€>.SULLAIR. SULLAIR REFRIGERATED AIR DRYER SRD 400-1000 OPERATOR'S MANUAL AND PARTS LIST =Sullak CorporationAIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 2—day courses that provide hands —on instruction in the proper operation, maintenance and service of Sullair Dryers and Filters. ‘Seminars are presented at regular intervals throughout the year at a dedicated training facility at Sullair's corporate headquarters in Michigan City, Indiana, Instruction includes discussion of the function and installation of Sullair service parts, troubleshooting of the most common problems, and actual equipment operation. The seminars are recommended for maintenance and service personnel For detailed course outlines, schedule and cost information contact: Sullair Corporate Training Department 1—-800-SULLAIR or 219-879-5451 (ext. 5630) = Or Write — Sullair Corporation 3700 E. Michigan Blvd. Michigan City, IN. 46360 Attn: Service Training DepartmentSection 1 SAFETY Section 2 DESCRIPTION Section 3 SPECIFICATIONS Section 4 INSTALLATION Section 5 OPERATION ReeUVeutaia ssoue "1 " " " 15 15 15 16 16 TABLE OF CONTENTS 1. GENERAL 1.2 PERSONAL PROTECTIVE EQUIPMENT 1.9 PRESSURE 1.4 FIRE AND EXPLOSION |S MOVING PARTS |.6HOT SURFACES, SHARP EDGES AND SHARP CORNERS: 117 TOXIC AND IRRITATING SUBSTANCES: 1 BELECTRICAL SHOCK. {OUTING 1.10 ENTRAPMENT 24 INTRODUCTION 22 IDENTIFICATION OF COMPONENTS 2.3 REFRIGERANT CIRCUIT, FUNCTIONAL DESCRIPTION, 2.4 COMPRESSED AIR CIRCUIT, FUNCTIONAL DESCRIPTION. 25 REFRIGERANT SYSTEM COMPONENT, FUNCTIONAL DESCRIPTION 3.1 TABLE OF SPECIFICATIONS -SRD 400 THROUGH SAD 1000 4.1 GENERAL 442 MOUNTING OF DRYER, 43 DRYER PIPING. 4.4 ELECTRICAL PREPARATION 5.1 GENERAL, ‘5.2 PURPOSE OF CONTROLS SS INITIAL START-UP PROCEDURE ‘5.4 SUBSEQUENT START-UP PROCEDURE ‘55 RUNNING OPERATIONSection 6 MAINTENANCE Section 7 ILLUSTRATIONS AND PARTS LIST 19 19 23 23 26 sSSRe 4a 48 88s 56 60 64 68 70 74 78 2 TABLE OF CONTENTS, (CONTINUED) 6.4 GENERAL (62 ROUTINE MAINTENANCE 6.3 TROUBLESHOOTING. 7.4 PROCEDURE FOR ORDERING PARTS. 72 SPARE PARTS UST 73 NR SYSTEM SRO 400-1000 7.4 REFRIGERANT SYSTEM SRD 400 17.5 REFRIGERANT SYSTEM SRD 00-820 7.8 REFRIGERANT SYSTEM SRD 830-1000 7.7 ELECTRICAL SYSTEM SRD 400 ‘78 ELECTRICAL SYSTEM SAD 500-1000 7:9 FRAME, COVER AND PARTS ‘SAD 400-1000 ‘7.10 CONTROL GAUGE OPTION SAD 400-1000 (WATERGOOLED ONLY) 17.41 WATER-COOLED OPTION SAD 400-680 1742 WATER-COOLED OPTION SAD 830 AND SAD 1000 17.18 DECAL GROUP 7.14 PIPING AND INSTRUMENTATION SRO 400 (AIR-COOLED) 7745 PIPING AND INSTRUMENTATION SRD 400 (WATER-COOLED) 7.16 PIPING AND INSTRUMENTATION SRD 500-690 (AIR-COOLED) 1TA7 PIPING AND INSTRUMENTATION SRO 800-630 (WATER-COOLED} 718 PIPING AND INSTRUMENTATION SAD 690 (AIR-COOLED) 7.19 PIPING AND INSTRUMENTATION SRO 690 (WATER-COOLED) 7.20 PIPING AND INSTRUMENTATION SAD 1000 (AIR-COOLED) 721 PIPING AND INSTRUMENTATION SAD 1000 (WATER—COOLED)4.1 GENERAL Sullair Corporation designs and manufactures all of te produets 80 they can bo operated satel However, the responsiblity for safe operation rests with those who use and maintain these products, The following safety precautions are offered as a Quide which, #f conscientiously followed, will mini- mize the possibilty of accidents throughout the usotul life of this equipment. ‘The dryer should be operated only by those who have been trained and delegated todoso, andwho have read and understood tis Operator's Maral. Failure to follow the Instructions, procedures and safely precautions in this manual can result in accl- dents and injuries. NEVER start the dryer unless itis safe to do so. DO NOT attempt to operate the dryer with a known un gafe condition. Tagine dryer and ence itinopera- tive by disconnecting and locking out all power at the source or otherwise disabling its prime mover so others, who may not know of the unsafe condi- tion, will not attempt to operate itunti the condition is corrected Install, use and operate the dryer only in full com- pliance with all pertinent OSHA regulations and all applicable Federal, State, and Local codes, stan- dards and regulations. DO NOT modity the dryer and/or contro's in any way except with written factory approval While not specifically applicable to all types of dry- ers with alliypes of prime movers, most of the pre- cautionary statements contained herein are appl Cable to most dryers and the concepts behing these statements are generally applicable to all ryers. 1.2 PERSONAL PROTECTIVE EQUIPMENT Prior to installing or operating the dryer, owners, employers, and users should become familiar with, and compiy with, all applicable OSHA regulations and any applicabie Federal, State and Local codes, standards, and regulations relative to personal pro- tective equipment, such as eye and face protective equipment, respiratory protective “equipment, ‘equipment intended to protect the extremities, pro- tective clothing, protective shields and barriers and electrical protective equipment, as well as noise e) posure, administrative and/or engineering c trols, and/or personal hearing protective equi ment. Anyone working on the dryer must be cert- fied in accordance with EPA regulation 40 CFR part 82 subpart F. 1.3 PRESSURE CNG DO NOT remove cape, plugs, andor ther com- Bonen nen dryer running ov pressurized top dryer and ellevesllintornalalr preasurebe- Section 1 SAFETY {ore doin dance wi 20, Freon must be removed in accor- EPA requirements. ‘A. Secure all connections by wire, chain or other Suitable retaining device to prevent tools or hose tends from being accidentally disconnected and ex- pelled B. DO NOT overpressure the unit. . Vent al internal pressure prior to opening any air line, fiting, nose, valve, drain plug, connection or other component, such as fiters and line oilers, D. Keep personnel out of line with and away from, the discharge opening of hoses or tools or other points of compressed air discharge. E. Use air at pressures fs than 90 psig (2! bat) for cleaning purposes, and then only with effective chip guarding and personal protective equipment per OSHA Standard 29 CFR 1910.242(b), oF appli- cable code, standards, and regulations. F.DONOT engage in horseplay with airhose as se- rious injury or death may resul G. DO NOT pass air through the dryer while the dryer is in the OFF position. H. DONOT pass air through the dryer until the dry- er has been stabilized, This condition exists when the refrigeration suction and discharge gauges read normal. 