1
42 PLUG - - 3508928C1
* W/ FREEDOMLINE XMSN
# W/ AUTOSHIFT XMSN
@ W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 273
CIRCUIT DIAGRAMS
11 K5R(+) 18 YL 3549418C1
22 24 25 27
16 18 19 21 12 PLUG - - 3508928C1
K31H 18 TN 3549418C1
10 12 13 15 13
K31 18 TN 3549418C1
5
1 9
14 K88 16 LTGN 3549417C1
15 PLUG - - 3508928C1
16 K17 16 PK 3549417C1
17 K5R(-) 18 GN 3549418C1
* MUTUALLY EXCLUSIVE
S08339
274 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
ENGINE CONNECTOR
(1702)
(LOCATED ON FRONT CENTER DASH PANEL)
(W/ IBB ENGINE)
34 42
38
28 33
30 31
22 24 25 27
16 18 19 21
10 12 13 15
5
1 9
CONNECTOR 3595620C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 K14 14 RD 3549416C1 23 K97B 18 VT 3549418C1
2* K9AA 16 GY 3549417C1 24 K97F 18 VT 3549418C1
2* K9AA 18 GY 3549418C1 25 K92E 16 TN 3549417C1
3 K6DB 18 GY 3549418C1 26 K92F 18 TN 3549418C1
4 K77B 18 LTGN 3549418C1 27 K92H 18 TN 3549418C1
5 K28 18 TN 3549418C1 28 K99B 18 VT 3549418C1
6 K71A 16 OR 3549417C1 29 PLUG - - 3508928C1
7 K71B 16 OR 3549417C1 30 K97N 18 VT 3549418C1
8# K13A 16 PK 3549417C1 31 K92ER 18 TN 3549418C1
8&%% K13A 14 PK 3549417C1 32@ K97S 18 VT 3549418C1
9 PLUG - - 3508928C1 32% K47TC 18 GY 3549418C1
10 K77 16 LTGN 3549417C1 33 K97J 18 VT 3549418C1
11 K5R(+) 18 YL 3549418C1 34 K14RD2 14 RD 3549416C1
12 PLUG - - 3508928C1 35 K3BA(+) 18 DKBL 3549418C1
13 K31 18 TN 3549418C1 36 K3BA(-) 18 GY 3549418C1
14 K88 16 LTGN 3549417C1 37 K13A 18 PK 3549418C1
15 K14C 16 RD 3549417C1 38* K92A15 18 TN 3549418C1
16* K17 16 PK 3549417C1 38* K47T 18 GY 3549418C1
16* K17 18 PK 3549418C1 39%% K92A 18 TN 3549418C1
17 K5R(-) 18 GN 3549418C1 39& K92J 18 TN 3549418C1
18 K97A1 18 VT 3549418C1 40%% K92B 18 TN 3549418C1
19 K17-GC 18 PK 3549418C1 40& K98GN 18 GN 3549418C1
20 K17B 18 PK 3549418C1 41&& K88A 16 LTGN 3549417C1
21 K17C 16 PK 3549417C1 41& K98YL 18 YL 3549418C1
22 K97C 18 VT 3549418C1 42 K97VT1 14 VT 3549416C1
# W/ MERITOR-G XMSN
% W/ MANUAL XMSN & ODOMETER SHUT OFF
& W/ AUTOSHIFT & ULTRASHIFT XMSN, W/ PUSH BUTTON SHIFTER
%% W/ AUTOSHIFT & ULTRASHIFT XMSN, W/ PHOENIX SHIFTER
&& W/ 2 PTO HOURMETER
@ W/ NEUTRAL SWITCH
* MUTUALLY EXCLUSIVE
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 275
CIRCUIT DIAGRAMS
DCM CONNECTOR
(1800)
(LOCATED IN INSTRUMENT PANEL TO THE RIGHT OF STEERING COLUMN)
S08339
276 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 277
CIRCUIT DIAGRAMS
CLOCKSPRING
(1802)
(LOCATED ON STEERING COLUMN)
(W/ PROSTAR)
1 CAV CIR GAUGE COLOR TERMINAL
1 B62DD 20 DKBL 3608495C1
2 B97 20 GY 3608495C1
3 B86 20 LTGN 3608495C1
4 B92 20 TN 3608495C1
5 B9C 20 GY 3608495C1
6 B100 20 GY 3608495C1
7 B85A 20 GY 3608495C1
8 B24 20 GY 3608495C1
10
9 B86A 20 LTGN 3608495C1
CONNECTOR 3608496C1 10 B62-GDD 20 WH 3608495C1
CLOCKSPRING
(1802)
(LOCATED ON STEERING COLUMN)
(W/ LONESTAR)
CAV CIR GAUGE COLOR TERMINAL
1 1 B62DD 20 DKBL 3608497C1
2 B97 20 GY 3608497C1
3 B86 20 LTGN 3608497C1
4 B92 20 TN 3608497C1
5 B9C 20 GY 3608497C1
6 B100 20 GY 3608497C1
7 B85A 20 GY 3608497C1
8 B24 20 GY 3608497C1
9 B86A 20 LTGN 3608497C1
10
10 B62-GDD 20 WH 3608497C1
CONNECTOR 3608496C1
CONNECTOR 1678137C1
S08339
278 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
CONNECTOR 1678137C1
TRANSDUCER CONNECTOR
(1805)
(LOCATED AT BASE OF STEERING COLUMN)
CONNECTOR 1678137C1
CONNECTOR 1661777C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 279
CIRCUIT DIAGRAMS
PARK BRAKE
(1808)
(LOCATED AT BASE OF STEERING COLUMN)
CONNECTOR 1661777C1
BODY LOCK 1661873C1
ACCELERATOR PEDAL
(1809)
(LOCATED ABOVE ACCELERATOR PEDAL)
F
E CAV CIR GAUGE COLOR TERMINAL
A B99B 18 VT 1651943C1
D
B B97B 18 VT 1651943C1
C
C B97C 18 VT 1651943C1
B
D B99D 18 VT 1651943C1
A
E B97N 18 VT 1651943C1
F B97M 18 VT 1651943C1
CONNECTOR 1687790C1
ACCELERATOR PEDAL
(1810)
(LOCATED ABOVE ACCELERATOR PEDAL)
(W/ PROSTAR)
CONNECTOR 0453133C1
BODY LOCK 1655704C1
ACCELERATOR PEDAL
(1810)
(LOCATED ABOVE ACCELERATOR PEDAL)
(W/ LONESTAR)
B A B B97B 18 VT 1680205C1
C B99B 18 VT 1680205C1
C
CONNECTOR 1655702C1
BODY LOCK 1655704C1
S08339
280 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
CLUTCH SWITCH
(1811)
(LOCATED ON CLUTCH PEDAL)
CONNECTOR 3540757C1
BODY LOCK 3540758C1
BRAKE INPUT
(1812)
(LOCATED AT BASE OF STEERING COLUMN)
CONNECTOR 1661777C1
BODY LOCK 1661873C1
A B
BA
D C
CD
CONNECTOR 1667305C1
CONNECTOR 1667529C1 BODY LOCK 1661263C1
BODY LOCK 1667530C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A B94SA 20 GY 3534481C1 A A94SA 18 GY 1661261C1
B B94SB 20 GY 3534481C1 B A94SB 18 GY 1661261C1
C B94SC 20 GY 3534481C1 C A94SC 18 GY 1661261C1
D B94SD 20 GY 3534481C1 D A94SD 18 GY 1661261C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 281
CIRCUIT DIAGRAMS
STEERING WHEEL
POSITION SENSOR
(1821)
(LOCATED ON STEERING COLUMN)
CONNECTOR 3601800C1
ABS PRIMARY
AIR TRANSDUCER
(1822)
(LOCATED AT BASE OF STEERING COLUMN)
ABS SECONDARY
AIR TRANSDUCER
(1823)
(LOCATED AT BASE OF STEERING COLUMN)
B
C CAV CIR GAUGE COLOR TERMINAL
A A B94SZB 18 GY 1651943C1
B B94SVB 18 GY 1651943C1
C B94SF 18 GY 1651943C1
CONNECTOR 1678137C1
CONNECTOR 3554539C1
S08339
282 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
CONNECTOR 3613000C1
A
CAV CIR GAUGE COLOR TERMINAL
A B86N 14 LTGN 3517476C1
B B86-GB 14 WH 3517476C1
B
CONNECTOR 3517473C1
AUX POWER
(1901)
(LOCATED IN INSTRUMENT PANEL - CENTER)
CONNECTOR 1661196C1
CIGAR LIGHTER
(1903)
(LOCATED IN INSTRUMENT PANEL)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 283
CIRCUIT DIAGRAMS
FLOOR LIGHT
LIGHTED AIR SHIELD (1907)
(1906) (LOCATED IN INSTRUMENT PANEL - CENTER)
(LOCATED IN UPPER RIGHT REAR ROOF (DAYCAB))
B A14EB1 18 RD 0879630R1
COMPASS
(1912)
(LOCATED IN INSTRUMENT PANEL BY FUSE PANEL)
CONNECTOR 3609957C1
QUALCOMM OMNIVISION
SPKR SWITCH
(1916)
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)
D E C A86HA 18 LT GN 2005836C1
B A86J 18 LT GN 2005836C1
C F D A86JA 18 LT GN 2005836C1
B G E A86-GD1 18 WH 2005836C1
A H F A86HB 18 LT GN 2005836C1
G A86JB 18 LT GN 2005836C1
CONNECTOR 2005836C1
H - - - -
BODY LOCK 2006504C1
Figure 283 Connector Composites (1906), (1907), (1909M), (1910), (1912), (1916)
S08339
284 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
QUALCOMM OMNIVISION
QUALCOMM OMNIVISION POWER
REMOTE CONTROL (1918 / *1918A)
(1917) (LOCATED IN LEFT BACK PANEL (DAYCAB))
(LOCATED ON LEFT SIDE - BACK OF DOOR)
C
A
B B
A
CONNECTOR 1661259C1
CONNECTOR 1661199C1
CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
A A14ED 16 RD 1661212C1
A A86RCD 18 LT GN 1661261C1
B A13EE 16 DK BL 1661212C1
B A86-GD2 18 WH 1661261C1
C A11-GMB 16 WH 1661212C1
* W/ LONESTAR
QUALCOMM OMNIVISION
ACCESSORY QUALCOMM IMCT
(1919 / *1919A) (1920)
(LOCATED IN LEFT BACK PANEL (DAYCAB)) (LOCATED IN LEFT SIDE B PILLAR)
D E
F A
C F
E B
B G
D C
A H
CONNECTOR 2005836C1
A
B
A B
CONNECTOR 1669972C1
CONNECTOR 1669973C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A A13EF 18 PK 1661212C1 A A13EF 18 PK 1661208C1
B A11-GMC 18 WH 1661212C1 B A11-GMC 18 WH 1661208C1
Figure 284 Connector Composites (1917), (1918/1918A), (1919/1919A), (1920), (1922), (1922M)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 285
CIRCUIT DIAGRAMS
QUALCOMM TMCT
(1923)
(LOCATED ON RIGHT SIDE BACK OF DOOR)
F A A A13EE 18 PK 1661212C1
B A14ED 18 RD 1661212C1
E B C A98F 18 BK 1661212C1
D A11-GMB 18 WH 1661212C1
D C
E A3BD(+) 18 DKBL 1661212C1
F A3BD(-) 18 GY 1661212C1
CONNECTOR 1661201C1
* MUTUALLY EXCLUSIVE
S08339
286 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
CONNECTOR 3545777C1
BODY LOCK 3545778C1
VORAD DISPLAY
(1929)
(LOCATED ON TOP OF INSTRUMENT PANEL)
D A A67R 18 GY 2036586C1
B A67P 18 GY 2036586C1
C
C A67N 18 GY 2036586C1
B D A67M 18 GY 2036586C1
CONNECTOR 2036585C1
CONNECTOR 3539140C1
BODY LOCK 3539145C1
CONNECTOR 3539139C1
BODY LOCK 3539144C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 287
CIRCUIT DIAGRAMS
QUALCOM TMCT
(1932)
(LOCATED IN LEFT BACK PANEL(DAYCAB))
CAV CIR GAUGE COLOR TERMINAL
A A14EA 18 RD 1661208C1
A H B A14EE 18 RD 1661208C1
B G C A11-GMC 18 WH 1661208C1
D A11-GMA 18 WH 1661208C1
C F
E A13EE 18 PK 1661208C1
D E F A3BD(+) 18 DKBL 1661208C1
G A3BD(-) 18 GY 1661208C1
CONNECTOR 2005835C1 H - - - -
BODY LOCK 2006503C1
A H F - - - -
G - - - -
H - - - -
CONNECTOR 2005836C1
BODY LOCK 2006504C1
CONNECTOR 3673259C1
BODY LOCK 3503599C1
5 6 7 8 5 A67-GD 18 WH 3673333C1
6 A5HA(-) 18 GN 3673333C1
7 A5HA(+) 18 YL 3673333C1
CONNECTOR 3673332C1
8 - - - -
S08339
288 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
CONNECTOR 2011340C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 289
CIRCUIT DIAGRAMS
A B A24B 18 GY 0879630R1
CONNECTOR 0872291R1
7 7 B9 A67P 18 GY 3544884C1
5 5
8 8 B10 A67R 18 GY 3544884C1
6 9 9 6 B11 A5HA(+) 18 YL 3544884C1
10 10 B12 A5HA(-) 18 GN 3544884C1
7 7
11 11 C1 A3BN(+) 18 DKBL 3544884C1
8 8
12 12
A D C2 A3BN(-) 18 GY 3544884C1
B C
C3 A98NS 18 BK 3544884C1
C4 AOUT2 18 TN 3544884C1
# W/ LONESTAR
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290 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
12 12 B5 A67HA 16 GY 3544886C1
8 8
11 11 B6 A67L 18 GY 3544886C1
7 7
10 10 B7 A67M 18 GY 3544886C1
6 9 9 6
B8 A67N 18 GY 3544886C1
8 8
B9 A67P 18 GY 3544886C1
5 7 7 5
B10 A67R 18 GY 3544886C1
6 6 B11 A5HA(+) 18 YL 3544886C1
4 4
5 5
B12 A5HA(-) 18 GN 3544886C1
3 4 4 3
C1* A3BN(+) 18 DKBL 3544886C1
3 3
2 2 C1# A3BN(+) 20 DKBL 3544885C1
2 2
1 1 C2* A3BN(-) 18 GY 3544886C1
1 1
C2# A3BN(-) 20 GY 3544885C1
A D
C3* A98NS 18 BK 3544886C1
C3# A91AC 20 BK 3544885C1
B C C4 - - - -
C5 - - - -
C6 - - - -
CONNECTOR 3612512C1
BODY LOCK 3553652C1 C7 - - - -
3553654C1 C8 - - - -
C9 - - - -
C10 - - - -
C11 - - - -
C12 - - - -
D1* A98Z 18 BK 3544886C1
