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Ie Solar Solutions For Universities PDF
Ie Solar Solutions For Universities PDF
Ie Solar Solutions For Universities PDF
SOLAR SOLUTIONS
FOR UNIVERSITIES
Funding through Iowa Economic Development Authority & Fairfield Economic Development Association
The Fairfield Energy Storage and Demonstration Project | A Research and Technology Impact Study
DECEMBER 2018
SO LA R S OLU TION S F O R U NI V E R S I T I E S | W HITE PA PER
CONTENTS
Executive Summary....................................................................3
System Overview........................................................................3
Active Tracking..............................................................4
Battery Energy Storage.................................................4
Communications & Control............................................4
Specifications.................................................................5
Design and Construction..........................................................5
Characteristics of a University Load Profile...........................7
How Active Tracking Works.....................................................8
Weather Stations...........................................................9
Active Tracking vs Fixed-Tilt.................................................10
Managing Overproduction with Active Tracking................11
Interconnect.................................................................11
Curtailment..................................................................11
Avoiding Overproduction...........................................11
Battery Energy Storage System.............................................12
Vanadium Flow Batteries............................................12
Peak Shaving with Battery Energy Storage Systems...........13
Ratchet Period..............................................................14
Projections...............................................................................14
Lessons Learned......................................................................15
The Unique Challenges of Universities..........................15
Overproduction............................................................15
Active Tracking & Battery Energy Storage................15
In particular, we discuss the decision-making process MUM previously installed two solar arrays – a 12.5
that led to the final design: a 1.1 megawatt (MW) solar kilowatt (kW) array mounted on the roof of the
field using active tracking technology paired with a 1.05 Sustainable Living Center and a 42 kW ground-mounted
megawatt-hour (MWh) vanadium flow battery energy array. The University also has a 10 kW Bergey XL 10 wind
storage system. We also model the solar project’s output. turbine on campus.
The University’s new solar + storage system, along with To meet its ambitious renewable energy goals the
a two smaller preexisting solar arrays and a small wind University needed a substantially larger array. The
turbine, bring the University’s renewable energy share to University purchased a tract of land west of the main
approximately 43% while reducing its electric utility costs campus with the intent of building a renewable energy
by a projected 30%. We conclude with lessons learned generation facility.
that may be applicable to other universities seeking similar
results. Ideal Energy, Inc., one of the Midwest’s premier solar
energy companies, designed and built the five acre array.
Ideal Energy, which was founded by MUM alumnus Troy
S Y S T E M OV E RV I E W Van Beek, installed both of the University’s other solar
arrays as well as the wind turbine. Ideal Energy brings
extensive experience with solar plus battery energy
storage installations.
Maharishi University of Management undertook this solar
plus storage project with two objectives: to achieve
The cutting edge design incorporates both single axis
the University’s renewable energy share goals, and to
active tracking and battery energy storage. This is the
significantly lower the University’s overall electricity
first system of its kind in the Midwest and among the most
costs, via both energy usage reductions and peak demand
technologically advanced solar installations in the United
shaving.
States.
4 2 k W I N S TA L L AT I O N
S U S TA I N A B L E L I V I N G C E N T E R S O L A R A R R AY C A M P U S D O R M I TO R I E S
1 2 . 5 k W I N S TA L L AT I O N
A RG I RO C E N T E R
G E N E R ATO R BU I L D I N G
[ S U B S TAT I O N ]
Figure 1. The MUM Solar Power Plant in context with MUM campus.
ACTIVE TRACKING batteries used in the project are ideal for large scale peak
shaving. The energy storage capacity and performance of
Active tracking can produce up to 15-20% more power vanadium flow batteries does not degrade over time. They
than a fixed-tilt array of comparable size. NX Flow,™ can be fully discharged without damage. Because they are
the integrated solar plus storage system by NEXTracker mostly filled with water, they are extremely safe.
used in the MUM Solar Power Plant, allows each row to
operate independently. This allows the system to optimize C O M M U N I C AT I O N S & C O N T R O L
solar production, and to continue functioning at close to
full capacity even if one of the motors goes down. The MUM Solar Power Plant uses an intelligent tracker
control system that links dozens of data collection sensors
BAT T E RY E N E R G Y S TO R AG E and four weather stations with central tracker and battery
energy management systems. A predictive algorithm
Battery energy storage works in tandem with solar integrates data from multiple sources to optimize the
energy to reduce MUM’s energy costs by ‘peak shaving’ – performance of each row. This makes the MUM Solar
drawing power from the solar panels or batteries instead Power Plant one of the most advanced solar arrays in the
of from the grid during peak times of day and year when nation.