1,DO NOT operate a dryer at abnormal condition: Gonsut the manual for normal operating cond tions. J. Only qualified personnel should attempt to repair leaks or problems wih therefrigerant system ofthe ryer. K. For potential hazards of fluorocarbon refriger- ants, see Table 1 and Table 2 in this section 1.4 FIRE AND EXPLOSION A. Clean up spills of lubricant or other combustible substances immediately, it such spills occur. B. Shut ofthe dryer and allow itto cool. Then keep sparks, flames and other sources of ignition away. ©.DONOT permit uid, nctuding ar ine de ~icer system antifreeze compound or fluid film to accu- mulate on, under or around acoustical material, or ‘on any external surfaces of the ar dryer or on inter- nal surfaces of the enclosure. Wipe down using an aqueous industrial cleaner or steam clean as re- quired, It necessary, remove acoustical material, ‘lean all surlaces and then replace acoustical ma: terial, Any acoustical material with a protective cov- ering that has been tom or punctured should be re- laced immediately to prevent accumulation of fiq- Uids oF fluid film within the material. BO NOT use flammable solvents for cleaning purposes.Section 1 SAFETY TABLE 1 POTENTIAL HAZARDS OF FLUOROCARBON REFRIGERANTS: Dryers contain HCFC. This substance harms the public health and environment by destroying the ozone In the upper atmosphere. ‘CONDITION POTENTIAL HAZARD SAFEGUARD VAPORS MAY DECOMPOSE IN __ltalaion OFTexc {Good ventilation. Toxe decompcsiton products FLAMES OR IN CONTACT WITH ‘serve as warning agents. me . HOT SURFACES Avoid misuse, ‘ont refrigerant outdoors VAPORS ARE 470 5 TIMES Inhalation Of Concentrated Vapors vd misuse, HEAVIER THAN AR. HIGH Can Be Fatal (CONCENTRATIONS MAY TEND ‘ont reigerant outdoors. TOACCUMULATE NLOW Forosc!—alr vention at the level of vapor oneeniation, Individual breathing devices with air supply. Lifotines whan antoring tanks or ther confined sroas DO NOT administer ephrephine or ether Sintar drags. DELIBERATE INHALATION TO ‘Can Be Fatal ‘Avoid misuse. PRODUCE INTOXICATION Vent retigerant outdoors Forosd ir vontlaion at tho level of vapor ‘coneonivaton Individual breathing devices with air supply. Lifelines when entering lanks or other confined DO NOT administr epinephrine or other Senor deg. SOME FLUOROCARBON QUES. tation OF ry, Sonsitve Skin ‘Gloves and protective dthing. [TEND To FelOvE NATURAL OS 7 " FROMTHE SH LOWER BOILING LIQUID May Freezing OF Skin ‘Gloves and protectve cot BE SPLASHED ON SKN "9 aie QUID MAY BE SPLASHED ‘Lower Boting Liquids May Cause Wear eye protection. Get medical atenton inoeves Foodie Hua Soing sua ay Push eyed forseveral intoa at enn (Gause Temporary tan And ‘ate Ginor Cromicas Wee Desowe4, ay Catoe CONTACT WITH HIGHLY Vilont Explosion May Oocur Test tho proposed sytem and take apevopvito REACTIVE METALS alot prcautons. ‘TABLE 2 CRITICAL PROPERTIES OF REFRIGERANT REFRIGERANT | CRITICAL TEMPERATURE CRITICAL PRESSURE °C Pala kgiem? HCFC 22 205 96 722 50.8D. Disconnect and lock out all power atsource prior toatiempting any repairs or cleaning ofthe dryer or of the inside of the enclosure, i any. E. Keep electrical wiring, including allterminals and pressure connectors in good condition. Replace any wiring that has cracked, cut, abraded or other- wise degraded insulation,’or terminals that are worn, discolored or corroded. Keep ail terminals and pressure connectors clean and tight. F. Keep grounded and/or conductive objects such as tools away from exposed live electrical paris such as terminals to avoid arcing which might serve as a source of ignition. G. Remove any acoustical material or other materi- al that may be damaged by heat or that may sup- port combustion and is in close proximity, prior to attempting weld repairs. H. Keep suitable fully charged Class BC or ABC fire extinguisher or extinguishers nearby when servic- ing and operating the dryer. |. Keep olly rags, trash, leaves, liter or other com- ustibles out of and away from the dryer. 4J.DONOT operate the dryer without proper flow of ‘cooling air or water or with inadequate flow of lubri- cant or with degraded lubricant. K. DONOT attempt to operate the compressor and dyer in any classification of hazardous environ- ment unless the compressor and dryer has been ‘specially designed and manufactured for that duty. 1.5 MOVING PARTS ‘A. Keep hands, arms and other parts of the body and algo clothing away from couplings, fans and other moving parts, B. DO NOT attempt to operate the dryer with the fan, coupling or other guards removed. C, Wear snug fitting clothing and confine long hair when working around this dryer, especially when exposed to hot or moving parts. D. Keep access doors, if any, closed except when making repairs or adjustments. E. Make sure allpersonnel are out ofandjor clear of the dryer prior to attempting to start or operate i. F. Disconnect and lock out all power at source and verity atthe dryer that all circuits are de—energized tominimize the possiblity of accidental start—up or ‘operation prior to attempting repairs or adjust- ments. This is especially important when compres- sors and dryers are remotely controlled G. Koop hands, feet, floors, controls and walking surfaces clean and free of fluid, water or other liq- Uids to minimize the possibility of slips and falls, Section 1 SAFETY 1.6 HOT SURFACES, SHARP EDGES AND SHARP CORNERS: A. Avoid bodily contact with hot fluid, hot coolant, hot surfaces and sharp edges and comers. B. Keep all parts ofthe body away trom all points of air discharge. C. Wear personal protective equipment including gloves and head covering when working in, on or around the dryer D. Keep a first aid kithhandy. Seek medical assis- tance promptly in case of injury. DO NOT ignore small cuts and burns as they may lead to infection, 1.7 TOXIC AND IRRITATING SUBSTANCES A. DO NOT use air rom this dryer for respiration (breathing) except in full compliance with OSHA indards 29 CFR 1910 and any other Federal, State or Local Codes or regulations. B. DO NOT use air line anti—icer systems in air lines supplying respirators or other breathing air uilization equipment and DO NOT discharge air ‘rom these systems in unventiated or other con- fined areas. C. Operate the dryer only in open or adequately ventilated areas, ADANGER ou iy an ra tom alg ‘using proper on see OSHA on safety Death or 1.8 ELECTRICAL SHOCK ‘A. This dryer should be installed and maintained in full compliance with all applicable Federal, State and Local codes, standards and regulations, in- cluding those of the National Electrical Code, and also including those relative