D1# A91AA 20 BK 3544885C1
D2* A98NL 18 A14NN 3544886C1
D2# A91AB 20 GY 3544885C1
D3* A14NN 18 RD 3544880C1
D3# A14NN 20 RD 3544879C1
D4 A13N 18 PK 3544880C1
D5* A11-GNA 18 WH 3544880C1
D5# A98NL 18 BK 3544880C1
D6 - - - -
D7 A5K(+) 18 YL 3544886C1
D8 A5K(-) 18 GN 3544886C1
* W/ TELEMATICS GEN I
# W/ AWARE II
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 291
CIRCUIT DIAGRAMS
# W/ LONESTAR
S08339
292 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
12 12 B5 A22ZB 18 TN 3544886C1
8 8
11 11 B6 A22ZC 18 TN 3544886C1
7 7
10 10 B7 A5 (+) 18 GN 3544886C1
6 9 9 6
B8 A5 (-) 18 YL 3544886C1
8 8
B9 - - - -
5 7 7 5
B10 A22A 18 TN 3544886C1
6 6 4 B11 A22VA 18 TN 3544886C1
4
5 5
B12 A22ZA 18 TN 3544886C1
3 4 4 3
C1 A97N 16 VT 3544886C1
3 3
2 2 C2 A17HC 18 PK 3544886C1
2 2
1 1 C3 A97X 18 VT 3544886C1
1 1
C4 A17HD 16 PK 3544886C1
A D
C5 A17HF 18 PK 3544886C1
C6 A3H (+) 18 DKBL 3544886C1
B C C7 A3H (-) 18 GY 3544886C1
C8 - - - -
C9 - - - -
CONNECTOR 3612511C1
C10 - - - -
BODY LOCK 3553652C1
3553654C1 C11 - - - -
C12 - - - -
D1 A14HHA 18 RD 3544886C1
D2 A97T 18 VT 3544886C1
D3 A97S 18 VT 3544880C1
D4 A13HA 18 PK 3544880C1
D5 A11-GEC 16 WH 3544880C1
D6 A17HB 18 PK 3544880C1
D7 A97V 18 VT 3544886C1
D8 A97U 18 VT 3544886C1
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LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 293
CIRCUIT DIAGRAMS
TELEMATICS CONNECTOR 1
(1963)
(LOCATED ON MODULE BRACKET)
(W/ PROSTAR)
TELEMATICS CONNECTOR 2
(1964)
(LOCATED ON MODULE BRACKET)
(W/ PROSTAR)
1 7 PLUG - - 0453133C1
12
8 PLUG - - 0453133C1
9 PLUG - - 0453133C1
10 PLUG - - 0453133C1
11 PLUG - - 0453133C1
CONNECTOR 1689427C1 12 PLUG - - 0453133C1
BODY LOCK 1689428C1
S08339
294 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
A B C D E
1 7
8 13
14 19
20 26
K F
J H G
CONNECTOR 3672049C1
CONNECTOR 3538635C1
BODY LOCK 3538636C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GA COLOR TERMINAL
A* A14SD 18 RD 1661875C1 3568570C1 1 A14NN 20 RD 3672049C1
A* A14EA 16 RD 1661875C1 1661872C1 2 PLUG - - 3674969C1
A* A14ED 18 RD 1661875C1 3568570C1 3 HSD1 20 GY 3672049C1
B* A13SD 18 PK 1661875C1 3568570C1 4 PLUG - - 3674969C1
B* A13EE 18 PK 1661875C1 3568570C1 5 A91AB 20 GY 3672049C1
C A3BD(-) 18 GY 1661875C1 3568570C1 6 HSD4 20 GY 3672049C1
D A3BD(+) 18 DK BL 1661875C1 3568570C1 7 HSD5 20 GY 3672049C1
E* A14EBA 18 RD 1661875C1 3568570C1 8 A13N 18 PK 3672054C1
E* A98F 18 TN 1661875C1 3568570C1 9 A5K(+) 20 YL 3672049C1
F A98J 18 BK 1661875C1 3568570C1 10 A5K(-) 20 GN 3672049C1
F# A11-GMB 18 WH 1661875C1 3568570C1 11 ANA8 20 LTGN 3672049C1
G PLUG - - 2025431C1 2025431C1 12 A91AA 20 BK 3672049C1
H PLUG - - 2025431C1 2025431C1 13 HSD6 18 GY 3672054C1
J A70E 18 OR 1661875C1 3568570C1 14 A98NM 18 BK 3672054C1
K A50S 18 YL 1661875C1 3568570C1 15 ANA5 20 GY 3672049C1
16 A3BN(+) 20 DKBL 3672049C1
* MUTUALLY EXCLUSIVE 17 PLUG - - 3674969C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 295
CIRCUIT DIAGRAMS
AWARE II
AWARE II
(1975)
(1974)
(W/ PROSTAR)
(W/ PROSTAR)
1 7 1 9
10 17
8 13
18 25
14 19
26 34
20 26
S08339
296 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
IP / ROOF CONNECTION
(2000)
(LOCATED IN INSTRUMENT PANEL - LEFT SIDE)
1 2 3 4 4 3 2 1
5 6 7 8 9 10 10 9 8 7 6 5
CONNECTOR 3544687C1
CONNECTOR 3544688C1
BODY LOCK 3540615C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 A58T 18 BN 3544692C1 1 D58T 18 BN 3544691C1
2 A86F 18 LTGN 3544692C1 2 D86F 16 LTGN 3544693C1
3 A63-GA 16 WH 3544694C1 3 D63-GA 16 WH 3544693C1
4 A63D 18 DKBL 3544692C1 4 D63D 18 DKBL 3544691C1
5 A63BD 18 DKBL 3544692C1 5 D63E 18 DKBL 3544691C1
6* A86HB 18 LTGN 3544692C1 6 - - - -
7 A86K 18 LTGN 3544692C1 7 D86K 18 LTGN 3544691C1
7* A86JB 18 LTGN 3544692C1 8 D86L 18 LTGN 3544691C1
8 A86L 18 LTGN 3544692C1 9 D86H 18 LTGN 3544691C1
9 A86H 18 LTGN 3544692C1 10 D86J 18 LTGN 3544691C1
10 A86J 18 LTGN 3544692C1
* W/ LONESTAR
IP / ROOF CONNECTION
(2000)
(LOCATED IN INSTRUMENT PANEL - LEFT SIDE)
(W/ LONESTAR)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 297
CIRCUIT DIAGRAMS
LEFT CLEARANCE
(2002M)
(LOCATED IN FRONT ROOF)
(W/ PROSTAR)
LEFT MARKER
(2003M)
(LOCATED IN FRONT ROOF)
(W/ PROSTAR)
CONNECTOR 1661259C1
BODY LOCK 1661263C1
MID MARKER
(2004M)
(LOCATED IN FRONT ROOF)
(W/ PROSTAR)
CAV CIR GAUGE COLOR TERMINAL
A A D58N 18 BN 1661261C1
B B D58-GF 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
RIGHT MARKER
(2005M)
(LOCATED IN FRONT ROOF)
(W/ PROSTAR)
RIGHT CLEARANCE
(2006M)
(LOCATED IN FRONT ROOF)
(W/ PROSTAR)
CAV CIR GAUGE COLOR TERMINAL
A A D58R 18 BN 1661261C1
B B D58-GJ 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
SUNSHADE
(2007F)
(LOCATED AT SUNSHADE)
(W/ LONESTAR)
CONNECTOR 1661260C1
BODY LOCK 1661264C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 297 Connector Composites (2002M), (2003M), (2004M), (2005M), (2006M), (2007F)
S08339
298 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
# W/ DOME LIGHT
CONNECTOR 1669972C1
* W/ SLEEPER
** W/ SLEEPER-2
CONNECTOR 1661260C1
BODY LOCK 1661264C1
A B
B A
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A D63M 18 DKBL 1661208C1 A D63M 18 DK 1661212C1
B D63-GF 18 WH 1661208C1 B D63-GF 18 WH 1661212C1
A
B
B
A
CONNECTOR 1669972C1
CONNECTOR 1669973C1
CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
A D63C 18 DKBL 1661208C1
A D63C 18 DK 1661212C1
B D63-GE 18 WH 1661208C1
B D63-GE 18 WH 1661212C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 299
CIRCUIT DIAGRAMS
A
CAV CIR GAUGE COLOR TERMINAL
B A A65BFA 18 OR 1661261C1
B A65-GFA 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
S08339
300 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
8 5 6 A86A(+) 20 YL 3535805C1
7 A86A(-) 20 GN 3535805C1
8 - - - -
CONNECTOR - 3833917C1
BODY LOCK - N/A
CONNECTOR 1667741C1
BODY LOCK 1667771C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 301
CIRCUIT DIAGRAMS
LEFT SPEAKER
(2300)
CAV CIR GAUGE COLOR TERMINAL
(LOCATED IN LEFT B PILLAR (DAYCAB)
(W/ PROSTAR) A A86BA 18 LTGN 1661261C1
B A86CA 18 LTGN 1661261C1
B A
CONNECTOR 3535769C1
BODY LOCK 3535770C1
RIGHT SPEAKER
(2301)
(LOCATED IN RIGHT B PILLAR (DAYCAB)
(W/ PROSTAR)
CAV CIR GAUGE COLOR TERMINAL
A A86DA 18 LTGN 1661261C1
B A86EA 18 LTGN 1661261C1
B A
CONNECTOR 3535769C1
BODY LOCK 3535770C1
CONNECTOR 3535769C1
BODY LOCK 3535770C1
S08339
302 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
CB RADIO POWER
(2303F / 2303M)
(LOCATED IN CAB ROOF)
(W/ PROSTAR)
A
B
B
A
CONNECTOR 1661196C1
CONNECTOR 1661197C1
CONNECTOR 3535769C1
BODY LOCK 3535770C1
A B
C D
CONNECTOR 3533975C1
BODY LOCK 3534158C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 303
CIRCUIT DIAGRAMS
CONNECTOR 3533975C1
BODY LOCK 3534158C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A D86F 16 LTGN 1661262C1 A C86F 16 LTGN 1661261C1
B D63-GL 16 WH 1661262C1 B C63-GL 16 WH 1661261C1
C D63D 18 DKBL 1661262C1 C C63D 18 DKBL 1661261C1
D D63E 18 DKBL 1661262C1 D C63E 18 DKBL 1661261C1
E D86L 18 LTGN 1661262C1 E C86L 18 LTGN 1661261C1
F D86J 18 LTGN 1661262C1 F C86J 18 LTGN 1661261C1
G D86H 18 LTGN 1661262C1 G C86H 18 LTGN 1661261C1
H D86K 18 LTGN 1661262C1 H C86K 18 LTGN 1661261C1
S08339
304 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
WINDOW MOTOR
(3100 / 3100M)
(LOCATED IN DOOR (DRIVER AND PASSENGER))
CONNECTOR 3534424C1
BODY LOCK 3534425C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 305
CIRCUIT DIAGRAMS
D C F A
E B E B
F A
D C
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A E3W(+) 18 DKBL 1661212C1 A A3AB(+) 20 DKBL 1661208C1
B E3X(-) 18 GY 1661212C1 B A3AB(-) 20 GY 1661208C1
C E81B 12 LTGN 3534167C1 C A81B 12 LTGN 3566715C1
D E81-GA 12 WH 3534167C1 D A81-GA 12 WH 3566715C1
E - - - - E - - - -
F - - - - F - - - -
DRIVER OR PASSENGER
DOOR POD LOAD DOOR POD SIGNAL
(3201M) (3202M)
(LOCATED IN DOOR (DRIVER AND PASSENGER)) (LOCATED IN DOOR (DRIVER AND PASSENGER))
(W/ PROSTAR)
D
D
E
C
F
B
B
A
G
A
CONNECTOR 3535482C1
BODY LOCK 3535483C1 CONNECTOR 3540565C1
BODY LOCK 3540617C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A E83E 14 LTGN 2033816C1 A PLUG - - 2025431C1 -
B E83A 14 LTGN 2033816C1 B PLUG - - 2025431C1 -
C E81A 14 LTGN 2033816C1 C E3X(-) 18 GY 1661875C1 1661872C1
D E81E 14 LTGN 2033816C1 D E3W(+) 18 DKBL 1661875C1 1661872C1
E E81-GA 12 WH 2031531C1 2025428C1
F PLUG - - 2025431C1 -
G E81B 12 LTGN 2031531C1 2025428C1
DOOR LOCK
DOOR LOCK (3203M)
(3203) (LOCATED IN DOOR (DRIVER AND PASSENGER))
(LOCATED IN DOOR (DRIVER AND PASSENGER)) (W/ LONESTAR)
B B
A A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A E81A 14 LTGN 2033816C1 0589391C1 A E81A 14 LTGN 2033816C1 0589391C1
B E81E 14 LTGN 2033816C1 0589391C1 B E81E 14 LTGN 2033816C1 0589391C1
S08339
306 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
DC
B A
AB
CONNECTOR 1667305C1
BODY LOCK 1661263C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A A63BC 18 DKBL 1661261C1 CONNECTOR 3535769C1
BODY LOCK 3535770C1
B A63-GK 18 WH 1661261C1
C A86K 18 LTGN 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL
C* A86AK 18 LTGN 1661261C1
A E86S 18 LTGN 1661261C1
D A86L 18 LTGN 1661261C1
B E86T 18 LTGN 1661261C1
D* A86AL 18 LTGN 1661261C1
* W/ LONESTAR
* W/ AMPLIFIER
COURTESY LIGHT
(3400) SPOT LIGHT DRIVERS DOOR
(LOCATED IN DOOR (DRIVER AND PASSENGER)) (3410)
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)
A B
B A
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A E63BB 18 DKBL 1661261C1 A A64C 16 YL 1661262C1
B E63-G 18 WH 1661261C1 B - - - -
Figure 306 Connector Composites (3204/3204M), (3205M/3205F), (3206M), (3300/3300M), (3400), (3410)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 307
CIRCUIT DIAGRAMS
AC ACCUMULATOR EVAPORATOR
