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Hazard Identification

1. Hazard Identification
(HAZID)

HAZOP
Checklist Analysis NO Complex Unit / YES process based hazards (operation)
Process
process based hazards + Checklist Analysis
incident event-based hazards non-continuous process-based hazards
external hazards incident event-based hazards
external hazards
Develop Risk Register
2. Preliminary risk assessment for
process related scenarios with
possible high consequence
Analyze Risks

2. Preliminary risk assessment for


process related scenarios with
possible high consequence
Likelihood

Happened in the Happened at the


Happened m ore
Never heard of in Heard of in the organisation or facility or m ore
Category than once at the
the industry industry m ore than once in than once in the
facility
the industry organisation

Determine Determine Catastrophic 7 10 12 14 15

Consequence
Likelihood Consequence
Major 5 8 11 13 14

Moderate 3 6 9 11 12

Minor 2 4 6 8 10

I nsignificant 1 2 3 5 7

3. Evaluate Risks
Compare against criteria
Set risk priorities
Accident Prevention

3. Evaluate Risks
Compare against criteria
Set risk priorities

YES Monitor and


Accept Risks
Review

NO
Accident Prevention

4. Preventive and Mitigation Barriers Evaluation

Further barriers to Barriers Evaluation


be established (LOPA)

NO Require Risk
Reduction is
achieved?

YES
Limitation of Accident

5. Consequence Analysis
(Physical Effect Modelling)

5.1 Reasonable 5.2 Worst Case 5.3 LOPA Scenarios


Scenarios Scenarios (red area)

Corrosion leak, flange leak Loss of NH3 tank


containment
Failure of small pipe
Loss containment full bore
pipe rupture
PSV release to atm
Limitation of Accident

6. Calculate Physical Effects


and Possible Damages

Heat radiation of Toxic concentration Explosion overpressure


fire vs. location vs location vs distance

Internal Emergency External Emergency Land Use


Planning Planning Planning

7. As Low as Reasonable Practicable


(ALARP) Demonstration

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