to equipment ground- Ing conductors, and only by personnel who are trained, qualified and delegated to do so. B. Keep all parts of the body and any handheld tools or other conductive objects away from ex- csed Ive parts of elgitical System. Maintain dry footing, stand on insulating surfaces and DO NO’ contact any other portion of the dryer when making ‘adjustments or repairs to exposed live parts of the ‘electrical system, Make all such adjustments or re- Pairs with one hand only, 80 as to minimize the pos- siblty of creating a current path through the heart. C. Attempt repairs in clean, dry and welllighted and Ventilated areas only. D. DO NOT teave the dryer unattended with open electrical enciosures. if necessary to do so, then disconnect, lock out and tag all power at source so ‘others will not inadvertently restore power.Section 1 SAFETY E. Disconnect, lock out, and tag all power at the ‘source prior to attempting repairs or adjustments ‘orotating machinery, and prior to handing any un- grounded conductors, 1.9 LIFTING A. Dryers to be lifted by helicopter must be sup Ported by slings. In any event, ltt and/or handle ‘only in full compliance with OSHA standards 29 CFR 1810 subpart N. B, Inspect points of attachment for cracked welds and for cracked, bent, corroded or otherwise de- gee members ancfor cose bois or nus prior to ting. . Make sure entire liting, rigging and supporting ‘structure has been inspected, is in good condition and has a rated capacity of at least the weight of ‘he dryer. If you are unsure of the weight, then weigh dryer before iting, D. Make sure lifting hook has a functional safety latch or equivalent, and is fully engaged and latched on the slings. E, Use guide ropes or equivalentto prevent twisting ‘or swinging of the dryer once it has been lifted clear of the ground FDO NOT attempt to lift in high winds. G. DO NOT iit dryer by motor iting eye. H. Keep all personnel out from under and away from the dryer whenever itis suspended. |. Lift dryer no higher than necessary. J. Keep lit operator in constant attendance when- ever dryer is suspended, K. Set dryer down only ona level surface capable of safely supporting at least its weight and unit load- ing equipment. L When moving dryers by forklift truck, utilize fork pockets if provided. Otherwise, utilize pallet if pro- vided. If neither fork pockets or pallet are provided, then make sure dryer is secure and well balanced (on forks before attempting to raise or transport it any significant distance M. Make sure forklift truck forks are fully engaged and tipped back prior to liting or transporting the yer. N. Forklift no higher than necessary to clear ob- stacles at floor fevel and transport and corner at minimum practical speeds. ©, Make sure pallet-mounted diyers ate firmly bolted or otherwise secured to the pallet prior toat- ‘tempting to forkiit or transport them. NEVER at- temptto forkift a dryer that is not secured to its pal- let, a8 uneven floors or sudden stops may cause the dryer to tumble off, possibly causing serious in- jury of property damage in the process. 1.10 ENTRAPMENT A, I'he dryer enclosure i large enough to hold a person and if itis necessary to enter if to perform service adjustments, inform other personnel be- fore doing so, or else secure and tag the access door in the open position to avoid the possibilty of ‘others closing and possibly latching the door with personnel inside B. Make sure all personnol are out of dryer before closing and latching enclosure doors.2.1 INTRODUCTION ‘This manual provides information and recommen- dations for installing, operating and servicing the Sullair Retrigerated Air Dryer (SRD), The units de- signed and manufactured to the highest quality standards. Allself—contained units have been fully tested and inspected by the manufacturer before shipment from the factory. The information, specifications and illustrations in this manual are in accordance with information in effect at the time of printing. The manufacturer re- serves the right to change design and specifica- tions without notice and without incurring obliga- tions. Itis extremely important to analyze completely ev- ery system and understand the intended function teach componont before attempting to determine the cause of a maifunction or failure. Section 2 DESCRIPTION The refrigerant (R—22) and air circuit can be easily followed by referring to the table in Section 3, Spec- ications. Refrigerant suction pressure and head pressure gauges are provided as standard equipment for analyzing the system operation and performance. Any question or problem not covered herein canbe directed to the nearest Sullair representative. Al- ways specify the model and serial number of the dryer on all correspondence regarding service and parts, 2.2 IDENTIFICATION OF COMPONENTS Refer to Figure 21. Parts can be ordered from the nearest Sullair representative. it for any reason parts cannot be obtained in this manner, contact the factory. Authorization and shipping insiructions ‘must be obtained from the factory before returning the parts to the factory. The manufacturer will not be responsible for parts returned without proper authorization or identification, Figure 2—1 Identification of Components (SRD 400 through SRD 1000) ft SERIAL # PLATE ‘NR COOLED CONDENSERSection 2 DESCRIPTION The Sullait Refrigerated Air Dryer (SAD) is de- signed for the purpose of removing moisture from compressed air by cooling it to a temperature of 35°F to 39°F (2°C to 4°C) 2.3REFRIGERANT CIRCUIT, FUNCTIONAL DE- SCRIPTION The SRD dryer cools the process airby the use of a closed-loop vapor compression refrigeration ‘oycle. Refer to Figure 2-2 for the flow schematics. DryR-22 vapor enters the compressor inlet and its pressure and temperature ae alse at dlscherge, he vapor continues through a condenser, where it {is cooled to its liquid state at near constant pres- sure. After dryer now removes any water and im- purities that may be carried by the refrigerant. Afur- ther reduction of temperature and pressure takes place as the liquid R—22 is throtied through an ex- pansion valve. The resulting mixture of vapor and liquid peks up heat (Goes coding) as it moves through the evaporator, where it tims back to its vapor state and routed back othe compressor in- or To prevent feeding the compressor with liquid F.