ICON ALARM OUTLET THERMISTOR
(4101) (4200)
(LOCATED ON DASH PANEL UNDER COWL TRAY) (LOCATED ON DASH PANEL - RIGHT SIDE)
B
B A
A
CONNECTOR 1671610C1
BODY LOCK 1671608C1
B A
F A
E B
D C
CONNECTOR 3535379C1
F A
PARKED HEAT VALVE 1B
E B (4204)
D C (W/ PROSTAR)
B
A
CONNECTOR 2011340C1
BODY LOCK 2011364C1
Figure 307 Connector Composites (4101), (4200), (4201), (4202), (4203), (4204)
S08339
308 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
WIPER MOTOR
(4500)
ENGINE DIAGNOSTICS CONNECTOR
(LOCATED UNDER HOOD)
(4328)
(W/ PROSTAR)
C
B A
B
C
A
CONNECTOR 3602454C1
CONNECTOR 1661375C2
BODY LOCK 1655705C1
BODY LOCK 1661376C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K98YL6 18 YL 3572626C1 A A82D 16 GY 2033819C1 1652325C1
B K98GN6 18 GN 3572626C1 B A82J 16 GY 2033819C1 1652325C1
C K91A 18 VT 3572626C1 C A82-G 16 WH 2033819C1 1652325C1
D A82K 16 GY 2033819C1 1652325C1
E A82L 16 GY 2033819C1 1652325C1
4 5
5 4
1 8
8 1
CONNECTOR 3539140C1
BODY LOCK 3539145C1
CONNECTOR 3539139C1
BODY LOCK 3539144C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K92A15 18 TN 3518963C1 1 K92A5 18 TN 3518961C1
2 K92A11 18 TN 3518963C1 2 K92A4 18 TN 3518961C1
3 K92A12 18 TN 3518963C1 3 K92A3 18 TN 3518961C1
4 K92A13 18 TN 3518963C1 4 K92A14 18 TN 3518961C1
5 K92A9 18 TN 3518963C1 5 K92A2 18 TN 3518961C1
6 K92A10 18 TN 3518963C1 6 K92A6 18 TN 3518961C1
7 K92A8 18 TN 3518963C1 7 K92A7 18 TN 3518961C1
8 PLUG - - 3527276C1 8 K92A1 18 TN 3518961C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 309
CIRCUIT DIAGRAMS
S08339
310 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 311
CIRCUIT DIAGRAMS
4 H1-C4 - - - -
C H3
H1-C5* H63K 18 DKBL 3577500C1
5 B H1-C5# H63U 18 DKBL 3577500C1
6 A H1-C5 H63KU 18 DKBL 3577500C1
1 2 3 4 5 6 H1-C6 - - - -
H2-A1 - - - -
C H4
H2-A2 H75BV 16 LTGN 3584674C1
B
H2-A3 - - - -
A H2-A4 H76 18 BK 3577500C1
1 2 3 4 5 6
H2-A5 - - - -
H2-A6## H86M 16 LTGN 3584674C1
H2-B1 H14VBA 14 RD 3584674C1
H2-B2 H14VBB 16 RD 3584674C1
H2-B3 H14VBC 16 RD 3584674C1
H2-B4 H14VBD 12 RD 3584673C1
H2-B5 H75AN 18 LTGN 3577500C1
CONNECTOR 3600905C1 H2-B6## H14VBE 14 RD 3584674C1
H2-C1 H86SB 14 LTGN 3584674C1
H2-C2 - - - -
H2-C3 H86AP 16 LTGN 3584674C1
S08339
312 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
2 B H104ADA 18 DKBL
H4-A3%** 3662131C1
A
H104DA 18 DKBL
3 1 2 3 4 5 6 H4-A3& H77NK 18 LTGN 3577500C1
4 H4-A3## H77WR 18 LTGN 3577500C1
C H3
H4-A4## H77NL 16 LTGN 3584674C1
5 B H4-A5 H97Z 18 VT 3577500C1
6 A H104ABB 18 DKBL
1 2 3 4 5 6 H4-A5%** 3662131C1
H104AE 18 DKBL
* W/ WARDROBE LIGHT
# W/ UPPER BUNK LIGHT
@ W/ IDLE MANAGEMENT
% W/ REMOTE START / STOP
** CRIMPED TOGETHER
& W/ NO IDLE HVAC
&& W/ NO IDLE HEAT ONLY
CONTINUED FROM SHEET NO. 68
## W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 313
CIRCUIT DIAGRAMS
CONNECTOR 3613000C1
BODY LOCK 3557682C1
B A CAV CIR GAUGE COLOR TERMINAL
CONNECTOR 0872291R1
B
CAV CIR GAUGE COLOR TERMINAL
A A H86-GSC 16 WH 0188396R1
B H86SA 16 LTGN 0188396R1
CONNECTOR 1661197C1
B
CAV CIR GAUGE COLOR TERMINAL
A - - - -
A
B HA11-GSP 14 WH 3534167C1
S08339
314 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
GROUND ADAPTER
(5007)
(LOCATED REAR FACE OF FRONT LEFT BUNK PANEL)
14 7
8 1
CONNECTOR 3613769C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 315
CIRCUIT DIAGRAMS
AUX HEATER
(5009)
(LOCATED ON RIGHT SIDE, BACK OF PASSENGER DOOR)
A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A H75C 12 LT GN 2025422C1 2025428C1
B H11-GSM 12 WH 2025422C1 2025428C1
CONNECTOR 2031520C1
BODY LOCK 2033927C1
* W/DRIVER DISPLAY
S08339
316 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
LONG SLEEPER SKY / RISE 12V POWER SOURCE LONG SLEEPER SKY / RISE 12V POWER SOURCE
(5012) (5013)
(LOCATED IN RIGHT SIDE OF SLEEPER) (LOCATED IN RIGHT SIDE OF SLEEPER)
B B
A A
3
4
1 B
2
A
CONNECTOR 3825188C1
CONNECTOR 1669973C1
CAV CIR GAUGE COLOR TERMINAL
1 H63UB 18 DKBL 3825382C1
CAV CIR GAUGE COLOR TERMINAL
2 H63-GUB 18 WH 3825382C1
A H63-SJA 18 DKBL 1661212C1
3 H86-BBA 18 LTGN 3825382C1
B H63-GSB 18 WH 1661212C1
4 H86-BBB 18 LTGN 3825382C1
SKY RISE UPPER BUNK POWER SOURCE UNDER BUNK LIGHT RIGHT
(5015) (5020)
(W/ PROSTAR) (LOCATED IN RIGHT SIDE OF SLEEPER)
(W/ LONESTAR)
B A
B
C
CONNECTOR 3613000C1 A
CAV CIR GAUGE COLOR TERMINAL CONNECTOR 1669973C1
A H86M 16 LT GN 3534165C1 CAV CIR GAUGE COLOR TERMINAL
B - - - -
A H63-SJB 18 DKBL 1661212C1
C H86-GJJ 16 WH 3534165C1
B H63-GSB 18 WH 1661212C1
APU/PDC
5 (5031)
4 (LOCATED UNDER BUNK)
Figure 316 Connector Composites (5012), (5013), (5014), (5015), (5020), (5031)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 317
CIRCUIT DIAGRAMS
CONNECTOR 3824839C91
MAXXSAVER APU
(5034)
(LOCATED ON FRAME RAIL NEAR CAB MOUNTING)
1
CAV CIR GAUGE COLOR TERMINAL
2
1 H5MB(+) 18 YL 2206584C1
3 2 H5MB(-) 18 GN 2206584C1
3 H77NA 18 LTGN 2206584C1
4
4 H77NB 18 LTGN 2206584C1
5
5 PLUG - - 3522197C1
CONNECTOR 2206592C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H5T(+) 18 YL 1661261C1 A H5U+ 22 WH 3534481C1
B H5T(-) 18 GN 1661261C1 B H5U- 22 BL 3534481C1
C H77A 20 RD 3544254C1 C H77C 22 RD 3534481C1
D H11-G 20 WH 3544254C1 D H12-G 22 BK 3534481C1
CONNECTOR 0969541R1
S08339
318 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
D C
F A E B
B A
E F
C
D
CONNECTOR 2031872C1
CONNECTOR 2031871C1
BODY LOCK 2031874C1
BODY LOCK 2031873C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A V63HB 18 DKBL 1661262C1 A H63HB 16 DKBL 1661261C1
B V63-GB 18 WH 1661262C1 B H63-GB 16 WH 1661261C1
C V63D 18 DKBL 1661262C1 C H63D 18 DKBL 1661261C1
D - - - - D - - - -
E V9NCB 18 GY 1661262C1 E H109SB 18 GY 1661261C1
F V63EB 18 DKBL 1661262C1 F H63EB 18 DKBL 1661261C1
ROOF HARNESS
LEFT SLEEPER AUX ACCENT LIGHT
(5103)
(5103)
(LOCATED IN SLEEPER ROOF)
(LOCATED IN SLEEPER ROOF)
(W/ LONESTAR)
A
CAV CIR GAUGE COLOR TERMINAL
B A V63-GBD 18 WH 1661208C1
B - - - - 2
C 1
C V63HBD 18 DKBL 1661208C1 4
3
6
5
8
CONNECTOR 1661198C1 7
10
9
12
11
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 319
CIRCUIT DIAGRAMS
B A V63-GBC 18 WH 1661208C1
B - - - -
C C V63HBC 18 DKBL 1661208C1
CONNECTOR 1661198C1
WARDROBE CABINATE
(5109)
(LOCATED ON LEFT SIDE BY WARDROBE CABINET)
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CONNECTOR 1669973C1
CONNECTOR 1669973C1
S08339
320 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
C C
B B
A
A
CONNECTOR 1661891C1
CONNECTOR 1661889C1
BODY LOCK 1661892C1
BODY LOCK 1661890C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H58C 16 BK 1661262C1 A BLACK 16 BK 1661261C1
B H58-G 16 WH 1661262C1 B WHITE 16 WH 1661261C1
C - - - - C - - - -
OPTIONAL WORK
LIGHT CONNECTOR
(5118)
(LOCATED ON LEFT SIDE WALL OF SLEEPER)
A A
B B
CONNECTOR 1661259C1
BODY LOCK 1661263C1 CONNECTOR 1661260C1
BODY LOCK 1661264C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A BLACK 16 BK 1661262C1 A H65BB 16 OR 1661261C1
B WHITE 16 WH 1661262C1 B H65-GD 16 WH 1661261C1
A
CAV CIR GAUGE COLOR TERMINAL
B A H65BA 16 OR 1661261C1
B H65-GC 16 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 321
CIRCUIT DIAGRAMS
CONNECTOR 3535769C1
BODY LOCK 3535770C1
D E A H
C F B G
B G C F
A H D E
CONNECTOR 2005835C1
CONNECTOR 2005836C1 BODY LOCK 2006503C1
BODY LOCK 2006504C1
CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
A H63 18 DKBL 1661212C1
A H63SA 16 DKBL 1661209C1 B H63D 18 DKBL 1661212C1
B H63EA 18 DKBL 1661208C1 C H11-GA 18 WH 1661212C1
C H62-GSD 18 WH 1661208C1
D H62AS 18 DKBL 1661212C1
D H62AS 18 DKBL 1661208C1 E H63ZVR 18 GY 1661212C1
E H109SA 18 GY 1661208C1 F H63C 18 DKBL 1661212C1
F H63F 18 DKBL 1661208C1
G H63B 18 DKBL 1661212C1
G H63HB 16 DKBL 1661209C1 H H63-GA 18 DKBL 1661212C1
H H63-GSF 18 WH 1661208C1
CONNECTOR 0872291R1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
322 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
B B H63-GJA 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
A
A
B
CONNECTOR 1661259C1
B
BODY LOCK 1661263C1
CONNECTOR 1669972C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H63JBB 18 DKBL 1661261C1 A H63SB 18 DKBL 1661208C1
B H63-GJB 18 DKBL 1661261C1 B H63-GSD 18 WH 1661208C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 323
CIRCUIT DIAGRAMS
S08339
324 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
LOWER CABINET
SKY RISE LOWER BUNK LIGHT
(5135)
(5135M)
(LOCATED ON LEFT SIDE, WALL OF SLEEPER)
(LOCATED AT LOWER BUNK)
(W/ LONESTAR)
CONNECTOR 3536187C1
BODY LOCK 1661890C1
Figure 324 Connector Composites (5131), (5134), (5135), (5135M), (5136), (5200), (5201)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 325
CIRCUIT DIAGRAMS
TEMPERATURE CONTROL
(5202) AUX HEATER CONTROLLER
(LOCATED IN SLEEPER CONTROL PANEL) SLEEPER HVAC CONTROLLER
(5210)
(LOCATED UNDER BUNK - RIGHT SIDE)
C
B
A
17 32
CONNECTOR 3599251C1
BODY LOCK 3599255C1
8 - - - - 16 H5SA(-) 18 GN 3517243C1
S08339
326 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
NO IDLE CONTROLLER 2
AUX HEATER LPM (5217)
(5214) (LOCATED UNDER BUNK
(LOCATED UNDER BUNK - RIGHT SIDE) - RIGHT SIDE)
13 24
4
3 6
2
5
CONNECTOR 3627940C1
1
CAV CIR GAUGE COLOR TERMINAL
1 - - - -
1
2 - - - - 12
CONNECTOR 3664417C91
3 - - - -
4 H75CB 18 LTGN 3544884C1 CAV CIR GAUGE COLOR TERMINAL
5 H11-GSM 12 WH 3605694C1 1 H75TN 18 LTGN 3517243C1
6 H75C 12 LTGN 3544884C1 2 H75AF 18 LTGN 3517243C1
3 PLUG - - 3518314C1
AUX HTR EVAP SENSOR
(5215) 4 PLUG - - 3518314C1
(LOCATED UNDERBUNK-RIGHT SIDE) 5 PLUG - - 3518314C1
6 H75TM 18 LTGN 3517243C1
1 2
Figure 326 Connector Composites (5214), (5215), (5216), (5217), (5218), (5219)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 327
CIRCUIT DIAGRAMS
C D D C
B A A B
CONNECTOR 1667305C1
CONNECTOR 1667529C1 BODY LOCK 1661263C1
BODY LOCK 1667530C1