energy costs are highest. The NX Flow vanadium flow
DESIGN AND the use of permanent rivets and swaged lockbolts. The
C O N S T RU C T I O N foundation piers and the brackets that hold the solar PV
modules were riveted to the central torque tubes with
a pneumatic riveting gun. Swaged lockbolts were also
used. After the fasteners were swaged or riveted into
Construction of an active tracking solar array is more place, a cold galvanizing spray was applied. The result
involved than construction of a fixed-tilt array. Site is a permanently constructed array that can tolerate the
preparation has to be more precise and racking and constant motion of an active tracking array and that does
mounting hardware have to be more durable to handle not need periodic retightening. Permanent fasteners also
the stresses involved in an array that is in nearly constant mitigate maintenance, which is an important concern with
motion. solar arrays of this size
Preparation included making a topographical map, The solar field has 35 rows. Each row is about 310 feet
conducting a site survey, and grading the site. A long. There are 90 REC 350 watt solar photovoltaic (PV)
geotechnical test had to be performed prior to driving the modules, one Ideal Power 30C3 inverter, and one NX
foundation piers. Because of the topography of the site Flow battery per row. Twelve foundation piers hold up
the solar field was constructed in two sections: a standard the central torque tube. A thirteenth pier in the middle
slope section and a high slope section. The standard slope of each row holds a motor that rotates all of the panels
section has a slope tolerance of up to 5%, and the high on that row. Each motor is controlled by a self-powered
slope section has a slope tolerance of between 6% and controller (SPC) that communicates wirelessly with the
15%. other SPCs as well as with several network control units
(NCUs).
Most fixed-tilt, ground-mounted solar arrays are
constructed using regular nuts and bolts. Unlike those
systems, active tracking systems are subject to more stress
because they are in motion most of the day. To prevent the
array from shaking loose over time, NEXTracker specifies
W I ND W E AT H E R S TAT I ON
S E RV I C E ROA D
BAT T E R I E S & I NV E RT E R S
The batteries and inverters are positioned at the ends to a transfer box connected to the 4.16 kV underground
of the rows adjacent to an AC electrical service trench cable that runs 0.7 miles to the MUM campus switchgear
running along a service road. The batteries are DC adjacent to Alliant Energy’s existing 69/4.16 kV substation.
coupled, meaning they can charge directly from the solar This substation is where the grid interconnect is located.
PV modules. DC power runs along each row from the
modules to the inverter and then can either charge the The MUM Solar Power Plant uses inverters designed
battery without converting to AC, or be converted and to protect the system in case of grid disturbances.
sent out to the campus grid. The benefit of a DC coupled In addition, an interconnection circuit breaker and
system is that the solar can charge the battery without the interconnection relay were installed at the substation to
losses associated with converting to AC power, and it also provide anti-islanding protection. To prevent the MUM
reduces losses due to clipping. Solar Power Plant from back feeding power to the grid,
Ideal Energy installed a reverse power relay that trips
The AC trench carries AC power running at 480 V to the interconnection breaker within two seconds if the
five 400 amp service panels. These service panels feed substation breaker opens and power flows back to the
into one 1600 amp main panel. The main service panel utility. This relay will prevent all power flows back to the
is connected to a step-up transformer that increases the grid.
voltage to 4160 V. The transformer is in turn connected
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1000 N 4th St 602 N. 6th St.
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Each row is rotated by a single motor and slew drive. Each also provide instantaneous onsite weather data to the
motor is controlled by a self-powered controller (SPC) system.
that communicates wirelessly with an NCU. The NCUs are
connected to the network via fiber optic cable. A central energy management system integrates
performance metrics from these sensors and weather
W E AT H E R S TAT I O N S stations. A predictive algorithm uses this data to optimize
the performance of each row. Each individual row can
The solar field has four weather stations. Two are move independently to compensate for shading, weather
flood and snow sensors and two are wind sensors conditions, or the topography of the site in real time. This
(anemometers). The flood and snow sensors instruct the ability makes the MUM Solar Power Plant among the most
solar panels to stow flat during flood conditions and sophisticated – and efficient – active tracking solar arrays
to rotate 60° vertically to shed snow, if necessary. The in the nation.