-22 during low heat rejection operation (.e., par- tial process air flow, low ambient temperature, etc), a pressure operated valve bypasses hot R22 vapor around the condenser tothe evapora torinlet, thus assuring thorough evaporation on the refrigerant and preventing evaporator icing. To insure that adequate head pressure is main- tained during periods of ow ambient temperatures ‘orpartial loads, a switch located at the compressor discharge cycles the condenser fans. If the head Figure 2-2 Dryer Flow Schematic (SRD 400 through SRD 1000) WET. SATURATED AIR med ‘An To AIR MEAT EXCHAMGER DRY An ouTeT WEAD PRESEURE GAUGE, [RED Low mneseune syrenweATED ass SED Low prassune savunre0 ans WE i presur SUPERAEATEO OAS, EIDE ak pnessune uae = co) (WET, SATURATED AR srant/eror simone Ain C0OLED CONDENSERpressure is too low to insure adequate flow through the hot gas bypass valve, the condenser fans are shut off 2.4 COMPRESSED AIR CIRCUIT, FUNCTIONAL DE- SCRIPTION z The compressed air drying circuit uses an air—to— air heat exchanger which acts as a pre~ cooler/re— heater, and an air—to—refrigerant heat exchanger (evaporator). Warm, saturated compressed air first enters the air—to—air heat exchanger, where itis preccoled By precooling the incoming ait, energy is saved ‘through the reduction of the heat load imposed on the retrigerant compressor and condenser. From the precooler, the air will enter the evaporator fur- ther reducing its temperature to 35°F to 39°F (2°C to 4°C). Moisture is condensed where It is sepa- rated by a cyclone separator and discharged through a timer controlled electric drain valve, The chilled air then re-enters the air-to-air heat ‘exchanger, where is it re—heated. Re—heating of the air does notatfect the air's dewpoint. It prevents ‘condensation of moisture on the outside of the ait distribution piping. The cold air flow through the air—to—air heat exchanger is in a direction oppo- site to the flow of the warm, saturated incoming air. This counterflow assures high temperature differ- ential throughout the heat exchanger, resulting in more effective heat transfer, 2.5 REFRIGERANT SYSTEM COMPONENT, FUNC- TIONAL DESCRIPTION ‘The refrigerant compressor compresses low pres- ‘sure reffigerant gas into high pressure retrigerant gas. ‘The air-cooled condenser changes high pres- sure gas from compressor discharge into high pressure liquid as the gas flows through it. Section 2 DESCRIPTION The filter/dryer removes any contaminant and ‘moisture that may be in the system. ‘The thermostatic expansion valve (TXV) is an ad- justable metering device which separates the high pressure side of the system from the low pressure side, The TXV regulates the flow of refrigerantto the ‘evaporator in order to maintain an adjustable tem- perature difference (superheat) between the evap- orator refrigerant inlet and outlet. As the tempera~ ture of the gas leaving the evaporator varies, the TXV power element bulb senses the refrigerant ‘temperature and signals the TXV to meter the flow of refrigerant as tequired (see Figure 2-2). ‘The hot gas bypass valve (HGBV) is used to arti- Cially load the evaporator during part-ioad condi- tions. The HGBV accomplishes this task by divert- ing high pressure gas from the compressor dis- ‘charge around the condenser to the inlet of the ‘evaporator. The HGBV separates the high pressure ‘sido of the system from the low pressure side, The HGBV will modulate from fully open to fully closed in response to its outlet pressure setting. The HGBV is set to maintain the minimum allowable suction line pressure. ‘The refrigerantto~air heat exchanger chills the compressed arto achieve a temperature of 95°F to 38°F (2°C to 4°C), A low pressure liquid/gas mix- {ure enters the refrigerantside of the heat exchang- ‘er and removes heat from the warm compressed ai. The refrigerant changes phases as it passes through the heat exchanger and exits as a low Pressure superheated gas. ‘The suction accumulator separates the refriger- ant gas and liquid. ‘The dry gas flows to the com- pressor while the liquid is metered back to the com- pressor.NOTESSection 3 SPECIFICATIONS 3.1 TABLE OF SPECIFICATIONS SRD 400 THROUGH SRD 1000 MODEL SAD 400 | SAD 500 | SAD 630| SAD a20 |sRD 1000] [SOM IST ITF ECT row Gapecty cy [EmpaierOuietArteme. | 400 | 00 | 80 | x0 | 1000 Mabe a2 Cte 4°C Evaporator 620 | 050 | 1070 | 1410 | 1090 Power Input (KW) ze | 141 | tai | tza_| 204 Air InletiOutlet Connection (MPT) 196 | 22 | 22 | 2525 | as Drain Connection (FPT) v4 [1m | 1 wm |v Rettigorant Compressor HP Rating (KW) 2a5 | sea | seaf 4@ | sen Heat Rejection (BTUIhr) (ll) 24,780 | 42,060 | 42,060 | 55,620 | 65,580 Cooling Air Flow —CFMUMS/min) 2100(60)] 2300(65)| 2300(65)] 4200(118)| So0o(14a] R—22 Refrigerant/Charge~(Ibs.) (kgs) 1264) | 13°69) | 1369) | 29 (104 | 23 (10.4) ‘Standard Voltage (Optional) (it Ateo) | A@) | AGO | A@o | ABC) Minimum Circuitry Ampacity o7 | 89 | eo | a7 | 10 : i aaa8 | «ase | 4400 | aa0 | 2498 Height (inches) 44:38 3 (mom | t127 [ater [ver | ater | ner (inches)| 98.12 | se12 | oei2 | sare | 812 Width (mm | 968 [| 968 | 068 | 968 | 068 (nches| 550 | 550 | 550 | 550 | 550 Length mm | 1387 | 1907 | 1307 | 1307 | 1997 a os) | 710 | 750 | 750 | a0 | i140 erg tgs) | 322 | 340 | 340 413, 517 (1) Flow Capacity rating is based on 100-F (88°C) airinlet temperature, 100 psig (6.9 bar) air inlet pressure and 10°F (28°C) ambient temperature. (11) Maximum heat of rejection at 120°F (49°C) condensing temperature and 30°F (~1°C) evaporating temperature, (IID) Voltage Code: A — 460/3/60 B ~ 230/9/60 c - 575/3/60NOTES4.1 GENERAL Each dryer is test run at the factory before ship- ment. Immediately upon receipt of the equipment, remove the cabinet and check the unit carefully for ‘any physical damage that may have occurred in transit. Iftheres any physical damage or aretrigerantleak, please filea claim with the shipper immediately and hotty your Sullair representative or the factory of the nature of the damage. The carrier is legally re- sponsible for any damages, since the unit is shipped FOB. Mighigan city indiana. Your Sula representative or Sullair Corporation will assist in any way possible to rectify problems. After you are assured that the unithas sustained no shipping damage, the dryeris ready for installation. 