CAV CIR GAUGE COLOR TERMINAL
CAV CIR GAUGE COLOR TERMINAL
A H75AG 18 LTGN 1661261C1
A H75AG 18 LTGN 1661262C1
B H75AF 18 LTGN 1661261C1
B H75AF 18 LTGN 1661262C1
C H75AR 18 LTGN 1661261C1
C H75AR 18 LTGN 1661262C1
D H75-GAS 18 LTGN 1661261C1
D H75-GAS 18 LTGN 1661262C1
CONNECTOR 0969541R1
NO IDLE CONTROLS
(5230)
D C (LOCATED IN SLEEPER CONTROL PANEL) F A
E B E B
F A D C
CONNECTOR 1661200C1
CONNECTOR 1661201C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H77NE 18 LTGN 1661208C1 A H77NE 18 LTGN 16611212C1
B H77NF 18 LTGN 1661208C1 B H77NF 18 LTGN 16611212C1
C H77NH 18 LTGN 1661208C1 C H77NH 18 LTGN 16611212C1
D - - - - D - - - -
E H77NA 18 LTGN 1661208C1 E H77NA 18 LTGN 16611212C1
F H77NC 18 LTGN 1661208C1 F H77NC 18 LTGN 16611212C1
S08339
328 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
NO IDLE COOL
(5233)
(LOCATED IN SLEEPER CONTROL PANEL) CAV CIR GAUGE COLOR TERMINAL
1 - - - -
2B H77NE 18 LTGN 1661224C1
3 - - - -
10 8 4 - - - -
5B - - - -
3 6
6 - - - -
2B 5B H75AT 18 LTGN
7% 3541250C1
H75HB 18 LTGN
H62AA 18 DKBL
8% 3541250C1
1 4 H62AB 18 DKBL
9 H77NF 18 LTGN 1661224C1
9 7 H75HA 18 LTGN
10% 3541250C1
H75HC 18 LTGN
NO IDLE APU
(5234)
(W/ PROSTAR)
3 6 3 - - - -
4 - - - -
2B 5B 5B - - - -
6 - - - -
7 H77NC 18 LTGN 1661224C1
1 4 8 H62AB 18 DKBL 1661224C1
9 - - - -
9 7 10 H75HC 18 LTGN 1661224C1
CONNECTOR 3520850C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 329
CIRCUIT DIAGRAMS
BACK PANEL
(5300)
(LOCATED ON LEFT REAR CORNER OF SLEEPER)
D C F A
E B E B
F A D C
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A V86BB 18 LTGN 1661262C1 A* H86BBP 18 LTGN 1661261C1
B V86CB 18 LTGN 1661262C1 A H86BB 18 LTGN 1661261C1
C V86DB 18 LTGN 1661262C1 B* H86CBP 18 LTGN 1661261C1
D V86EB 18 LTGN 1661262C1 B H86CB 18 LTGN 1661261C1
E V65 16 OR 1661262C1 C* H86DBP 18 LTGN 1661261C1
F V65-G 16 WH 1661262C1 C H86DB 18 LTGN 1661261C1
D* H86EBP 18 LTGN 1661261C1
D H86EB 18 LTGN 1661261C1
E H65 16 OR 1661261C1
F H65-G 16 WH 1661261C1
B A B A
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H86BB 18 LTGN 1661261C1 A H86DB 18 LTGN 1661261C1
B H86CB 18 LTGN 1661261C1 B H86EB 18 LTGN 1661261C1
REMOTE RADIO
(5303)
(LOCATED IN SLEEPER CONTROL PANEL)
CAV CIR GAUGE COLOR TERMINAL
1 H86F 18 LTGN 1661261C1
2 H86R 18 LTGN 1661261C1
3 2 1 3 H86-GHW 18 LTGN 1661261C1
6 5 4 4 H86(+) 18 YL 1661261C1
5 H86(-) 18 GN 1661261C1
6 H86AE 18 LTGN 1661261C1
CONNECTOR 3815785C1
BODY LOCK 3815993C1
S08339
330 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
AMPLIFIER CONNECTOR A
AMPLIFIER CONNECTOR B (5313)
(5312) (LOCATED UNDER BUNK LEFT SIDE)
(LOCATED UNDER BUNK LEFT SIDE)
26 14
16 9
8 1
CONNECTOR 3663001C1 13 1
CAV CIR GAUGE COLOR TERMINAL
CONNECTOR 3663000C1
1 H86AH 18 LTGN 3577376C1 BODY LOCK 1661263C1
2 H86AK 18 LTGN 3577376C1 CAV CIRCUIT GA COLOR TERMINAL
3 - - - - 1 H86DBA 18 LTGN 3577373C1
4 H86AC 18 LTGN 3577376C1 2 H86BBA 18 LTGN 3577373C1
5 H86BBP 18 LTGN 3577376C1 3 H86AR 18 LTGN 3577376C1
6 H86DBP 18 LTGN 3577376C1 4 H86AT 18 LTGN 3577376C1
7 - - - - 5 - - - -
8 - - - - 6 H86AB 18 LTGN 3577376C1
9 H86AJ 18 LTGN 3577376C1 7 H86DB 18 LTGN 3577376C1
10 H86AL 18 LTGN 3577376C1 8 H86BB 18 LTGN 3577376C1
11 - - - - 9 H86K 18 LTGN 3577376C1
12 - - - - 10 H86H 18 LTGN 3577376C1
13 H86CBP 18 LTGN 3577376C1 11 H86APX 18 LTGN 3577373C1
14 H86EBP 18 LTGN 3577376C1 12 H86APY 18 LTGN 3577373C1
15 - - - - 13 H86APZ 18 LTGN 3577373C1
16 - - - - 14 H86EBA 18 LTGN 3577375C2
15 H86CBA 18 LTGN 3577373C1
SUBWOOFER CONN
(5314) 16 H86AS 18 LTGN 3577376C1
(LOCATED UNDER BUNK LEFT SIDE) 17 H86AU 18 LTGN 3577376C1
CONNECTOR 0872291R1
B 12V POWER SOURCE
(5600)
A (LOCATED IN RIGHT SIDE OF SLEEPER)
CONNECTOR 0872291R1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 330 Connector Composites (5312), (5313), (5314), (5500), (5502), (5600)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 331
CIRCUIT DIAGRAMS
TV / DVD AUDIO
TV / DVD AUDIO (5602F)
(5601M) (LOCATED IN RIGHT SIDE OF SLEEPER)
(LOCATED IN RIGHT SIDE OF SLEEPER) (W/ LONESTAR)
(W/ LONESTAR)
C
A
B B
C A
CONNECTOR 1661889C1 CONNECTOR 1661891C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H86RSIG 18 LTGN 1661261C1 A H86RSIG 18 LTGN 1661262C1
B H86-GSG 18 LTGN 1661261C1 B H86-GSG 18 LTGN 1661262C1
C H86LSIG 18 LTGN 1661261C1 C H86LSIG 18 LTGN 1661262C1
TV / DVD AUDIO
TV / DVD AUDIO
(5603M)
(5602M)
(LOCATED IN RIGHT SIDE OF SLEEPER)
(LOCATED IN RIGHT BACK PANEL(DAYCAB))) (W/ LONESTAR)
(W/ LONESTAR)
A
A B
B C
C
CONNECTOR 1661889C1
CONNECTOR 1661889C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
9 7 9 - - - -
10* H77-GDS 18 LTGN 1661224C1
(* W/ LONESTAR)
CONNECTOR 3520850C1
S08339
332 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
F A
D C
E B E B
F A D C
CONNECTOR 1661201C1
CONNECTOR 1661200C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
TRI-PAC
ICON AMBIENT TEMPERATURE (5754)
(5753) (W/ PROSTAR)
(LOCATED IN LEFT REAR OF SLEEPER)
CONNECTOR 3536823C1
CONNECTOR 3536823C1
BODY LOCK 3536825C1
BODY LOCK 3536825C1
TRI-PAC
(5754)
(LOCATED LEFT SIDE,BACK OF DRIVER DOOR)
(W/ LONESTAR)
CONNECTOR 1661197C1
BODY LOCK 3536825C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 333
CIRCUIT DIAGRAMS
F A
E B
B
D C
A
CONNECTOR 1661201C1
TRALER TRACKS
(5758)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
(W/ LONESTAR)
B A
A CONNECTOR 0587568C91 B
CONNECTOR 0587567C91
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A* H94TT 14 GY 0587575C1 0589391C1 A* H94TT 14 GY 0587577C1 0589391C1
A* H94TT 14 GY 0587576C1 1652325C1 A* A94TT 14 GY 0587577C1 1652325C1
B - - - - - B - - - - -
QUALCOMM IMCT
(5900)
(LOCATED UNDER BUNK) CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A H3BD(+) 18 DKBL 1661875C1 1661872C1
B H3BD(-) 18 GY 1661875C1 1661872C1
F A C H14ED 18 RD 1661875C1 1661872C1
E B D H11-GMB 18 WH 1661875C1 1661872C1
E* H13EH 18 PK 1661875C1 1661872C1
D C
E# H13EE 18 PK 1661875C1 1661872C1
F H98F 18 BK 1661875C1 1661872C1
* W/ QUALCOMM IMCT
CONNECTOR 2011340C1 # W/ SATELLITE COMMUNICATIONS
BODY LOCK 2011364C1
A A
B B
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H13EF 18 BK 1661208C1 A H13EF 18 BK 1661208C1
B H11-GMC 18 WH 1661208C1 B H11-GMC 18 WH 1661208C1
Figure 333 Connector Composites (5757), (5758), (5803), (5900), (5902), (5903)
S08339
334 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
D E A H
C F B G
B G C F
A H D E
CONNECTOR 2005836C1
CONNECTOR 2005836C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A H14EA 18 RD 1661212C1 A H14EA 18 RD 1661208C1
B H14EE 18 RD 1661212C1 B H14EE 18 RD 1661208C1
C H11-GMC 18 WH 1661212C1 C H11-GMC 18 WH 1661208C1
D H11-GMA 18 WH 1661212C1 D H11-GMA 18 WH 1661208C1
E H13EE 18 PK 1661212C1 E H13EE 18 PK 1661208C1
F H3BD(+) 18 DKBL 1661212C1 F H3BD(+) 18 DKBL 1661208C1
G H3BD(-) 18 GY 1661212C1 G H3BD(-) 18 GY 1661208C1
A H D E
B G C F
C F B G
D E A H
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
A - - - - A - - - -
B H14EE 18 RD 1661208C1 B H14EE 18 RD 1661212C1
C - - - - B* H98F 18 LTGN 1661208C1
D - - - - C - - - -
E - - - - D - - - -
F - - - - E - - - -
G - - - - F - - - -
H - - - - G - - - -
H - - - -
* W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 335
CIRCUIT DIAGRAMS
19 37 27 - - - -
28 - - - -
29 - - - -
30 - - - -
31 - - - -
CONNECTOR 2028493C1 32 - - - -
33 - - - -
34 - - - -
35 - - - -
36 - - - -
37 H94TT 20 GY 2028495C1
QUALCOMM MCT
(5907)
(LOCATED LEFT SIDE, BACK OF DRIVER DOOR)
(W/ LONESTAR)
S08339
336 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
DRIVER TECH
(5909)
(LOCATED UNDER BUNK)
(W/ LONESTAR)
C F E H13EE 18 PK 1661208C1
F H3BD(+) 18 DKBL 1661208C1
D E G H3BD(-) 18 GY 1661208C1
CONNECTOR 2005835C1
TRIP MASTER
INVERTER CONTROLER (5927)
(5925 / 5926) (LOCATED UNDER BUNK - CENTER SECTION)
(LOCATED ON LEFT SIDE, WALL OF SLEEPER)
(W/ LONESTAR)
D E
C F
B G
A H
CONNECTOR 2005836C1
CONNECTOR 3822477C91
BODY LOCK 2006504C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 HX0 8 BK ASSY A H98A 18 BK 1661212C1
1 HX1 24 - ASSY B H98B 18 BK 1661212C1
2 HX2 24 - ASSY C H13SD 18 PK 1661212C1
3 HX3 24 - ASSY D H11-GSD 18 WH 1661212C1
4 HX4 24 - ASSY E H14SD 18 RD 1661212C1
5 HX5 24 - ASSY F H50S 18 YL 1661212C1
6 HX6 24 - ASSY G H70E 18 OR 1661212C1
7 HX7 24 - ASSY H - - - -
8 HX8 24 - ASSY
C DC
AB
B
CONNECTOR 1667305C1
A BODY LOCK 1661263C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 337
CIRCUIT DIAGRAMS
S08339
338 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
ECM CONNECTOR
(6010)
(LOCATED ON LEFT SIDE OF ENGINE)
(ONLY FOR CAT ENGINE)
58 70
@ W/ ON/OFF FAN
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 339
CIRCUIT DIAGRAMS
24 8
1 4
2 3
CONNECTOR 3557533C1
BODY LOCK 3557539C1 17 1
2 PLUG - - 0453133C1
3 K14AC 12 RD 0505040C1
4 K14AD 12 RD 0505040C1 CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 3562316C1
EIM CONNECTOR 2 PLUG - - 3562316C1
(6019) 3 PLUG - - 3562316C1
(LOCATED ON LEFT SIDE OF ENGINE)
4 PLUG - - 3562316C1
(W / PROSTAR)
5 K92A2 18 TN 3562314C1
24 8 6 K34-GB 18 WH 3562314C1
7 K41 16 TN 3562315C1
8 PLUG - - 3562316C1
9 PLUG - - 3562316C1
10 PLUG - - 3562316C1
11 PLUG - - 3562316C1
17 1
12 PLUG - - 3562316C1
13 K21B3 18 TN 3562314C1
CONNECTOR 3803078C1
14 K34BA 18 TN 3562314C1
CAV CIRCUIT GAUGE COLOR TERMINAL 15 PLUG - - 3562316C1
1 PLUG - - 3562316C1 16 K92A1 18 TN 3562314C1
2 K23C 18 TN 3562314C1 17 K21TN1 18 TN 3562314C1
3 PLUG - - 3562316C1 18* K23 18 TN 3562314C1
4 PLUG - - 3562316C1 18@ K23 16 TN 3562315C1
5 PLUG - - 3562316C1 19 PLUG - - 3562316C1
6 K98YL5 18 YL 3562314C1 20 K92A5 18 TN 3562314C1
7 PLUG - - 3562316C1 21 PLUG - - 3562316C1
8 PLUG - - 3562316C1 22 PLUG - - 3562316C1
9 PLUG - - 3562316C1 23 PLUG - - 3562316C1