anemometers direct the panels to stow westward at 60°
during high wind conditions. These four weather stations
S TO R M W E AT H E R S TAT I O N W I N D W E AT H E R S TAT I O N
S N OW S E N S O R
FA S T E N S TO L E F T S I D E O F P I E R
SOLAR PV MODULE
ANEMOMETER C O M M U N I C AT I O N A N T E N N A
Single axis active tracking solar arrays can produce 15 In the summer, peak outdoor temperatures usually occur
to 20% more energy than a fixed-tilt array of the same several hours after the sun reaches its zenith. In addition,
size. Active tracking arrays start producing earlier in the buildings heat up due to solar gain throughout the sunny
day, hit peak production earlier in the day, and continue part of the day, and that stored heat continues to be
producing later into the afternoon. On a graph, the peak released even after the sun has set. Together, these forces
production window of active tracking arrays appears mean air conditioning loads continue to be high after the
wider than a fixed-tilt production profile. Therefore, in the sun is low in the sky when traditional fixed-tilt arrays no
solar industry, we say active tracking has “wide shoulders”. longer produce much power. In other words, even without
a battery energy storage system, active tracking arrays
These wide shoulders offer several benefits. First, they can continue producing longer into the afternoon when
allow a smaller active tracking system to produce as cyclical daily air conditioning loads are high.
Because this interconnect is non-exporting, some This characteristic could be a detriment for some solar
curtailment, or deliberate energy wastage, will be customers, but for universities with seasonal load profiles
necessary. This is not a major hardship. Most utilities only it is actually a benefit. In this case, the power generation
pay the avoided cost for power sold to the grid in excess profile of an active tracking array matches the load
of net metering limits. Alliant Energy’s avoided cost is profile of the University. Because its active tracking array
approximately $0.02-0.03 per kWh, so any energy sold is so efficient during the summer months, the University
back to the grid (above net metering thresholds) would was able to downsize its array and still meet its summer
not be particularly lucrative. However, the curtailment peak demand. During the winter this smaller system size
requirement is an incentive to design a solar installation as more closely matches the lower winter peak demand. As
efficient as possible to avoid overproduction. a result, the University was able to save upfront costs by
installing a smaller system, use active tracking to help with
AV O I D I N G O V E R P R O D U C T I O N peak shaving, and avoid unnecessary curtailment. (Some
curtailment will still occur.)
Active tracking allowed the University to do two things.
C O M M U NIC AT IO N A NT E NN A E
S O LA R P V M O D U LE S
BAT T E RY
INV E RT E R
1400
1200
Usage and Production
1000
800
600
400
200
0
7/10/2017 0:00 7/11/2017 0:00 7/12/2017 0:00 7/13/2017 0:00
Figure 9. Solar + battery energy storage peak shaving simulation. The black line represents the shaved peak.
1,400 1400
Peak Demand (kW)
Peak Demand (kW)
1,200 1200
1,000 1000
800 800
600 600
400 400
200 200
- 0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Actual Peak Demand Minimum Billing Demand (due to Ratchet) Actual Peak Demand Minimum Billing Demand (due to Ratchet)
With a substantial swing in peak demand from summer to ACTIVE TRACKING &
winter and high air conditioning loads in late afternoon, BAT T E RY E N E R G Y S TO R AG E
the university load profile presents unique challenges for
the solar designer. If a designer sizes a fixed-tilt system Active tracking works synergistically with battery
to meet peak demand, overproduction is the result. If a energy storage to peak shave. This combination is
system is sized to eliminate overproduction, customer especially effective for cyclical load profiles driven
expectations of energy generation and cost savings will by air conditioning demands. During the summer active
likely not be met. Traditional fixed-tilt solar arrays are not tracking features a wider peak production window than
up to the task. fixed-tilt arrays, allowing a solar installation to continue
generating power in late afternoon when the sun is low,
OVERPRODUCTION but air conditioners are still running. Because of their
east-west orientation, active tracking arrays do not
Overproduction is a concern for universities or any overproduce too much in winter, when air conditioning
other electric user with a load profile dominated loads are nonexistent. Battery energy storage systems
by air conditioning. There are several solutions to take advantage of surplus solar energy by storing
overproduction, but few of them are desirable. Significant energy generated when air conditioning loads are low
curtailment (i.e. discarding excess electricity) is wasteful and releasing that energy when loads are high. This
and indicative of an oversized solar array. Selling power combination is an ideal fit for universities.
back to the grid at the avoided cost is almost never
Figure 11. 32 Vanadium flow batteries DC coupled to panel rows at MUM’S Solar Power Plant.