4.2 MOUNTING OF DRYER The dryer should be instalied in an area that is clean and dry, allowing sufficient space on all sides for routine maintenance and service. The unit should be shielded from the weather elements, with ambient temperature above 40°F (4°C) and ot more than 100°F (88°C). Occasional operation at ambient temperature up to120°F (49°C) will not damage the dryer, but will affect the Capacity. Tem- peratures below 35°F (2°C) can cause freeze —ups of ne condensate drains. prolonged periods be- low 35°F (2°C) are expected, a heat source for these areas will have to be provided ambient are expected to tll below 65°F (18°C). ‘a. compressor crankcase heater and heac ps 7 Sontral saio should be netted This yer opratonin ambien omparatire ss ow 40° F (°C). i ie Sufficient ventilation must be provided to maintain acceptable ambient temperature for efficient op- eration. SAD Refrigerated Air Dryers are designed to oper- ate with saturated eir af the inlet. They should be installed downstream of a functioning aftercooler! separator combination to preventslugging the dry- er with liquid water, Eien ASullar PF oF MPF prefitor should be installed up- ‘Stream of the SAD dryer to prevent contamination ‘of the plate heal exchangers. Section 4 INSTALLATION ETGN) {niet be sean otal portttateby nuahing oan ulate by rable searing method efor Intl 4.3 DRYER PIPING Roferto Figure 41. Compressed ai piping should beatleast of equalsize tothat furnished on the inlet and outlet of the dryer. Larger pipes reduced tothe inlet/outlet pipe size may be used. It is recom- mended that shutoff valves with unions be installed at each por, with a valved bypass to per- mritisolation of the unit for servicing to eliminate the need of shutting down the plant air system. Make sure when piping is connected, that undue stress is not applied on the dryer fitings. Drain lines should be sloped adequately to drain, by gravity, any water accumulated after separation, Drains must be connected directly to a proper dis- posal system. 4.4 ELECTRICAL PREPARATION Relerto Figure 4—2, The nameplate on the instru- ‘ment panel of each unit identifies the power supp requirements. A suitable fused disconnect switet in compliance with the National and Local Electrical Code requirements is recommended, The wiring of all functional electrical components fhas been designed and manufactured in accor- ‘dance with the following electrical codes/practioes: NEC ~ National Electrical Codes NEMA — National Electicl Manufacturers Associ- ation UL — Underwriters Laboratories — Recognized Components, CSA — Canadian Standards Association ~ Recog- nized Components ‘As stated in Section 1, Safety, use a qualified elec- trician for all electricai wiring. Connect the power supplylines to the terminals indicated on the wiring diagram corresponding to your uni. All units are Supplied win contol crcut protection and a “red ower inaicating light. (On SRO units, with the con- ‘rol circuit transformer provided, a fuse is con- ected on the primary side of the control circuit transformer to protect the unit from overcurrent and short circuit). Connect ground wire to provided ground lug. ‘The compressor can rotate in either direction. The fans are single phase and willturn only in the cor- rect direction (fan must pull ar across the condens- en), Grounding ofthe frame is required. nwSection 4 INSTALLATION Figure 4—1 Typical Rotary and Piston Compressor Air System Bypass vaive ANION (2) PRE-FILTER, (Ng Fee ee ee me ee ORT b> SHUT-OFF VALVES ROTARY COMPRESSOR REFRIGERATED AIR ORYER SRD" DRAIN TRAP TYPICAL ROTARY COMPRESSOR AIR SYSTEM AIR RECEIVER BYPASS VALVE UNION (2) SEPARATOR HF AIR OUTLET REFRIGERATED AIR DRYER "SRD" PISTON COMPRESSOR PRE-FILTER DRAIN TYPICAL PISTON COMPRESSOR AIR SYSTEMSection 4 INSTALLATION *ADNO_S 300" (037009-¥1V NO SNVS-ONTSN3ONOD #3L0N No}LgeNNOD WANOLSTO snae2ed8s.Ane | 1h 1000) ~ pages SB] assy arn onssnaosoo Siataneet a | fo a SULLAIR. 52Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 DECAL GROUP ~ SRD 400 THROUGH SRD 1000 ke part number description number quantity 1 sign, waming “food grade” lube 250003~144 1 2 decal, danger breathing 250027 ~935 1 3 sign, danger electrocution 049850 1 4 sign, warning ground fault o4s852 1 5 decal, sight glass 250024~165 1 6 sign, warning sever fan port 49965 1 7 decal, ISO 9001 (02250057624 1 8 decal, Sullair with logo 02250059-056 2 (Continued on page 55) PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYER 53Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 DECAL GROUP AWARNING aed Orr AIR Coat Poneto Sere on Rogers aa pera are oe ani and environment by pressurized Perera ROE penbentoas ee ae eee arte en NORMAL OPERATING CONDITIONS REFRIGERANT 22 REFRIGERANT SUCTION PRESSURE 59 TO 65 PSIG REFRIGERANT HEAD PRESSURE AIRCOOLED rag na Ma 250038-175 reactants GedSection 7 ILLUSTRATIONS AND PARTS LIST 7.13 DECAL GROUP ~ SRD 400 THROUGH SRD 1000 (CONTINUED) rt number description nimber quantity 8 sign, waming pressurized 49685 1 10 kit, decal cont. std srd 250038- 179 1 " decal, warning HCFC 22 02250054-320, 1 12 decal, SRD 02250075-362 2 3 decal, SRD norm op cond 02250046-916 1 4 decal, controts std 300 '250038~175 1 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYERILLUSTRATIONS AND PARTS LIST Section 7 7.14 PIPING AND INSTRUMENTATION SRD 400 (AIR-COOLED) eal |Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 PIPING AND INSTRUMENTATION SRD 400 (AIR-COOLED) umber description nimber quantity 1 unit, cond 2HP—R22 460/3/60 (1) 250035~637 1 2 unit, compressor a 1 3 heater, sump a 1 4 coil, condensing air-cooled a 1 5 fan, motor and blade cooling @ 1 6 tank, receiver an 1 7 tap, pressure valve (part of receiver tank) a 1 8 valve, inlet rotolock—compressor ow 1 8 switch, low suction pressure @ 1 10 switch, high head pressure a 1 1" accumulator, suction line .406408~005 1 12 valve, access tee 1/4" 250032~322 3 18 ‘coupling, flexible 2° (111) 040913 1 “4 fiter—cryer 406227 1 15 glass, sight moisture indicator 406482 1 16 valve, expansion 250038~199 1 7 valve, hot gas by-pass 406464—009 1 18 evaporator, fx a srd—300 250027~270 1 19 separator, moisture 019271001 1 20 valve, solenoid 1/4" n.c. (IV) 250031810 1 (Continued on page 59) (1) Key number items 2-10 come complete with the condenser unit. Recommended spare parts for the condenser unit are as follows: ‘switches, fan cut-out 250039-685 1 heater, crankcase 250039-684 1 ‘cut-out, dual pressure (HI/LO) 250039-686 1 blade, fan 250022~273 1 motor 250022~268 1 compressor 250040~126 1 ‘condenser 250033-918 1 valve, suction rotolock 02250071 -529 1 adapter, suction rotolock 02250071 -528 1 This partis contained within the condenser unit assembly. (II) For maintenance on fiexible coupling no. 040913, order replacement gasket no. 040930 (2 required). (QV) For maintenance on solenoid valve no. 250031 —810, order no. 250031 ~822, replacement coil no. 250031 -278, and replacement timer no. 250038~ 163. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYER 7Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 PIPING AND INSTRUMENTATION SRD 400 (AIR-COOLED) By ‘Eis —-~-- Deed, 58Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 PIPING AND INSTRUMENTATION SRD 400 (AIR-COOLED) (CONTINUED) ke part imber description nurnber quantity 22 gauge, suction pressure 02250046-815, J 23 gauge, head pressure 02250046-909 1 24 gauge, pressure ‘air out’ 250022-341 1 25 guage, pressure ‘air in’ 250022-341 1 26 gauge, temp. ‘air in’ 250031 -785 ] 27 switch, temp high inlet air temp n.o. 250032-326 1 28 coupling, flexible 2 1/2" (V) 040648 1 29 valve, shut-off hand control 5/8” 406483 1 30 strainer, drain line 1/4" (WI) 2a77t 1 at exchanger, heat , ax a std-400 250027-258 1 3t valve, ball 1/4” npt 047145 1 32 valve, access straight (solder) 250023-191 2 33 switch, fan cycling 250039-685 2 (¥) For maintenance on flex coupling no. 040648, order replacement gasket no. 040649 (2 required). (V1) For maintenance on strainer no. 24171, order repair kit no. 241772 PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYER 597.15 PIPING AND INSTRUMENTATION SRD 400 (WATER-COOLED) ILLUSTRATIONS AND PARTS LIST Section 7 BOERS Taiwan Sa SA = CS NTVEO_3EMSTOR SH TTT SVS Ss = ly abe | ONTOMT waddos OB WOON 1305 =¥7T = EIV-1aW | ONIGhi aid0s OF WOW 1208 .67E] 4 | SoS NOTRE vaso Ha | aN ank wad Os WaNAW 1305 6/5 Sear Invasorwaise | ONTONT wsad0o_OF WANN 130587 GEL TSUVOSIC_INVESO TES RIB STISV OAS a7 SE gino evo Inve TEI ‘uIgR STASVTdoresH 27 Sao Bald “A) Oy STOHOS at Sula sowie Gy JVOSOS. als ors OF sMOHS -2/T 2] sviuaivh oy 321s sui] _— esa TGS WING vA Ghw 3ZIS BNI 0 710 85" Ba 0) PLING “gSnSUg Ss GO auv” SN Sanrn Bove Sinskaue 351AH3s vos ied seas0N TeNaTSBknO3 enDISN -— [imaira ieiaae | ‘ D ' ges izSection 7 ILLUSTRATIONS AND PARTS LIST 7.15 PIPING AND INSTRUMENTATION SRD 400 (WATER-COOLED) k part num description number quantity 1 unit, cond 2hp R=22 460/3/60 (1) 250038-989 1 2 unit, compressor a 1 3 coil, condensing —water cooled ay 1 4 tank, receiver an 1 5 valve, pressure tap (part of receiver tank) an 1 6 valve, suction rotalock ay 1 7 switch, low suction pressure n.c. ay 1 8 ‘switch, high discharge pressure n.c. ap 1 9 valve, water regulating ap 1 10 heater, sump an 1 1 accumulator, suction 406408 -005, 1 12 Vlave, access tee 1/4” 25002-3922 2 13 fiter—dryer 406227 1 14 glass, sight moisture indicator 406482 1 18 valve, expansion 250038-199 ] 16 valve, hot gas by-pass 406464-009 1 17 exchanger, heat fx a srd 400 2500207-270 1 18 separator, moisture 2" 250023-099 1 19 valve, solenoid 1/4" n.c. (UID, 250031 -810 1 20 exchanger, heat axa srd 400 250027-258 J) a gauge, suction pressure 02250046-815 1 22 gauge, head pressure 02250046-909 1 23 gauge, pressure ‘air out’ 250022-341 il 24 ‘gauge, pressure ‘air in’ 250022-341 ) 25 ‘guage, temp ‘ar in’ 250081 ~785 1 26 switch, temp high inlet air temp n.o. 250032-326 1 27 coupling, flexible 2-1/2" (Iv) 040648 2 28 valve, shut-off hand contro! 3/8” 406483-001 1 29 strainer, drain line 1/4” (V) 2ai771 1 (Continued on page 63) (For maintenance on condenser unit no. 250038989, order replacement compressor no. 20040-1286. (11) This partis contained within the condenser unit assembly. (Ill) For maintenance on soleniod valve no. 250031 ~810, order replacement solenoid no. 250031322, re- placement coil no. 250031 —278, and replacement timer no. 250038—163, (QV) For flex coupling no. 040848, order replacement gasket no. 040649 (2 required). (V) For maintenance on strainer no, 241771, order repair kit no. 241772. WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYER. 6Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 PIPING AND INSTRUMENTATION SRD 400 (WATER-COOLED)Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 PIPING AND INSTRUMENTATION SRD 400 (WATER- COOLED) (CONTINUED) hey part number description number quantity 30 vaive, ball 1/4" npt 047115 1 3 valve, access strt 1/4" 250023-191 1 32 coupling, flexible 2" (VI) 040913 1 (VD) For maintenance on flexible coupling no. 040913, order replacement gasket no. 040930 (2 required). PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYERSection 7 ILLUSTRATIONS AND PARTS LIST 7.16 PIPING AND INSTRUMENTATION SRD 500-630 (AIR-COOLED) lef o1=] 4a) Say 64Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 PIPING AND INSTRUMENTATION SRD 500-630 (AIR-COOLED) ruber desertion rimber ——quantiy 1 unit, cond 8hp—R22 480/3/60 (1) 405978 1 2 unit, compressor a 1 3 heater, sump a 1 4 coil, condensing air cooled a 1 5 fan, motor & blade cooling a 2 6 tank, receiver w@ 1 i valve, (part of receiver tank) press. tap ay 1 8 valve, rotolock—compr inlet a 1 9 switch, tow suction pressure cy 1 10 switch, high head pressure ay 1 4 accumulator, suction line 408408-005 1 12 valve, access tee 1/4” 250082322 3 13 coupling, flexible 2° (III) 040913 2 14 fiter—dryer 406227 1 15 glass, sight moisture indicator 406482 1 16 valve, expansion '250038-200 1 7 valve, hot gas by-pass 406464006 1 18 ‘exchanger, heat, fx a srd 630 250027-271 1 19 moisture, separartor 250035-647 1 20 Vlave, solenoid 1/4” n.c. (IV) 250038-163, 1 21 exchanger, heat, axa srd 630 250027-258 1 22 gauge, suction pressure 02250046-815 1 23 gauge, head pressure 02250046-809 1 (Continued on page 67) (D Key number items 2-10 come complete with the condenser unit. Recommended spare parts for the condenser unit are as follows: compressor 406185 1 condenser 02250061 -552 1 motor, fan 406129 1 blade, fan 250033-821 1 ‘guard, fan 02250049-746 1 (ID) This partis contained within the condenser unit assembly. (QD For maintenance on flexible coupling no. 040919, order replacement gasket no. 040990 (2 required). (IY) For maintenance on solenoid valve no. 250038- 163, order repair kit no. 250031 ~322 (solenoid and opera- tor), replacement solenoid no. 250031278, and replacement timer no. 02250069842. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYERILLUSTRATIONS AND PARTS LIST Section 7 7.16 PIPING AND INSTRUMENTATION SRD 500-630 (AIR-COOLED) ee 68Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 PIPING AND INSTRUMENTATION SAD 500-630 (AIR-COOLED) (CONTINUED) hs aan ee quantity 24 gauge, pressure ‘air out’ 250022-341 1 25 gauge, pressure ‘air in’ 250022-341 1 26 gauge, temp, ‘air in’ 250031-785 1 27 switch, temp high inlet alr temp— n.0. 250032-326 1 28 switch, fan cycle~ main 408174 1 29 valve, shut-off hand control 3/6” 406483-001 1 30 strainer, drain line— 1/4” (V) 2at71 1 31 valve, ball 1/4” npt 047115 1 32 valve, access strt (solder) 250023-191 3 33 switch, fan cycle- secondary 406170 1 (V) For maintenance on strainer no. 241771, order repair kit no. 241772. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYER,ILLUSTRATIONS AND PARTS LIST Section 7 7.17 PIPING AND INSTRUMENTATION SRD 500-630 (WATER-COOLED)Section 7 ILLUSTRATIONS AND PARTS LIST 7.17 PIPING AND INSTRUMENTATION SRD 500-630 (WATER=COOLED) key part number description number quantity 1 unit, cond 3hp R~22 460/3/60 (1) 50038-2990 1 2 unit, compressor a) 1 3 coil, condensing—water cooled a 1 4 tank, receiver an 1 5 valve, pressure tap (part of receiver tank) ay 1 6 valve, suction rotalock a 1 7 switch, low suction pressure n.c. ay 1 8 ‘switch, high discharge pressure nc. a) 1 8 valve, water regulating a 1 10 heater, sump a 1 11 accumulator, suction 406408005 1 12 viave, access tee 1/4” 250032-322 3 13 fiter—aryer 406227 1 4 glass, sight moisture indicator 406482 1 15 valve, expansion 250038200 1 16 valve, hot gas by-pass 406464—006 1 7 exchanger, heat fx a srd 630 2500207271 1 18 separator, moisture 2° 250035-647 1 19 valve, drain 250038163, 1 20 exchanger, heat axa std 630 250027—259 1 21 gauge, suction pressure 02250046-815 1 22 gauge, head pressure 02250046-909 1 23 gauge, pressure ‘air out’ 250022-341 1 24 gauge, pressure ‘air in” 250022-341 1 25 ‘guage, temp ‘air in’ 250031785 1 26 switch, temp high inlet air temp n.o. 250032-326 1 ar coupling, flexible 2—1/2" (111) 040648 2 28 valve, shut-off hand control 3/8" 408483001 1 29 strainer, drain tine 1/4" (IV) a7 1 30 valve, ball 1/4" npt 047115 1 31 valve, access strt 1/4" 250023-191 1 (1) For maintenance on condenser unit no. 250038990, order replacement condenser no.02250050-625, and replacement compressor no. 250022282, (Ul) This partis contained within the condenser unit assembly. {11 For flex coupling no, 040648, order replacement gasket no, 040649 (2 required). (IV) For maintenance on strainer no. 24171, order repair kit no, 241772. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYERILLUSTRATIONS AND PARTS LIST Section 7 7.18 PIPING AND INSTRUMENTATION SRD 830 (AIR-COOLED)Section 7 ILLUSTRATIONS AND PARTS LIST 7.18 PIPING AND INSTRUMENTATION SRD 830 (AIR-COOLED) key part number description number quantity 1 unit, cond 4HP—-R22 460/3/60 (1) 1 2 unit, compressor 1 3 heater, sump 1 4 coil, condensing air-cooled 2 5 fan, motor and biade cooling a 1 6 tank, receiver an 1 7 valve, press tap (part of receiver tank) a 1 a valve, rotolock—accumulator ay 1 9 ‘switch, low suction pressure ap 1 10 switch, high head pressure a 1 1" fiter, compressor inlet a) 1 12 valve, shutoff m 1 13 accumulator, suction an 1 14 dryer, fitter 406466-001 1 18 lass, sight, moisture indicator 406482 ] 16 valve, expansion 406466-004 1 17 valve, hot gas by-pas 406466006 1 18 exchanger, heat fx a srd 830 250027-272 1 19 separator, moisture 250022-375 Al 20 valve, solenoid 1/4 n.c. (IID) 250031-810 1 21 exchanger, heat axa srd 830 250027—260 1 22 gauge, suction pressure 02250046-815 1 23 gauge, head pressure 02250046-909 1 24 ‘gauge, pressure ‘air out’ 250022-341 1 25 gauge, pressure ‘air in’ 250022-341 1 (Continued on page 73) Key number items 2-13 come complete with the condenser unit. Recommended spare parts for the condenser unit are as follows: ‘compressor 406398 1 condenser 02250061553 1 motor, fan 406136 1 blade, fan 250039-683 1 rec, cond unit 02250101-470 1 (Ul) This partis contained within the condenser unit assembly. (II) For maintenance on solenoid valve no. 250031-810, order no, 250031322, replacement coil no. 250031 -278, and replacement timer no. 250038~163, PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYER. nILLUSTRATIONS AND PARTS LIST Section 7 7.18 PIPING AND INSTRUMENTATION SRD 830 (AIR-COOLED) 72Section 7 ILLUSTRATIONS AND PARTS LIST 7.18 PIPING AND INSTRUMENTATION SRD 830 (AIR-COOLED) (CONTINUED) ke number deseription rimber quency 26 gauge, temp. ‘air in’ 250031785 1 27 ‘switch, temp high inlet air temp n.o. 250032-326 1 28 switch, fan cycle— main 406174 1 29 valve, shut-off hand control 5/8" 406483003 1 30 strainer, drain line 1/4” (IV) 24771 1 31 valve, ball 1/4” npt 47115 1 32 valve, acces strt (solder) 250023-191 3 33 ‘switch, fan cycle~ secondary 406170 1 34 coupling, flexible 2 1/2" (V) o40913 1 35 valve, access tee 1/4" +250032-322 3 36 coupling, flexible 3" (VI) 040327 1 (IV) For maintenance on strainer no. 241771, order repair kit no. 241772. (¥) For maintenance on flexible coupling no. 040913, order replacement gasket no. 040930 (2 required). (V1) For maintenance on flexible coupling no. 040327, order replacement gasket no. 040523 (2 required), PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYER7.19 PIPING AND INSTRUMENTATION SRD 830 (WATER-COOLED) ILLUSTRATIONS AND PARTS LIST Section 7 Suva “WAY Hoe PENG EARL MENS IMEI A TONS ag “Sete Sci S SOT NGe Seamer a, LE 74Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 PIPING AND INSTRUMENTATION SRD 830 (WATER-COOLED) ke part nur eeseription number quantity 1 nit, cond 4hp R22 460/9/60 () 250038-981 1 2 unit, compressor ay 1 3 coil, condensing—water cooled an 1 4 tank, receiver a 1 5 valve, pressure tap (part of receiver tank) a 1 6 valve, suction rotalock am 1 7 switch, low suction pressure nc. ay 1 8 switch, high discharge pressure n.c. am 1 8 valve, water regulating ay 1 10 heater, sump a 1 14 accumulator, suction 406408-008 1 12 valve, access tee 1/4" 250032-322 2 13 fiter—aryer 406227 1 14 glass, sight moisture indicator 406482 1 15 valve, expansion 406466-004 1 16 valve, hot gas by-pass 406464-006 1 17 exchanger, heat fx a srd 830, 250027-272 1 18 separator, moisture 250022-375 1 19 valve, solenoid 1/4” n.c. (1) 250031-810 1 20 exchanger, heat axa std 890 250027-260 1 at gauge, suction pressure 02250046~815, 1 22 ‘gauge, head pressure 02250046~909 1 23 ‘gauge, pressure ‘alr out’ 250022—341 1 24 gauge, pressure ‘air in’ 250022-341 1 25 ‘guage, temp ‘air in’ 250031785 1 26 switch, temp high inlet air temp n.o. 250082-326 1 27 coupling, flexible 3° (Iv) 040327 1 2B valve, shut-off hand control 5/8" 408483003 1 (Continued on page 77) (1) For maintenance on condenser unit, order replacement condenser no. 02250052-070, and/or re- placement compressor no. 250022—-295. (Ql) This partis contained within the condenser unit assembly (MM) For maintenance on solenoid valve no. 250031—810, order no. 250031 ~322, replacement coil no. 250031 -278, and replacement timer no. 250038—163. ¥) For maintenance on flexible coupling no. 040327, order replacement