10 K92A6 18 TN 3562314C1 24 PLUG - - 3562316C1
11 PLUG - - 3562316C1
12 PLUG - - 3562316C1
* W/ VARIABLE SPEED FAN
13 K98GN5 18 GN 3562314C1 @ W/ TWO SPEED FAN
14 PLUG - - 3562316C1
15 PLUG - - 3562316C1
16 PLUG - - 3562316C1
17 PLUG - - 3562316C1
18 K21B1 18 TN 3562314C1
19 PLUG - - 3562316C1
20 PLUG - - 3562316C1
21 PLUG - - 3562316C1
22 PLUG - - 3562316C1
23 PLUG - - 3562316C1
24 PLUG - - 3562316C1
S08339
340 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
EIM CONNECTOR
(6020)
(LOCATED ON LEFT SIDE OF ENGINE)
(W/ PROSTAR)
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
EIM CONNECTOR 4
(6021)
(LOCATED ON LEFT SIDE OF ENGINE)
(W/ PROSTAR)
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
CONNECTOR 3803137C1
BODY LOCK 3803139C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
3803117C1 10 K98YL1 18 YL 3803140C1 3803134C1
21 15
11 PLUG - - 3803138C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 12 PLUG - - 3803138C1 -
1 K10-GC 16 WH 3803140C1 3803134C1 13 K91A 18 VT 3803140C1 3803134C1
2 K10-GD 16 WH 3803140C1 3803134C1 14 PLUG - - 3803138C1 -
3 K10-GE 16 WH 3803140C1 3803134C1 15 K14A 16 RD 3803140C1 3803134C1
4 K10-GF 16 WH 3803140C1 3803134C1 16 K14B 16 RD 3803140C1 3803134C1
5 PLUG - - 3803138C1 - 17 K14C 16 RD 3803140C1 3803134C1
6 PLUG - - 3803138C1 - 18 K14D 16 RD 3803140C1 3803134C1
7 K10-GJ 16 WH 3803140C1 3803134C1 19 PLUG - - 3803138C1 -
8 K13A1 18 GY 3803140C1 3803134C1 20 PLUG - - 3803138C1 -
9 K98GN1 18 GN 3803140C1 3803134C1 21 K14F 18 RD 3803140C1 3803134C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 341
CIRCUIT DIAGRAMS
AC PRESSURE TRANSDUCER
(6201)
FREON COMPRESSOR
(LOCATED ON AC COMPRESSOR
(6200)
DISCHARGE HOSE FORWARD OF ENGINE)
(LOCATED ON AC COMPRESSOR
FRONT RIGHT OF ENGINE)
B
C
A
CONNECTOR 1678137C1
B 2
C
A CONNECTOR 3662921C1 1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CONNECTOR 3626435C1
A K9AA 18 GY 3554322C1 3554318C1
A K9AAA 18 GY 3554322C1 3554318C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B K6DB 18 GY 3554322C1 3554318C1 1 K95H 18 TN 3613771C1
C K77B 18 LTGN 3554322C1 3554318C1 2 K95J 18 TN 3613771C1
2 2
CONNECTOR 3626435C1
1 1
CONNECTOR 3626435C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95K 18 TN 3613771C1 1 K95L 18 TN 3613771C1
2 K95M 18 TN 3613771C1 2 K95N 18 TN 3613771C1
Figure 341 Connector Composites (6200), (6201), (6202), (6260VH), (6260VL), (6260VM), (6304),
(6316M)
S08339
342 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
B A
B
A
CONNECTOR 1671610C1 CONNECTOR 3522068C1
BODY LOCK 1671608C1 BODY LOCK 1661874C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K23 16 TN 2033819C1 1652325C1 A K23 16 TN 1661875C1 1661872C1
B K23-G 16 WH 2033819C1 1652325C1 B K23-G 16 WH 1661875C1 1661872C1
D
B B A
C CONNECTOR 1673746C1
A BODY LOCK 1667873C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B
B
A
A
CONNECTOR 1671610C1
BODY LOCK 1671608C1 CONNECTOR 1671610C1
BODY LOCK 1671608C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K34 16 TN 2033819C1 1652325C1 A K23 16 TN 2033819C1 1652325C1
B K34A 16 TN 2033819C1 1652325C1 B K23-G 16 WH 2033819C1 1652325C1
A CONNECTOR 3540756C1
D BODY LOCK 3540758C1
B A B
C
C CONNECTOR 1673746C1
D
BODY LOCK 1667873C1
* W/ CAT ENGINE
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K34D 16 TN 1661875C1 1661872C1 A K23 16 TN 1661875C1 1661872C1
B K34-GA 16 WH 1661875C1 1661872C1 B K9AD 18 GY 1661875C1 1661872C1
C K34B 16 TN 1661875C1 1661872C1 C K23A 16 TN 1661875C1 1661872C1
D K34C 16 TN 1661875C1 1661872C1 D K23-G 16 WH 1661875C1 1661872C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 343
CIRCUIT DIAGRAMS
B
CONNECTOR 1671610C1
A BODY LOCK 1671608C1
CONNRCTOR 3579124C1
BODY LOCK 3579126C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K21 16 TN 2033819C1 1652325C1
CAV CIRCUIT GAUGE COLOR TERMINAL B K21A 16 TN 2033819C1 1652325C1
1 K23-G 18 TN 3518963C1
ETHER START
2 K23A1 18 TN 3518963C1 (6550)
3 K23 18 TN 3518963C1 (LOCATED ON ETHER BOTTLE -
A FRONT LEFT RAIL)
4 K23B1 18 TN 3518963C1
(W/ CAT ENGINE)
5 K23C 18 TN 3518963C1 (W/ LONESTAR)
6 PLUG - - 3527276C1
B
CONNECTOR 1671611C1
BODY LOCK 1671608C1
ETHER START
(6551) CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED ON ETHER BOTTLE - FRONT LEFT RAIL) A K21 16 TN 2033911C1 1652325C1
(W/ ISX ENGINE)
B K21A 16 TN 2033911C1 1652325C1
1 2
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K21 16 TN 2033819C1 1652325C1 CONNRCTOR 3664975C1
B K21A 16 TN 2033819C1 1652325C1 BODY LOCK 3664978C1
3
ENGINE OIL TEMP. CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(6650) 1 K21TN1 18 TN 3664980C1 3664976C1
(NEAREST TO STARTER MOTOR)
2 K10WH1 18 WH 3664980C1 3664976C1
(W/ CAT ENGINE)
3 PLUG - - 3664977C1 -
4 PLUG - - 3664977C1 -
CONNECTOR 3536868C1
2 1 ENGINE BLOCK GROUND SPLICE
BODY LOCK
(6701)
F (LOCATED AT LEFT REAR OF ENGINE)
E
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K30A 18 TN 3561584C1 3536868C1 D
2 30B 16 TN 3561584C1 3536868C1
C
B * W/ CAT ENGINE
PRIMING PUMP
(6700) A CONNECTOR 3551896C1
(LOCATED ON FRONT LEFT OF ENGINE) BODY LOCK 3551897C1
(W/ ISX ENGINE)
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K10-GA 12 WH 2033816C1 0589390C1
B K10-GB 12 WH 2033816C1 0589390C1
B* K77G 16 WH 2033819C1 1652325C1
CONNECTOR 3577412C1 C K77-G 16 WH 2033819C1 1652325C1
2 1 BODY LOCK 3577413C1 C* K23-G 16 WH 2033819C1 1652325C1
D K23-G 16 WH 2033819C1 1652325C1
CAV CIR GAUGE COLOR TERMINAL D* K21A 16 WH 2033819C1 1652325C1
1 K10-GB 12 WH 3557534C1 E K21A 16 TN 2033819C1 1652325C1
2 K97DC 12 VT 3557534C1 E* K10E-G 14 WH 2033816C1 0589390C1
F PLUG - - 0587579C1 -
CHK DATE CHANGE REV REFERENCE DRAWN NAME
Figure 343 Connector Composites (6420), (6550), (6551), (6561), (6650), (6700), (6701)
S08339
344 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
0V REFERENCE SPLICE
(6702)
(LOCATED UPPER REAR OF ENGINE)
F
B K9AAA 18 GY 3535303C1 3535424C1
B* K9AB 18 GY 3535303C1 3535424C1
E
C K9AAD 18 GY 3535303C1 3535424C1
D
C* K9AC 18 GY 3535303C1 3535424C1
C
D K9AAB 18 GY 3535303C1 3535424C1
B
D* K30B 18 TN 3535303C1 3535424C1
A
E PLUG - - 3535425C1 -
E* K9AD 18 GY 3535303C1 3535424C1
F PLUG - - 3535425C1 -
CONNECTOR 3543729C1 F* K9AAB 18 GY 3535303C1 3535424C1
BODY LOCK 3543731C1
* W/ CAT ENGINE
A
CONNECTOR 3522068C1
BODY LOCK 1661874C1
B A
B
CONNECTOR 1689462C1
BODY LOCK 1689463C1
# W/ IBB & CAT ENGINE
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL
A K9AAB 18 GY 1661875C1 1661872C1 A K41 16 TN 1689464C1
B K28 18 TN 1661875C1 1661872C1 B K41-G 16 WH 1689464C1
FLEETGUARD AFTER
TREATMENT HARNESS GROUND ADAPTER (6704A)
(6704) (W/ IBB ENGINE)
(LOCATED ON RIGHT SIDE OF BELL HOUSING) (W/ PROSTAR)
5 4 F
C
CONNRCTOR 3551896C1
B BODY LOCK 3551897C1
CONNECTOR 3539139C1
1 BODY LOCK 3539144C1 A
8 * MUTUALLY EXCLUSIVE
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 345
CIRCUIT DIAGRAMS
A
B CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K9AAB 18 GY 1661875C1 1661872C1
CONNECTOR 3522068C1 B K28 18 TN 1661875C1 1661872C1
BODY LOCK 1661874C1
F F
E E
D D
C C
B B CONNECT0R 3543729C1
CONNECT0R 3543729C1
A BODY LOCK 3543731C1 A BODY LOCK 3543731C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K34BA 18 TN 3535303C1 3535424C1 A K34-GA 18 WH 3535303C1 3535424C1
B PLUG - - 3535425C1 - B PLUG - - 3535425C1 -
C K34B 18 TN 3535303C1 3535424C1 C K34-GA 18 WH 3535303C1 3535424C1
D K23A1 18 TN 3535303C1 3535424C1 D K23B1 18 TN 3535303C1 3535424C1
E K92A4 18 TN 3535303C1 3535424C1 E K92A3 18 TN 3535303C1 3535424C1
F PLUG - - 3535425C1 - F PLUG - - 3535425C1 -
DPF CONNECTOR
(6707)
(LOCATED BY MUFFLER)
CAV CIR GAUGE COLOR TERMINAL
(W/ PROSTAR)
1 K95A 18 TN 3518963C1
2 K95B 18 TN 3518963C1
5 4 3 K95C 18 TN 3518963C1
4 K95-GA 18 WH 3518963C1
5 K95D 18 TN 3518963C1
6 K95E 18 TN 3518963C1
7 K95-GB 18 WH 3518963C1
8 PLUG - - 3527276C1
CONNECTOR 3539139C1
BODY LOCK 3539144C1
8 1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
346 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
3 1
3 1
6 4
6 4 CONNECTOR 3662015C1
ECM FUSE B
(6712)
A CONNECTOR 3535482C1
BODY LOCK 3535483C1
B
CAV CIR GAUGE COLOR TERMINAL
A K14AF 10 RD 1661708C1
A
B K14AE 10 RD 1661708C1
ECM FUSE
CONNECTOR 3535482C1 (6713)
BODY LOCK 3535483C1 (W/ ISX ENGINE)
(W/ LONESTAR)
CAV CIR GAUGE COLOR TERMINAL
A 14AF 10 RD 1661708C1
A* K97D 10 VT 3679001C1 B
B 14AE 10 RD 1661708C1
B* K97DF 10 VT 3679001C1
* W/ CAT ENGINE
A
CONNECTOR 3512967C1
CONNECTOR 3602747C1 1 2
CONNECTOR 3518183C1
BODY LOCK 3539784C1
BODY LOCK 3518174C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 347
CIRCUIT DIAGRAMS
1 2
CONNECTOR 3518183C1
A B A B
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 K97W 18 VT 3683464C1 1 K97N 18 VT 3535424C1
2 K97CA 18 VT 3683464C1 2 K97NA 18 VT 3683464C1
5 4 3
8 1
CONNECTOR 3539139C1 1
BODY LOCK 3539144C1
CONNECTOR 3803116C1
S08339
348 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
MOTOTRON CONNECTOR B
IGN ADAPTER (6731 / 6731A)
(6725) (W/ IBB ENGINE)
(W/ IBB ENGINE) (W/ PROSTAR)
24 8
F
C
17 1
B
A CONNECTOR 3805646C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 349
CIRCUIT DIAGRAMS
B A
24 8
C
CONNECTOR 3602454C1
BODY LOCK 1655705C1
CAV CIR GAUGE COLOR TERMINAL
A K5V(+) 18 YL 1680206C1
17 1 B K5V(-) 18 GN 1680206C1
C PLUG - - 0453133C1
FREEDOMLINE XMSN
MAIN CONNECTION
(7104)
(LOCATED ON LEFT SIDE OF TRANSMISSION)
CONNECTOR 3805644C1
J H X
K W
B G
CAV CIRCUIT GAUGE COLOR TERMINAL
L V
1 K95L 18 TN 3562314C1
C A F
M U
2 K95K 18 TN 3562314C1
D E
3 PLUG - - 3562316C1 N T
4 PLUG - - 3562316C1 P S
5 PLUG - - 3562316C1
R
* W/ CAT ENGINE
6 PLUG - - 3562316C1
# W/ PROSTAR
7 PLUG - - 3562316C1
8 PLUG - - 3562316C1 CONNECTOR 3573145C1