gasket no. 040523 (2 required). —————— PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYER 7Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 PIPING AND INSTRUMENTATION SRD 830 (WATER-COOLED) SRSER FOR ACTUAL PARTS. CE PRESSURE onvos. R008 Re eae 76Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 PIPING AND INSTRUMENTATION SRD 830 (WATER-COOLED) (CONTINUED) key part number description number quantity 29 strainer, drain line 1/4" (V) 2ai771 1 30 valve, ball 1/4” npt 047115 1 at valve, access strt 1/4” 250023191 1 32 coupling, flexible 2~1/2" (Vi) 040648 1 (9) For maintenance on strainer no. 241771, order repair kit no. 241772. (V1) For maintenance on flexible coupling no, 040648, order replacement gasket no. 040649 (2 required). PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYER 77.20 PIPING AND INSTRUMENTATION SRD 1000 (AIR-COOLED) ILLUSTRATIONS AND PARTS LIST Section 7 CS NvEG SUSTONT 78Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 PIPING AND INSTRUMENTATION SRD 1000 (AIR-COOLED) key part number description number quantity 1 unit, cond SHP—R22 460/3/60 (1) (250039-174 1 2 unit, compressor ay 1 3 heater, sump a 1 4 coll, condensing air —cooled a 1 5 fan, motor and blade cooling a 2 6 tank, receiver a 1 7 valve, press tap (part of receiver tank) a 1 8 valve, rotolock—accumulator ab 1 9 ‘switch, low suction pressure. aD 1 10 ‘switch, high head pressure aD 1 W filter, compressor inlet ab 1 12 valve, shut-off a 1 13 accumulator, suction a 1 14 dryer, fiter 406227001 1 15 glass, sight moisture inidicator 406482-001 1 16 valve, expansion 406466—005 1 17 valve, hot gas by-pass 406464-006 1 18 exchanger, heat f x a srd 830/1000 (250027-272 1 19 separator, moisture 280022375 1 20 valve, solenoid 1/4" n.c. (III) 250031—810 1 21 exchanger, heat ax a sd 830 02250044-782 1 22 gauge, suction pressure 02250046-815 1 23 gauge, head pressure 02250046-909 1 24 gauge, pressure ‘air out’ 2500022-341 1 25 gauge, pressure ‘air in’ 2500022-341 1 26 gauge, temp. ‘air in’ 250031 -785 1 (Continued on page 81) () Key number items 2-13 come complete with the condenser unit, Recommended spare parts for the condenser unit are as follows: compressor 406187 1 condeser 02250061 ~558 1 ‘motor, fan 406136 1 blade, fan 406134 1 ‘G) This partis contained within the condenser unit assembly. (I) For maintenance on solenoid valve no. 250031 -810, order no. 250031 -322, replacement coil no. 250031 -278, and replacement timer no. 250038—163, PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYERILLUSTRATIONS AND PARTS LIST Section 7 7.20 PIPING AND INSTRUMENTATION SRD 1000 (AIR-COOLED) eens |v seem |Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 PIPING AND INSTRUMENTATION SRD 1000 (AIR-COOLED) rultber description nimber quent 7 ‘switch, temp high inlet air temp n.o. 250032—326 1 28 ‘switch, fan cycle— main 406174 1 29 valve, shut-off hand control 5/8" 406483—003 1 30 strainer, drain line 1/4" (IV) 241771 1 31 valve, ball 1/4” npt 047115, 1 32 valve, access str (solder) 250023—-191 3 33 ‘switch, fan cycle— secondary 406170 1 34 coupling, flexible 3° (Vy 040327 1 35 valve, access tee 1/4” 250032-322 3 (AY) For maintenance on strainer no. 241771, order repair kit no, 24172, (¥) For maintenance on flexible coupiing no. 040827, order replacement gasket no. 040529 (2 required). PLEASE NO’ WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYER atSection 7 ILLUSTRATIONS AND PARTS LIST 7.21 PIPING AND INSTRUMENTATION SRD 1000 (WATER=COOLED) ro, cour} LenSection 7 ILLUSTRATIONS AND PARTS LIST 7.21 PIPING AND INSTRUMENTATION SRD 1000 (WATER-COOLED) key part number description number quantity 1 unit, condenser ~ 4hp — r-22 460/3/60 (1) 25038-2981 1 2 compressor unit a 1 3 condensing coil ~ water cooled a 1 4 receiver tank a 1 5 valve, pressure tap(part of rec tank) ay 1 6 valve, suction rotalock a 1 7 low suction pressure switch ~ n.c. a 1 8 high discharge pressure switch ~ nc. ay 1 9 water regulating valve an 1 10 sump heater ay 1 n suction accumulator 250031 -837 1 12 valve, access tee ~ 1/4” 250082-322 4 13, fiter—dryer 406227 1 14 sight glass—moisture indicator 408482 1 15 valve, expansion 406466-004 1 16 valve, hot gas by-pass 406464-009 1 7 heat exchanger, fxa srd-1000 250027-272 1 18 separator, moisture ~ 3° 250022-375 1 19 valve, solenoid 1/4” n.c. (I) 250031 -810 1 20 heat exchanger, axa srd—1000 02250044—782 1 21 gauge, suction pressure 02250046-815 i 22 gauge, head pressure 02250046-909 1 23 gauge, pressure ‘air out’ 406047 1 24 gauge, pressure ‘air in’ 406047 4 25 gauge, temp. ‘air in’ 250031 -785 1 26 switch, temp high inlet air temp—n.o. 250032-326 1 a coupling, flexmaster—3” (IV) 040327 2 28 valve, shut-off hand contro!—5/8" 406483008, 1 (Continued on page 85) () For maintenance on condenser unit, order replacement condenser no. 02250052—070, and/or re- placement compressor no. 250022295, (11) This partis contained within the condenser unit assembly. (UI) For maintenance on solenoid valve no. 25003181 250031 -278, and replacement timer no, 250038 ~ order no. 250031 322, replacement coll no, (IV) For maintenance on flexible coupling no. 040327, order replacement gasket no. 040523 (2 required). PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYER.7.21 PIPING AND INSTRUMENTATION SRD 1000 (WATER-COOLED) Section 7 ILLUSTRATIONS AND PARTS LIST = = Ee spa “woloy 404 Ys0MQ JO 2a¥4 YO/cR Syresivn GW Seis sx LIST avian 40-710 91 wa.ai ie SSiaSs BSR cece Sse Winer ow SIS ST el Revita dnvaes Td e204 thog “Soins “BAS AEE Bina dod hd a5 Ske anos wanes 8 9 &Section 7 ILLUSTRATIONS AND PARTS LIST 7.21 PIPING AND INSTRUMENTATION SRD 1000 (WATER-COOLED) (CONTINUED) ke part number description number quantity 29 strainer, drain line—1/4" (V) 2a771 1 30 valve, ball 1/4" npt 047115 1 3t valve, access strt. 1/4" 250023- 191 2 (¥) For maintenance on strainer no. 241771, order repair kit no. 241772. PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF DRYER. 85WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. SULLAIR EUROPE, S.A. Sullair Road, No. 1 Zone Des Granges BP’82 ‘Chiwan, Shekou 42602 Montbrison Cedex, France Shenzhen, Guangdong PRV. ‘Telephone: 33-477968470 PRC POST CODE 518068 ‘ax: 33-477968499 Telephone: 755--6851686 fax: 7556853473 SULLAIR CORPORATION Subsidiary of Sundstrand Corporation 3700 East Michigan Boulevard Mi idiana USA. ULLAIR (U.S.A. Oniy) or 1~219--879-5451 ax: (218) 874-1273 (219) 874-1896 (Parts) Fax: (219) 874~ 1208 (: ) service) cE Printed in U.S.A. Specifications Subject To Change Without Prior Notice E9sP