9 PLUG - - 3562316C1
CAV CIR GAUGE COLOR TERMINAL
10 PLUG - 3562316C1
A K13A 16 PK 1680205C1
11 PLUG - - 3562316C1
B K14AA 12 RD 3557534C1
12 PLUG - - 3562316C1
C K17-GC 16 WH 1680205C1
13 PLUG - - 3562316C1
D K10-GHA 12 WH 3557534C1
14 PLUG - - 3562316C1
E K10-GHB 12 WH 3557534C1
15 PLUG - - 3562316C1
F# K71-G 16 OR 1680205C1
16 K10-GA 16 WH 3562315C1
F* K71-G 16 WH 1680205C1
17 K95H 18 TN 3562314C1
G K14AB 12 RD 3557534C1
18 K95J 18 TN 3562314C1
H K3BC(+) 16 DKBL 1680205C1
19 PLUG - - 3562316C1
J K3BC(-) 16 GY 1680205C1
20 PLUG - - 3562316C1
K PLUG - - 0453133C1
21 PLUG - - 3562316C1
L PLUG - - 0453133C1
22 PLUG - - 3562316C1
M PLUG - - 0453133C1
23 K14B 16 RD 3562315C1
N PLUG - - 0453133C1
24 PLUG - - 3562316C1
P PLUG - - 0453133C1
R PLUG - - 0453133C1
S PLUG - - 0453133C1
T PLUG - - 0453133C1
U PLUG - - 0453133C1
V PLUG - - 0453133C1
W PLUG - - 0453133C1
X PLUG - - 0453133C1
S08339
350 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
34
32
31
29
37
38
C
25
26
23
28
B
13
22
17
18
A
10
12
9
7
35
36 CONNECTOR 1667741C1
BODY LOCK 1667771C1
6
3
4
1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 351
CIRCUIT DIAGRAMS
A B
B A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A K71A 16 OR 1661875C1 1661872C1 A K47 18 GY 3554322C1 3554318C1
B K71B 16 OR 1661875C1 1661872C1 A* K47D1 18 GY 3554322C1 3554318C1
B* K47E1 18 GY 3554322C1 3554318C1
B K47A 18 GY 3554322C1 3554318C1
B
A
A B
CONNECTOR 2036583C1
CONNECTOR 3683465C1
BODY LOCK 3683466C1
S08339
352 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
86 30
2 1 B
4 3 5
87 87A 85
CONNECTOR 3593684C91
#3540054C91
CONNECTOR 3512331C91
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K47D 18 GY 2039343C1 3517771C1 A K97J 18 VT 0587578C1 1652325C1
2 K47TC 18 GY 2039343C1 3517771C1 B K97S 18 VT 0587578C1 1652325C1
3 K47D1 18 GY 2039343C1 3517771C1
4 K47D2 18 GY 2039343C1 3517771C1
5 K97FC 18 GY 2039343C1 3517771C1 # W/ LONESTAR
SHIFTER CONNECTION
(7905)
(LOCATED ON SHIFTER MODULE)
TRANSMISSION OIL TEMP SENSOR
(7700 / **7700L / 7700K)
(LOCATED ON UNDERSIDE OF TRANSMISSION)
A B C D E F G
1 2
H J K L M N P
CONNECTOR 3536864C1
CONNECTOR 3601746C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 353
CIRCUIT DIAGRAMS
E A
D B
C C CONNECTOR 0587579C1
*1677851C1
B D BODY LOCK 1677914C1
CONNECTOR 1661375C2
A BODY LOCK 1661376C1 E
(* W/ LONESTAR)
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A M52B 14 YL 2033816C1 0589391C1 A C52B 14 YL 2033912C1 0589391C1
B M11-GB 14 WH 2033816C1 0589391C1 B C11-GB 14 WH 2033912C1 0589391C1
C M53B 14 YL 2033816C1 0589391C1 C C53B 14 YL 2033912C1 0589391C1
D M57AC 16 OR 2033819C1 1652325C1 D C57 16 OR 2033911C1 1652325C1
E M58B 16 BN 2033819C1 1652325C1 E C58B 16 BN 2033911C1 1652325C1
E A
D B
C C
B D
A E
CONNECTOR 1677851C1
CONNECTOR 1661375C2 BODY LOCK 1677914C1
BODY LOCK 1661376C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A M52A 14 YL 2033816C1 0589391C1 A C52A 14 YL 2033912C1 0589391C1
B M11-GA 14 WH 2033816C1 0589391C1 B C11-GA 14 WH 2033912C1 0589391C1
C M53A 14 YL 2033816C1 0589391C1 C C53A 14 YL 2033912C1 0589391C1
D M56AC 16 OR 2033819C1 1652325C1 D C56 16 OR 2033911C1 1652325C1
E M58A 16 BN 2033819C1 1652325C1 E C58A 16 BN 2033911C1 1652325C1
S08339
354 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
LEFT HEADLIGHTS T/S HARNESS CONN RIGHT HEADLIGHTS T/S HARNESS CONN
(8002) (8003)
(W/ LONESTAR) (W/ LONESTAR)
4 1 4 1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 52A 14 YL 3618273C1 1 52B 14 YL 3618273C1
2 11GA 14 WH 3618273C1 2 11GB 14 WH 3618273C1
3 53A 14 YL 3618273C1 3 53B 14 YL 3618273C1
4 56AC 16 OR 3618273C1 4 57 16 OR 3618273C1
5 58A 16 BN 3618273C1 5 58B 16 BN 3618273C1
6 - - - - 6 - - - -
6 3 6 3 CONNECTOR 3612306C1
CONNECTOR 3612306C1
B B
A A
CONNECTOR 3600046C1 CONNECTOR 3600047C1
BODY LOCK 3600054C1 BODY LOCK 3600054C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A# C53A 14 YL 2033816C1 0589391C1 A# C52A 14 YL 2033816C1 0589391C1
A* C53B 14 YL 2033816C1 0589391C1 A* C52B 14 YL 2033816C1 0589391C1
B# C11-GAB 14 WH 2033816C1 0589391C1 B# C11-GAA 14 WH 2033816C1 0589391C1
B* C11-GBB 14 WH 2033816C1 0589391C1 B* C11-GBA 14 WH 2033816C1 0589391C1
SKIRT LIGHTS
CUSTOMER SUPPLIED LIGHTS
(8051)
(8050)
(LOCATED ON RIGHT SIDE DASH PANEL)
(LOCATED ON CHASSIS HARNESS BY DASH PANEL)
A A
B B
CONNECTOR 1661778C1
CONNECTOR 1661778C1 BODY LOCK 1661874C1
BODY LOCK 1661874C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A A54XA 16 BN 1661875C1 1661872C1
A M54X 16 OR 1661875C1 1661872C1
A* A54XE 16 BN 1661875C1 1661872C1
B M54-GA 16 WH 1661875C1 1661872C1
B A54-GXA 16 WH 1661875C1 1661872C1
* W/ LONESTAR
Figure 354 Connector Composites (8002), (8003), (8006R), (8006T), (8050), (8051)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 355
CIRCUIT DIAGRAMS
SKIRT LIGHTING
(8052) CUSTOMER SUPPLIES LIGHTS
(LOCATED ON RIGHT SIDE DASH PANEL) (8052)
(W/ LONESTAR)
A
B B
C
A
CONNECTOR 1667740C1
BODY LOCK 1667771C1 CONNECTOR 1671610C1
BODY LOCK 1671608C1
C B
B A
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A M11-GBB 16 WH 1661875C1 1661872C1
A* M54-GDD 16 WH 1661875C1 1661872C1
* W/ LONESTAR
C
C
B
B
A
A
CONNECTOR 1667741C1
CONNECTOR 1667741C1 BODY LOCK 1667771C1
BODY LOCK 1667771C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A J11GBA 16 WH 1661875C1 1661872C1 A J11GBB 16 WH 1661875C1 1661872C1
B J56AA 16 OR 1661875C1 1661872C1 B J56AB 16 OR 1661875C1 1661872C1
C J58AA 16 BN 1661875C1 1661872C1 C J58AB 16 BN 1661875C1 1661872C1
S08339
356 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
C C
B B
A A
A
C
B
B
A C
CONNECTOR 1667740C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
BODY LOCK 1667771C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A J11GAB 16 WH 1661875C1 1661872C1 A J-GCC 16 WH 1667742C1 1661872C1
B J57AB 16 OR 1661875C1 1661872C1 B J56AD 16 OR 1667742C1` 1661872C1
C J58BB 16 BN 1661875C1 1661872C1 C J54B 16 BN 1667742C1 1661872C1
XMSN ECU LS
TRANSMISSION FUSE
(8104)
(8103)
(MOUNTED ON TRANSMISSION)
(W/ LONESTAR)
B
B
A
A
CONNECTOR 1667639C1
BODY LOCK 1675451C1
CONNECTOR 3552915C1
CAV CIRCUIT GAUGE COLOR TERMINAL
A K14A 12 RD 1661708C1
CAV CIR GAUGE COLOR TERMINAL
A# K14AF 12 RD 1661708C1
A K14A 12 RD 1661708C1
B K14D 12 RD 1661708C1
B K14D 12 RD 1661708C1
B# K14A 12 RD 1661708C1
# W/ CAT ENGINE
Figure 356 Connector Composites (8101), (8101A), (8101B), (8102), (8103), (8104)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 357
CIRCUIT DIAGRAMS
1
3
2
2
CONNECTOR 3591983C1
1
A
3
2 B
1
CONNECTOR 0587567C91
CONNECTOR 3600048C1
FOG LIGHT
LEFT FOG LIGHT (8203)
(8201) (LOCATED AT FORWARD END OF LEFT FRAME RAIL)
(LOCATED AT FORWARD END OF LEFT FRAME RAIL) (W/ LONESTAR)
(W/ PROSTAR)
A 3
B 2
1
CONNECTOR 3824986C1
CONNECTOR 0587567C91
Figure 357 Connector Composites (8165), (8166), (8166T), (8200), (8201), (8203)
S08339
358 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
ELECTRIC HORN
(8303)
(LOCATED ON LEFT FRAME RAIL UNDER ENGINE CROSSMEMBER)
(W/ PROSTAR & LONESTAR)
CONNECTOR 1661778C1
BODY LOCK 1661874C1
CONNECTOR 3543888C1
BODY LOCK 1661874C1
ELECTRIC HORN # 1
(8311)
(LOCATED UNDER ENGINE CROSSMEMBER)
(W/ PROSTAR)
ELECTRIC HORN # 2
(8312)
(LOCATED UNDER ENGINE CROSSMEMBER)
(W/ PROSTAR)
A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A M85L 16 GY 1661875C1 1661872C1
B M85-GE 16 WH 1661875C1 1661872C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 359
CIRCUIT DIAGRAMS
2
1 2
1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 M87C 16 GY 3536865C1 3536868C1 1 M87A 18 GY 3554322C1 3554318C1
2 M87D 16 GY 3536865C1 3536868C1 2 M9BB 18 GY 3554322C1 3554318C1
7 2 8
A
B
5
3
CONNECTOR 3522068C1
6 1 9 BODY LOCK 1661874C1
CONNECTOR 3664985C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K21A1 12 TN 3664983C1 3664987C1 A M87C 16 GY 1661875C1 1661872C1
2 K21A2 12 TN 3664983C1 3664987C1 B M87D 16 GY 1661875C1 1661872C1
3 K14A1 8 RD 3664982C1 3664986C1
5 PLUG - - 3664989C1 -
6 K21B1 18 TN 3664984C1 3664988C1
7 K21B2 18 TN 3664984C1 3664988C1
8 K21B3 18 TN 3664984C1 3664988C1
9 PLUG - - 3664989C1 -
HOOD SWITCH
(8450)
(LOCATED ON UNDERSIDE OF HOOD)
CONNECTOR 1671610C1
BODY LOCK 1671608C1
S08339
360 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
D
A CONNECTOR 1661777C1
2 1 B
BODY LOCK 1661873C1
C
CONNECTOR 3518182C1
BODY LOCK 3518184C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A - - - - -
CAV CIR GAUGE COLOR TERMINAL
B - - - - -
1 M97K 18 VT 3518963C1
C M97R 18 VT 3594831C1 1661872C1
2 M97L 18 VT 3518963C1
D M97M 18 VT 3594831C1 1661872C1
D
B A 2 1
C CONNECTOR 1661777C1
BODY LOCK 1661873C1
CONNECTOR 3518182C1
BODY LOCK 3518184C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A - - - - -
CAV CIR GAUGE COLOR TERMINAL
B - - - - -
1 M41-G 16 TN 3518963C1
C M72EA 16 OR 3594831C1 1661872C1
2 M41A 16 TN 3518963C1
D M72EB 16 OR 3594831C1 1661872C1
2 1 B
Figure 360 Connector Composites (8450A), (8450B), (8451), (8453), (8454), (8455), (8456), (8500)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 361
CIRCUIT DIAGRAMS
CONNECTOR 1686834C1
BODY LOCK 1664408C1
CONNECTOR 1684261C1
BODY LOCK 1684263C1
CONNECTOR 1684261C1
BODY LOCK 1684263C1
CONNECTOR 3667691C1
S08339
362 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
CONNECTOR 366769C1
1
CAV CIR GAUGE COLOR TERMINAL
1 M94MC 18 GY ASSY
2 M94MD 18 GY ASSY
CONNECTOR 3519878C1
FUEL HEATER
(8550)
(LOCATED ON LEFT FRAME RAIL ON FUEL FILTER)
A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A M19 14 GY 0587577C1 0589391C1
B M19-GA 14 WH 0587577C1 0589391C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 363
CIRCUIT DIAGRAMS
CONNECTOR 1678137C1
CONNECTOR 3551896C1
BODY LOCK 3551897C1
E
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
D A N9BC 18 GY 2033819C1 1652325C1
B N9BD 18 GY 2033819C1 1652325C1
C
C N9BE 18 GY 2033819C1 1652325C1
B D N9BF 18 GY 2033819C1 1652325C1
E PLUG - - 0587579C1 -
A
F PLUG - - 0587579C1 -
CONNECTOR 3551896C1
BODY LOCK 3551897C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
364 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
CONNECTOR 3551896C1
BODY LOCK 3551897C1
F
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
E
A N11-GB 10 WH 1687847C1 0589390C1
D B N59-G 14 WH 2033816C1 0589391C1
C C N59-GA 14 WH 2033816C1 0589391C1
B D N49-G 18 WH 2033819C1 1652325C1
E N65-G 16 WH 2033819C1 1652325C1
A
F N65-GA 14 WH 2033816C1 0589391C1
CONNECTOR 3551896C1
BODY LOCK 3551897C1
B
C N108ZB 16 TN 2033819C1 1652325C1
D N108Z 16 TN 2033819C1 1652325C1
A
E PLUG - - 0587579C1 -
F PLUG - - 0587579C1 -
CONNECTOR 3551896C1
BODY LOCK 3551897C1
F
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
E A N107-GB 18 TN 2033819C1 3517771C1
D B N107-GA 18 TN 2033819C1 1652325C1
C C N107-GC 18 TN 2033819C1 1652325C1
CONNECTOR 3551896C1
BODY LOCK 3551897C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 365
CIRCUIT DIAGRAMS
WABCO ONGUARD
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 (8902)
(LOCATED CENTER OF BUMPER 1 M67CA 20 PK 3702881C1 3600327C1
SUPPORT BRACKET) 2 PLUG 3600328C1 -
3 PLUG 3600328C1 -
4 M5UF(+) 20 YL 3702881C1 3600327C1
CONNECTOR 3702847C1 5 M5UF(-) 20 GN 3702881C1 3600327C1
S08339
366 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
FORWARD / CENTER
PROGNOSTICS & DIAGNOSTICS
(8953 / #8954M / #8953F)
(LOCATED ON LEFT SIDE DASH PANEL)
E D C B A A B C D E
F G J K K F
H J H G
CONNECTOR 3538635C1
CONNECTOR 3538635C1
BODY LOCK 3538636C1
BODY LOCK 3538636C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A M108A 18 TN 1667742C1 1661872C1 A N108A 18 TN 1661875C1 1661872C1
B M108VA 16 TN 1667742C1 1661872C1 B N108VA 16 TN 1661875C1 1661872C1
C M108B 18 TN 1667742C1 1661872C1 C N108B 18 TN 1661875C1 1661872C1
D M110V 16 TN 1667742C1 1661872C1 D N110V 16 TN 1661875C1 1661872C1
E - - - - - E - - - - -
F M110A 18 TN 1667742C1 1661872C1 F N110B 18 TN 1661875C1 1661872C1
G M107A 18 TN 1667742C1 1661872C1 G N107A 18 TN 1661875C1 1661872C1
H M107-GA 18 TN 1667742C1 1661872C1 H N107-GA 18 TN 1661875C1 1661872C1
J M108ZA 16 TN 1667742C1 1661872C1 J N108ZA 16 TN 1661875C1 1661872C1
K M110ZA 18 TN 1667742C1 1661872C1 K N110Z 16 TN 1661875C1 1661872C1
# W/ LONESTAR
59637L 11SEP06
AE08055906 104
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 367
CIRCUIT DIAGRAMS
E F
C D G
B C H
A
B J
CONNECTOR 1667741C1
A K CONNECTOR 3538635C1
BODY LOCK 1667771C1 BODY LOCK 3538636C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A* P5UB(+) 18 YL 1661875C1 3568570C1 A P108A 18 TN 1661875C1 1661875C1
A P5U(+) 18 YL 1661875C1 3568570C1 B P108VA 16 TN 1661875C1 1661875C1
A# P5UC(+) 18 YL 1661875C1 3568570C1 C P108B 18 TN 1661875C1 1661875C1
B PLUG - - 2025431C1 - D P110V 16 TN 1661875C1 1661875C1
C* P5UB(-) 18 GN 1661875C1 3568570C1 E - - - - -
C P5U(-) 18 GN 1661875C1 3568570C1 F P110B 18 TN 1661875C1 1661875C1
C# P5UC(-) 18 GN 1661875C1 3568870C1 G P107A 18 TN 1661875C1 1661875C1
H P107-GA 18 TN 1661875C1 1661875C1
* W/ PROGNOSTICS & DIAGNOSTICS COMMON WIRING I - - - - -
# W/ LONESTAR
J P108ZA 16 TN 1661875C1 1661875C1
K P110Z 16 TN 1661875C1 1661875C1
2
CAV CIR GAUGE COLOR TERMINAL
1 1 [MRFL2] 18 TN ASSY
2 [MRFL1] 18 TN ASSY
CONNECTOR 3600334C1
1
CONNECTOR 3600334C1
2
CAV CIR GAUGE COLOR TERMINAL
1 [RURFL1] 18 BK ASSY
2 [RURFL2] 18 BK ASSY
1
CONNECTOR 3600334C1
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08339
368 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
2
CAV CIR GAUGE COLOR TERMINAL
1 [RURFR1] 18 BK ASSY
2 [RURFR2] 18 BK ASSY
1
CONNECTOR 3600334C1
2
CAV CIR GAUGE COLOR TERMINAL
1 [RURRR1] 18 BK ASSY
2 [RURRR2] 18 BK ASSY
1
CONNECTOR 3600334C1
2
CAV CIR GAUGE COLOR TERMINAL
1 [RTRRL1] 18 BK ASSY
2 [RTRRL2] 18 BK ASSY
1
CONNECTOR 3600334C1
2
CAV CIR GAUGE COLOR TERMINAL
1 [RTRRR1] 18 BK ASSY
2 [RTRRR2] 18 BK ASSY
1
CONNECTOR 3600334C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 369
CIRCUIT DIAGRAMS
C
B
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A A M108VD 18 TN 1661875C1 1661872C1
B M108ZD 18 TN 1661875C1 1661872C1
C M108A 18 TN 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
C
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B
A M108VC 18 TN 1661875C1 1661872C1
A B M108ZC 18 TN 1661875C1 1661872C1
C M108B 18 TN 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
C
B CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A R108VE 18 TN 1661875C1 1661872C1
A B R108ZE 18 TN 1661875C1 1661872C1
C R108E 18 TN 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
C
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B
A R108VL 18 TN 1661875C1 1661872C1
A B R108ZL 18 TN 1661875C1 1661872C1
C R108F 18 TN 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
S08339
370 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
C
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A R108VH 18 TN 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
C
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A R108VK 18 TN 1661875C1 1661872C1
A B R108ZK 18 TN 1661875C1 1661872C1
C R108D 18 TN 1661875C1 1661872C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 371
CIRCUIT DIAGRAMS
CONNECTOR 3600324C1
CONNECTOR 3600324C1
CONNECTOR 3600324C1
S08339
372 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
A
A
B
B
C
CONNECTOR 1661778C1
CONNECTOR 0587569C91 BODY LOCK 1661874C1
A A
B B
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
* W/ LONESTAR
@ W/ LONESTAR (6x4)
* (4x2) W/ LED LIGHTS
# (6x4) W/ LED LIGHTS
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 373
CIRCUIT DIAGRAMS
STOP TAIL AND TURN CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
(@9303/*9303C/#9303B) - COMMON BASE (4X2)) A@ R71BA 12 OR 2033816C1 0589391C1
(9304 - COMMON BASE - LONESTAR (6x4)
A* R71BC 12 OR 2033816C1 0589391C1
(LOCATED AT REAR END OF LEFT FRAME RAIL)
A# R71BE 12 OR 2033816C1 0589391C1
B@ R56A 14 OR 2033816C1 0589391C1
@ W/ LONESTAR (6x4)
CONNECTOR 1661375C2
* (4x2) W/ LED LIGHTS
BODY LOCK 1661376C1
# (6x4) W/ LED LIGHTS
E
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A R71BA 12 OR 2033816C1 0589391C1
D
B R56A 14 OR 2033816C1 0589391C1
CONNECTOR 1661375C2
BODY LOCK 1661376C1
BACK-UPALARM
(*9305/#9305A)
(LOCATED AT REAR END OF LEFT FRAME RAIL)
CONNECTOR 1671611C1
BODY LOCK 1671608C1
S08339
374 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
2 1 CONNECTOR 1684261C1
2 1 BODY LOCK 1684263C1
A
A
B
B
C
C * MUTUALLY EXCLUSIVE
CONNECTOR 1686834C1
BODY LOCK 1664408C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A R94BA 16 GY 2033819C1 1652325C1 CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B R94BB 16 GY 2033819C1 1652325C1 A* R94BA 16 GY 2033819C1 1652325C1
C R94BC 16 GY 2033819C1 1652325C1 A* R94BM 16 GY 2033819C1 1652325C1
B* R94BB 16 GY 2033819C1 1652325C1
(# W/ LONESTAR)
B* R94BN 16 GY 2033819C1 1652325C1
C* R94BC 16 GY 2033819C1 1652325C1
C* R94BP 16 GY 2033819C1 1652325C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 375
CIRCUIT DIAGRAMS
BENDIX AUTO
TRACTION CONTROL
(9505 / *9505A)
(LOCATED ON CROSSMEMBER AT REAR AXLE(S))
(* W/ LONESTAR)
CONNECTOR 3667691C1
1
CAV CIR GAUGE COLOR TERMINAL
1 R94MBF 18 GY ASSY
2 R94MBH 18 GY ASSY
(* W/ LONESTAR)
2
CONNECTOR 3519878C1
(* W/ LONESTAR)
CONNECTOR 3667691C1
S08339
376 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
C C
B B
A A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A N94SZC 16 GY 1661875C1 1661872C1 A R94SZC 18 GY 1667742C1 1661872C1
B N94SVC 16 GY 1661875C1 1661872C1 B R94SVC 18 GY 1667742C1 1661872C1
C N94SH 16 GY 1661875C1 1661872C1 C R94SH 18 GY 1667742C1 1661872C1
YAW SENSOR
(9511 / *9511A)
(LOCATED ON CAB SUPPORT CROSSMEMBER (DAYCAB),
BEHIND CAB CROSSMEMBER (SLEEPER))
2 1 1 2
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 R94BF 16 GY 1680205C1 1 N94SJ 16 GY 3518961C1
2 R94BH 16 GY 1680205C1 2 N94SK 16 GY 3518961C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 377
CIRCUIT DIAGRAMS
CONNECTOR 1684261C1
A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A N94SM 16 GY 2033819C1 1652325C1
B N94SN 16 GY 2033819C1 1652325C1
C C N94SL 16 GY 2033819C1 1652325C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1
A
1
CONNECTOR 1686834C1
B 2
CONNECTOR 3567225C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
CAV CIR GAUGE COLOR TERMINAL
A R94BA 16 GY 2033819C1 1652325C1
1 N94SJ 16 GY ASSY
B R94BB 16 GY 2033819C1 1652325C1
2 N94SK 16 GY ASSY
C R94BC 16 GY 2033819C1 1652325C1
C CONNECTOR 1686834C1
* W/ LONESTAR
CONNECTOR 3567225C1
S08339
378 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
1 12 12 1
CONNECTOR 3602757C1 CONNECTOR 3519462C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 94BM 16 GY 1680205C1 1 94BM 16 GY 1680206C1
2 94BN 16 GY 1680205C1 2 94BN 16 GY 1680206C1
3 94BP 16 GY 1680205C1 3 94BP 16 GY 1680206C1
4 94BQ 16 GY 1680205C1 4 94BQ 16 GY 1680206C1
5 94BR 16 GY 1680205C1 5 94BR 16 GY 1680206C1
6 94BS 16 GY 1680205C1 6 94BS 16 GY 1680206C1
7 94BT 16 GY 1680205C1 7 94BT 16 GY 1680206C1
8 94BU 16 GY 1680205C1 8 94BU 16 GY 1680206C1
9 94BV 16 GY 1680205C1 9 94BV 16 GY 1680206C1
10 94BW 16 GY 1680205C1 10 94BW 16 GY 1680206C1
11 - - - - 11 - - - -
12 - - - - 12 - - - -
TRAILER SOCKET 1
(9715F / 9715M)
(LOCATED ON LEFT ARM RAIL BEHIND CAB)
A B C
A B C
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A R70W 10 RD 2025425C1 1667735C1 A N70W 10 RD 1667737C1 1667735C1
B R68W 10 BN 2025425C1 1667735C1 B N68W 10 BN 1667737C1 1667735C1
C R94W 10 DKBL 2025425C1 1667735C1 C N94W 10 DKBL 1667737C1 1667735C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 379
CIRCUIT DIAGRAMS
TRAILER SOCKET 2
(9716M / 9716F)
(LOCATED ON LEFT FRAME RAIL BEHIND CAB)
C C
B B
A A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A N58W 10 BK 2025425C1 1667735C1 A R58W 10 BK 1667737C1 1667735C1
B N56W 10 YL 2025425C1 1667735C1 B R56W 10 YL 1667737C1 1667735C1
C N57W 10 LTGN 2025425C1 1667735C1 C R57W 10 LTGN 1667737C1 1667735C1
CONNECTOR 1661778C1
BODY LOCK 1661874C1
E E
D D
C C
B B
A A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A N59-G 14 WH 2033816C1 0589391C1 A N59-GA 14 WH 2033816C1 0589391C1
B N59A 18 GY 2033819C1 1652325C1 B N59E 18 GY 2033819C1 1652325C1
C N59B 18 GY 2033819C1 1652325C1 C N59F 18 GY 2033819C1 1652325C1
D N59C 18 GY 2033819C1 1652325C1 D N59H 18 GY 2033819C1 1652325C1
E N59D 18 GY 2033819C1 1652325C1 E N59J 18 GY 2033819C1 1652325C1
S08339
380 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
CONNECTOR 3673640C1
BODY LOCK 2005243C1
A A
B B
C C
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A M5U(+) 18 YL 1661875C1 3568570C1 A N5U(+) 18 YL 1667742C1 3568570C1
A%% M5UK(+) 18 YL 1661875C1 3568570C1 B - - - - -
B - - - - - C N5U(-) 18 GN 1667742C1 3568570C1
C M5U(-) 18 GN 1661875C1 3568570C1
C%% M5UK(-) 18 GN 1661875C1 3568570C1
%% W/ WABCO ONGUARD
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 381
CIRCUIT DIAGRAMS
C CONNECTOR 1667741C1 B
BODY LOCK 1667771C1
C
CONNECTOR 1667733C1
CAV CIRC GA COLOR TERMINAL SEAL/SLEEVE *CONNECTOR 1667740C1
A M5UB(+) 18 YL 1661875C1 3568570C1 BODY LOCK 1667771C1
A%% M5UH(+) 18 YL 1661875C1 3568570C1 CAV CIRC GA COLOR TERMINAL SEAL/SLEEVE
B PLUG - - - 2025431C1 A N5UB(+) 18 YL 1667742C1 3568570C1
C M5UB(-) 18 GN 1661875C1 3568570C1 B PLUG - - - 2025431C1
C%% M5UH(-) 18 GN 1661875C1 3568570C1 C N5UB(-) 18 GN 1667742C1 3568570C1
%% W/ WABCO ONGUARD (* W/ LONESTAR)
A
A
B
B
C CONNECTOR 1667732C1
BODY LOCK 1667734C1 C
D C
C
CONNECTOR 3535482C1 B
B BODY LOCK 3535483C1
A A
S08339
382 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
A C
B B
C A
CONNECTOR 3535482C1
CONNECTOR 1667732C1 BODY LOCK 3535483C1
BODY LOCK 1667734C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A N94T 10 DKBL 1687847C1 0589390C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE B N68T 10 BN 1687847C1 0589390C1
A N58T 10 BK 2025425C1 1667735C1 C N70T 10 RD 1687847C1 0589390C1
B N56T 10 YL 2025425C1 1667735C1 D N72V 12 DKBL 2033816C1 0589390C1
C N57T 10 LTGN 2025425C1 1667735C1
B B
CONNECTOR 1667732C1
BODY LOCK 1667734C1
CONNECTOR 2031522C1
BODY LOCK 2033927C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A N58U 10 BK 2025425C1 1667732C1
A* N58T 10 BK 2025425C1 1667732C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B N56U 10 YL 2025425C1 1667732C1
A N94T 10 DKBL 2031531C1 2025427C1
B* N56T 10 YL 2025425C1 1667732C1
B N94TA 10 YL 2031531C1 2025427C1
C N57U 10 LTGN 2025425C1 1667732C1
C* N57T 10 LTGN 2025425C1 1667732C1
* W/ LONESTAR
TRAILER SOCKET 1
(9784M)
(LOCATED AT END OF FRAME - LEFT SIDE)
CONNECTOR 3535482C1
* W/ LONESTAR
BODY LOCK 3535483C1
Figure 382 Connector Composites (9780), (9781F), (9782M), (9783F), (9783M), (9784M)
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 383
CIRCUIT DIAGRAMS
TRAILER SOCKET 2
(9789 / *9789F / *9789FA)
(LOCATED AT END OF FRAME - LEFT SIDE)
A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A R58W 10 BK 2025425C1 1667735C1
(* W/ LONESTAR)
CONNECTOR 1667732C1
BODY LOCK 1667734C1
C
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A R70W 10 RD 1667737C1 1667735C1
B R68W 10 BN 1667737C1 1667735C1
A
C R94W 10 DKBL 1667737C1 1667735C1
(* W/ LONESTAR)
CONNECTOR 1667733C1
BODY LOCK 1667734C1
S08339
384 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
12 12
24 24
CONNECTOR 3558022C1
BODY LOCK 3558056C1
CONNECTOR 3558026C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE BODY LOCK 3558056C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 385
CIRCUIT DIAGRAMS
H G F E D C B A
A B C D E F G H
J K L M N P R S
S R P N M L K J
CONNECTOR 3533853C1
CONNECTOR 3533852C1
S08339
386 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
B
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A A R32 18 TN 0587576C1 1652325C1
B R9C 18 GY 0587576C1 1652325C1
CONNECTOR 0587568C91
CONNECTOR 0587568C91
CONNECTOR 0587568C91
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 387
CIRCUIT DIAGRAMS
CONNECTOR 0587567C91
* W/ TWO DIFF LOCK WARN LIGHT (6X4)
# W/ ONE DIFF LOCK WARN LT(6X4) W/ TAG
CONNECTOR 0587567C91
S08339
388 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
CONNECTOR 1678137C1
C C
B B
A
A
CONNECTOR 1667740C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
BODY LOCK 1667771C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A N109B 18 GY 1667742C1 1661872C1 A R109B 18 GY 1661875C1 1661872C1
A* N109B 18 GY 1661875C1 1661872C1 A* R109B 18 GY 1667742C1 1661872C1
B N106B 18 GY 1667742C1 1661872C1 B R106B 18 GY 1661875C1 1661872C1
B* N106B 18 GY 1661875C1 1661872C1 B* R106B 18 GY 1667742C1 1661872C1
C N61B 18 GY 1667742C1 1661872C1 C R61B 18 GY 1661875C1 1661872C1
C* N61B 18 GY 1661875C1 1661872C1 C* R61B 18 GY 1667742C1 1661872C1
* W/ LONESTAR
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 389
CIRCUIT DIAGRAMS
B
B
A A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
A S10-GP 16 WH 2033819C1 1652325C1 A S10-GP 16 WH 2033819C1 1652325C1
B S58AC 16 BN 2033819C1 1652325C1 B S58AC 16 BN 2033819C1 1652325C1
A
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
B A N39 16 GY 0587577C1 1652325C1
B N39-G 16 WH 0587577C1 1652325C1
CONNECTOR 0587567C91
WHITE
BROWN
BLACK
GREEN
YELLOW
BLUE
RED
S08339
390 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
ECM CONNECTOR
(1091)
K3BA(+)
J1708(+) 26 REFER PROSTAR
18DKBL
MANUAL S08339
K3BA(-) FOR J1708 PUBLIC
J1708(-) 27 18GY CH3_020
THROTTLE
SUPPLY 18VT 18PL 18VT
28 C4 A
ACCEL POSN K99B A99B B99B
47
SIGNAL 18VT 18PL 18VT
23 B4 B
ACCEL POSN K97B A97B B97B
49
IDLE
RETURN 18VT 18PL 18VT
29 B6 E
K97N A97N B97N
ACCELTHROTTLE 13 18VT 18PL 18VT
ACTIVE
B5 D
30
K99D A99D B99D
ACCEL IDLE 3 18VT 18PL 18VT
ACTIVE
24 C6 F
K97M A97M B97M
IVS RETURN 10 18VT
18VT 18PL
K14CH
BATTERY(+) 17 18RD
ECM FUSE
(6712F)
K14CG K14D K14A
BATTERY(+) 8 18RD 10RD 10RD
B A
15A
K14CF
BATTERY(+) 7 18RD
K10-GCF K10-G
GROUND 29
18WH 12WH
K10-GCG
GROUND 30 18WH
K10-GCK
GROUND 50 18WH LEFT SIDE
K10-GCJ K10-GCL ENGINE BLOCK
GROUND 40 18WH GROUND
18WH
(6303)
K10-GCH
GROUND 39
18WH
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 391
CIRCUIT DIAGRAMS
ENGINE BLOCK
ECM CONNECTOR
GROUND ADAPTER
(1093)
(6701)
D
12 K23 K23-G
FAN CONTROL
16TN 16WH
A B
A
K10-GA
12WH
FAN
SOLENOID
(6400)
LEFT SIDE
ENGINE BLOCK
GROUND
(6303)
K34B-5V
COOLANT
7 16TN
LEVEL SUPPLY
B C
COOLANT K34-G
19 16TN LOW COOLANT
LEVEL RETURN
LEVEL SWITCH
(1155)
COOLANT K34A
5
DETECT 16TN
D A
COOLANT K34
6
NOT DETECT 16TN
DIGITAL A
K47
21
VSS(+) 16GY
SPEED SENSOR
B (7600)
DIGITAL K47A
VSS(-) 22 16GY
S08339
392 LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL
CIRCUIT DIAGRAMS
ECM CONNECTOR
(1091)
1 41
5 45
6 46
10 50
CONNECTOR-3524112C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL
1 PLUG - - 0453133C1 26 K3BA(+) 18 DKBL 3555249C1
2 PLUG - - 0453133C1 27 K3BA(-) 18 GY 3555249C1
3 K99D 18 VT 3555249C1 28 K14CK 18 RD 3555249C1
4 PLUG - - 0453133C1 29 K10-GCF 18 WH 3555249C1
5 PLUG - - 0453133C1 30 K10-GCG 18 WH 3555249C1
6 PLUG - - 0453133C1 31 PLUG - - 0453133C1
7 K14CF 18 RD 3555249C1 32 PLUG - - 0453133C1
8 K14CG 18 RD 3555249C1 33 PLUG - - 0453133C1
9 PLUG - - 0453133C1 34 PLUG - - 0453133C1
10 K97M 18 VT 3555249C1 35 PLUG - - 0453133C1
11 PLUG - - 0453133C1 36 PLUG - - 0453133C1
12 PLUG - - 0453133C1 37 K5S(-) 18 GN 3555249C1
13 K97N 18 VT 3555249C1 38 K97F 18 PL 3555249C1
14 PLUG - - 0453133C1 39 K10-GCH 18 WH 3555249C1
15 PLUG - - 0453133C1 40 K10-GCJ 18 WH 3555249C1
16 PLUG - - 0453133C1 41 PLUG - - 0453133C1
17 K14CH 18 RD 3555249C1 42 PLUG - - 0453133C1
18 K14CJ 18 RD 3555249C1 43 PLUG - - 0453133C1
19 PLUG - - 0453133C1 44 PLUG - - 0453133C1
20 PLUG - - 0453133C1 45 PLUG - - 0453133C1
21 PLUG - - 0453133C1 46 K5S(+) 18 YL 3555249C1
22 PLUG - - 0453133C1 47 K99B 18 VT 3555249C1
23 PLUG - - 0453133C1 48 K97C 18 VT 3555249C1
24 PLUG - - 0453133C1 49 K97B 18 VT 3555249C1
25 PLUG - - 0453133C1 50 K10-GCK 18 WH 3555249C1
S08339
LoneStar® and ProStar® Chassis Built January, 2007 and After — ELECTRICAL 393
CIRCUIT DIAGRAMS
ECM CONNECTOR
(1093)
20 31
21 8 30
9 19 D
10 2 18
22 3 7 29 B A
11 1 17
23 4 6 28 C
12 5 16
13 15
24 14 27
25 26
CONNECTOR 1673746C1
CONNECTOR 3688256C1
CAV CIR GAUGE COLOR TERMINAL CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 PLUG - - 0453133C1 A K34 16 TN 1661875C1 1661872C1
2 PLUG - - 0453133C1 B K34-G 16 TN 1661875C1 1661872C1
3 PLUG - - 0453133C1 C K34B-5V 16 TN 1661875C1 1661872C1
4 PLUG - - 0453133C1 D K34A 16 TN 1661875C1 1661872C1
5 K34A 16 TN 1680205C1
6 K34 16 TN 1680205C1
7 K34B-5V 16 TN 1680205C1
8 PLUG - - 0453133C1
9 PLUG - - 0453133C1
10 PLUG - - 0453133C1
11 PLUG - - 0453133C1
12 K23 16 TN 1680205C1
13 PLUG - - 0453133C1
14 PLUG - - 0453133C1
15 PLUG - - 0453133C1
16 PLUG - - 0453133C1
17 PLUG - - 0453133C1
18 PLUG - - 0453133C1
19 K34-G 16 TN 1680205C1
20 PLUG - - 0453133C1
21 K47 16 GY 1680205C1
22 K47A 16 GY 1680205C1
23 PLUG - - 0453133C1
24 PLUG - - 0453133C1
25 PLUG - - 0453133C1
26 PLUG - - 0453133C1
27 PLUG - - 0453133C1
28 PLUG - - 0453133C1
29 PLUG - - 0453133C1
30 PLUG - - 0453133C1
31 PLUG - - 0453133C1
S08339